CN102105611B - Cu-Ni-Si-Mg-based alloy having improved electrical conductivity and bendability - Google Patents
Cu-Ni-Si-Mg-based alloy having improved electrical conductivity and bendability Download PDFInfo
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- 239000000956 alloy Substances 0.000 title claims abstract description 34
- 229910017873 Cu—Ni—Si—Mg Inorganic materials 0.000 title abstract description 13
- 239000002244 precipitate Substances 0.000 claims abstract description 169
- 239000002245 particle Substances 0.000 claims abstract description 60
- 229910007981 Si-Mg Inorganic materials 0.000 claims abstract description 20
- 229910008316 Si—Mg Inorganic materials 0.000 claims abstract description 20
- 229910018098 Ni-Si Inorganic materials 0.000 claims abstract description 15
- 229910018529 Ni—Si Inorganic materials 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 4
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- 229910052785 arsenic Inorganic materials 0.000 claims abstract description 4
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- 239000012535 impurity Substances 0.000 claims abstract description 4
- 229910052738 indium Inorganic materials 0.000 claims abstract description 4
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 4
- 229910052709 silver Inorganic materials 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 17
- 239000010949 copper Substances 0.000 claims description 12
- 229910052725 zinc Inorganic materials 0.000 claims description 3
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- 229910052715 tantalum Inorganic materials 0.000 claims 1
- 229910052718 tin Inorganic materials 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 17
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- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/11—Making amorphous alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/05—Alloys based on copper with manganese as the next major constituent
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- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- C22C9/08—Alloys based on copper with lead as the next major constituent
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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Abstract
含有1.0~4.5质量%的Ni、0.16~1.13质量%的Si、以及0.05~0.30质量%的Mg,其余则由Cu及不可避免的杂质所构成的Cu-Ni-Si-Mg系合金,其含有Ni-Si-Mg析出物X及Ni-Si析出物Y,析出物X的平均粒径为0.05~3.0μm,粒径超过10μm的析出物X不存在,且析出物Y的平均粒径为0.01~0.10μm,也可含有合计0.01~2.0质量%的Cr、P、Mn、Ag、Co、Mo、As、Sb、Al、Hf、Zr、Ti、C、Fe、In、Ta、Sn或Zn。优选析出物X是103~105个/mm2,析出物Y是1.0×108~1.0×1011个/mm2。本发明的Cu-Ni-Si-Mg系合金可保持高强度、高导电性、以及良好的弯曲加工特性,此外也显现在高温下的优异耐应力松弛特性。A Cu-Ni-Si-Mg alloy containing 1.0 to 4.5% by mass of Ni, 0.16 to 1.13% by mass of Si, and 0.05 to 0.30% by mass of Mg, and the rest is composed of Cu and unavoidable impurities. Ni-Si-Mg precipitate X and Ni-Si precipitate Y, the average particle size of the precipitate X is 0.05 to 3.0 μm, there is no precipitate X with a particle size exceeding 10 μm, and the average particle size of the precipitate Y is 0.01 to 0.10 μm, and may contain a total of 0.01 to 2.0% by mass of Cr, P, Mn, Ag, Co, Mo, As, Sb, Al, Hf, Zr, Ti, C, Fe, In, Ta, Sn, or Zn. Preferably, the precipitate X is 10 3 to 10 5 particles/mm 2 , and the precipitate Y is 1.0×10 8 to 1.0×10 11 particles/mm 2 . The Cu-Ni-Si-Mg alloy of the present invention can maintain high strength, high electrical conductivity, and good bending processing properties, and also exhibits excellent stress relaxation resistance properties at high temperatures.
Description
技术领域 technical field
本发明涉及一种适合作为连接器、端子、继电器、开关等的导电性弹簧材的Cu-Ni-Si-Mg系合金。The present invention relates to a Cu-Ni-Si-Mg alloy suitable as a conductive spring material for connectors, terminals, relays, switches and the like.
背景技术 Background technique
对端子、连接器等所使用的电子材料用铜合金,就基本特性而言,要求能兼顾高强度、高电传导性或热传导性。而且,除了这些特性以外,也要求弯曲加工性、耐应力松弛特性、耐热性、与镀敷的密合性、蚀刻加工性、冲压性、耐蚀性。Copper alloys for electronic materials used in terminals, connectors, etc. are required to have both high strength and high electrical conductivity or thermal conductivity in terms of basic characteristics. In addition to these properties, bending workability, stress relaxation resistance, heat resistance, adhesion to plating, etching workability, punchability, and corrosion resistance are also required.
由高强度及高导电性的观点,近年来就电子材料用合金而言,时效硬化型铜合金的使用量已逐渐增加,而取代以往的磷青铜、黄铜等为代表的固溶强化型铜合金。时效硬化型铜合金,通过对固溶处理的过饱和固溶体进行时效处理,使微细的析出物均匀地分散,提高合金的强度,同时固溶于铜中的添加元素量会减少而提高导电性。因此,可制得强度、弹性等机械特性优异且电传导性、热传导性良好的材料。该时效硬化型铜合金中,Cu-Ni-Si系合金以科森合金为所知,一种兼具高强度与高导电性的代表性铜合金,已被实用化作为电子机器用材料。该铜合金中,通过微细的Ni-Si系金属间化合物(析出物Y)以粒子状析出于铜基质中,来提高强度与导电性。From the viewpoint of high strength and high conductivity, in recent years, the use of age-hardening copper alloys has gradually increased in terms of alloys for electronic materials, replacing solid-solution-strengthened copper represented by phosphor bronze and brass. alloy. Age-hardening copper alloy, through the aging treatment of the solution-treated supersaturated solid solution, the fine precipitates are evenly dispersed, and the strength of the alloy is improved. At the same time, the amount of added elements dissolved in copper will be reduced to improve electrical conductivity. Therefore, a material having excellent mechanical properties such as strength and elasticity and good electrical conductivity and thermal conductivity can be obtained. Among the age-hardening copper alloys, Cu-Ni-Si alloys are known as Corson alloys, which are representative copper alloys having both high strength and high conductivity, and have been put into practical use as materials for electronic devices. In this copper alloy, fine Ni—Si-based intermetallic compounds (precipitates Y) are precipitated in the form of particles in the copper matrix to improve strength and conductivity.
以往一直对Cu-Ni-Si-Mg系合金进行研究(专利文献1~4),该Cu-Ni-Si-Mg系合金可保持上述Cu-Ni-Si系合金的优异性质,尤其是高强度与良好的弯曲加工性,且具有在高温下的优异耐应力松弛特性(于连接器中长期维持适当的接触压力的能力)。Cu-Ni-Si-Mg系合金的一般制造方法中,首先于大气熔融炉在木炭被覆下将电解铜、Ni、Si等原料进行熔融,而制得所期望组成的熔融液。接着,将该熔融液铸造成铸锭。然后,进行热处理、热压延、冷压延、以及热处理,精加工成具有所期望厚度及特性的条或箔。Cu-Ni-Si-Mg alloys have been studied in the past (Patent Documents 1 to 4), and the Cu-Ni-Si-Mg alloys can maintain the excellent properties of the above-mentioned Cu-Ni-Si alloys, especially high strength. With good bending processability, it has excellent stress relaxation resistance at high temperature (the ability to maintain proper contact pressure in the connector for a long time). In a general method for producing Cu-Ni-Si-Mg alloys, raw materials such as electrolytic copper, Ni, Si, etc. are first melted in an atmospheric melting furnace under a charcoal covering to obtain a molten solution having a desired composition. Next, the melt is cast into an ingot. Then, heat treatment, hot rolling, cold rolling, and heat treatment are performed, and finished into a strip or foil having desired thickness and properties.
专利文献1:日本特开2008-127668Patent Document 1: Japanese Patent Laid-Open No. 2008-127668
专利文献2:日本特开2005-307223Patent Document 2: JP 2005-307223
专利文献3:日本特开平10-110228Patent Document 3: Japanese Patent Application Laid-Open No. 10-110228
专利文献4:日本特开2004-307905Patent Document 4: Japanese Patent Laid-Open No. 2004-307905
发明内容 Contents of the invention
Cu-Ni-Si-Mg系合金的制造中,相较于其它添加元素,Mg较容易氧化,因此会与熔融液中的氧反应成为氧化物而悬浮于熔融液上。因此,考虑因氧化所导致的Mg损失量,通常Mg添加成过量。另一方面,由于Ni-Si-Mg化合物(析出物X)在本合金体系中属初晶,因此在所铸造的铸锭中会最先结晶出来。然而,由于在为了使铸造后的金属内部组织的不均匀构造均匀所进行的均质化热处理中,析出物X被固溶,并且其后也进行固溶处理,因此一般以往的Cu-Ni-Si-Mg系合金的Mg成分呈固溶于母材中的状态,不存在析出物X。以此方式过量添加Mg而固溶有Mg的状态的常规Cu-Ni-Si-Mg系合金,因Mg存在而阻碍电子通过金属晶格,因此难以获得与Cu-Ni-Si系合金同等级的高电传导性。In the production of Cu-Ni-Si-Mg alloys, Mg is easier to oxidize than other additive elements, so it reacts with oxygen in the melt to form oxides and suspends on the melt. Therefore, Mg is usually added in excess in consideration of the amount of Mg loss due to oxidation. On the other hand, since the Ni-Si-Mg compound (precipitate X) is a primary crystal in this alloy system, it will crystallize first in the cast ingot. However, in the homogenization heat treatment to make the heterogeneous structure of the internal structure of the metal after casting uniform, the precipitate X is dissolved, and the solution treatment is also performed thereafter, so the conventional Cu-Ni- The Mg component of the Si—Mg-based alloy is in a state of solid solution in the base material, and the precipitate X does not exist. Conventional Cu-Ni-Si-Mg alloys in which Mg is added in excess in this way and Mg is in a solid solution state prevent electrons from passing through the metal lattice due to the presence of Mg, so it is difficult to obtain Cu-Ni-Si alloys of the same grade. High electrical conductivity.
然而,随着近年来制品小型化,对连接器、端子、继电器、开关等的导电性弹簧材,要求能保持高导电性及更小且苛刻的弯曲及强度。However, with the miniaturization of products in recent years, conductive spring materials such as connectors, terminals, relays, and switches are required to maintain high electrical conductivity, smaller and severe bending, and strength.
本发明人,在Cu-Ni-Si-Mg系合金中,将Mg在均质化热处理后完全固溶的常规技术加以改良,通过调节铸造条件与均质化热处理条件,而于合金中具有特定尺寸的含Mg的析出物X,同时使析出物Y保持与以往同样的尺寸及分布,而发现可达到优异的效果。根据该见解,将Ni-Si-Mg化合物(析出物X)及Ni-Si化合物(析出物Y)各自的尺寸及优选的量以及比例加以调整,从而完成本发明的导电性与弯曲性优异的Cu-Ni-Si-Mg系合金。The present inventor, in the Cu-Ni-Si-Mg alloy, improved the conventional technology of complete solid solution of Mg after homogenization heat treatment, and by adjusting the casting conditions and homogenization heat treatment conditions, the alloy has a specific It was found that the size of the Mg-containing precipitate X was reduced while maintaining the same size and distribution of the precipitate Y as in the past, and it was found that an excellent effect can be achieved. Based on this finding, the Ni-Si-Mg compound (precipitate X) and the Ni-Si compound (precipitate Y) were adjusted in size and their preferred amounts and ratios to complete the electrical conductivity and bendability of the present invention. Cu-Ni-Si-Mg alloy.
本发明如以下所述。The present invention is as follows.
(1)一种铜合金,其是含有1.0~4.5质量%的Ni、0.16~1.13质量%的Si、以及0.05~0.30质量%的Mg,其余则由Cu及不可避免的杂质所构成的Cu-Ni-Si-Mg系合金,其含有Ni-Si-Mg析出物X及Ni-Si析出物Y,析出物X的平均粒径为0.05~3.0μm,粒径超过10μm的析出物X不存在,且析出物Y的平均粒径为0.01~0.10μm。(1) A copper alloy comprising 1.0 to 4.5% by mass of Ni, 0.16 to 1.13% by mass of Si, and 0.05 to 0.30% by mass of Mg, the remainder being Cu and unavoidable impurities. A Ni-Si-Mg alloy containing Ni-Si-Mg precipitates X and Ni-Si precipitates Y, the average particle size of the precipitates X is 0.05 to 3.0 μm, and there is no precipitate X with a particle size exceeding 10 μm, In addition, the average particle size of the precipitate Y is 0.01 to 0.10 μm.
(2)如(1)的铜合金,其中,该析出物X在垂直于压延方向的截面每1平方mm含有1.0×103~1.0×105个。(2) The copper alloy according to (1), wherein the precipitate X contains 1.0×10 3 to 1.0×10 5 per 1 square mm of a cross section perpendicular to the rolling direction.
(3)如(1)或(2)的铜合金,其中,该析出物Y在垂直于压延方向的截面每1平方mm含有1.0×108~1.0×1011个。(3) The copper alloy according to (1) or (2), wherein the precipitate Y contains 1.0×10 8 to 1.0×10 11 per 1 square mm of a cross section perpendicular to the rolling direction.
(4)如上述任一项的铜合金,其含有合计0.01~2.0质量%的选自Cr、P、Mn、Ag、Co、Mo、As、Sb、Al、Hf、Zr、Ti、C、Fe、In、Ta、Sn及Zn的至少一种元素。(4) The copper alloy according to any one of the above, which contains a total of 0.01 to 2.0% by mass selected from Cr, P, Mn, Ag, Co, Mo, As, Sb, Al, Hf, Zr, Ti, C, Fe , At least one element of In, Ta, Sn and Zn.
发明效果Invention effect
本发明的Cu-Ni-Si-Mg系合金保持与Cu-Ni-Si系合金相同等级的高强度、高导电性、良好的弯曲加工性、以及应力松弛特性,并且具有在高温下的优异耐热镀敷剥离性。The Cu-Ni-Si-Mg alloy of the present invention maintains the high strength, high electrical conductivity, good bending workability, and stress relaxation characteristics of the same level as the Cu-Ni-Si alloy, and has excellent resistance to stress at high temperatures. Hot-dip peelability.
附图说明 Description of drawings
图1示意2阶段均质化热处理,显示处理中的材料的热历史。Figure 1 schematically shows a 2-stage homogenization heat treatment showing the thermal history of the material being processed.
具体实施方式 Detailed ways
(1)Ni浓度(1) Ni concentration
本发明的Cu-Ni-Si-Mg系合金中,Ni浓度如果没有达到1.0质量%,则由于析出物X或Y不会充分地析出,因此无法获得目标的强度。Ni浓度如果超过4.5质量%,则在铸造铸锭中容易形成粗大的析出物,而容易在热压延产生裂纹。In the Cu-Ni-Si-Mg alloy of the present invention, if the Ni concentration is less than 1.0% by mass, the precipitate X or Y will not be sufficiently precipitated, and thus the target strength cannot be obtained. If the Ni concentration exceeds 4.5% by mass, coarse precipitates are likely to be formed in the cast ingot, and cracks are likely to be generated during hot rolling.
(2)Si浓度(2) Si concentration
Si的添加浓度设置成0.16~1.13质量%。Si量如果没有达到0.16质量%,则由于析出物X或Y不会充分地析出且Ni固溶量增大,因此无法获得高导电性。Si量如果超过1.13质量%,则由于母材表面的Si浓度会增大,而导致耐热镀敷剥离性恶化。The addition concentration of Si is set to be 0.16 to 1.13% by mass. If the amount of Si is less than 0.16% by mass, the precipitate X or Y will not be sufficiently precipitated and the solid solution amount of Ni will increase, so that high conductivity cannot be obtained. If the amount of Si exceeds 1.13% by mass, the concentration of Si on the surface of the base material increases, deteriorating the heat-resistant plating peelability.
(3)Mg浓度(3) Mg concentration
Mg浓度如果没有达到0.05质量%,则无法获得目标的为Mg添加效果的耐应力松弛特性(对蠕变变形的耐性)。如果超过0.30质量%,则由于析出物X的尺寸会变大或个数会变多,因此会导致热加工性恶化。而且,由于固溶Mg量会增大,因此导电性差。If the Mg concentration is less than 0.05% by mass, the target stress relaxation resistance characteristic (resistance to creep deformation) due to the effect of Mg addition cannot be obtained. If it exceeds 0.30% by mass, the size or number of precipitates X will increase, resulting in deterioration of hot workability. Furthermore, since the amount of solid-solution Mg increases, the conductivity is poor.
(4)析出物X(Ni-Si-Mg析出物)(4) Precipitate X (Ni-Si-Mg precipitate)
析出物X(Ni-Si-Mg析出物),指含有形成在本发明的铜合金中的Ni、Si及Mg的析出物(第二相粒子)。析出物X中的Mg比例通常为0.5~16质量%左右。在没有达到0.5质量%的情况下,成分分析无法检测出Mg的存在而无法与析出物Y(Ni-Si析出物)区别。因此,本发明中,含有Ni及Si的析出物且Mg比例没有达到0.5%的,当作析出物Y处理。分析多数的析出物X后的结果,如果为本发明的合金组成及目标的析出物X及Y的粒径,则析出物X中的Mg量在16质量%以内。The precipitate X (Ni-Si-Mg precipitate) refers to a precipitate (second phase particle) containing Ni, Si, and Mg formed in the copper alloy of the present invention. The ratio of Mg in the precipitate X is usually about 0.5 to 16% by mass. When the content is less than 0.5% by mass, the presence of Mg cannot be detected by component analysis and cannot be distinguished from the precipitate Y (Ni—Si precipitate). Therefore, in the present invention, those containing precipitates of Ni and Si and having a Mg ratio of less than 0.5% are treated as precipitates Y. As a result of analyzing many precipitates X, the amount of Mg in the precipitate X is within 16% by mass if the alloy composition of the present invention and the target particle diameters of the precipitates X and Y are used.
本发明的析出物X及析出物Y是铸造时的结晶物,也为时效处理时的析出物。本发明中,通过使析出物X存在,以降低母材的Mg浓度,改善导电性,并通过即使进行均质化热处理后的固溶处理也残留的析出物X的存在,发挥对晶粒成长的止销效应而赋予良好的影响,即可获得较常规例更微细的平均结晶粒径。The precipitates X and Y in the present invention are crystals during casting and also precipitates during aging treatment. In the present invention, by making the precipitate X exist, the Mg concentration of the base material is reduced to improve the electrical conductivity, and the existence of the precipitate X that remains even after the solution treatment after the homogenization heat treatment exerts the influence on grain growth. The pinning effect can be given a good influence, and the average crystal grain size can be finer than that of the conventional example.
本发明的析出物X的平均粒径为0.05~3.0μm,更优选0.50~3.0μm。平均粒径没有达到0.05μm时,则由于析出物的大小会过小,而无助于强度,且固溶于母相的Mg量会变多,因此无法获得目标的导电性。另一方面,当析出物X的平均粒径超过3.0μm时,由于析出物会粗大化而无助于强度,且容易产生热裂纹造成加工性差。再者,当存在粒径超过10μm的析出物X时,弯曲加工性会显著恶化。The average particle size of the precipitate X in the present invention is 0.05 to 3.0 μm, more preferably 0.50 to 3.0 μm. If the average particle size is less than 0.05 μm, the size of the precipitates is too small to contribute to the strength, and the amount of Mg solid-dissolved in the matrix phase increases, so that the intended conductivity cannot be obtained. On the other hand, when the average particle diameter of the precipitates X exceeds 3.0 μm, the precipitates are coarsened and do not contribute to the strength, and hot cracks are likely to occur, resulting in poor workability. Furthermore, when the precipitate X with a particle diameter exceeding 10 μm exists, the bending workability deteriorates remarkably.
本发明的合金中的析出物X的个数,在垂直于压延方向的截面每1平方mm优选1.0×103~1.0×105个。当析出物X的数量没有达到103个时,由于数量过少即使使析出物X析出,也无助于导电性与弯曲性的提高。另一方面,析出物X的数量如果超过105个,则会消耗待形成析出物Y的Ni及Si,导致析出物Y无法充分地形成而无法确保Cu-Ni-Si系合金原来的高强度。The number of precipitates X in the alloy of the present invention is preferably 1.0×10 3 to 1.0×10 5 per 1 square mm of a cross section perpendicular to the rolling direction. When the number of precipitates X is less than 10 3 , even if the number of precipitates X is precipitated because the number is too small, it does not contribute to the improvement of electrical conductivity and flexibility. On the other hand, if the number of precipitates X exceeds 10 5 , Ni and Si to be formed into precipitates Y will be consumed, resulting in insufficient formation of precipitates Y and failure to ensure the original high strength of the Cu-Ni-Si alloy. .
本发明的析出物X主要源自合金铸造时所产生的析出物。以往为了防止在压延阶段的裂纹,在铸造的后续步骤进行加热,由此进行均质化热处理,以使所有析出物固溶。本发明中,控制该均质化热处理条件,以将铸锭的铸造组织进行均质化,同时以形成目标的尺寸及数量的析出物X的方式使结晶物残留。此外,由于析出物X其熔点较高,因此即使经过均质化热处理后的固溶热处理步骤或时效步骤,虽会因热影响的扩散导致粒径产生些微变化,不过并不会消失。The precipitate X in the present invention is mainly derived from precipitates generated during alloy casting. Conventionally, in order to prevent cracks in the rolling stage, heating is performed in the post-casting step, thereby performing homogenization heat treatment to solid-solve all precipitates. In the present invention, the homogenization heat treatment conditions are controlled so that the cast structure of the ingot is homogenized and crystallized matter remains so as to form precipitates X of a target size and number. In addition, since the precipitate X has a high melting point, even after the solution heat treatment step or aging step after the homogenization heat treatment, the particle size will change slightly due to the diffusion of thermal influence, but it will not disappear.
(5)析出物Y(Ni-Si析出物)(5) Precipitate Y (Ni-Si Precipitate)
析出物Y(Ni-Si析出物)指含有形成在本发明的铜合金中的Ni及Si的析出物(第二相粒子),通常的组成以Ni2Si等表示。The precipitate Y (Ni—Si precipitate) refers to a precipitate (second phase particle) containing Ni and Si formed in the copper alloy of the present invention, and the usual composition is represented by Ni 2 Si or the like.
与通常的科森合金的制造同样地,析出物Y通过在制造步骤中进行固溶处理,预先使Ni与Si充分固溶于母材,再利用时效处理使其从母材析出而生成。而且,粒径或密度可通过这些热处理条件进行控制。析出物Y的平均粒径为0.01~0.10μm,优选0.05~0.10μm。在析出物Y的平均粒径没有达到0.01μm时,由于大小会过小,因此无助于强度。另一方面,析出物Y的平均粒径在0.10μm以上时,由于粗大而无助于强度。此外,当存在粒径超过3.0μm的析出物Y时,强度及应力松弛性容易恶化。The precipitate Y is formed by performing solution treatment in the production process, sufficiently dissolving Ni and Si in the base material in advance, and then precipitating it from the base material by aging treatment, as in the production of ordinary Corson alloys. Also, the particle size or density can be controlled by these heat treatment conditions. The average particle size of the precipitate Y is 0.01 to 0.10 μm, preferably 0.05 to 0.10 μm. When the average particle diameter of the precipitate Y is less than 0.01 μm, the size is too small and does not contribute to the strength. On the other hand, when the average particle diameter of the precipitate Y is 0.10 μm or more, it is coarse and does not contribute to the strength. In addition, when there are precipitates Y having a particle size exceeding 3.0 μm, the strength and stress relaxation properties tend to deteriorate.
析出物Y的个数,优选1×108~1×1011个,更优选1×109~1×1011个,当没有达到1×108个时,由于析出物的数量少,因此无助于强度。另一方面,当析出物的个数超过1×1011个时,会使弯曲加工性降低。The number of precipitates Y is preferably 1×10 8 to 1×10 11 , more preferably 1×10 9 to 1×10 11 , and if it is less than 1×10 8 , the number of precipitates is small, so Doesn't help the intensity. On the other hand, when the number of precipitates exceeds 1×10 11 , bending workability decreases.
(6)Ni、Si、Mg以外的添加元素(6) Additional elements other than Ni, Si, and Mg
Cr、P、Mn、Ag、Co及Mo对强度的改善与耐热性的提高具有效果,As、Sb对镀敷剥离性的改善具有效果,Al、Hf、Zr、Ti、C、Fe、In、Ta、Sn及Zn则对防止固溶处理时结晶粒径的粗大化具有效果。Cr, P, Mn, Ag, Co, and Mo are effective in improving strength and heat resistance, As, Sb are effective in improving plating peelability, Al, Hf, Zr, Ti, C, Fe, In , Ta, Sn and Zn are effective in preventing the coarsening of crystal grain size during solution treatment.
这些元素的添加量如果没有达到0.01质量%,则无法获得添加效果,如果超过2.0质量%,则会导致导电性降低。If the addition amount of these elements is less than 0.01 mass %, the addition effect cannot be obtained, and if it exceeds 2.0 mass %, electrical conductivity will fall.
(7)制造方法(7) Manufacturing method
本发明的铜合金的制造方法,使用析出强化型铜合金的一般的制造程序(熔融/铸造→均质化热处理→热压延→中间冷压延→中间固溶→最终冷压延→时效、或熔融/铸造→均质化热处理→热压延→中间冷压延→中间固溶→时效→最终冷压延),在该步骤内调整均质化热处理条件以制造目标的铜合金。此外,针对中间压延、中间固溶也可视需要重复多次。The production method of the copper alloy of the present invention uses a general production procedure of a precipitation-strengthened copper alloy (melting/casting→homogenization heat treatment→hot rolling→intermediate cold rolling→intermediate solid solution→final cold rolling→aging, or melting/casting→ Casting→homogenization heat treatment→hot rolling→intermediate cold rolling→intermediate solid solution→aging→final cold rolling), in this step adjust the homogenization heat treatment conditions to manufacture the target copper alloy. In addition, intermediate rolling and intermediate solid solution may be repeated several times as necessary.
在制造本发明的铜合金时,严格地控制均质化热处理条件、固溶处理及退火的条件至为重要。也即,均质化热处理中,必需以使铸造所产生的Ni-Si-Mg析出物X处于本发明的范围内而残留,并充分地消除Ni-Si析出物Y的条件来进行。此外,于固溶处理,优选充分地使Ni与Si固溶,不存在析出物Y的条件,只要是残留的析出物X不消灭的条件即可。就最后的时效而言,只要是平均粒径较小的析出物Y可充分地析出的条件即可,该条件可与常规的时效条件相同。When producing the copper alloy of the present invention, it is important to strictly control the conditions of homogenization heat treatment, solution treatment and annealing. That is, the homogenization heat treatment must be carried out under conditions such that the Ni-Si-Mg precipitate X produced by casting remains within the range of the present invention and the Ni-Si precipitate Y is sufficiently eliminated. In addition, in the solution treatment, it is preferable that Ni and Si are sufficiently solid-dissolved and the precipitate Y does not exist, as long as the remaining precipitate X is not eliminated. The final aging is only required to be a condition under which the precipitate Y having a small average particle diameter can be sufficiently precipitated, and the condition may be the same as the conventional aging condition.
于熔融/铸造步骤中,将电解铜、Ni、Si、Mg等的原料进行熔融,得到所期望的组成的熔融液,然后铸造成铸锭。在该铸锭的均质化热处理及热压延时,为了使铸造所产生的Ni-Si析出物Y消失,且将Ni-Si-Mg析出物X调整于本发明的范围内,可以2阶段来进行均质化热处理。此时,作为第1阶段的均质化热处理,将炉内的气氛温度设定成800℃以上、没有达到890℃,并在材料温度到达设定温度后保持0.5~2.5小时。并且,为了缩小残留的粗大Ni-Si-Mg析出物X的平均粒径,作为第2阶段的均质化热处理,将炉内的气氛温度设定于890℃~980℃,从材料温度到达设定温度时起保持0.5~1.2小时之后,立刻进行热压延即可。第1阶段与第2阶段的加热可用一个炉连续进行,通过从第1阶段的热处理区域移动至第2阶段的热处理区域来进行。将该2阶段均质化热处理的材料的热历史的概略表示于图1。而且,也可用不同的炉从第1阶段的炉取出后立即插入第2阶段的炉来开始第2阶段的加热,而使铸锭的温度不会降低。In the melting/casting step, raw materials such as electrolytic copper, Ni, Si, Mg, etc. are melted to obtain a molten solution having a desired composition, and then cast into an ingot. During the homogenization heat treatment and hot rolling of the ingot, in order to eliminate the Ni-Si precipitate Y generated in the casting and adjust the Ni-Si-Mg precipitate X within the range of the present invention, two stages can be used. for homogenization heat treatment. At this time, as the homogenization heat treatment of the first stage, the atmosphere temperature in the furnace is set to 800° C. or higher and not to 890° C., and the temperature of the material is maintained for 0.5 to 2.5 hours after reaching the set temperature. In addition, in order to reduce the average particle size of the remaining coarse Ni-Si-Mg precipitates X, as the second-stage homogenization heat treatment, the atmosphere temperature in the furnace was set at 890°C to 980°C, After keeping the temperature for 0.5 to 1.2 hours, hot rolling can be performed immediately. The heating of the first stage and the second stage can be performed continuously in one furnace by moving from the heat treatment area of the first stage to the heat treatment area of the second stage. A schematic diagram of the thermal history of the material subjected to the two-stage homogenization heat treatment is shown in FIG. 1 . Moreover, it is also possible to use a different furnace to immediately insert the second-stage furnace after taking out the first-stage furnace to start the second-stage heating without lowering the temperature of the ingot.
第1阶段的保持温度如果没有达到800℃,则Ni-Si析出物Y无法充分地固溶,析出物X会以平均粒径较大的状态残留,另一方面,如果在890℃以上,则析出物X也会固溶而消失。而且,第2阶段的保持温度如果没有达到890℃,则析出物X虽不会消失,不过析出物X的粒子却可能会以较大的状态残留,一部分的析出物Y也有可能不固溶而残留。另一方面,第2阶段的保持温度如果超过980℃,则析出物X有全部固溶的可能。If the holding temperature in the first stage is lower than 800°C, the Ni-Si precipitate Y cannot be sufficiently solid-dissolved, and the precipitate X remains with a large average particle size. On the other hand, if it is 890°C or higher, then The precipitate X also dissolves and disappears. Moreover, if the holding temperature in the second stage does not reach 890°C, the precipitate X will not disappear, but the particles of the precipitate X may remain in a large state, and a part of the precipitate Y may not be solid-dissolved and residual. On the other hand, if the holding temperature in the second stage exceeds 980° C., all the precipitates X may be solid-dissolved.
该均质化热处理中,可通过燃烧器或电介质等公知的方法进行加热。在加热时,注意要将输出能量及炉内的铸锭重量分别保持成恒定。即使是同一设定温度,在铸锭重量较轻的情况下有加热过度的风险,而在铸锭重量较重的情况下,则有加热不充分的风险。In this homogenization heat treatment, heating can be performed by a known method such as a burner or a dielectric. During heating, care should be taken to keep the output energy and the weight of the ingot in the furnace constant respectively. Even at the same set temperature, there is a risk of overheating in the case of a light ingot weight and insufficient heating in the case of a heavy ingot weight.
通过将均质化热处理的第1阶段的炉内的气氛温度成为800℃以上、没有达到890℃,保持0.5~2.5小时,Ni-Si-Mg系析出物X几乎不会发生变化,而Ni-Si系析出物Y的平均粒径却会变小。接着,通过将第2阶段的热处理设置成890℃~980℃、0.5~1.2小时,Ni-Si-Mg系析出物X的平均粒径会变小且一部分会消失,但是残留的析出物X会变成规定尺寸、个数,另一方面,即使经过第1阶段的热处理也残留下来的Ni-Si系析出物Y则会全部消失。在上述2阶段均质化热处理后进行热压延之后,Ni-Si-Mg系析出物X以热压延后的尺寸与个数存在到最后。另一方面,Ni-Si系析出物Y经过固溶/冷压延,通过时效处理而析出为规定尺寸与个数。By keeping the atmosphere temperature in the furnace in the first stage of the homogenization heat treatment at 800°C or higher and not reaching 890°C for 0.5 to 2.5 hours, the Ni-Si-Mg precipitate X hardly changes, while the Ni-Si-Mg precipitate X hardly changes. However, the average particle size of the Si-based precipitate Y becomes smaller. Next, by setting the second-stage heat treatment at 890° C. to 980° C. for 0.5 to 1.2 hours, the average particle size of the Ni-Si-Mg-based precipitates X becomes small and partially disappears, but the remaining precipitates X On the other hand, the Ni-Si-based precipitates Y remaining even after the first-stage heat treatment disappear completely. After hot rolling after the above-mentioned two-stage homogenization heat treatment, the Ni—Si—Mg-based precipitates X exist to the end in the size and number after hot rolling. On the other hand, Ni—Si-based precipitates Y are precipitated in a predetermined size and number by solution/cold rolling and aging treatment.
在热压延后,可在本发明的目标的范围内,适当选择次数及顺序来进行中间压延及中间固溶。中间压延的最后道次的加工度如果没有达到30%,则由于成为析出物Y的析出起点的重排的量较少,因此析出物Y的个数会变少而使得强度降低。另一方面,加工度如果超过99%,则虽然重排的量会变多而使析出物Y的个数变多,但是析出物Y的平均粒径会变得过小而使得强度降低。因此,尤其最后道次的中间压延加工度优选30%~99%。After hot rolling, intermediate rolling and intermediate solid solution can be performed by appropriately selecting the number of times and order within the scope of the objective of the present invention. If the working degree of the final pass of the intermediate rolling is less than 30%, since the amount of rearrangement which becomes the precipitation origin of the precipitate Y is small, the number of the precipitate Y decreases and the strength decreases. On the other hand, if the workability exceeds 99%, the amount of rearrangement increases and the number of precipitates Y increases, but the average particle size of the precipitates Y becomes too small and the strength decreases. Therefore, the intermediate rolling degree of the last pass is preferably 30% to 99%.
中间固溶为了使熔融铸造时的结晶粒子或热压延后的析出粒子固溶以尽可能地消除析出物Y而充分地进行。例如,固溶处理温度如果没有达到500℃,则固溶将会不充分而无法获得所期望的强度。另一方面,固溶处理温度如果超过850℃,则有可能会使材料熔融。因此,优选进行将材料温度加热至500℃~850℃的固溶处理。固溶处理的时间优选60秒~2小时。The intermediate solid solution is sufficiently performed in order to dissolve the crystal particles during melting casting or the precipitated particles after hot rolling to eliminate the precipitate Y as much as possible. For example, if the solution treatment temperature is lower than 500° C., the solution will be insufficient and the desired strength will not be obtained. On the other hand, if the solution treatment temperature exceeds 850° C., the material may be melted. Therefore, it is preferable to perform solution treatment by heating the material temperature to 500°C to 850°C. The time for solution treatment is preferably 60 seconds to 2 hours.
此外,就固溶处理温度与时间的关而言,为了获得相同的热处理效果(例如,析出物Y的相同平均粒径),已知在高温的情况下时间必需较短,在低温的情况下时间则必需较长。例如,于本发明中,在600℃的情况下优选1小时,在750℃的情况下优选2、3分钟~30分钟。In addition, in terms of the relationship between solution treatment temperature and time, in order to obtain the same heat treatment effect (for example, the same average particle size of the precipitate Y), it is known that the time must be shorter at high temperatures, and at low temperatures The time must be longer. For example, in the present invention, it is preferably 1 hour at 600°C, and 2, 3 minutes to 30 minutes at 750°C.
固溶处理后的冷却速度,一般进行急速冷却,以使固溶成分不会析出成第二相粒子(析出物Y)。The cooling rate after solution treatment is generally rapid cooling so that the solid solution components do not precipitate into second phase particles (precipitate Y).
最终压延的加工度为0~50%,优选5~20%。如果超过50%,则弯曲加工性会降低。The working degree of the final rolling is 0 to 50%, preferably 5 to 20%. If it exceeds 50%, bending workability will fall.
本发明的最终时效步骤,以与常规技术同样方式进行,均匀地析出本发明的范围内的微细的第二相粒子(析出物Y及视情况也包含析出物X)。The final aging step of the present invention is carried out in the same manner as the conventional technique, and the fine second-phase particles within the range of the present invention (precipitate Y and optionally, precipitate X) are uniformly precipitated.
实施例Example
实施例1(铜合金的制造)Embodiment 1 (manufacture of copper alloy)
使用高频感应炉将5kg的高纯度铜进行熔融。以木炭片覆盖熔铜表面之后,添加规定量的Ni、Si及Mg,再将熔铜温度调整至1200℃。然后,将熔融液浇铸入于金属模具以制造宽度65mm、厚度20mm的铸锭。针对所制得的铸锭的成分,依照JIS H1292从铸锭切取出样本,通过荧光X射线分析来分析构成元素的量。5 kg of high-purity copper was melted using a high-frequency induction furnace. After covering the surface of the molten copper with charcoal sheets, add a specified amount of Ni, Si and Mg, and then adjust the temperature of the molten copper to 1200°C. Then, the melt was cast into a mold to manufacture an ingot with a width of 65 mm and a thickness of 20 mm. Regarding the composition of the produced ingot, samples were cut out from the ingot in accordance with JIS H1292, and the amounts of constituent elements were analyzed by fluorescent X-ray analysis.
接着,对该铸锭进行表1所记载的均质化热处理后,进行热压延至厚度8mm为止。在此阶段,也残留有铸造时所生成的Ni-Si与Ni-Si-Mg析出物。将经上述热压延后的板表面的氧化锈皮加以研磨除去后,冷压延至板厚度0.2mm为止。作为固溶处理以750℃~800℃加热20秒钟然后在水中进行急速冷却后,通过化学研磨除去表面氧化膜。然后,进行加工度25%的冷压延,于惰性气氛下以460℃加热7.5小时作为时效处理。Next, the ingot was subjected to the homogenization heat treatment described in Table 1, and then hot-rolled to a thickness of 8 mm. At this stage, Ni-Si and Ni-Si-Mg precipitates generated during casting also remain. After grinding and removing the oxide scale on the surface of the hot-rolled plate, it is cold-rolled until the plate thickness is 0.2 mm. After heating at 750° C. to 800° C. for 20 seconds as a solution treatment and rapidly cooling in water, the surface oxide film was removed by chemical polishing. Then, cold rolling with a working degree of 25%, and heating at 460° C. for 7.5 hours under an inert atmosphere was used as an aging treatment.
对以此方式所制作的试料进行以下评估。The samples produced in this way were evaluated as follows.
(1)析出物的个数及大小的测量(1) Measurement of the number and size of precipitates
将垂直于压延方向的截面通过使用直径1μm的金刚石磨粒的机械研磨精加工成镜面,再使用FE-SEM(场发射型扫描电子显微镜),以400倍的倍率测量长度在0.05mm以上的析出物的个数。观察面积设为60mm2,数出观察面积内的析出物的个数。而且,通过使用FE-SEM(场发射型扫描电子显微镜)的EDS(能量色散型X射线分析)对所有析出物进行成分分析,确认作为测量对象的析出物的成分含有Ni及Si、或Ni、Si及Mg。此处,析出物X与Y的区别因检测精度的问题,即使是含有Ni、Si及Mg的析出物,如果Mg的比例没有达到0.5%的也作为析出物Y处理。The cross-section perpendicular to the rolling direction is finished into a mirror surface by mechanical grinding using diamond abrasive grains with a diameter of 1 μm, and then the precipitation with a length of 0.05 mm or more is measured at a magnification of 400 times using FE-SEM (Field Emission Scanning Electron Microscope) number of objects. The observation area was set to 60 mm 2 , and the number of precipitates in the observation area was counted. And, by using FE-SEM (Field Emission Scanning Electron Microscope) EDS (Energy Dispersive X-ray Analysis) to analyze the components of all the precipitates, it was confirmed that the components of the precipitates to be measured contain Ni and Si, or Ni, Si and Mg. Here, the difference between the precipitates X and Y is due to the problem of detection accuracy. Even if the precipitates contain Ni, Si, and Mg, if the ratio of Mg is less than 0.5%, they are treated as precipitates Y.
而且,在测量平均粒径时,确认了平均粒径10μm以上的Ni-Si-Mg析出物X的有无。粒径为FE-SEM所拍摄的照片的析出物的最长部分的长度。平均粒径以将观察面积内所有的结晶粒径进行相加,再除以结晶粒个数的算术平均求出。In addition, when the average particle diameter was measured, the presence or absence of Ni—Si—Mg precipitates X having an average particle diameter of 10 μm or more was confirmed. The particle diameter is the length of the longest part of the precipitate in the photograph taken by FE-SEM. The average particle size was obtained by adding up all the crystal particle sizes in the observation area and dividing by the arithmetic mean of the number of crystal particles.
(2)母材的导电率测量(2) Conductivity measurement of base metal
从试料切取出测试片,通过机械研磨与化学蚀刻彻底除去表面氧化层之后,再通过4端子法测量导电率(%IACS)。本发明目标的优选导电率是45%IACS以上。The test piece was cut out from the sample, and the surface oxide layer was completely removed by mechanical grinding and chemical etching, and then the conductivity (%IACS) was measured by the 4-terminal method. The preferred conductivity targeted by the present invention is above 45% IACS.
(3)弯曲加工性(3) Bending workability
以弯曲半径R成为0的方式进行JIS H 3130所记载的W弯曲测试。测试方向设置成Bad Way(弯曲轴为与压延方向平行的方向)。测试片呈宽度10mm、长度30mm的条状。接着,对以上述弯曲R进行W弯曲后的测试片,使用光学显微镜以目视观察弯曲部截面,以判断弯曲加工性的优劣。评估基准如以下所述。○:无皱纹、龟裂,△:材料表面有皱纹,×:产生龟裂。The W bending test described in JIS H 3130 is performed so that the bending radius R becomes 0. The test direction is set to Bad Way (the bending axis is parallel to the rolling direction). The test piece was in the form of a strip with a width of 10 mm and a length of 30 mm. Next, the cross-section of the bent portion was visually observed using an optical microscope for the test piece subjected to the W-bend at the above-mentioned bend R, and the quality of the bending workability was judged. Evaluation criteria are as follows. ○: No wrinkles or cracks, △: Wrinkles on the surface of the material, ×: Cracks occurred.
(4)拉伸强度(4) Tensile strength
沿拉伸方向与压延方向平行的方向,采取JIS Z 2201(2003年)所规定的13B号测试片。使用该测试片依照JIS Z 2241(2003年)进行拉伸测试,求出拉伸强度。本发明目标的优选拉伸强度760MPa以上。Take the test piece No. 13B specified in JIS Z 2201 (2003) along the direction parallel to the stretching direction and rolling direction. Using this test piece, a tensile test was carried out in accordance with JIS Z 2241 (2003) to determine the tensile strength. The preferred tensile strength targeted by the present invention is 760 MPa or more.
(5)应力松弛特性(5) Stress relaxation characteristics
作为高温下的耐应力松弛特性,测定应力松弛率(日本伸铜协会(JCBA)的技术标准:JCBA T309)。该测试是一种用以评估温度所产生的疲劳的方法,其将宽度10mm的条状测试片安装于悬臂梁,与初始状态比较以高温的弯曲状态保持规定时间后的挠曲位移(自由端的规定位置的位移)。在测试后与初始状态的挠度不变的情况下,应力松弛率的值是0%,测试后的挠度较初始状态越大,则应力松弛率的值越大(应力降低)。应力松弛率以下式算出(其中,y=经过规定时间后的挠曲位移(mm)、y1=初始挠度(mm)、y0=设定高度(mm))。As the stress relaxation resistance characteristic at high temperature, the stress relaxation rate (Technical Standard of Japan Copper Association (JCBA): JCBA T309) was measured. This test is a method for evaluating fatigue caused by temperature. It installs a strip-shaped test piece with a width of 10 mm on a cantilever beam, and compares the deflection displacement (free end of displacement of the specified position). When the deflection after the test is the same as the initial state, the value of the stress relaxation rate is 0%, and the greater the deflection after the test than the initial state, the greater the value of the stress relaxation rate (stress reduction). The stress relaxation rate was calculated by the following formula (wherein, y=deflection displacement (mm) after a predetermined time has elapsed, y 1 =initial deflection (mm), y 0 =set height (mm)).
应力松弛率=(y-y1)/y0×100(%)Stress relaxation rate = (yy 1 )/y 0 ×100(%)
而且,设定高度y0以下式算出(其中,L=标点距离(mm)、σ0=负荷应力(kg/mm2);0.2%屈服强度的80%或0.2%屈服强度以下的任意应力、E=杨氏模量(kg/mm2)、t=板厚(mm))。Furthermore, the set height y 0 is calculated by the following formula (wherein, L=punctuation distance (mm), σ 0 =load stress (kg/mm 2 ); 80% of 0.2% yield strength or any stress below 0.2% yield strength, E=Young's modulus (kg/mm 2 ), t=plate thickness (mm)).
y0=(2/3)×L×L×σ0/(E×t)y 0 =(2/3)×L×L×σ 0 /(E×t)
应力松弛的测量将试料设定成150℃,并进行测量直至显现恒定的松弛率为止。由于在大致1000小时显现了大致恒定的应力松弛率,因此以该值作为应力松弛率。Measurement of Stress Relaxation The sample was set at 150° C., and the measurement was performed until a constant relaxation rate appeared. Since a substantially constant stress relaxation rate was exhibited at approximately 1000 hours, this value was used as the stress relaxation rate.
一般所使用的科森合金在150℃×1000h后的应力松弛率是10%左右。因此,以下各实施例及比较例的评估中,将应力松弛率在9%以下的视为高温下的耐应力松弛特性良好。Generally used Corson alloy has a stress relaxation rate of about 10% after 150°C×1000h. Therefore, in the evaluation of each of the following Examples and Comparative Examples, those with a stress relaxation rate of 9% or less were deemed to have good stress relaxation resistance at high temperatures.
[表1][Table 1]
上述表中「-*」表示没有添加其它元素。"-*" in the above table indicates that no other elements are added.
就实施例1~10而言,由于第1阶段的均质化热处理为从800℃至不到890℃×2小时、第2阶段的热处理为890℃~980℃×0.5~1.2小时,因此在热压延后,析出物X不存在有超过10μm的粗大粒子,且平均粒径是0.05~3.0μm,析出物Y则全部固溶而消失。然后,经过固溶/冷压延,在时效处理时,可以平均粒径成为0.01~0.10μm的时效条件使析出物Y析出。结果是,可获得高强度、高导电性、良好的弯曲加工性与应力松弛性。With respect to embodiment 1~10, because the homogenization heat treatment of the first stage is from 800 ℃ to less than 890 ℃ × 2 hours, the heat treatment of the second stage is 890 ℃~980 ℃ × 0.5~1.2 hours, so in After hot rolling, the precipitate X has no coarse particles exceeding 10 μm and has an average particle size of 0.05 to 3.0 μm, while the precipitate Y completely dissolves and disappears. Then, through solution/cold rolling, during the aging treatment, the precipitate Y can be precipitated under the aging condition that the average particle diameter becomes 0.01 to 0.10 μm. As a result, high strength, high electrical conductivity, good bending workability and stress relaxation properties can be obtained.
比较例11~15中,均质化热处理以1阶段进行。比较例11中,由于均质化热处理温度低至870℃,因此热处理中析出物X的尺寸无法变小,10μm以上的粗大析出物X残留于制品中。另一方面,在均质化热处理前尺寸较大的析出物Y,于870℃的均质化热处理温度下未消失而残留。即使经过均质化热处理后的热压延也残留的析出物Y,即使经过固溶、压延、时效处理(与实施例1~10相同条件),也不会消失。因此,即使是不存在粗大析出物Y的情况并以平均粒径成为0.1μm以下的时效条件使析出物Y析出,由于粗大析出物Y从时效前即存在,因此平均粒径会超过0.10μm且析出物Y的个数也变少。因此,比较例11因析出物X的较大析出物的存在而导致弯曲加工性差,且因析出物Y的个数少造成强度也差。再者,由于Mg大量存在于大量的析出物X中,因此固溶Mg量降低,应力松弛特性也差。In Comparative Examples 11 to 15, the homogenization heat treatment was performed in one stage. In Comparative Example 11, since the homogenization heat treatment temperature was as low as 870° C., the size of the precipitate X could not be reduced during the heat treatment, and the coarse precipitate X of 10 μm or more remained in the product. On the other hand, the large-sized precipitate Y before the homogenization heat treatment remained without disappearing at the homogenization heat treatment temperature of 870°C. The precipitate Y that remained even after hot rolling after the homogenization heat treatment did not disappear even after solid solution, rolling, and aging treatment (the same conditions as in Examples 1 to 10). Therefore, even if there is no coarse precipitate Y and the precipitate Y is precipitated under the aging condition that the average particle size becomes 0.1 μm or less, since the coarse precipitate Y exists before aging, the average particle size exceeds 0.10 μm and The number of precipitates Y also decreased. Therefore, in Comparative Example 11, the bending workability was poor due to the presence of large precipitates of the precipitate X, and the strength was also poor due to the small number of precipitates Y. Furthermore, since a large amount of Mg exists in a large amount of precipitates X, the amount of solid-solution Mg decreases, and the stress relaxation property is also poor.
比较例12、13中,由于均质化热处理温度高于比较例11,因此虽无10μm以上的粗大析出物X,不过由于时间较短,因此析出物X的平均粒径没有在3.0μm以下,尺寸较大的析出物Y即使经过均质化热处理也不会消失。结果是,比较例12、13,由于析出物Y的平均粒径超过0.10μm且个数少,因此强度差,由于析出物X的个数多且平均粒径也大,因此应力松弛特性也差。In Comparative Examples 12 and 13, since the homogenization heat treatment temperature is higher than that of Comparative Example 11, there is no coarse precipitate X of 10 μm or more, but because the time is short, the average particle size of the precipitate X is not below 3.0 μm, The large-sized precipitate Y does not disappear even after homogenization heat treatment. As a result, in Comparative Examples 12 and 13, since the average particle size of the precipitates Y exceeded 0.10 μm and the number was small, the strength was poor, and since the number of the precipitates X was large and the average particle size was also large, the stress relaxation characteristics were also poor. .
比较例14、15中,与常规技术同样地以析出物X及析出物Y全部消失的条件进行均质化热处理。经过其后的时效处理,由于析出物Y分别析出1.7×108个、1.2×108个,因此可获得高强度,不过由于不存在析出物X,因此母材中的Mg的量变得过量,造成导电率差。In Comparative Examples 14 and 15, the homogenization heat treatment was performed under the conditions that all the precipitates X and Y disappeared in the same manner as in the conventional technique. After the subsequent aging treatment, 1.7×10 8 and 1.2×10 8 precipitates Y were precipitated respectively, so high strength can be obtained, but since there is no precipitate X, the amount of Mg in the base material becomes excessive, resulting in poor conductivity.
比较例16的均质化热处理中,可控制析出物X的平均粒径及最大粒径。然而,由于第1阶段的热处理温度较低,因此第2阶段的温度即使是900℃,由于在热处理前尺寸较大的析出物Y虽变小不过并没有消失,因此析出物Y的平均粒径超过0.10μm,且析出物Y的个数也少。结果是,强度差。In the homogenization heat treatment of Comparative Example 16, the average particle diameter and maximum particle diameter of the precipitate X could be controlled. However, since the heat treatment temperature in the first stage is relatively low, even if the temperature in the second stage is 900°C, the large-sized precipitate Y before the heat treatment becomes smaller but does not disappear, so the average particle size of the precipitate Y It exceeds 0.10 μm, and the number of precipitates Y is also small. As a result, the strength is poor.
比较例17,由于第2阶段的均质化热处理的时间过短,因此在热压延后,也会残留粗大析出物X,析出物X的平均粒径也超过3.0μm,再者,虽残留尺寸较大的析出物Y,不过析出物Y整体的个数少。结果是,强度、弯曲加工性、以及应力松弛特性差。In Comparative Example 17, since the time of the second-stage homogenization heat treatment is too short, coarse precipitates X will remain after hot rolling, and the average particle diameter of precipitates X also exceeds 3.0 μm. Furthermore, although the remaining size Larger precipitates Y, but the number of precipitates Y as a whole is small. As a result, the strength, bending workability, and stress relaxation characteristics are poor.
比较例18由于第2阶段的热处理时间过长,因此析出物X的平均粒径没有达到0.05μm且个数也少,造成导电率差。In Comparative Example 18, since the heat treatment time in the second stage was too long, the average particle size of the precipitate X did not reach 0.05 μm and the number of precipitates was small, resulting in poor electrical conductivity.
根据实施例19~22、比较例23~30可知,在将其它元素添加于Cu-Ni-Mg系合金而成的合金中,本发明也有效。比较例23~26中,由于均质化热处理以1阶段进行,析出物X不存在,因此导电率较低。比较例27、28,由于第1阶段的均质化热处理温度较低,因此析出物Y的个数少,另一方面,平均粒径大。因此,拉伸强度差。比较例29、30,由于第2阶段的均质化热处理时间短,因此析出物X的粒径大,10μm以上的粗大析出物X虽残留于制品中,不过析出物Y的个数少。因此,拉伸强度、弯曲加工性、以及应力松弛特性差。再者,比较例29,由于析出物X的个数多,因此应力松弛特性更差。From Examples 19 to 22 and Comparative Examples 23 to 30, it can be seen that the present invention is effective also in alloys obtained by adding other elements to Cu—Ni—Mg alloys. In Comparative Examples 23 to 26, since the homogenization heat treatment was performed in one stage, and the precipitate X did not exist, the electrical conductivity was low. In Comparative Examples 27 and 28, since the homogenization heat treatment temperature in the first stage was low, the number of precipitates Y was small, but the average particle size was large. Therefore, the tensile strength is poor. In Comparative Examples 29 and 30, because the homogenization heat treatment time in the second stage was short, the particle size of the precipitate X was large, and the coarse precipitate X of 10 μm or more remained in the product, but the number of the precipitate Y was small. Therefore, tensile strength, bending workability, and stress relaxation characteristics are poor. In addition, in Comparative Example 29, since the number of precipitates X was large, the stress relaxation characteristics were worse.
此外,关于耐热镀敷剥离性,实施例具有实际使用上不会产生问题的耐热镀敷剥离性,实施例20则较其它实施例具有更优异的耐热镀敷剥离性。In addition, regarding the heat-resistant plating peelability, the examples have heat-resistant plating peelability that does not cause problems in practical use, and Example 20 has heat-resistant plating peelability that is more excellent than other examples.
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EP2669900B1 (en) * | 2011-01-24 | 2015-07-29 | La Farga Lacambra, S.A. | Electrical conductor for transporting electrical energy and corresponding production method |
JP2013098098A (en) * | 2011-11-02 | 2013-05-20 | Otsuka Techno Kk | Breaker |
CN103122423A (en) * | 2011-11-19 | 2013-05-29 | 大连得达科技发展有限公司 | Alloy material |
JP5773929B2 (en) * | 2012-03-28 | 2015-09-02 | 株式会社神戸製鋼所 | Copper alloy sheet for electrical and electronic parts with excellent bending workability and stress relaxation resistance |
CN102719698B (en) * | 2012-06-21 | 2014-04-09 | 铜陵金威铜业有限公司 | CuNiSiMg alloy material and preparation method thereof as well as method for preparing strip using alloy material |
CN102876915A (en) * | 2012-09-27 | 2013-01-16 | 无锡宏昌五金制造有限公司 | High-conductivity copper alloy material and preparation method thereof |
CN102925746B (en) * | 2012-11-29 | 2014-09-17 | 宁波兴业鑫泰新型电子材料有限公司 | High-performance Cu-Ni-Si system copper alloy, and preparation method and processing method thereof |
CN103421983B (en) * | 2013-08-23 | 2015-08-19 | 苏州长盛机电有限公司 | A kind of preparation method of pack fong |
JP6301618B2 (en) * | 2013-09-17 | 2018-03-28 | 古河電気工業株式会社 | Copper alloy material and method for producing the same |
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CN104480346A (en) * | 2014-12-25 | 2015-04-01 | 春焱电子科技(苏州)有限公司 | Tantalum contained copper alloy for electronic material |
CN104616829B (en) * | 2015-01-09 | 2017-01-11 | 芜湖航天特种电缆厂股份有限公司 | Anti-creeping conductor for cable as well as preparation method and application of such conductor |
CN105420541A (en) * | 2015-11-03 | 2016-03-23 | 顾建 | High-strength copper alloy material |
CN105914393B (en) * | 2016-06-29 | 2018-11-06 | 江苏远航精密合金科技股份有限公司 | A kind of lithium-ion-power cell Ni-based conductor material and preparation method thereof |
CN107086063A (en) * | 2017-03-22 | 2017-08-22 | 合肥浦尔菲电线科技有限公司 | A kind of novel conductive wire and preparation method thereof |
JP6670277B2 (en) * | 2017-09-14 | 2020-03-18 | Jx金属株式会社 | Cu-Ni-Si based copper alloy with excellent mold wear |
CN108467967B (en) * | 2018-06-06 | 2019-11-08 | 宁波金田铜业(集团)股份有限公司 | A kind of aging strengthened copper alloy strip and its preparation method |
CN110076210A (en) * | 2019-05-13 | 2019-08-02 | 浙江力博实业股份有限公司 | A kind of preparation method of relay high-fire resistance copper strips |
CN114981459A (en) * | 2020-12-23 | 2022-08-30 | 韩国材料研究院 | Copper-nickel-silicon-manganese alloy containing G phase and preparation method thereof |
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JP2008127668A (en) * | 2006-11-24 | 2008-06-05 | Mitsubishi Shindoh Co Ltd | Copper alloy for electronic equipment and lead frame material |
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KR101207250B1 (en) | 2012-12-03 |
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