CN102071309A - Six-degree-of-freedom vibratory stress relief device - Google Patents
Six-degree-of-freedom vibratory stress relief device Download PDFInfo
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Abstract
本发明涉及一种六自由度振动时效装置,包括六条激振支链、动平台以及机架。六条激振支链上端分别通过第二球面副、第四球面副、第六球面副、第八球面副、第十球面副和第十二球面副与动平台连接,下端分别通过第一球面副、第三球面副、第五球面副、第七球面副、第九球面副和第十一球面副与机架连接。所述动平台用于安装各种工件进行振动时效处理。通过六个激振器的联合激振,能使动平台产生空间六自由度的振动,从而可以激发工件产生各种频率、各种振型的共振,包括组合共振、次谐共振、多重共振等非线性振动,以保证工件内部各处能够产生足够的应力应变,从而能有效消除工件的残余应力,显著提高振动时效的效果。
The invention relates to a six-degree-of-freedom vibration aging device, which includes six excitation branch chains, a moving platform and a frame. The upper ends of the six excitation branch chains are respectively connected to the moving platform through the second spherical pair, the fourth spherical pair, the sixth spherical pair, the eighth spherical pair, the tenth spherical pair and the twelfth spherical pair, and the lower ends are respectively passed through the first spherical pair. , the third spherical pair, the fifth spherical pair, the seventh spherical pair, the ninth spherical pair and the eleventh spherical pair are connected to the frame. The moving platform is used for installing various workpieces for vibration aging treatment. Through the joint excitation of six exciters, the moving platform can generate six-degree-of-freedom vibration in space, so that the workpiece can be excited to generate resonances of various frequencies and vibration modes, including combined resonance, subharmonic resonance, multiple resonance, etc. Non-linear vibration to ensure that sufficient stress and strain can be generated inside the workpiece, so that the residual stress of the workpiece can be effectively eliminated, and the effect of vibration aging can be significantly improved.
Description
技术领域technical field
本发明涉及机械加工领域,特别是一种六自由度振动时效装置。The invention relates to the field of mechanical processing, in particular to a six-degree-of-freedom vibration aging device.
背景技术Background technique
振动时效处理是工程材料常用的一种消除其内部残余内应力的方法,其机理是通过振动的形式给工件施加一个动应力,当动应力与工件本身的残余应力叠加后,达到或超过材料的微观屈服极限时,工件就会发生微观或宏观的局部、整体的弹性塑性变形,同时降低并均化工件内部的残余应力,最终达到防止工件变形与开裂,稳定工件尺寸与几何精度的目的。现有的振动时效装置为单自由度的,是利用激振器激振,使工件产生某种共振,实现振动时效的目的。这类振动时效装置只能在某一方向上激振,工件的许多振型的共振难以产生,更不能在空间各个方向上激发工件的各阶振型的共振,难以使工件产生足够的动应力,振动效果有限,尤其对于大型的或者结构复杂的构件,很难消除其残余应力,这是振动时效工艺未能得到广泛应用的重要原因。Vibration aging treatment is a method commonly used in engineering materials to eliminate their internal residual internal stress. Its mechanism is to apply a dynamic stress to the workpiece through vibration. When the dynamic stress is superimposed with the residual stress of the workpiece itself, it reaches or exceeds the At the microscopic yield limit, the workpiece will undergo microscopic or macroscopic local and overall elastic-plastic deformation, and at the same time reduce and homogenize the residual stress inside the workpiece, and finally achieve the purpose of preventing deformation and cracking of the workpiece and stabilizing the size and geometric accuracy of the workpiece. The existing vibration aging device is single-degree-of-freedom, which utilizes an exciter to vibrate to cause a certain resonance of the workpiece to achieve the purpose of vibration aging. This type of vibration aging device can only vibrate in a certain direction, and it is difficult to generate resonance of many vibration modes of the workpiece, let alone excite the resonance of each vibration mode of the workpiece in all directions in space, so it is difficult to generate sufficient dynamic stress on the workpiece. The vibration effect is limited, especially for large or complex structural components, it is difficult to eliminate the residual stress, which is an important reason why the vibration aging process has not been widely used.
发明内容Contents of the invention
本发明的目的在于提供一种六自由度振动时效装置,通过六个激振器的联合激振,能使动平台产生各种空间六自由度的振动,从而可以激发由夹具固定在动平台上的工件产生各种频率、各种振型的共振,包括组合共振、次谐共振、多重共振等非线性振动,以保证工件内部各个地方产生足够的应力应变,有效消除残余应力,显著提高振动时效的效果。The object of the present invention is to provide a six-degree-of-freedom vibration aging device, through the joint excitation of six exciters, the moving platform can generate vibrations with six degrees of freedom in various spaces, so that it can be excited and fixed on the moving platform by a clamp. The workpiece produces resonances of various frequencies and modes, including nonlinear vibrations such as combined resonance, subharmonic resonance, and multiple resonances, so as to ensure sufficient stress and strain in various places inside the workpiece, effectively eliminate residual stress, and significantly improve vibration aging. Effect.
本发明通过以下技术方案达到上述目的:一种六自由度振动时效装置,包括六条激振支链、动平台以及机架。其结构和连接方式为:The present invention achieves the above object through the following technical solutions: a six-degree-of-freedom vibration aging device, which includes six vibration-exciting branch chains, a moving platform and a frame. Its structure and connection method are:
其中,第一激振支链上设有第一电磁激振器,通过第一球面副与机架连接,通过第二球面副与动平台连接。Wherein, the first excitation branch chain is provided with a first electromagnetic exciter, connected with the frame through the first spherical pair, and connected with the moving platform through the second spherical pair.
第二激振支链上设有第二电磁激振器,通过第三球面副与机架连接,通过第四球面副与动平台连接。The second excitation branch chain is provided with a second electromagnetic exciter, connected with the frame through the third spherical pair, and connected with the moving platform through the fourth spherical pair.
第三激振支链上设有第三电磁激振器,通过第五球面副与机架连接,通过第六球面副与动平台连接。The third excitation branch chain is provided with a third electromagnetic exciter, connected with the frame through the fifth spherical pair, and connected with the moving platform through the sixth spherical pair.
第四激振支链上设有第四电磁激振器,通过第七球面副与机架连接,通过第八球面副与动平台连接。The fourth excitation branch chain is provided with a fourth electromagnetic exciter, connected with the frame through the seventh spherical pair, and connected with the moving platform through the eighth spherical pair.
第五激振支链上设有第五电磁激振器,通过第九球面副与机架连接,通过第十球面副与动平台连接。The fifth excitation branch chain is provided with a fifth electromagnetic exciter, which is connected with the frame through the ninth spherical pair, and connected with the moving platform through the tenth spherical pair.
第六激振支链上设有第六电磁激振器,通过第十一球面副与机架连接,通过第十二球面副与动平台连接。The sixth excitation branch chain is provided with a sixth electromagnetic exciter, which is connected to the frame through the eleventh spherical pair and connected to the moving platform through the twelfth spherical pair.
本发明的突出优点在于:The outstanding advantages of the present invention are:
通过六个激振器的联合激振,能使动平台产生各种空间六自由度的振动,从而激发工件产生各种频率、各种振型的共振,包括组合共振、次谐共振、多重共振等非线性振动,以保证工件内部各个地方产生足够的应力应变,有效消除工件的残余应力,显著提高振动时效的效果。本发明可在高刚性、高固有频率等各种类型工件的振动时效处理中发挥较好的作用。Through the joint excitation of six exciters, the moving platform can generate vibrations with six degrees of freedom in various spaces, thereby exciting the workpiece to generate resonances of various frequencies and vibration modes, including combined resonance, subharmonic resonance, and multiple resonance. Non-linear vibration to ensure sufficient stress and strain in various places inside the workpiece, effectively eliminate the residual stress of the workpiece, and significantly improve the effect of vibration aging. The invention can play a better role in the vibration aging treatment of various types of workpieces such as high rigidity and high natural frequency.
附图说明Description of drawings
图1为本发明所述六自由度振动时效装置的正视图。Fig. 1 is a front view of the six-degree-of-freedom vibration aging device of the present invention.
图2为本发明所述六自由度振动时效装置的结构示意图。Fig. 2 is a structural schematic diagram of the six-degree-of-freedom vibration aging device of the present invention.
图3为本发明所述六自由度振动时效装置的俯视图。Fig. 3 is a top view of the six-degree-of-freedom vibration aging device of the present invention.
图4为本发明所述六自由度振动时效装置装上工件进行振动时效处理的工作示意图。Fig. 4 is a schematic diagram of the work of the six-degree-of-freedom vibration aging device installed on the workpiece for vibration aging treatment according to the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
对照图1、2和3,一种六自由度振动时效装置,包括六条激振支链、动平台2以及机架1。Referring to Figures 1, 2 and 3, a six-degree-of-freedom vibration aging device includes six vibration-exciting branch chains, a moving
对照图1、2和3,所述第一激振支链上有第一电磁激振器3,通过第一球面副9与机架1连接,通过第二球面副10与动平台2连接。所述第二激振支链上有第二电磁激振器4,通过第三球面副11与机架1连接,通过第四球面副12与动平台2连接。所述第三激振支链上有第三电磁激振器5,通过第五球面副13与机架1连接,通过第六球面副14与动平台2连接。所述第四激振支链上有第四电磁激振器6,通过第七球面副15与机架1连接,通过第八球面副16与动平台2连接。所述第五激振支链上有第五电磁激振器7,通过第九球面副17与机架1连接,通过第十球面副18与动平台2连接。所述第六激振支链上有第六电磁激振器8,通过第十一球面副19与机架1连接,通过第十二球面副20与动平台2连接。1, 2 and 3, the first excitation branch chain has a first
对照图4,所述动平台装上工件进行振动时效处理时,通过六个激振器的联合激振,能使动平台2产生各种空间六自由度的振动,从而可以激发由夹具固定在动平台上的工件产生各种频率、各种振型的共振,包括组合共振、次谐共振、多重共振等非线性振动,以保证工件内部各个地方产生足够的应力应变,有效消除工件的残余应力,显著提高振动时效的效果。Referring to Fig. 4, when the moving platform is mounted on the workpiece for vibration aging treatment, the combined vibration of six exciters can make the moving
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Cited By (8)
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CN102513747A (en) * | 2011-12-16 | 2012-06-27 | 重庆水轮机厂有限责任公司 | Post-weld distressing method of large hydraulic turbine and generator blank |
CN104551474A (en) * | 2014-12-23 | 2015-04-29 | 广西大学 | Method for carrying out welding construction by using six-freedom-degree movable connection rod mechanism |
CN106768981A (en) * | 2017-01-20 | 2017-05-31 | 广西大学 | A kind of grooved cam impact type alternation torque loading device |
CN107063538A (en) * | 2017-03-21 | 2017-08-18 | 广西大学 | The clamping device of Blind Hole Method test sample residual stress |
CN110961334A (en) * | 2019-11-29 | 2020-04-07 | 黄辉 | Novel inertia vibration exciter |
CN114134313A (en) * | 2021-12-17 | 2022-03-04 | 南京驰韵科技发展有限公司 | Small-size vibration destressing equipment |
CN114214508A (en) * | 2021-12-13 | 2022-03-22 | 安徽恒利增材制造科技有限公司 | A multi-dimensional force-thermal-vibration time-effect stress control device |
BE1029607B1 (en) * | 2022-10-09 | 2023-11-14 | Nanjing Chiyun Tech Development Co Ltd | SMALL VIBRATORY STRESS RELIEF DEVICE |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102513747A (en) * | 2011-12-16 | 2012-06-27 | 重庆水轮机厂有限责任公司 | Post-weld distressing method of large hydraulic turbine and generator blank |
CN102513747B (en) * | 2011-12-16 | 2015-02-11 | 重庆水轮机厂有限责任公司 | Post-weld distressing method of large hydraulic turbine and generator blank |
CN104551474A (en) * | 2014-12-23 | 2015-04-29 | 广西大学 | Method for carrying out welding construction by using six-freedom-degree movable connection rod mechanism |
CN106768981A (en) * | 2017-01-20 | 2017-05-31 | 广西大学 | A kind of grooved cam impact type alternation torque loading device |
CN107063538A (en) * | 2017-03-21 | 2017-08-18 | 广西大学 | The clamping device of Blind Hole Method test sample residual stress |
CN110961334A (en) * | 2019-11-29 | 2020-04-07 | 黄辉 | Novel inertia vibration exciter |
CN110961334B (en) * | 2019-11-29 | 2021-04-16 | 黄辉 | Novel inertia vibration exciter |
CN114214508A (en) * | 2021-12-13 | 2022-03-22 | 安徽恒利增材制造科技有限公司 | A multi-dimensional force-thermal-vibration time-effect stress control device |
CN114214508B (en) * | 2021-12-13 | 2024-04-30 | 安徽恒利增材制造科技有限公司 | Multi-dimensional force thermal vibration aging stress regulation and control device |
CN114134313A (en) * | 2021-12-17 | 2022-03-04 | 南京驰韵科技发展有限公司 | Small-size vibration destressing equipment |
CN114134313B (en) * | 2021-12-17 | 2023-09-29 | 南京驰韵科技发展有限公司 | Small-size vibration destressing equipment |
BE1029607B1 (en) * | 2022-10-09 | 2023-11-14 | Nanjing Chiyun Tech Development Co Ltd | SMALL VIBRATORY STRESS RELIEF DEVICE |
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Application publication date: 20110525 |