CN102054597B - Auxiliary jig for capacitor production - Google Patents
Auxiliary jig for capacitor production Download PDFInfo
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- CN102054597B CN102054597B CN2010102602159A CN201010260215A CN102054597B CN 102054597 B CN102054597 B CN 102054597B CN 2010102602159 A CN2010102602159 A CN 2010102602159A CN 201010260215 A CN201010260215 A CN 201010260215A CN 102054597 B CN102054597 B CN 102054597B
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Abstract
Description
技术领域 technical field
本发明涉及一种电容器制造设备,特别是涉及一种用于辅助如电解电容器进行充电或其电容素子进行化成或充电等作业,且具有可重复多次使用功用的电容器生产辅助治具。The present invention relates to a capacitor manufacturing equipment, in particular to a capacitor production auxiliary jig which is used to assist the charging of an electrolytic capacitor or its capacitor element to be formed or charged, and has the function of being reusable for many times.
背景技术 Background technique
现有固态电解电容器的制造流程,其主要是分别将钉接有导针的阳极箔及阴极箔结合电解纸一齐卷绕制成电容素子。其次,如图14所示,将多个电容素子5依序将其长导针50(连接阳极箔者)焊接于金属材质的导电片51上,再令这些电容素子5浸置于化成液槽8的化成液中,导电片51连接电源的正极,化成液连接电源的负极,进行电容素子5充电化成步骤。之后,再继续进行后续的药液含浸、聚合、熟成等步骤。待完成后取出,再切断电容素子5焊接导电片51的长导针50末端,然后,再将电容素子5安装在铝壳或塑胶壳中封装。The existing manufacturing process of solid electrolytic capacitors is mainly to wind the anode foil and cathode foil nailed with guide pins together with electrolytic paper to form capacitor elements. Next, as shown in Figure 14, weld the long guide pins 50 (connected to the anode foil) of
对于前述已剪断导针的导电片,必须磨掉残留导针并整平才能再次使用,实务上约可使用3至5次,最后都因变型严重而丢弃。并且不论每次的焊接、剪断、再加工(研磨、整平),或最后丢弃,均不免费工、费时或浪费材料,因而不符合环保要求。As for the above-mentioned conductive sheet whose guide pin has been cut off, the residual guide pin must be ground off and leveled before it can be used again. In practice, it can be used about 3 to 5 times, and it is finally discarded due to serious deformation. And regardless of each welding, cutting, reprocessing (grinding, leveling), or final discarding, there is no free labor, time-consuming or waste of materials, so it does not meet environmental protection requirements.
由此可见,上述现有的辅助治具在结构与使用上仍存在有不便与缺陷,而亟待改进。为了解决上述存在的问题,相关厂商莫不费尽心思来谋求解决之道,但长久以来一直未见适用的设计被发展完成。而一般产品又没有适切结构能够解决上述问题,此显然是相关业者急欲解决的问题。因此如何能创设一种新型的电容器生产辅助治具,实属当前重要研发课题之一,亦成为当前业界极需改进的目标。It can be seen that the above-mentioned existing auxiliary fixture still has inconvenience and defects in structure and use, and needs to be improved urgently. In order to solve the above-mentioned existing problems, relevant manufacturers have tried their best to find a solution, but no suitable design has been developed for a long time. However, general products do not have an appropriate structure to solve the above-mentioned problems, which is obviously a problem that relevant industry players are eager to solve. Therefore, how to create a new type of auxiliary jig for capacitor production is one of the current important research and development topics, and it has also become a goal that the industry needs to improve.
有鉴于上述现有的辅助治具存在的缺陷,本发明人基于从事此类产品设计制造多年丰富的实务经验及专业知识,并配合学理的运用,积极加以研究创新,以期创设一种新型的电容器生产辅助治具,能够改进一般现有的辅助治具,使其更具有实用性。经过不断的研究、设计,并经过反复试作样品及改进后,终于创设出确实具有实用价值的本发明。In view of the defects in the above-mentioned existing auxiliary fixtures, the inventor actively researches and innovates on the basis of years of rich practical experience and professional knowledge in the design and manufacture of such products, and cooperates with the application of academic theories, in order to create a new type of capacitor Production of auxiliary jigs can improve the general existing auxiliary jigs to make them more practical. Through continuous research, design, and after repeated trial making of samples and improvements, the present invention that does have practical value is finally created.
发明内容 Contents of the invention
本发明所要解决的技术问题是解决现行电容器的电容素子进行化成作业之前将多个电容素子的导针焊接于导电板再浸液通电的浪费材料及作业不便等问题。The technical problem to be solved by the present invention is to solve the problems of material waste and inconvenient operation of welding the guide pins of a plurality of capacitor elements to the conductive plate before immersing the capacitor element in the current capacitor element for the conversion operation.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。依据本发明提出的一种电容器生产辅助治具,其包括:治具本体,包括承载体以及第一导电端子,该第一导电端子设于该承载体上;第一导针夹持元件,包含多个第一导电夹片部,每个第一导电夹片部各具有一个夹持端,该多个第一导电夹片部间隔排列地装设于该承载体上,并连接第一导电端子;以及第二导针夹持元件,包含多个第二导电夹片部,每个第二导电夹片部各具有一个夹持端,且该多个第二导电夹片部间隔排列地装设于该承载体上,且每个第二导电夹片部分别与相对应的第一导电夹片部相邻而不接触的并列,以构成导电夹片对,用以分别夹持电容器的电容素子的二个导针。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. An auxiliary jig for capacitor production according to the present invention includes: a jig body, including a carrier and a first conductive terminal, the first conductive terminal is arranged on the carrier; a first guide pin clamping element, including A plurality of first conductive clip parts, each of which has a clamping end, the plurality of first conductive clip parts are arranged on the carrier at intervals and connected to the first conductive terminal and the second guide pin clamping element, including a plurality of second conductive clip parts, each second conductive clip part has a clamping end, and the plurality of second conductive clip parts are arranged at intervals On the carrier, each second conductive clip part is adjacent to and not in contact with the corresponding first conductive clip part, so as to form a pair of conductive clips, which are used to respectively clamp the capacitor elements of the capacitor. the two guide pins.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.
前述的电容器生产辅助治具,其中所述的治具本体还包括第二导电端子,第一导电端子及第二导电端子分设于承载体两端,该多个第二导电夹片部连接第二导电端子。The aforementioned auxiliary jig for capacitor production, wherein the jig body further includes a second conductive terminal, the first conductive terminal and the second conductive terminal are respectively arranged at both ends of the carrier, and the plurality of second conductive clips are connected to the second Conductive terminals.
前述的电容器生产辅助治具,其中所述的每个第一导电夹片部具有一个衔接端,且各以其衔接端共同连接第一延伸部,并以第一延伸部连接该第一导电端子;每个第二导电夹片部各具有一个衔接端,且各以其衔接端共同连接第二延伸部,并以第二延伸部连接该第二导电端子。In the aforementioned auxiliary jig for capacitor production, each of the first conductive clip parts has a joint end, and each joint end is connected to the first extension part, and the first extension part is connected to the first conductive terminal ; Each second conductive clip portion has a joint end, and each joint end is connected to the second extension part, and the second extension part is connected to the second conductive terminal.
前述的电容器生产辅助治具,其中所述的第一导电夹片部的夹持端以及第二导电夹片部的夹持端邻近导针穿孔的末端形成朝外倾斜的斜面。In the aforementioned auxiliary jig for capacitor production, the clamping end of the first conductive clip part and the clamping end of the second conductive clip part form an outwardly inclined slope adjacent to the end of the hole pierced by the guide pin.
前述的电容器生产辅助治具,其中所述的第一导电夹片部、第二导电夹片部的侧边分别朝第一导电夹片部与第二导电夹片部之间的间隙处各凸伸一个推抵部,承载体的基板上相对于每个推抵部处设有一个贯孔。The aforementioned auxiliary jig for capacitor production, wherein the sides of the first conductive clip part and the second conductive clip part respectively protrude towards the gap between the first conductive clip part and the second conductive clip part. A pushing portion is extended, and a through hole is provided on the substrate of the carrier corresponding to each pushing portion.
前述的电容器生产辅助治具,其中所述的承载体包含基板及两个端座,该基板具有定位板部以及成形于该定位板部的侧边的边板部,该边板部对应于每一对导电夹片对处分别形成贯穿的导针穿孔,每个第一导电夹片部的夹持端以及第二导电夹片部的夹持端接近相对应的导针穿孔。The aforementioned capacitor production auxiliary jig, wherein the carrier includes a base plate and two end seats, the base plate has a positioning plate portion and a side plate portion formed on the side of the positioning plate portion, and the side plate portion corresponds to each The pair of conductive clips are respectively formed with through guide pin holes, and the clamping end of each first conductive clip part and the clamping end of the second conductive clip part are close to the corresponding guide pin through holes.
前述的电容器生产辅助治具,其中所述的基板为金属材料制成的构件,该第一导针夹持元件以及第二导针夹持元件各包括多个夹片衬板,各夹片衬板与相对应的第一导电夹片部、第二导电夹片部并合且结合螺接元件组设于承载体的基板侧面,各夹片衬板与相邻的基板间设有绝缘构件。The aforementioned auxiliary jig for capacitor production, wherein the substrate is a member made of metal material, the first guide pin holding element and the second guide pin holding element each include a plurality of clip liners, each clip liner The plate is merged with the corresponding first conductive clip part and the second conductive clip part and combined with the screw element to be assembled on the side of the substrate of the carrier, and an insulating member is provided between each clip liner and the adjacent substrate.
前述的电容器生产辅助治具,其中所述的夹片衬板具有板体以及成形于该板体两侧边的侧板部,第一导电夹片部、第二导电夹片部可分别设置于夹片衬板的两个侧板部之间。The aforementioned capacitor production auxiliary jig, wherein the clip liner has a plate body and side plate portions formed on both sides of the plate body, the first conductive clip portion and the second conductive clip portion can be respectively arranged on Between the two side panels of the clip liner.
前述的电容器生产辅助治具,其中所述的第一导电夹片部、第二导电夹片部的侧边分别朝第一导电夹片部与第二导电夹片部间的间隙处各凸伸一个推抵部,承载体的基板上相对于每个推抵部处设有一个贯孔。The aforementioned auxiliary jig for capacitor production, wherein the sides of the first conductive clip part and the second conductive clip part respectively protrude toward the gap between the first conductive clip part and the second conductive clip part. A push part, and a through hole is provided on the base plate of the carrier corresponding to each push part.
前述的电容器生产辅助治具,其中所述的第一导电夹片部及第二导电夹片部分别弯折形成一个凸片,基板上相对于每个凸片处各设一个通孔,每个凸片穿过相对应的通孔。The aforementioned capacitor production auxiliary jig, wherein the first conductive clip part and the second conductive clip part are respectively bent to form a protruding piece, and a through hole is provided on the substrate corresponding to each protruding piece, and each The tabs pass through the corresponding through holes.
通过上述技术方案,本发明与现有技术相比具有明显的优点和有益效果是:本发明所提供的电容器生产辅助治具主要是在治具本体上装设第一导针夹持元件及第二导针夹持元件,该第一、第二导针夹持元件各具有多个导电夹片部,并成对排列在治具本体上,提供多个电容器半成品或电容素子以其导针插设其中并被夹持定位。因此,本发明应用于电容器生产制造领域时,对于电容素子的浸液充电化成步骤,或电容器半成品的充电步骤等,本发明所设计的电容器生产辅助治具可提供多个电容素子的导针插设其上定位,进行电容素子浸置化成液中充电的化成步骤,再接续进行后续的药液填注、聚合、熟成、充电等步骤,待前述制造方法步骤完成后取下,或是该治具也可提供封装后的电容器半成品的导针插设其中进行充电步骤等,并于这些电容素子或电容器半成品完成前述制造方法步骤后,自治具上取下,重新换装其他待处理的电容素子或电容器半成品的导针插设其上再使用。因此,本发明能重复多次使用,既不产生废弃物浪费材料,符合环保要求,并可免除导针焊接于导电片上以及切断导针的步骤,有助提升制造方法步骤执行的便利性及效率。因为本发明在技术上有显著的进步,并具有明显的积极效果,应为新颖、进步、实用的新设计。Through the above technical scheme, the present invention has obvious advantages and beneficial effects compared with the prior art: the capacitor production auxiliary jig provided by the present invention mainly installs the first guide pin clamping element and the second guide pin clamping element on the jig body. Guide pin clamping elements, the first and second guide pin clamping elements each have a plurality of conductive clip parts, and are arranged in pairs on the jig body, providing a plurality of capacitor semi-finished products or capacitor elements to insert their guide pins Among them and be clamped and positioned. Therefore, when the present invention is applied to the field of capacitor production and manufacturing, for the immersion charging and forming steps of capacitor elements, or the charging steps of semi-finished capacitors, etc., the capacitor production auxiliary jig designed by the present invention can provide guide pin insertion for multiple capacitor elements. Set the position on it, carry out the formation step of immersing the capacitor elements in the formation solution to charge, and then proceed to the subsequent steps of liquid filling, polymerization, aging, charging, etc., and take it off after the aforementioned manufacturing method steps are completed, or the treatment The tool can also provide guide pins of packaged capacitor semi-finished products to be inserted into them for charging steps, etc., and after these capacitor elements or capacitor semi-finished products complete the aforementioned manufacturing method steps, they are removed from the autonomous tool and replaced with other capacitor elements to be processed. Or insert the guide pin of the capacitor semi-finished product on it for reuse. Therefore, the present invention can be used repeatedly, does not generate waste and waste materials, meets environmental protection requirements, and can avoid the steps of welding the guide pin on the conductive sheet and cutting the guide pin, which helps to improve the convenience and efficiency of the steps of the manufacturing method. . Because the present invention has significant progress technically and has obvious positive effects, it should be a novel, progressive and practical new design.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举优选实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the preferred embodiments are specifically cited below, together with the accompanying drawings, which are described in detail as follows.
附图说明 Description of drawings
图1是本发明电容器生产辅助治具的优选实施例的前视平面示意图。FIG. 1 is a schematic front plan view of a preferred embodiment of an auxiliary jig for capacitor production according to the present invention.
图2是图1所示电容器生产辅助治具的优选实施例的后视平面示意图。FIG. 2 is a schematic rear plan view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 .
图3是图1所示电容器生产辅助治具的优选实施例的局部分解立体示意图。FIG. 3 is a partially exploded perspective view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 .
图4是图1所示电容器生产辅助治具的优选实施例提供电容素子的导针及电容器的导针插设于其上的平面示意图。FIG. 4 is a schematic plan view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 , providing the guide pins of the capacitor element and the guide pins of the capacitor inserted thereon.
图5是图1所示电容器生产辅助治具的优选实施例提供电容素子的导针插设于其上的平面示意图。FIG. 5 is a schematic plan view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 , where guide pins of capacitor elements are inserted.
图6是图1所示电容器生产辅助治具的优选实施例提供电容素子的导针插设于其上进行充电作业的平面示意图。FIG. 6 is a schematic plan view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 , where guide pins of capacitor elements are inserted to perform charging operations.
图7是图1所示电容器生产辅助治具的优选实施例提供电容素子的导针插设于其上,并令电容素子浸置于化成液中的平面示意图。FIG. 7 is a schematic plan view of a preferred embodiment of the auxiliary jig for capacitor production shown in FIG. 1 . The guide pins of the capacitor element are inserted thereon, and the capacitor element is immersed in the chemical solution.
图8是本发明电容器生产辅助治具在第一导电夹片部以及第二导电夹片部的侧边凸伸推抵部的另一优选实施例的平面示意图。8 is a schematic plan view of another preferred embodiment of the protruding and pushing portions of the auxiliary jig for capacitor production of the present invention on the sides of the first conductive clip part and the second conductive clip part.
图9是图8所示电容器生产辅助治具在推杆推抵第一导电夹片部以及第二导电夹片部的侧边凸伸推抵部的俯视剖面示意图。FIG. 9 is a schematic cross-sectional top view of the auxiliary jig for capacitor production shown in FIG. 8 , where the push rod pushes against the side protruding pushing parts of the first conductive clip part and the second conductive clip part.
图10是图8所示电容器生产辅助治具在推杆推抵第一导电夹片部以及第二导电夹片部的侧边凸伸推抵部的侧面剖面示意图。10 is a schematic side sectional view of the auxiliary jig for capacitor production shown in FIG. 8 , where the push rod pushes against the side protruding pushing part of the first conductive clip part and the second conductive clip part.
图11是图8所示电容器生产辅助治具以杆件顶撬第一导电夹片部以及第二导电夹片部的侧边凸伸推抵部的侧视平面示意图。FIG. 11 is a schematic side plan view of the auxiliary jig for capacitor production shown in FIG. 8 using a rod to pry the side protruding and pushing portions of the first conductive clip part and the second conductive clip part.
图12是本发明电容器生产辅助治具在第一导电夹片部以及第二导电夹片部形成凸片的另一优选实施例的立体示意图。FIG. 12 is a schematic perspective view of another preferred embodiment of the auxiliary jig for capacitor production according to the present invention in which tabs are formed on the first conductive clip part and the second conductive clip part.
图13是图12所示电容器生产辅助治具在推杆推抵第一导电夹片部以及第二导电夹片部的凸片的侧面剖面示意图。13 is a schematic side sectional view of the auxiliary jig for capacitor production shown in FIG. 12 when the push rod pushes against the protruding pieces of the first conductive clip part and the second conductive clip part.
图14是现有电容素子以其导针焊接于导电片,进行浸液化成步骤的平面示意图。FIG. 14 is a schematic plan view of a conventional capacitor element soldered to a conductive sheet with its guide pins, and performing the steps of immersion and formation.
附图标号说明:Explanation of reference numbers:
1:治具本体 10:承载体1: Fixture body 10: Carrier
101:基板 102:端座101: Substrate 102: End seat
103:定位板部 104:边板部103: Positioning board part 104: Side board part
105:导针穿孔 106:贯孔105: Guide pin perforation 106: Through hole
107:绝缘构件 108:通孔107: Insulation member 108: Through hole
11:第一导电端子 12:第二导电端子11: The first conductive terminal 12: The second conductive terminal
2:第一导针夹持元件 20:第一导电夹片部2: The first guide pin clamping element 20: The first conductive clip part
201:衔接端 202:夹持端201: Connecting end 202: Clamping end
21:第一延伸部 22:推抵部21: First extension part 22: Pushing part
23:斜面23: slope
3:第二导针夹持元件 30:第二导电夹片部3: The second guide pin clamping element 30: The second conductive clip part
301:衔接端 302:夹持端301: Connecting end 302: Clamping end
31:第二延伸部 32:推抵部31: Second extension part 32: Pushing part
33:斜面 34:凸片33: Bevel 34: Convex
4:夹片衬板 40:板体4: Clip liner 40: Board body
41:侧板部 42:孔41: Side plate 42: Hole
A:导电夹片对A: Conductive clip pair
5:电容素子 50:导针5: Capacitor element 50: Guide pin
51:导电片51: conductive sheet
6:电容器半成品 60:导针6: Capacitor semi-finished product 60: Guide pin
7:橡胶垫块7: Rubber spacer
8:化成液槽8: Transformation tank
9:推杆 9a:杆件9: Push
9b:推杆9b: Push rod
具体实施方式 Detailed ways
以下配合附图及本发明的优选实施例,进一步阐述本发明为达成预定发明目的所采取的技术手段。In the following, the technical means adopted by the present invention to achieve the intended purpose of the invention will be further described in conjunction with the accompanying drawings and preferred embodiments of the present invention.
如图1至图3所示,揭示本发明电容器生产辅助治具的优选实施例。如图所示,该电容器生产辅助治具包括治具本体1、第一导针夹持元件2以及第二导针夹持元件3,其中:As shown in FIG. 1 to FIG. 3 , a preferred embodiment of the capacitor production auxiliary jig of the present invention is disclosed. As shown in the figure, the capacitor production auxiliary jig includes a jig body 1, a first guide pin clamping element 2 and a second guide pin clamping element 3, wherein:
该治具本体1主要包括承载体10以及第一导电端子11,或进一步包括第二导电端子12,所述第一导电端子11及第二导电端子12设于该承载体10的同一端或不同的两端,该承载体10可为绝缘材料所制成的构件或可为金属材料所制成的构件。The jig body 1 mainly includes a
该第一导针夹持元件2包含多个第一导电夹片部20,该多个第一导电夹片部20间隔排列,每个第一导电夹片部20各具有一个夹持端202,该第一导针夹持元件2组设于该治具本体1的承载体10上,并连接第一导电端子11。在本优选实施例中,每个第一导电夹片部20具有一个衔接端201,且分别以其衔接端201共同连接第一延伸部21,并以第一延伸部21连接该第一导电端子11,该第一导针夹持元件2的多个第一导电夹片部20与第一延伸部21可为一体成形的构件,或可为分离的构件的组合体。The first guide pin clamping element 2 includes a plurality of first
该第二导针夹持元件3包含多个第二导电夹片部30,该多个第二导电夹片部30间隔排列,每个第二导电夹片部30各具有一个夹持端302,该第二导针夹持元件3组设于该治具本体1的承载体10上,且每个第二导电夹片部30分别与相对应的第一导电夹片部20相邻而不接触的并列,以构成导电夹片对A,用以分别夹持电容素子5的两个导针50。在本优选实施例中,每个第二导电夹片部30各具有一个衔接端301,且分别以其衔接端301共同连接第二延伸部31,并以该第二延伸部31连接该治具本体1的第二导电端子12,该第二导针夹持元件3的多个第二导电夹片部30与第二延伸部31可为一体成形的构件,或可为分离的构件的组合体。The second guide pin clamping element 3 includes a plurality of second conductive clamping
前述中,当承载体10为绝缘材料所制成时,所述第一导针夹持元件2及第二导针夹持元件3可直接使用螺丝组设于承载体10上。当承载体10为具有导电性材料所制成时,所述第一导针夹持元件2及第二导针夹持元件3则结合绝缘构件(如橡胶、陶瓷等)配合螺丝而绝缘组设于承载体10上。In the foregoing, when the
再者,前述第一导针夹持元件2的第一导电夹片部20与第二导针夹持元件3相对应的第二导电夹片部30成对排列所构成的该导电夹片对A,可沿着承载体10的长边方向(纵向)接续排列,或者,每个导电夹片对A可以垂直于承载体10长边方向(横向)设置,并沿承载体长边方向(纵向)间隔排列。Moreover, the first
如图1至图3所示的优选实施例,前述的承载体10可包含基板101及两个端座102。该基板101具有矩形定位板部103以及成形于该定位板部103的一个侧长边的边板部104,该边板部104对应于每一对导电夹片对A处分别形成贯穿的导针穿孔105,每个第一导电夹片部20的夹持端以及第二导电夹片部30的夹持端接近相对应的导针穿孔105;所述第一导电夹片部20的夹持端以及第二导电夹片部30的夹持端邻近导针穿孔105的末端可形成朝外倾斜的斜面,用以导引电容素子5的导针50穿入而被夹持。In the preferred embodiment shown in FIGS. 1 to 3 , the
如图1至图3所示的优选实施例,该承载体10的基板101选用金属材料所制成的构件,该第一导针夹持元件2以及第二导针夹持元件3各进一步包括多个夹片衬板4,所述夹片衬板4可为具有导电性材料所制成。各夹片衬板4与相对应的第一导电夹片部20、第二导电夹片部30并合且结合螺接元件(如螺丝与螺帽的组合)组设于承载体10的基板101侧面,各夹片衬板4与相邻的基板101之间设有绝缘构件107(如橡胶垫圈或陶瓷垫圈等),前述夹片衬板4具有板体40以及成形于该板体40的两侧边的侧板部41,第一导电夹片部20、第二导电夹片部30可分别设置于夹片衬板4的两个侧板部41之间。In the preferred embodiment shown in Figures 1 to 3, the
本发明通过上述电容器生产辅助治具设计,当其应用于电容器制造方法中,该治具可适用于电容素子5的浸液化成步骤,或是电容素子5封装于塑胶壳内的电容器半成品6充电步骤等。其中,如图4、图5、图7所示,应用于电容素子5进行浸液化成步骤,在钉接有导针50的阳极箔及阴极箔结合电解纸一齐卷绕制成电容素子5后,或是进一步在该两个导针50上套设橡胶垫块7,再将前述电容素子5的两个导针50分别穿过承载体10的导针穿孔105,并分别为一对导电夹片对A中相对应的第一导电夹片部20、第二导电夹片部30配合承载体10或夹片衬板4予以夹持固定;之后,将该治具移置化成液槽8上,使治具所夹持的多个电容素子5浸置于化成液中,并令治具本体1的第一导电端子11连接电源正极(+),进行电容素子5的化成步骤,待电容素子5完成化成后,将治具移离化成液槽8,再接续进行后续的烘干、药液填注、聚合、熟成、充电等步骤,待前述制造方法步骤完成后,这些电容素子5自治具上取下,即可重新将其他待处理的电容素子5插设其上再使用。The present invention adopts the design of the above-mentioned auxiliary fixture for capacitor production. When it is used in the capacitor manufacturing method, the fixture can be used for the immersion and formation step of the
若该治具应用于封装后的电容器半成品进行充电步骤时,如图6所示,将封装电容器半成品6的两个导针60分别穿过承载体10的导针穿孔105,并分别为一对导电夹片对A中相对应的第一导电夹片部20、第二导电夹片部30配合承载体10或夹片衬板4予以夹持固定,其次,令治具的承载体10上的第一导电端子11及第二导电端子12分别连接电源的正极(+)及负极(-),即可对该治具上的电容器半成品6进行充电步骤。If this jig is applied to the capacitor semi-finished product after packaging to carry out the charging step, as shown in Figure 6, the two guide pins 60 of the encapsulated capacitor semi-finished product 6 are respectively passed through the
此外,为便于电容素子5的两个细长导针50顺利插入承载体10的导针穿孔105,分别为一对导电夹片对A中相对应的第一导电夹片部20、第二导电夹片部30配合承载体10或夹片衬板4予以夹持固定,如图3、图5所示。本发明除令第一导电夹片部20、第二导电夹片部30的夹持端形成朝外倾斜的斜面23、33,用以导引导针50滑入外,如图8至图10所示。本发明还可进一步令每个第一导电夹片部20、第二导电夹片部30的侧边分别朝第一导电夹片部20、第二导电夹片部30之间的间隙处各凸伸一个推抵部22、32,承载体10的基板101上相对于每个推抵部22、32处设有一个贯孔106,以提供使用者以手动工具或自动化机具的推杆9自基板101一侧穿过贯孔106推顶推抵部22、32,将第一导电夹片部20、第二导电夹片部30的夹持端朝外推移,而与承载体10或夹片衬板4之间形成间隙,以利于电容素子5的导针50穿入其中,之后,令推杆9退离承载体10的基板101,使第一导电夹片部20、第二导电夹片部30的夹持端重定而分别夹持电容素子5的导针50。In addition, in order to facilitate the smooth insertion of the two elongated guide pins 50 of the
如图11所示,本发明令每个第一导电夹片部20、第二导电夹片部30的侧边分别朝第一导电夹片部20、第二导电夹片部30之间的间隙处所凸伸的推抵部22、32,也可提供作业人员以手动工具或自动化机具的杆件9a以撬顶推抵部22、32,使第一导电夹片部20、第二导电夹片部30的夹持端朝外移动,而与承载体10或夹片衬板4间形成间隙,以利于电容素子5的导针50穿入其中。之后,令杆件9a移离承载体10,使第一导电夹片部20、第二导电夹片部30的夹持端重定而分别夹持电容素子5的导针50等,也能达到辅助治具易于夹持导针50的效果。As shown in FIG. 11 , the present invention makes each first
如图12所示,本发明还可进一步令每个第一导电夹片部20、第二导电夹片部30的侧边或其中段分别弯折形成一个凸片34。夹片衬板4相对于凸片34处设有孔42,承载体10的基板101上相对于每个凸片34处各设一个通孔108,通孔108中设有绝缘环,提供每个凸片34穿过通孔108的绝缘环及夹片衬板4上的孔42,如图13所示,以提供使用者以手动工具或自动化机具的推杆9b于基板101一侧推顶凸片34,将第一导电夹片部20、第二导电夹片部30的夹持端朝外推移,而与承载体10或夹片衬板4间形成间隙,以利于电容素子5的导针50穿入其中。之后,令推杆9b后退,使第一导电夹片部20、第二导电夹片部30的夹持端重定而分别夹持电容素子5的导针50,也能达到辅助治具易于夹持导针50的效果。As shown in FIG. 12 , in the present invention, a side edge or middle section of each first
经由以上说明可知,本发明在电容器的生产制造领域,对于电容素子的浸液充电化成步骤,或电容器半成品的充电步骤等,确可提供一项可重复多次使用的治具,并可有效减少材料不必要的浪费,且可有助于制造方法步骤的便利性,提升制造方法效率。It can be seen from the above description that in the field of capacitor production, the present invention can indeed provide a fixture that can be used repeatedly for the steps of immersion, charging and formation of capacitor elements, or the charging steps of capacitor semi-finished products, and can effectively reduce Unnecessary waste of materials can facilitate the steps of the manufacturing method and improve the efficiency of the manufacturing method.
以上所述仅是本发明的优选实施例而已,并非对本发明做任何形式上的限制,虽然本发明已以优选实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案的范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any skilled person familiar with the profession, Within the scope of not departing from the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but all the content that does not depart from the technical solution of the present invention, according to the technical content of the present invention In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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