CN102151528A - High purity nano material and preparation method thereof - Google Patents
High purity nano material and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种高纯纳米材料及其制备方法,其特征在于:包括以下步骤:(1)将阳离子交换纤维或离子交换树脂采用酸碱预处理,用去离子水洗涤使电导率<100μS/cm;(2)将一定浓度的前体盐离子溶液加入纤维/树脂溶液中,轻微搅拌进行离子的预交换,将纤维/树脂转型;(3)将一定浓度尿素溶液加入转型后纤维/树脂体系中,搅拌均匀后于一定温度、时间条件下进行水热处理;(4)将产品超声使与纤维分离、过滤、离心、干燥后,焙烧。实现了低温双控合成不同形貌纳米材料;体系中的杂质离子通过交换反应在纤维/树脂上富集,无需对产品进行洗涤。整个合成过程节能并环境友好,为高纯纳米材料的合成开辟了一条新途径。The invention discloses a high-purity nanometer material and a preparation method thereof, which is characterized in that it comprises the following steps: (1) pretreating cation exchange fibers or ion exchange resins with acid and alkali, and washing them with deionized water to make the conductivity less than 100μS /cm; (2) Add a certain concentration of precursor salt ion solution into the fiber/resin solution, and gently stir for pre-exchange of ions to transform the fiber/resin; (3) Add a certain concentration of urea solution into the transformed fiber/resin In the system, after uniform stirring, hydrothermal treatment is carried out under certain temperature and time conditions; (4) the product is ultrasonically separated from fibers, filtered, centrifuged, dried, and then roasted. The low-temperature dual-control synthesis of nanomaterials with different shapes is realized; the impurity ions in the system are enriched on the fiber/resin through the exchange reaction, and there is no need to wash the product. The whole synthesis process is energy-saving and environmentally friendly, which opens up a new way for the synthesis of high-purity nanomaterials.
Description
技术领域technical field
本发明涉及一种高纯纳米材料及其制备方法。The invention relates to a high-purity nanometer material and a preparation method thereof.
背景技术Background technique
纳米材料具有特殊性质,纳米材料高度的弥散性和大量的界面为原子提供了短程扩散途径,导致了高扩散率,它对蠕变,超塑性有显著影响,并使有限固溶体的固溶性增强、烧结温度降低、化学活性增大、耐腐蚀性增强。因此纳米材料所表现的力、热、声、光、电磁等性质,往往不同于该物质在粗晶状态时表现出的性质。与传统晶体材料相比,纳米材料具有高强度——硬度、高扩散性、高塑性——韧性、低密度、低弹性模量、高电阻、高比热、高热膨胀系数、低热导率、强软磁性能。这些特殊性能使纳米材料可广泛地用于高力学性能环境、光热吸收、非线性光学、磁记录、特殊导体、分子筛、超微复合材料、催化剂、热交换材料、敏感元件、烧结助剂、润滑剂等领域。Nanomaterials have special properties. The high dispersion of nanomaterials and a large number of interfaces provide short-range diffusion paths for atoms, resulting in high diffusivity, which has a significant impact on creep and superplasticity, and enhances the solid solubility of limited solid solutions. The sintering temperature is lowered, the chemical activity is increased, and the corrosion resistance is enhanced. Therefore, the properties of force, heat, sound, light, and electromagnetic properties exhibited by nanomaterials are often different from those exhibited by the substance in the coarse crystal state. Compared with traditional crystalline materials, nanomaterials have high strength-hardness, high diffusivity, high plasticity-toughness, low density, low elastic modulus, high electrical resistance, high specific heat, high thermal expansion coefficient, low thermal conductivity, strong Soft magnetic properties. These special properties make nanomaterials widely used in high mechanical performance environments, photothermal absorption, nonlinear optics, magnetic recording, special conductors, molecular sieves, ultramicro composite materials, catalysts, heat exchange materials, sensitive components, sintering aids, Lubricants and other fields.
在欧美日上已有多家厂商相继将纳米粉末和纳米元件产业化,在纳米合成、纳米装置精密加工、纳米生物技术、纳米基础理论等多方面处于世界领先地位。我国也在国际环境影响下创立了一些纳米材料开发公司,目前我国有50多个大学20多家研究机构和300多所企业从事纳米研究,已经建立了10多条纳米技术生产线,以纳米技术注册的公司100多个,主要生产超细纳米粉末、生物化学纳米粉末等初级产品。In Europe, America and Japan, many manufacturers have successively industrialized nano powder and nano components, and they are in a leading position in the world in nano synthesis, nano device precision processing, nano biotechnology, and nano basic theory. my country has also established some nanomaterial development companies under the influence of the international environment. At present, there are more than 20 research institutions in more than 50 universities and more than 300 companies engaged in nano research in my country. More than 10 nanotechnology production lines have been established. There are more than 100 companies, mainly producing primary products such as ultra-fine nano-powders and biochemical nano-powders.
经过几十年对纳米技术的研究探索,现在科学家已经能够在实验室操纵单个原子,纳米技术有了飞跃式的发展。纳米技术的应用研究正在半导体芯片、癌症诊断、光学新材料和生物分子追踪等领域高速发展。After decades of research and exploration of nanotechnology, scientists have now been able to manipulate individual atoms in the laboratory, and nanotechnology has developed by leaps and bounds. The application research of nanotechnology is developing rapidly in the fields of semiconductor chips, cancer diagnosis, new optical materials and biomolecular tracking.
纳米技术目前从整体上看虽然仍然处于实验研究和小规模生产阶段,但从历史的角度看:上世纪70年代重视微米科技的国家如今都已成为发达国家。当今重视发展纳米技术的国家很可能在21世纪成为先进国家。纳米技术对我们既是严峻的挑战,又是难得的机遇,必须加倍重视纳米技术和纳米基础理论的研究,为我国在21世纪实现经济腾飞奠定坚实的基础。整个人类社会将因纳米技术的发展和商业化而产生根本性的变革。Although nanotechnology as a whole is still in the stage of experimental research and small-scale production, from a historical perspective: the countries that paid attention to micron technology in the 1970s have now become developed countries. Countries that focus on developing nanotechnology today are likely to become advanced countries in the 21st century. Nanotechnology is both a severe challenge and a rare opportunity for us. We must pay more attention to the research of nanotechnology and nanobasic theory, so as to lay a solid foundation for my country's economic take-off in the 21st century. The entire human society will undergo fundamental changes due to the development and commercialization of nanotechnology.
目前,纳米粉体的制备方法多种多样,综合起来主要有液相法、固相法和气相法,而液相法由于反应条件温和,易于控制等优点,成为工业化制备的首选方法。在制备超细粉体的过程中,每一阶段均可导致颗粒的长大及团聚体的形成。与其他制备方法相比,水热法为各种前驱物的反应和结晶提供了一个在常压条件下无法得到的物理和化学环境。粉体的形成经历了溶解和结晶过程。制备过程中还可以不采取高温灼烧处理,避免了可能形成的粉体硬团聚,制得的粉体纯度高、分散性好,并且污染小、能耗少。At present, there are various methods for preparing nano-powders, including liquid-phase method, solid-phase method and gas-phase method, and the liquid-phase method has become the preferred method for industrial production because of its mild reaction conditions and easy control. In the process of preparing ultrafine powders, each stage can lead to particle growth and the formation of agglomerates. Compared with other preparation methods, the hydrothermal method provides a physical and chemical environment for the reaction and crystallization of various precursors that cannot be obtained under normal pressure conditions. The formation of powder has gone through the process of dissolution and crystallization. In the preparation process, high-temperature burning treatment can also be avoided, which avoids the possible hard agglomeration of the powder, and the prepared powder has high purity, good dispersibility, and less pollution and less energy consumption.
发明内容Contents of the invention
本发明的提出,旨在采用一种基于双组元扩散控制的低温水热合成方法,合成高纯纳米材料粉体。The proposal of the present invention aims at synthesizing high-purity nanomaterial powders by using a low-temperature hydrothermal synthesis method based on two-component diffusion control.
本发明的技术解决方案是这样实现的:Technical solution of the present invention is realized like this:
(1)将阳离子交换纤维或离子交换树脂采用酸碱预处理的方法,用去离子水洗涤使电导率<100μS/cm;(1) The cation exchange fiber or ion exchange resin is pretreated with acid and alkali, and washed with deionized water to make the conductivity <100 μS/cm;
(2)将一定浓度的前体盐离子溶液加入纤维/树脂溶液中,轻微搅拌进行离子的预交换,将纤维/树脂转型;(2) Add a certain concentration of precursor salt ion solution into the fiber/resin solution, and gently stir for pre-exchange of ions to transform the fiber/resin;
(3)将一定浓度尿素溶液加入转型后纤维/树脂体系中,搅拌均匀后于一定温度、时间条件下进行水热处理;(3) adding a certain concentration of urea solution into the fiber/resin system after transformation, stirring evenly, and then carrying out hydrothermal treatment under certain temperature and time conditions;
(4)将产品超声使与纤维分离、过滤、离心、干燥后,焙烧。(4) The product is ultrasonically separated from fibers, filtered, centrifuged, dried, and then roasted.
所述制备工艺的最佳工艺参数为:金属离子在所述纤维/树脂上的预交换度为80%,合成温度90℃,合成时间8~24h,干燥温度为80℃,干燥时间24h。The optimal process parameters of the preparation process are: the pre-exchange degree of metal ions on the fiber/resin is 80%, the synthesis temperature is 90°C, the synthesis time is 8-24h, the drying temperature is 80°C, and the drying time is 24h.
与现有技术相比较,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本方法通过离子交换表面反应在合成过程中同时去除了杂质,免去了水洗过程。(1) The method removes impurities during the synthesis process through ion-exchange surface reaction, eliminating the washing process.
(2)合成过程中无需加入表面活性剂,即可得到高度分散,无团聚,高纯度的纳米材料粉体。(2) No need to add surfactant in the synthesis process, highly dispersed, non-agglomerated, high-purity nanomaterial powder can be obtained.
(3)所用纤维/树脂可再生重复利用。与传统水热合成法相比,本实验在较低温度下就可达到相同的粒度和更高的纯度,是一种节能环境友好的新方法。(3) The fiber/resin used can be recycled and reused. Compared with the traditional hydrothermal synthesis method, this experiment can achieve the same particle size and higher purity at a lower temperature, which is a new energy-saving and environment-friendly method.
附图说明Description of drawings
图1:新鲜离子交换纤维扫描电镜SEM图;Figure 1: SEM images of fresh ion exchange fibers;
图2:纤维表面球状碱式碳酸铈扫描电镜SEM图;Figure 2: SEM image of spherical basic cerium carbonate on the fiber surface;
图3:纤维表面片状碱式碳酸铈扫描电镜SEM图;Figure 3: Scanning electron microscope SEM image of flaky basic cerium carbonate on the fiber surface;
图4:纤维表面棒状碱式碳酸铈扫描电镜SEM图;Figure 4: SEM image of rod-shaped basic cerium carbonate on the fiber surface;
图5:400℃焙烧4h后纳米氧化铈样品的X射线衍射XRD图。Figure 5: X-ray diffraction XRD pattern of the nano-cerium oxide sample calcined at 400°C for 4 hours.
具体实施方式Detailed ways
如图1~图5所示。一种制备纳米材料的新方法,其特征在于是一种基于双组元扩散控制的低温水热合成方法。该纳米材料的金属组成为包括铁、钴、钌、铑、钯、锇、铱、铂、铜、银、金中的一种或多种的过渡金属元素,以及镧系元素如镧、铈、镨、钕等中的一种或多种稀土金属元素,合成产物为其相应的碳酸盐、碱式碳酸盐及其氧化物。其工艺过程主要包括以下步骤:As shown in Figure 1 to Figure 5. A new method for preparing nanomaterials is characterized in that it is a low-temperature hydrothermal synthesis method based on two-component diffusion control. The metal composition of the nanomaterial is one or more transition metal elements including iron, cobalt, ruthenium, rhodium, palladium, osmium, iridium, platinum, copper, silver, gold, and lanthanide elements such as lanthanum, cerium, One or more rare earth metal elements in praseodymium, neodymium, etc., and the synthesis products are their corresponding carbonates, basic carbonates and their oxides. Its technological process mainly includes the following steps:
(1)将阳离子交换纤维或离子交换树脂采用酸碱预处理的方法,用去离子水洗涤使电导率<100μS/cm;(1) The cation exchange fiber or ion exchange resin is pretreated with acid and alkali, and washed with deionized water to make the conductivity <100 μS/cm;
(2)将一定浓度的前体盐离子溶液加入纤维/树脂溶液中,轻微搅拌进行离子的预交换,将纤维/树脂转型;(2) Add a certain concentration of precursor salt ion solution into the fiber/resin solution, and gently stir for pre-exchange of ions to transform the fiber/resin;
(3)将一定浓度尿素溶液加入转型后纤维/树脂体系中,搅拌均匀后于一定温度、时间条件下进行水热处理;(3) adding a certain concentration of urea solution into the fiber/resin system after transformation, stirring evenly, and then carrying out hydrothermal treatment under certain temperature and time conditions;
(4)将产品超声使产物与纤维分离、过滤、离心、干燥后,焙烧。(4) The product is ultrasonically separated from the fiber, filtered, centrifuged, dried, and then roasted.
下面结合实施例作进一步说明。Below in conjunction with embodiment for further explanation.
实施例1Example 1
阳离子交换纤维的预交换:室温条件下,取预处理(GB/T5476-1996)过的强酸性离子交换纤维2.0g于250ml烧杯中,加入0.01mol/L硝酸铈溶液40ml,用去离子水补充至100ml,在200r/min条件下磁力搅拌3h,然后去离子水水洗至出水电导率<100μS/cm,滤出后于80℃干燥24h。Pre-exchange of cation exchange fibers: at room temperature, take 2.0 g of pretreated (GB/T5476-1996) strongly acidic ion exchange fibers in a 250 ml beaker, add 40 ml of 0.01mol/L cerium nitrate solution, and supplement with deionized water to 100ml, magnetically stirred at 200r/min for 3h, then washed with deionized water until the conductivity of the effluent was <100μS/cm, filtered and dried at 80°C for 24h.
实施例2Example 2
球状碱式碳酸铈的制备:取按实施例1预交换好的铈型强酸性离子交换纤维,加入20ml 1.0mol/L尿素溶液中补充至70ml,室温下超声3h,转入100ml水热反应釜中,90℃烘箱内保持24h,降至室温后过滤,水洗至中性,于80℃干燥24h。The preparation of spherical basic cerium carbonate: get the cerium-type strongly acidic ion-exchange fiber pre-exchanged according to Example 1, add 20ml 1.0mol/L urea solution to supplement to 70ml, ultrasonic 3h at room temperature, transfer to 100ml hydrothermal reaction kettle Keep in an oven at 90°C for 24 hours, filter after cooling down to room temperature, wash with water until neutral, and dry at 80°C for 24 hours.
实施例3Example 3
阳离子交换纤维的预交换:室温条件下,取预处理(GB/T5476-1996)过的强酸性离子交换纤维2.0g于250ml烧杯中,加入0.05mol/L硝酸铈溶液40ml,用去离子水补充至100ml,在200r/min条件下磁力搅拌3h,然后去离子水水洗至出水电导率<100μS/cm,滤出后于80℃干燥24h。Pre-exchange of cation exchange fibers: at room temperature, take 2.0 g of pretreated (GB/T5476-1996) strongly acidic ion exchange fibers in a 250 ml beaker, add 40 ml of 0.05 mol/L cerium nitrate solution, and supplement with deionized water to 100ml, magnetically stirred at 200r/min for 3h, then washed with deionized water until the conductivity of the effluent was <100μS/cm, filtered and dried at 80°C for 24h.
实施例4Example 4
片状碱式碳酸铈的制备:取按实施例3预交换好的铈型强酸性离子交换纤维2.0g,加入20ml 1.0mol/L尿素溶液中补充至70ml,室温下超声3h,转放100ml水热反应釜中,90℃烘箱内保持8h,降至室温后过滤,水洗至中性,于80℃干燥24h。Preparation of flaky basic cerium carbonate: Get 2.0 g of cerium-type strongly acidic ion-exchange fiber pre-exchanged according to Example 3, add 20 ml of 1.0 mol/L urea solution to supplement to 70 ml, ultrasonicate at room temperature for 3 hours, and transfer to 100 ml of water In a thermal reaction kettle, keep in an oven at 90°C for 8 hours, filter after cooling down to room temperature, wash with water until neutral, and dry at 80°C for 24 hours.
棒状碱式碳酸铈的制备:取按实施例3预交换好的铈型强酸性离子交换纤维2.0g,加入20ml 1mol/L尿素溶液中补充至70ml,室温下超声3h,转放100ml水热反应釜中,90℃烘箱内保持16h,降至室温后过滤,水洗至中性,于80℃干燥24h。Preparation of rod-shaped basic cerium carbonate: Take 2.0 g of cerium-type strongly acidic ion-exchange fibers pre-exchanged according to Example 3, add 20 ml of 1mol/L urea solution to supplement to 70 ml, ultrasonicate for 3 hours at room temperature, and transfer 100 ml of hydrothermal reaction In the kettle, keep in an oven at 90°C for 16h, filter after cooling down to room temperature, wash with water until neutral, and dry at 80°C for 24h.
实施例5Example 5
纳米氧化铈的制备:取按实施例3预交换好的铈型强酸性离子交换纤维2.0g,加入20ml 1mol/L尿素溶液中补充至70ml,室温下超声3h,转放100ml水热反应釜中,90℃烘箱内保持16h,降至室温后过滤,水洗至中性,于80℃干燥24h,400℃焙烧4h。Preparation of nano-cerium oxide: Take 2.0 g of cerium-type strongly acidic ion-exchange fibers pre-exchanged according to Example 3, add 20 ml of 1mol/L urea solution to supplement to 70 ml, ultrasonicate for 3 hours at room temperature, and transfer to a 100 ml hydrothermal reaction kettle , kept in an oven at 90°C for 16h, filtered after cooling down to room temperature, washed with water until neutral, dried at 80°C for 24h, and calcined at 400°C for 4h.
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