CN1020394C - Technology for making mould of stereo cake - Google Patents

Abstract

The present invention relates to the technology for making a mold of various stereo images on a cake, and the images comprise twelve symbolic animals, an old man with a long life, various animals, etc. At present, making cakes with the stereo images needs a skilled craftsman to finish, and procedure is complex and time-wasting. Therefore, production quantity is very small, and cost is high. The present invention discloses a way for the production of stereo cakes in batch, which means to provide the technology for making the mold which can conveniently make various stereo images with non-toxic polyvinyl chloride resin. A stereo cake made by adopting the food mold of the technology of the present invention not only is edible, rich in nutrients, but also has appreciation value and interest.

Description

Technology for making mould of stereo cake

The present invention relates to a kind of manufacturing process that is used for making the mould of food, specifically a kind of manufacturing process that is used to make the mould of various stereo-pictures on the cake.

At present, people make plane pattern on cake easy, stereo-picture (such as the elderly person for whom a birthday celebration is being held, 12 symbolic animals associated with a 12 year cycle picture) is produced in requirement on cake but very difficult, because these stereo-pictures can only adopt now and make by hand, this technologies such as including manual kneading, stretching, engraving repairing, air dry, splicing assembling of making by hand, not only complex procedures is lost time, and work efficiency is low, wants a large amount of production and is difficult to accomplish.

Purpose of the present invention is exactly that a kind of manufacturing process that is used to make the food mould of various stereo-pictures on the cake will be provided.

Had after the food die, only need materials such as substitute of cocoa fat, Icing Sugar, milk powder, essence are modulated into paste, inject within the mould, after solidifying Deng 15～30 minutes, take off food die, required stereo-picture is promptly made in colouring then, it is directly fixed on the cake of plane promptly can be made into three-dimensional cake.

The object of the present invention is achieved like this: include molded two programs of producing extensively of making of bed die manufacturing and food in the technological process of food die.The bed die manufacturing process is: 1) choose the bigger loess of viscosity, after picking sandstone and foreign material, adding water stirs into and can pinch the shaping mud of shaping with hand, become needed stereo-picture (as 12 symbolic animal of the birth year with shaping mud kneading, venerable old man or lady or other animal), with various gravers it is engraved as complete form stereo-picture true to nature again, obtains the mud image after drying; 2) with land plaster add water 1: 1 by volume ratio furnishing calcium plaster, the calcium plaster that modulates is coated in the mud imaging surface to be made and has the certain thickness piecemeal mould of being made up of several piece, with the marginal portion equating of each piece of piecemeal mould, shovel light, brush one deck vegetable oil, prevent adhesion mutually between each piece, again that surfacing in each piece is smooth, make its clear-cut, it is antiseized also to brush one deck vegetable oil then; 3) each piece of piecemeal mould is closed up, aligns, tie together with rubber band or rope, just made an external mold, deployed once more calcium plaster injects external mold, rotate external mold, calcium plaster is flowed along the external mold inner surface, treat that calcium plaster solidifies, just made a hollow plaster statue, carved once more, repair, polish smooth with sand paper, fine cloth then; 4) from hollow gypsum picture bottom, inserts two U-iron silks, expose about 3 centimetres, iron wire is fixed on the bottom of plaster statue, will expose then in the special iron chassis of iron wire end insertion, thereby make hollow gypsum look like to be fixed on the chassis with calcium plaster; 5) make the polyamide solution that is color of soy sauce with polyamide and banana oil allotment, the temperature of baker is raised to 100 ℃, the hollow gypsum that is fixed on the chassis was looked like to put into the baker preheating about 10 minutes, take out and evenly brush one deck epoxy resin, putting into baker again toasts, at this moment, furnace temperature is raised to 150 ℃～200 ℃ gradually, makes the epoxy resin oven dry, take out and use sand papering, the fine cloth polishing brushes one deck ethylenediamine again, goes into the stove oven dry, taking-up brushes polyamide solution, furnace temperature is reduced to 150 ℃, go into stove baking 10～15 minutes, take out and promptly make bed die.The food die manufacturing process is: 1) non-toxic polyvinyl chloride powdered resin, non-toxic polyvinyl chloride paste resin and dibutyl ester are prepared in 35%: 15%: 50% ratio and stirred into the pasty state batching; 2) batching is watered on the plaster mold, hang up, drain, furnace temperature is raised to 200 ℃, go into stove baking about 10 minutes, make it, take out attached on the bed die, water batching again, to prepare burden brush evenly with brush, go into stove baking 15 minutes, an iron plate is laid at the place, line of demarcation that takes out bed die, it is cool slightly after coming out of the stove in 5 minutes to go into stove baking, promptly obtains the food mould with broach along the iron plate strip off.

The batch process that is fabricated to of cake stereo-picture mould extensively is subjected to the batch process of the three-dimensional cake that client welcomes that the important channel is provided, the cake of the band stereo-picture that the molded work of food that adopts this invention technology to make comes out, not only have consumption, nutritious, and also have ornamental value and interest.

Accompanying drawing is the flow chart of technology of the present invention.

Below in conjunction with accompanying drawing embodiments of the invention are further specified:

Referring to accompanying drawing, be example with the stereo-picture mold process of making white rabbit, its bed die production process is: 1) choose the bigger loess of viscosity, after picking sandstone and foreign material, add water and mix shaping mud, go out the image of white rabbit with the hand kneading, be engraved as complete form image true to nature with graver again, dry stand-by; 2) image after taking-up is dried, with land plaster add water 1: 1 by volume ratio furnishing slurry, its appearance that is coated in white rabbit mud image is made the piecemeal mould, this piecemeal mould can be made into two shells, promptly the tail from white rabbit is the line of demarcation to the top of the head, makes a shell earlier, and thickness is about 1 centimetre, with its marginal portion equating, behind the shovel light, stamp two apertures, play the role of positioning, brush one deck vegetable oil again and make separation layer, prevent that another piece from sticking together with it, make another piece at last, require the local smooth of the close image of shell, clear-cut, the not changing of the relative positions of position when two moulds close up, surface brush last layer vegetable oil is antiseized in two shells again; 3) two shells are closed up, align, tie together with rubber band, just become an external mold, modulate calcium plaster once more and inject external mold, rotate external mold, calcium plaster just flows along the rotation direction of external mold, which flows to which just adheres to, and treats that calcium plaster solidifies, just made a hollow white rabbit plaster statue, through engraving repairerment once more, make it more perfect, polish smooth through sand paper, fine cloth; 4) in the bottom of hollow white rabbit plaster statue, insert two " U " shape iron wire, expose about 3 centimetres, be fixed on the bottom of plaster statue, get a thick iron plate of 3 centimetres then with calcium plaster, area is a bit larger tham the plaster statue bottom, the last aperture that exposes the iron wire same distance with plaster statue that bores inserts iron plate with the iron wire on the plaster statue, fixes a handspike again on iron plate, four bradawl pin promptly make the chassis; 5) it is stand-by to be deployed into the polyamide solution that is color of soy sauce with polyamide and banana oil, the temperature of baker is raised to 100 ℃, the hollow gypsum that is fixed on the chassis was looked like to put into the baker preheating about 10 minutes, take out and evenly brush one deck epoxy resin, put into baker again and toast, at this moment, furnace temperature is raised to 150 ℃～200 ℃ gradually, make the epoxy resin oven dry, take out and use sand papering, the fine cloth polishing brushes one deck ethylenediamine again, go into the stove oven dry, take out the brush polyamide solution, furnace temperature is reduced to 150 ℃, go into stove baking 10～15 minutes, at this moment, the plaster statue smooth in appearance, hard stone, the gypsum bed die has just been made, be exactly the production process of food die at last, this program is: 1) with the non-toxic polyvinyl chloride powdered resin, the non-toxic polyvinyl chloride paste resin, dibutyl ester is deployed into the pasty state batching in 35%: 15%: 50% ratio; 2) batching is watered on the gypsum bed die, hang up, drain, furnace temperature is raised to 200 ℃, goes into stove and carry out the baking first time, 10 minutes time, make it attached on the bed die, take out, water again for the second time, to prepare burden brush evenly with brush, go into stove baking 15 minutes, take out, with width is the place, line of demarcation that 2 centimetres iron plate is placed in bed die, goes into stove baking 5 minutes, after coming out of the stove, cool slightly,, take off and promptly made the food mould that can produce food white rabbit stereo-picture along the iron plate strip off with broach.

Claims (1)

1, a kind of manufacturing process of cake stereo-picture mould comprises bed die manufacturing process and food die manufacturing process two big steps, it is characterized in that the bed die manufacturing process is:

1) chooses the bigger loess of viscosity and add water and stir into shaping mud, become needed stereo-picture, with graver it is engraved as complete form stereo-picture true to nature again, obtain the mud image after drying with shaping mud kneading;

2) with land plaster add water 1: 1 by volume ratio furnishing slurry, the calcium plaster that modulates is coated in the mud imaging surface to be made and has the certain thickness piecemeal mould of being made up of several piece, marginal portion equating, shovel light with each piece of piecemeal mould, brush one deck vegetable oil, again that surfacing in each piece is smooth, make its clear-cut, it is antiseized also to brush one deck vegetable oil then;

3) each piece of piecemeal mould is closed up, aligns, tie together with rubber band or rope, just make an external mold, modulated calcium plaster once more and inject external mold, rotated external mold, calcium plaster is flowed along the external mold inner surface, treat that calcium plaster solidifies, just made a hollow plaster statue, once more engraving, repair, polish smooth with sand paper, fine cloth then;

4) from hollow gypsum picture bottom, inserts two U-iron silks, expose about 3 centimetres, iron wire is fixed on the bottom of plaster statue, will expose then in the special iron chassis of iron wire end insertion, thereby make hollow gypsum look like to be fixed on the chassis with calcium plaster;

5) temperature with baker is raised to 100 ℃, the hollow gypsum that is fixed on the chassis was looked like to put into the baker preheating about 10 minutes, take out and evenly brush one deck epoxy resin, putting into baker again toasts, at this moment, furnace temperature is raised to 150 ℃～200 ℃ gradually, make the epoxy resin oven dry, take out and use sand papering, fine cloth polishing, brush one deck ethylenediamine again, go into the stove oven dry, take out the polyamide solution that is color of soy sauce that brush is made by polyamide and banana oil allotment, furnace temperature is reduced to 150 ℃, go into stove baking 10～15 minutes, take out and promptly make bed die; The manufacturing process of food mould is:

1) non-toxic polyvinyl chloride powdered resin, non-toxic polyvinyl chloride paste resin, dibutyl ester are stirred into the pasty state batching in 35%: 15%: 50% ratio preparation;

2) batching is watered on the gypsum bed die, hang up, drain, furnace temperature is raised to 200 ℃, goes into stove baking about 10 minutes, make it attached on the bed die, take out, water batching again, will prepare burden to brush with brush and spare, go into stove baking 15 minutes, take out, on the line of demarcation of bed die, lay an iron plate, go into stove baking 5 minutes, cool slightly after coming out of the stove, promptly obtain the food mould with broach along the iron plate strip off.

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