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CN102109416B - Non-contact electromagnetic loading device for high speed electric spindle - Google Patents

Non-contact electromagnetic loading device for high speed electric spindle Download PDF

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CN102109416B
CN102109416B CN2010105894021A CN201010589402A CN102109416B CN 102109416 B CN102109416 B CN 102109416B CN 2010105894021 A CN2010105894021 A CN 2010105894021A CN 201010589402 A CN201010589402 A CN 201010589402A CN 102109416 B CN102109416 B CN 102109416B
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loading
circuit
electromagnet
radial force
disk
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CN102109416A (en
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刘宏昭
邱荣华
周训通
原大宁
何强
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Xian University of Technology
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Xian University of Technology
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Abstract

本发明公开了一种高速电主轴非接触电磁加载装置,其机械部分结构是,在支座上固定有电主轴,电主轴内腔套装有芯轴,芯轴的一端同轴套装有加载圆盘,加载圆盘的外端设置有平衡装置;加载圆盘沿轴向设置有斜通孔;整体支架环绕加载圆盘设置,在整体支架下部安装有径向力加载电磁铁,缠绕有直流励磁线圈①和②;整体支架两侧安装有左、右扭矩加载电磁铁,各绕有直流励磁线圈③和④;其电气部分结构是,包括PWM开关功率放大器输出端同时与磁场控制器、以及直流励磁线圈①、②和③、④连接;PWM开关功率放大器的输入端与二极管整流电路和整流变压器依次连接,磁场控制器与工控机连接。本发明解决了高速电主轴性能分析试验中难加载问题。

The invention discloses a high-speed electric spindle non-contact electromagnetic loading device. The structure of the mechanical part is that an electric spindle is fixed on a support, a mandrel is set in the inner cavity of the electric spindle, and a loading disc is coaxially set at one end of the mandrel. , the outer end of the loading disc is provided with a balance device; the loading disc is provided with an oblique through hole along the axial direction; the overall support is set around the loading disc, and a radial force loading electromagnet is installed on the lower part of the overall support, and a DC excitation coil is wound around it ① and ②; left and right torque loading electromagnets are installed on both sides of the overall bracket, and DC excitation coils ③ and ④ are respectively wound; the structure of the electrical part is that the output terminal of the PWM switching power amplifier is connected with the magnetic field controller and the DC excitation at the same time. The coils ①, ② are connected with ③, ④; the input end of the PWM switching power amplifier is connected with the diode rectification circuit and the rectification transformer in turn, and the magnetic field controller is connected with the industrial computer. The invention solves the problem of difficult loading in the performance analysis test of the high-speed electric spindle.

Description

一种高速电主轴非接触电磁加载装置A high-speed electric spindle non-contact electromagnetic loading device

技术领域 technical field

本发明属于动力控制设备技术领域,涉及一种高速电主轴非接触电磁加载装置。The invention belongs to the technical field of power control equipment, and relates to a non-contact electromagnetic loading device for a high-speed electric spindle.

背景技术 Background technique

高速电主轴作为新兴技术已广泛应用于加工制造业,以实现数控机床高速、高精度加工。为提高高速数控机床的加工精度和可靠性,需要对高速电主轴负载运行时的可靠性及动态性能进行试验研究,该试验首先要解决高速电主轴的加载问题。目前,国内外关于高速电主轴试验的加载问题研究较少,所提加载方法仍为低速电机加载中采用的对拖式加载,即作为加载装置的测功机与电机同轴连接,给电机主轴提供负载扭矩,测出电机主轴的转速、扭矩等参数。由于普通电机的转速比较低,接触式加载可满足要求,但对于高速电主轴,若采用接触式加载,高速运转时会产生大量摩擦热及机械磨损大,难以实现加载控制和高速电主轴负载时的稳定运行;同时,现有高速电主轴对拖式加载装置还存在如下一些不足:(1)只能提供主轴的负载扭矩加载,不能提供主轴的径向力加载。(2)由于采用联轴器连接,存在机械磨损、振动及同轴度不能精确保证的问题,由此产生的离心力使高速电主轴振动、摆动加剧,以致高速时无法实现加载。因此,高速电主轴的试验加载不宜用接触式加载。As an emerging technology, high-speed electric spindle has been widely used in the processing and manufacturing industry to realize high-speed and high-precision machining of CNC machine tools. In order to improve the machining accuracy and reliability of high-speed CNC machine tools, it is necessary to conduct experimental research on the reliability and dynamic performance of the high-speed electric spindle under load. The test must first solve the loading problem of the high-speed electric spindle. At present, there are few studies on the loading of high-speed electric spindle tests at home and abroad, and the proposed loading method is still the pair-to-drag loading used in low-speed motor loading, that is, the dynamometer as the loading device is coaxially connected with the motor, and the motor spindle Provide load torque, measure the speed, torque and other parameters of the motor spindle. Due to the relatively low speed of ordinary motors, contact loading can meet the requirements, but for high-speed electric spindles, if contact loading is used, a large amount of frictional heat and mechanical wear will be generated during high-speed operation, and it is difficult to achieve loading control and high-speed electric spindles. At the same time, the existing high-speed motorized spindle dragging device still has the following disadvantages: (1) It can only provide the load torque loading of the spindle, but cannot provide the radial force loading of the spindle. (2) Due to the coupling connection, there are problems of mechanical wear, vibration and coaxiality that cannot be accurately guaranteed. The resulting centrifugal force aggravates the vibration and swing of the high-speed electric spindle, so that it cannot be loaded at high speed. Therefore, the test loading of the high-speed electric spindle is not suitable for contact loading.

发明内容 Contents of the invention

本发明的目的是提供一种高速电主轴非接触电磁加载装置,解决了现有技术中高速电主轴难加载问题。The object of the present invention is to provide a non-contact electromagnetic loading device for a high-speed electric spindle, which solves the problem of difficult loading of a high-speed electric spindle in the prior art.

本发明所采用的技术方案是,一种高速电主轴非接触电磁加载装置,包括机械部分和电气部分,The technical solution adopted in the present invention is a non-contact electromagnetic loading device for a high-speed electric spindle, including a mechanical part and an electrical part,

所述的机械部分结构是,在工作台上设置有支座和整体支架,支座上固定有电主轴,电主轴的轴心内腔套装有芯轴,芯轴伸出电主轴的一端同轴连接有加载圆盘,加载圆盘的外端设置有平衡装置;加载圆盘沿轴向设置有斜通孔;所述的整体支架环绕加载圆盘设置,加载圆盘与整体支架位于同一竖直面内,在加载圆盘竖直方向正下方的整体支架下部安装有径向力加载电磁铁,径向力加载电磁铁为U形电磁铁,径向力加载电磁铁的两端分别缠绕有直流励磁线圈①和直流励磁线圈②;加载圆盘轴心水平两侧的整体支架上安装有右扭矩加载电磁铁和左扭矩加载电磁铁,右扭矩加载电磁铁和左扭矩加载电磁铁均为直铁芯,分别绕有直流励磁线圈③和直流励磁线圈④,直流励磁线圈③和直流励磁线圈④的线圈轴线与加载圆盘的水平直径线为同一条直线;The structure of the mechanical part is that a support and an integral support are arranged on the workbench, an electric spindle is fixed on the support, a mandrel is set in the inner cavity of the axis of the electric spindle, and one end of the mandrel extends out of the electric spindle to be coaxial A loading disc is connected, and a balance device is provided on the outer end of the loading disc; the loading disc is provided with an oblique through hole along the axial direction; the integral support is arranged around the loading disc, and the loading disc and the integral support are located at the same In the plane, a radial force loading electromagnet is installed at the lower part of the overall support directly below the vertical direction of the loading disc, the radial force loading electromagnet is a U-shaped electromagnet, and the two ends of the radial force loading electromagnet are respectively wound with DC Excitation coil ① and DC excitation coil ②; right torque loading electromagnet and left torque loading electromagnet are installed on the overall support on both sides of the horizontal side of the loading disk axis, and the right torque loading electromagnet and left torque loading electromagnet are straight iron The core is respectively wound with a DC excitation coil ③ and a DC excitation coil ④, and the coil axes of the DC excitation coil ③ and the DC excitation coil ④ are on the same straight line as the horizontal diameter line of the loading disc;

所述的电气部分结构是,包括磁场控制器,加载量测试值和加载量设定值为磁场控制器输入信号;磁场控制器输出端与PWM开关功率放大器的控制电路输入端连接,PWM开关功率放大器的加载电路输出端同时与直流励磁线圈①、②和③、④连接;PWM开关功率放大器的输入端还与二极管整流电路和整流变压器依次连接,磁场控制器还与工控机连接。The structure of the electrical part includes a magnetic field controller, the load test value and the load set value are the input signals of the magnetic field controller; the output end of the magnetic field controller is connected with the control circuit input end of the PWM switching power amplifier, and the PWM switching power The output terminal of the loading circuit of the amplifier is connected with the DC excitation coils ①, ② and ③, ④ at the same time; the input terminal of the PWM switching power amplifier is also connected with the diode rectification circuit and the rectification transformer in turn, and the magnetic field controller is also connected with the industrial computer.

本发明的有益效果是,有效地解决了高速电主轴难以加载的问题,既能提供主轴的负载扭矩加载,又能提供主轴的径向力加载;装置造价低、安装使用方便、可靠性高,经济效益显著。The beneficial effect of the present invention is that it effectively solves the problem that the high-speed electric spindle is difficult to load, and can not only provide the load torque loading of the spindle, but also provide the radial force loading of the spindle; the device is low in cost, easy to install and use, and has high reliability. Significant economic benefits.

附图说明Description of drawings

图1为本发明装置的结构示意图;Fig. 1 is the structural representation of device of the present invention;

图2为本发明装置整体支架一侧的侧视结构图;Fig. 2 is a side view structure diagram of one side of the whole support of the device of the present invention;

图3为本发明装置中的加载圆盘及平衡装置局部放大图;Fig. 3 is a partial enlarged view of the loading disc and the balancing device in the device of the present invention;

图4为本发明装置的电路部分连接示意图;Fig. 4 is the circuit part connection schematic diagram of device of the present invention;

图5为本发明装置中的四组电磁线圈连接结构示意图。Fig. 5 is a schematic diagram of the connection structure of four sets of electromagnetic coils in the device of the present invention.

图中,1.电主轴,2.加载圆盘,3.整体支架,4.斜通孔,5.平衡块,6.平衡盘,7.T型槽,8.径向力加载电磁铁,9.整流变压器,10.二极管整流电路,11.PWM开关功率放大器,12.磁场控制器,13.工作台,14.支座,15.右扭矩加载电磁铁,16.左扭矩加载电磁铁,17.滤波电容,18.PWM波形发生器,19.隔离驱动电路,20.径向力加载电路,21.扭矩加载电路,22.锁紧螺母,23.锁紧圆螺母,24.法兰,25.芯轴,①、②、③和④为四个直流励磁线圈。In the figure, 1. Electric spindle, 2. Loading disc, 3. Overall bracket, 4. Slanted through hole, 5. Balance weight, 6. Balance disc, 7. T-shaped slot, 8. Radial force loading electromagnet, 9. Rectifier transformer, 10. Diode rectifier circuit, 11. PWM switching power amplifier, 12. Magnetic field controller, 13. Workbench, 14. Support, 15. Right torque loading electromagnet, 16. Left torque loading electromagnet, 17. Filter capacitor, 18. PWM waveform generator, 19. Isolation drive circuit, 20. Radial force loading circuit, 21. Torque loading circuit, 22. Lock nut, 23. Lock round nut, 24. Flange, 25. Mandrel, ①, ②, ③ and ④ are four DC excitation coils.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1、图2、图3,本发明装置的机械部分结构是,在工作台13上设置有支座14和整体支架3,支座14上固定有电主轴1,电主轴1的轴心套装有芯轴25,芯轴25伸出电主轴1的一端同轴连接有法兰24,法兰24通过锁紧螺母22与芯轴25固定连接,法兰24上套装有加载圆盘2,加载圆盘2与整体支架3位于同一竖直面内,加载圆盘2的外端设置有平衡盘6,平衡盘6沿圆周开设的T型槽7中设置有多个平衡块5,平衡盘6的外端设置有锁紧圆螺母23,锁紧圆螺母23用于将平衡盘6固定在法兰24上,从而将加载圆盘2夹紧在法兰24上。As shown in Fig. 1, Fig. 2 and Fig. 3, the structure of the mechanical part of the device of the present invention is that a support 14 and an integral support 3 are arranged on the workbench 13, and the electric spindle 1 is fixed on the support 14, and the axis of the electric spindle 1 A mandrel 25 is set, and one end of the mandrel 25 protruding from the electric spindle 1 is coaxially connected with a flange 24, and the flange 24 is fixedly connected with the mandrel 25 through a lock nut 22, and the loading disc 2 is set on the flange 24. The loading disc 2 and the integral support 3 are located in the same vertical plane, the outer end of the loading disc 2 is provided with a balance disc 6, and a plurality of balance weights 5 are arranged in the T-shaped groove 7 opened along the circumference of the balance disc 6, and the balance disc The outer end of 6 is provided with a locking round nut 23 , and the locking round nut 23 is used to fix the balance disc 6 on the flange 24 , thereby clamping the loading disc 2 on the flange 24 .

参照图3,加载圆盘2的动平衡装置是,在平衡盘6的环形T型槽7中设置三块平衡块5,通过移动平衡块5的位置进行动平衡调整。加载圆盘2沿轴向设置有斜通孔4,当电主轴高速旋转时可形成高速气流,实现自动风冷,可满足长时间连续加载需要,无需增加复杂的冷却装置。Referring to FIG. 3 , the dynamic balance device for loading the disk 2 is to set three balance weights 5 in the annular T-shaped groove 7 of the balance disk 6 , and adjust the dynamic balance by moving the positions of the balance weights 5 . The loading disk 2 is provided with oblique through holes 4 along the axial direction. When the electric spindle rotates at high speed, high-speed air flow can be formed to realize automatic air cooling, which can meet the needs of continuous loading for a long time without adding complicated cooling devices.

参照图2、图5,整体支架3为精密加工的框架结构,整体支架3满足对称性要求,在整体支架3中安装有径向力加载电磁铁8、左扭矩加载电磁铁16和右扭矩加载电磁铁15,位于加载圆盘2下方的径向力加载电磁铁8上设置有直流励磁线圈①和直流励磁线圈②,直流励磁线圈①和直流励磁线圈②的线圈轴线对称并平行于加载圆盘2的竖直直径线,加载圆盘2左右两侧设置有右扭矩加载电磁铁15和左扭矩加载电磁铁16,右扭矩加载电磁铁15和左扭矩加载电磁铁16上分别绕有直流励磁线圈③和直流励磁线圈④,直流励磁线圈③和直流励磁线圈④的线圈轴线与加载圆盘2的水平直径线为同一条直线,直流励磁线圈①、②和③、④分别形成各自的直流磁场,通过与加载圆盘2配合作用,产生稳定的电磁加载力、扭矩。Referring to Fig. 2 and Fig. 5, the integral support 3 is a precisely machined frame structure, and the integral support 3 satisfies the requirement of symmetry, and a radial force loading electromagnet 8, a left torque loading electromagnet 16 and a right torque loading electromagnet 8 are installed in the integral support 3. The electromagnet 15, the radial force loading electromagnet 8 located below the loading disk 2 is provided with a DC excitation coil ① and a DC excitation coil ②, and the coil axes of the DC excitation coil ① and the DC excitation coil ② are symmetrical and parallel to the loading disk 2, the left and right sides of the loading disk 2 are provided with a right torque loading electromagnet 15 and a left torque loading electromagnet 16, and a DC excitation coil is respectively wound on the right torque loading electromagnet 15 and the left torque loading electromagnet 16 ③ and the DC excitation coil ④, the coil axes of the DC excitation coil ③ and the DC excitation coil ④ are in the same straight line as the horizontal diameter line of the loading disk 2, and the DC excitation coils ①, ② and ③, ④ respectively form respective DC magnetic fields, By cooperating with the loading disk 2, stable electromagnetic loading force and torque are generated.

参照图1、图4,本发明的电气控制部分结构是,加载量测试值e和加载量设定值f为磁场控制器12输入信号,输入信号e和f形成的偏差量作为磁场控制器12的PI控制算法输入量,经PI控制算法调节产生的输出信号接脉宽调制(PWM)开关功率放大器11的控制电路输入端,PWM开关功率放大器11的加载电路输入端与二极管整流电路10和整流变压器9依次连接,PWM开关功率放大器11的加载电路输出端与直流励磁线圈①、②和③、④同时连接,直流励磁线圈①、②和③、④由PWM开关功率放大器11产生稳定的直流励磁电流,并由磁场控制器12完成直流励磁电流的控制;磁场控制器12和作为上位机的工控机连接,工控机可生成人机交互操作界面,以输入加载量设定值f及其它参数,该输入的设定值f等参数通过串口通信传送给磁场控制器12,磁场控制器12接收的加载量检测值由串口通信传送给工控机进行显示。With reference to Fig. 1, Fig. 4, the electric control part structure of the present invention is, load test value e and load setting value f are magnetic field controller 12 input signals, and the deviation amount that input signal e and f forms is used as magnetic field controller 12 The input quantity of the PI control algorithm, the output signal generated by the adjustment of the PI control algorithm is connected to the control circuit input end of the pulse width modulation (PWM) switching power amplifier 11, the loading circuit input end of the PWM switching power amplifier 11 and the diode rectifier circuit 10 and the rectifier The transformer 9 is connected in turn, and the output terminal of the loading circuit of the PWM switching power amplifier 11 is connected to the DC excitation coils ①, ② and ③, ④ at the same time, and the DC excitation coils ①, ② and ③, ④ are generated by the PWM switching power amplifier 11. Stable DC excitation current, and the control of the DC excitation current is completed by the magnetic field controller 12; the magnetic field controller 12 is connected with the industrial computer as the upper computer, and the industrial computer can generate a man-machine interactive operation interface to input the set value f of the loading amount and other parameters, The input set value f and other parameters are transmitted to the magnetic field controller 12 through the serial port communication, and the load detection value received by the magnetic field controller 12 is transmitted to the industrial computer for display through the serial port communication.

参照图4,PWM开关功率放大器11由加载电路和控制电路两部分组成。电路结构一致的径向力加载电路20和扭矩加载电路21组成PWM开关功率放大器11的加载电路部分;其中,径向力加载电路20的输出接线端口为a端、b端,直流励磁线圈①和直流励磁线圈②差动串接后接a端、b端,扭矩加载电路21的输出接线端口为c端、d端,直流励磁线圈③和直流励磁线圈④串接后接c端、d端;径向力加载电路20和扭矩加载电路21均选用西门康(SEMIKRON)公司的绝缘栅极双极型晶体管(IGBT)模块,型号为SK100GH128T,该型号IGBT模块内部由两个绝缘栅双极晶体管(IGBT)和两个快速恢复二极管(续流二极管)构成半桥斩波电路,此半桥斩波电路封装成整体IGBT模块,作为PWM开关功率放大器的加载电路,具有充电、放电、续流三种状态,即为三电平PWM开关功率放大器,其输出电流纹波很小,满足稳定加载需要。Referring to Fig. 4, the PWM switching power amplifier 11 is composed of two parts, a loading circuit and a control circuit. The radial force loading circuit 20 and the torque loading circuit 21 with the same circuit structure form the loading circuit part of the PWM switching power amplifier 11; wherein, the output connection ports of the radial force loading circuit 20 are terminal a and terminal b, and the DC excitation coil ① and The DC excitation coil ② is differentially connected in series and connected to terminals a and b, the output wiring ports of the torque loading circuit 21 are terminals c and d, and the DC excitation coil ③ and DC excitation coil ④ are connected in series to terminals c and d; Both the radial force loading circuit 20 and the torque loading circuit 21 use an insulated gate bipolar transistor (IGBT) module from SEMIKRON, the model is SK100GH128T, and the IGBT module of this type is internally composed of two insulated gate bipolar transistors ( IGBT) and two fast recovery diodes (freewheeling diodes) constitute a half-bridge chopper circuit, the half-bridge chopper circuit is packaged into a whole IGBT module, as the loading circuit of the PWM switching power amplifier, with charging, discharging, freewheeling three state, that is, a three-level PWM switching power amplifier, and its output current ripple is very small, which meets the needs of stable loading.

径向力加载电路20和扭矩加载电路21的输入端同时与二极管整流电路10输出端并联连接,二极管整流电路10输出端还并联有滤波电容17,可滤除整流输出直流信号中的交流干扰信号,二极管整流电路10为6个同型号整流二极管构成的三相桥式不可控整流电路,该电路选用广州钜兴公司生产的整流二极管组桥,型号为DSRIM,二极管整流电路10输入端与整流变压器9输出端连接,整流变压器9输入端接三相工频交流电。The input ends of the radial force loading circuit 20 and the torque loading circuit 21 are simultaneously connected in parallel with the output end of the diode rectification circuit 10, and the output end of the diode rectification circuit 10 is also connected in parallel with a filter capacitor 17, which can filter out the AC interference signal in the rectified output DC signal , the diode rectifier circuit 10 is a three-phase bridge-type uncontrollable rectifier circuit composed of 6 rectifier diodes of the same type. This circuit selects the rectifier diode group bridge produced by Guangzhou Juxing Company. 9 is connected to the output terminal, and the 9 input terminals of the rectifier transformer are connected to three-phase power frequency alternating current.

径向力加载电路20和扭矩加载电路21中的IGBT控制极均与隔离驱动电路19输出端连接,该隔离驱动电路由HCPL4504型高速光耦实现径向力加载电路20、扭矩加载电路21与IGBT模块驱动电路间的隔离,驱动电路选用西门康(SEMIKRON)公司生产的IGBT专用驱动集成芯片,型号为SKH123/12,隔离驱动电路19输入端与PWM波形发生器18输出端连接,该波形发生器选用美国德州仪器公司生产的电压驱动型脉宽调制(PWM)控制集成电路,型号为TL494,PWM波形发生器18输入端与磁场控制器12连接,该控制器选用ATMEL公司生产的8位单片机,型号为AT89S8253,支持在线编程;磁场控制器12的输入为实际加载量测试值e和加载量设定值f,磁场控制器12根据该两个输入量比较后的偏差量经PI控制算法调节后产生控制信号输出,此输出控制信号通过波形发生器18产生PWM波形输出,输出的PWM信号经隔离驱动处理后控制径向力加载电路20和扭矩加载电路21中IGBT的通断,产生可控制的直流励磁电流,形成所需的加载力,此部分电路组成PWM开关功率放大器11的控制电路。The IGBT control poles in the radial force loading circuit 20 and the torque loading circuit 21 are all connected to the output end of the isolation drive circuit 19, and the isolation drive circuit is realized by the HCPL4504 high-speed optocoupler. The radial force loading circuit 20, the torque loading circuit 21 and the IGBT The isolation between the module drive circuits, the drive circuit uses the IGBT dedicated drive integrated chip produced by SEMIKRON, the model is SKH123/12, the input terminal of the isolated drive circuit 19 is connected to the output terminal of the PWM waveform generator 18, the waveform generator Select the voltage-driven pulse width modulation (PWM) control integrated circuit produced by Texas Instruments, the model is TL494, the input terminal of PWM waveform generator 18 is connected with the magnetic field controller 12, and the controller selects the 8-bit single-chip microcomputer produced by ATMEL Company, The model is AT89S8253, which supports online programming; the input of the magnetic field controller 12 is the actual loading test value e and the loading setting value f, and the deviation of the magnetic field controller 12 after comparing the two input values is adjusted by the PI control algorithm A control signal output is generated, and the output control signal generates a PWM waveform output through the waveform generator 18, and the output PWM signal controls the on-off of the IGBT in the radial force loading circuit 20 and the torque loading circuit 21 after isolation drive processing to generate a controllable The DC excitation current forms the required loading force, and this part of the circuit forms the control circuit of the PWM switching power amplifier 11 .

二极管整流电路10输出的直流电源分别通过径向力加载电路20和扭矩加载电路21的两个接头各自与直流励磁线圈①、②和③、④连接,通过PI调节控制直流励磁电流大小,完成径向电磁加载力F及扭矩M的调节。当同时接通径向力加载电路20和扭矩加载电路21的电源,则在加载圆盘2上同时产生径向加载力F及扭矩M,实现径向力及扭矩的同时加载。The DC power output by the diode rectifier circuit 10 is respectively connected to the DC excitation coils ①, ② and ③, ④ through the two joints of the radial force loading circuit 20 and the torque loading circuit 21, and the magnitude of the DC excitation current is controlled through PI adjustment to complete the radial Adjustment of the electromagnetic loading force F and torque M. When the power supply of the radial force loading circuit 20 and the torque loading circuit 21 are connected at the same time, the radial loading force F and the torque M are simultaneously generated on the loading disk 2, so that the simultaneous loading of the radial force and the torque is realized.

参照图2、图4、图5,径向力加载电磁铁8安装在加载圆盘2单侧竖直方向的整体支架3下部,该电磁铁为U形电磁铁,其两端分别接直流励磁线圈①、②,所述直流励磁线圈①、②的励磁电流由PWM开关功率放大器11径向力加载电路20的a、b连接端头提供,在I、II处形成均匀气隙磁场,I、II处气隙磁场分别在与导磁加载圆盘2接触的外圆柱面上产生垂直于外圆柱面向外的中心径向麦克斯韦电磁力,并合成为竖直向下的中心径向电磁力fn;同时,由于加载圆盘2按图5中所示方向旋转时会产生附加的切向洛伦磁力合力ft,ft向加载圆盘2的圆心平移后形成水平径向力ft和附加扭矩M2(M2=ft·D/2);fn和ft合成为加载圆盘2的中心总径向电磁力F。Referring to Fig. 2, Fig. 4 and Fig. 5, the radial force loading electromagnet 8 is installed on the lower part of the integral support 3 in the vertical direction on one side of the loading disc 2. The electromagnet is a U-shaped electromagnet, and its two ends are respectively connected to DC excitation. Coils ①, ②, the excitation current of the DC excitation coils ①, ② is provided by the a, b connection terminals of the radial force loading circuit 20 of the PWM switching power amplifier 11, forming a uniform air gap magnetic field at I, II, I, II The air-gap magnetic field at II respectively generates a central radial Maxwell electromagnetic force perpendicular to the outer cylindrical surface on the outer cylindrical surface in contact with the magnetically permeable loading disc 2, and synthesizes it into a vertical downward central radial electromagnetic force f n ; At the same time, since the loading disc 2 rotates in the direction shown in Figure 5, an additional tangential Loren magnetic force f t will be generated, and f t will translate to the center of the loading disc 2 to form a horizontal radial force f t and an additional Torque M 2 (M 2 =f t ·D/2); f n and f t combine to form the central total radial electromagnetic force F of the loading disc 2 .

参照图2、图4、图5,右扭矩加载电磁铁15和左扭矩加载电磁铁16安装在加载圆盘2水平两侧的整体支架3上,左扭矩加载电磁铁16和右扭矩加载电磁铁15与加载圆盘2的间隙处为图中的III处、IV处,该两组电磁铁为直铁芯,分别绕有直流励磁线圈④和直流励磁线圈③,其励磁电流由PWM开关功率放大器11的扭矩加载电路21的c、d端头提供,在III、IV处形成均匀气隙磁场,III、IV处气隙磁场与旋转的加载圆盘2相互作用产生洛伦磁力fa、fb,由于fa、fb等值、反向,故在加载圆盘2上形成加载扭矩M1(M1=fa·D/2+fb·D/2);加载扭矩M1和附加扭矩M2合成为总加载扭矩M;同时,III、IV处气隙磁场分别在与导磁加载圆盘2接触的外圆柱面上产生垂直于外圆柱面向外的水平中心径向麦克斯韦电磁力,且两方向水平中心径向麦克斯韦电磁力等值、反向,合力为零。Referring to Fig. 2, Fig. 4, Fig. 5, the right torque loading electromagnet 15 and the left torque loading electromagnet 16 are installed on the integral support 3 on both sides of the loading disk 2 level, the left torque loading electromagnet 16 and the right torque loading electromagnet The gaps between 15 and the loading disc 2 are III and IV in the figure. The two groups of electromagnets are straight iron cores, respectively wound with a DC excitation coil ④ and a DC excitation coil ③, and the excitation current is controlled by the PWM switching power amplifier. The c and d ends of the torque loading circuit 21 of 11 are provided to form a uniform air gap magnetic field at III and IV, and the air gap magnetic field at III and IV interacts with the rotating loading disc 2 to generate Lorentz magnetic forces f a and f b , since f a and f b are equal and reversed, a loading torque M 1 is formed on the loading disk 2 (M 1 =f a ·D/2+f b ·D/2); the loading torque M 1 and the additional The torque M 2 is synthesized into the total loading torque M; at the same time, the air-gap magnetic fields at III and IV respectively generate a horizontal central radial Maxwell electromagnetic force perpendicular to the outer cylindrical surface on the outer cylindrical surface in contact with the magnetically permeable loading disc 2, And the horizontal center radial Maxwell electromagnetic force in two directions is equal and opposite, and the resultant force is zero.

本发明装置加载前的准备工作包括,一方面,如图3,将法兰24通过锁紧螺母22固定到芯轴25上,把加载圆盘2和平衡盘6套在法兰24上,由锁紧圆螺母23固定,将该组件在动平衡机上完成动平衡,并固定三块平衡块5,将平衡后的组件通过芯轴25卡装到电主轴1上;另一方面,如图2,调整整体支架3水平和竖直位置,使径向力加载电磁铁8、右扭矩加载电磁铁15和左扭矩加载电磁铁16与加载圆盘2间气隙均为1mm。The preparatory work before the loading of the device of the present invention includes, on the one hand, as shown in Figure 3, the flange 24 is fixed on the mandrel 25 through the lock nut 22, the loading disc 2 and the balance disc 6 are sleeved on the flange 24, and the Fix the locking round nut 23, complete the dynamic balance of the assembly on the dynamic balancing machine, and fix the three balancing weights 5, and clamp the balanced assembly to the electric spindle 1 through the mandrel 25; on the other hand, as shown in Figure 2 , adjust the horizontal and vertical positions of the overall support 3, so that the air gap between the radial force loading electromagnet 8, the right torque loading electromagnet 15, the left torque loading electromagnet 16 and the loading disc 2 is 1mm.

本发明装置径向电磁力加载过程是,参照图4、图5,接通电主轴1的变频器电源,并接通二极管整流电路10、PWM开关功率放大器11的径向力加载电路20的电源。径向力加载线圈①、②按差动方式串联后与径向力加载电路20连接;根据差动连接方式,线圈①、②产生的磁场方向相同,在I、II处气隙形成合成磁场,由于径向力加载电磁铁8和加载圆盘2安装调整后完全对称,I、II处气隙均匀、厚度相同,均为1mm,故线圈①、②在I、II处气隙形成的合成磁场相等;由于加载圆盘2为导磁性能好的软磁材料,故I、II处气隙磁场在加载圆盘2外圆柱面(气隙与加载圆盘接触面)上产生垂直于外圆柱面向外的中心径向麦克斯韦电磁力,并合成为通过圆盘中心竖直向下的径向电磁力fn;同时,加载圆盘2按图5中所示方向旋转,在I、II处气隙磁场作用下产生切向洛伦磁力,并合成为水平切向力ft,把ft向加载圆盘2的圆心平移,形成水平径向力ft和附加扭矩M2(M2=ft·D/2),把fn竖直向上平移至圆心,则fn和ft合成为通过圆心的径向力F,实现径向电磁力加载;若沿周向改变径向力加载电磁铁8的位置,可改变径向力F的方向。The radial electromagnetic force loading process of the device of the present invention is, with reference to FIGS. . The radial force loading coils ① and ② are connected in series in a differential manner and then connected to the radial force loading circuit 20; according to the differential connection mode, the magnetic fields generated by the coils ① and ② are in the same direction, and a synthetic magnetic field is formed at the air gaps at I and II. Since the radial force loading electromagnet 8 and the loading disc 2 are completely symmetrical after installation and adjustment, the air gaps at I and II are uniform and have the same thickness, both of which are 1mm, so the synthetic magnetic field formed by coils ① and ② at the air gaps I and II equal; because the loading disc 2 is a soft magnetic material with good magnetic permeability, the air gap magnetic field at I and II is generated on the outer cylindrical surface of the loading disc 2 (the contact surface between the air gap and the loading disc) and is perpendicular to the outer cylindrical surface The outer center radial Maxwell electromagnetic force is synthesized into a vertically downward radial electromagnetic force f n through the center of the disk; at the same time, the loading disk 2 rotates in the direction shown in Figure 5, and the air gaps at I and II Under the action of the magnetic field, a tangential Lorent magnetic force is generated, and synthesized into a horizontal tangential force f t , which translates f t to the center of the loaded disc 2 to form a horizontal radial force f t and an additional torque M 2 (M 2 =f t D/2), when f n is translated vertically upwards to the center of the circle, then f n and f t are synthesized into a radial force F passing through the center of the circle to realize radial electromagnetic force loading; if the radial force is changed along the circumferential direction to load the electromagnet The position of 8 can change the direction of the radial force F.

本发明装置扭矩加载过程是,参照图4、图5,接通电主轴1变频器电源,并接通二极管整流电路10、PWM开关功率放大器11的扭矩加载电路21的电源。直流励磁线圈③、④串接后与扭矩加载电路21连接,由于左扭矩加载电磁铁16和右扭矩加载电磁铁15相对于加载圆盘2安装调整后完全对称,III、IV处气隙均匀、厚度相同,均为1mm,故线圈④、③在III、IV处气隙形成的磁场相等;加载圆盘2按图5中所示方向高速旋转,切割III、IV处气隙磁场,在加载圆盘2外圆柱面上产生感应电流,感应电流产生的磁场与III、IV处气隙磁场相互作用,在加载圆盘2上产生切向洛伦磁力fa、fb,根据电磁线圈③、④的磁场方向及加载圆盘2的旋转方向,可确定III、IV处切向电磁力fa、fb的方向,由于III、IV处气隙磁场相等,故切向电磁力fa、fb大小相等、方向相反,共同作用在加载圆盘2上,形成加载扭矩M1(M1=fa·D/2+fb·D/2),实现扭矩加载;同时,III、IV处气隙磁场在导磁加载圆盘2外圆柱面(气隙与加载圆盘接触面)上产生垂直于外圆柱面向外的水平中心径向麦克斯韦电磁力,此两方向中心径向电磁力等值、反向,合力为零;此时,加载圆盘2仅受切向电磁力作用,形成扭矩M1加载。The torque loading process of the device of the present invention is, referring to Fig. 4 and Fig. 5, turning on the power supply of the frequency converter of the electric spindle 1, and turning on the power supply of the diode rectifier circuit 10 and the torque loading circuit 21 of the PWM switching power amplifier 11. The DC excitation coils ③ and ④ are connected in series to the torque loading circuit 21. Since the left torque loading electromagnet 16 and the right torque loading electromagnet 15 are completely symmetrical after being installed and adjusted relative to the loading disc 2, the air gaps at III and IV are even and The thickness is the same, both are 1mm, so the magnetic fields formed by coils ④ and ③ in the air gaps III and IV are equal; the loading disc 2 rotates at high speed in the direction shown in Figure 5, cutting the air gap magnetic field in III and IV, and the magnetic field in the loading circle An induced current is generated on the outer cylindrical surface of disk 2, and the magnetic field generated by the induced current interacts with the air gap magnetic field at III and IV, and tangential Loren magnetic forces f a and f b are generated on the loaded disk 2. According to the electromagnetic coils ③, ④ The direction of the magnetic field and the direction of rotation of the loading disk 2 can determine the directions of the tangential electromagnetic forces f a and f b at III and IV. Since the air gap magnetic fields at III and IV are equal, the tangential electromagnetic forces f a and f b They are equal in magnitude and opposite in direction, and act together on the loading disc 2 to form a loading torque M 1 (M 1 =f a ·D/2+f b ·D/2) to realize torque loading; at the same time, gas at III and IV The gap magnetic field generates a horizontal central radial Maxwell electromagnetic force perpendicular to the outer cylindrical surface on the outer cylindrical surface of the magnetically permeable loaded disc 2 (the contact surface between the air gap and the loaded disc), and the central radial electromagnetic force in the two directions is equivalent, In the opposite direction, the resultant force is zero; at this time, the loading disc 2 is only subjected to the tangential electromagnetic force, forming a torque M1 load.

逐步调节高速电主轴转速,在主轴达到所需转速时,通过控制装置调节所需径向电磁加载力F及加载扭矩M大小,实现高速电主轴非接触电磁加载。Gradually adjust the speed of the high-speed electric spindle. When the spindle reaches the required speed, adjust the required radial electromagnetic loading force F and loading torque M through the control device to realize non-contact electromagnetic loading on the high-speed electric spindle.

本发明装置控制原理是,应用图形化编程语言在加载装置控制系统的工控机上生成加载控制操作界面,工控机选用台湾研华公司生产的工业控制计算机,型号为IPC-610P。所需的径向力及扭矩加载设定值参数f由人机交互操作界面输入并传送到磁场控制器12输入端,工控机和磁场控制器12之间采用串口通信,完成数据传送、分析和显示。加载量测试值e反馈到磁场控制器12输入端,并在磁场控制器12中形成偏差值,控制器PI调节算法根据此偏差值计算后产生控制信号输出,输出的控制信号在PWM波形发生器18中产生PWM信号输出,该输出信号经隔离驱动电路19后控制径向力加载电路20和扭矩加载电路21中IGBT的通断,产生可控的直流励磁电流,完成径向加载力F及加载扭矩M的调节。The control principle of the device of the present invention is that a graphical programming language is used to generate a loading control operation interface on the industrial computer of the loading device control system. The industrial computer is an industrial control computer produced by Taiwan Advantech, the model is IPC-610P. The required radial force and torque loading setting value parameter f are input by the man-machine interactive operation interface and transmitted to the input terminal of the magnetic field controller 12, and serial communication is adopted between the industrial computer and the magnetic field controller 12 to complete data transmission, analysis and show. The load test value e is fed back to the input terminal of the magnetic field controller 12, and a deviation value is formed in the magnetic field controller 12. The controller PI adjustment algorithm generates a control signal output after calculation according to the deviation value, and the output control signal is sent to the PWM waveform generator 18 generates a PWM signal output, the output signal controls the on-off of the IGBT in the radial force loading circuit 20 and the torque loading circuit 21 after the isolation drive circuit 19, and generates a controllable DC excitation current to complete the radial loading force F and loading Adjustment of torque M.

本装置的发明基于以下考虑:(1)采用非接触式加载没有摩擦热及机械磨损;(2)克服了传统对拖式加载只能提供扭矩加载的问题,本发明可以实现高速电主轴径向力和扭矩同时加载;(3)不需考虑同轴度问题;(4)省去了测功机;(5)导磁盘有斜通孔,旋转时产生高速气流,可对加载圆盘和电磁铁进行散热,省去了冷却系统;(6)结构简单,易于操作。The invention of this device is based on the following considerations: (1) non-contact loading without frictional heat and mechanical wear; (2) overcoming the problem that the traditional drag-type loading can only provide torque loading, the invention can realize high-speed electric spindle radial Force and torque are loaded at the same time; (3) There is no need to consider the problem of coaxiality; (4) The dynamometer is omitted; (5) The guide disc has oblique through holes, which generate high-speed airflow during rotation, which can control the loading disc and electromagnetic Iron dissipates heat, eliminating the need for a cooling system; (6) Simple structure and easy operation.

本发明的有益效果是:本发明的磁场控制器12通过PWM开关功率放大器11调节直流励磁线圈的励磁电流,易于实现高速电主轴非接触加载,避免了传统对拖式加载装置与电主轴同轴连接,高速旋转时无法保证同轴度及由此引起剧烈振动等问题,以致无法实现加载。本发明采用在加载圆盘2端面开斜通孔4,利用加载圆盘2高速旋转时产生的高速气流,实现非接触电磁加载装置的自动风冷,可满足长时间、连续加载需要,避免了传统加载装置需要复杂冷却系统的问题。本发明中的加载装置结构简单,可靠性高,便于安装、使用,完全满足高速电主轴试验及动力学分析时加载需要。The beneficial effects of the present invention are: the magnetic field controller 12 of the present invention adjusts the excitation current of the DC excitation coil through the PWM switching power amplifier 11, which is easy to realize the non-contact loading of the high-speed electric spindle, and avoids the coaxiality between the traditional drag-type loading device and the electric spindle Connection, coaxiality cannot be guaranteed during high-speed rotation and the resulting severe vibration and other problems, so that loading cannot be achieved. The present invention adopts the oblique through hole 4 on the end face of the loading disk 2, and utilizes the high-speed air flow generated when the loading disk 2 rotates at high speed to realize the automatic air cooling of the non-contact electromagnetic loading device, which can meet the needs of long-term and continuous loading, and avoids the Problems with traditional loading devices requiring complex cooling systems. The loading device in the present invention has simple structure, high reliability, is easy to install and use, and fully meets the loading requirements of high-speed electric spindle test and dynamic analysis.

Claims (4)

1. high-speed electric main shaft noncontact electromagnetism charger is characterized in that: comprise mechanical part and electric part,
Described mechanical part structure is; Worktable (13) is provided with bearing (14) and integral support (3); Be fixed with electric main shaft (1) on the bearing (14); The axle center inner chamber of electricity main shaft (1) is set with mandrel (25), and the end that mandrel (25) stretches out electric main shaft (1) is coaxially connected with loading disk (2), and the outer end that loads disk (2) is provided with balance device; Load disk (2) and be provided with oblique through hole (4) vertically; Described integral support (3) is around loading disk (2) setting; Load disk (2) and be positioned at same vertical plane with integral support (3); Integral support (3) bottom under loading disk (2) vertical direction is equipped with radial force and loads electromagnet (8); It is the U-shaped electromagnet that radial force loads electromagnet (8), the two ends of radial force loading electromagnet (8) be wound with respectively direct-flow magnet exciting coil 1. with direct-flow magnet exciting coil 2.; Right moment of torsion is installed on the integral support (3) of loading disk (2) horizontal both sides, axle center loads electromagnet (15) and left moment of torsion loading electromagnet (16); Right moment of torsion loads electromagnet (15) and left moment of torsion loading electromagnet (16) is straight iron core; Be wound with respectively direct-flow magnet exciting coil 3. with direct-flow magnet exciting coil 4., 3. direct-flow magnet exciting coil is same straight line with direct-flow magnet exciting coil coil axis 4. with the straight horizontal radial line that loads disk (2);
Described electric part structure is, comprises field controller (12), and heap(ed) capacity test value and heap(ed) capacity setting value are field controller (12) input signal; Field controller (12) output terminal is connected with the control circuit input end of PWM switch power amplifier (11), the loaded circuit output terminal of PWM switch power amplifier (11) simultaneously with direct-flow magnet exciting coil 1., 2. with 3., 4. be connected; The input end of PWM switch power amplifier (11) also is connected with rectifier transformer (9) with diode rectifier circuit (10) successively, and field controller (12) also is connected with industrial computer.
2. high-speed electric main shaft noncontact electromagnetism charger according to claim 1; It is characterized in that: the structure of said balance device is; Outer end loading disk (2) is provided with balancing frame (6); Balancing frame (6) is offered T type groove (7) along circumference, is provided with three abilities in the T type groove (7) along the counterbalance weight (5) that circumferentially moves.
3. high-speed electric main shaft noncontact electromagnetism charger according to claim 1; It is characterized in that: said PWM switch power amplifier (11) is made up of loaded circuit and control circuit two parts, and the loaded circuit in the PWM switch power amplifier (11) comprises radial force loaded circuit (20) and the moment of torsion loaded circuit (21) that structure is consistent;
The input end of radial force loaded circuit (20) and moment of torsion loaded circuit (21) is connected in parallel with diode rectifier circuit (10) output terminal simultaneously, and diode rectifier circuit (10) output terminal also is parallel with filter capacitor (17); IGBT control in radial force loaded circuit (20) and the moment of torsion loaded circuit (21) extremely all is connected with isolated drive circuit (19) output terminal; Isolated drive circuit (19) input end is connected with PWM waveform generator (18) output terminal, and PWM waveform generator (18) input end is connected with field controller (12).
4. high-speed electric main shaft noncontact electromagnetism charger according to claim 3; It is characterized in that: said radial force loaded circuit (20) and moment of torsion loaded circuit (21) are all selected insulated gate bipolar transistor npn npn IGBT module for use; This IGBT inside modules comprises that two insulated gate bipolar transistor npn npns and two fast recovery diodes constitute the half-bridge chopper circuit, and this half-bridge chopper circuit is packaged into whole IGBT module.
CN2010105894021A 2010-12-15 2010-12-15 Non-contact electromagnetic loading device for high speed electric spindle Expired - Fee Related CN102109416B (en)

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