CN102010937B - Ladle furnace refining stirring process for preventing large quantity of slags from lumping by weak bottom blowing - Google Patents
Ladle furnace refining stirring process for preventing large quantity of slags from lumping by weak bottom blowing Download PDFInfo
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Abstract
一种钢包炉精炼弱底吹防止大量渣料结坨的搅拌方法,属于钢包精炼技术领域,通过在线喂丝机和底吹搅拌共同实现:在钢包炉精炼前将钢中的铝含量控制到0.02%~0.04%,开启钢包底吹搅拌,加入所需渣料量的1/2~2/3,并用在线喂丝机向钢包中喂铝线,喂线速率2-3m/s,开始喂线时刻与渣料加入同时或加渣料的前三分之一时间内,喂完后使钢中铝含量为0.04%~0.10%,渣料在铝线机械搅拌和底吹搅拌下使渣可以顺便散开并熔化,之后正常精炼可以满足低碳低硫钢要求。本发明利用现有喂丝机无需新添设备,解决了异常情况造成的钢包弱底吹强度无法实现正常精炼的问题,操作简便,方法简单,不额外增加成本。A stirring method for ladle furnace refining with weak bottom blowing to prevent a large amount of slag from agglomerating, which belongs to the technical field of ladle refining, and realizes through online wire feeding machine and bottom blowing stirring together: the aluminum content in steel is controlled to 0.02 before ladle furnace refining %~0.04%, start the ladle bottom blowing and stirring, add 1/2~2/3 of the required amount of slag, and use the online wire feeder to feed the aluminum wire into the ladle, the wire feeding speed is 2-3m/s, and start feeding the wire At the same time as the slag is added or within the first third of the slag addition, the aluminum content in the steel is 0.04% to 0.10% after feeding, and the slag is mechanically stirred by the aluminum wire and bottom-blown to make the slag easily Spreading out and melting, followed by normal refining can meet the requirements of low carbon and low sulfur steel. The present invention utilizes the existing wire feeding machine without adding new equipment, solves the problem that the weak bottom blowing strength of the ladle caused by abnormal conditions cannot realize normal refining, and is easy to operate, simple in method, and does not increase additional costs.
Description
技术领域 technical field
本发明属于钢包炉精炼技术领域,特别是涉及一种钢包炉精炼弱底吹大渣量防结坨的搅拌工艺,尤其适用于冶炼对钢中硫含量等杂质要求较高碳含量要求较低的高级别中厚钢板品种。The invention belongs to the technical field of ladle furnace refining, and in particular relates to a mixing process for ladle furnace refining with weak bottom blowing and large amount of slag to prevent clumping, and is especially suitable for smelting steel with high requirements for impurities such as sulfur content and low carbon content. High-grade medium and thick steel plate varieties.
背景技术 Background technique
如今的大部分钢种为了达到较高的力学性能,除易切削钢等个别钢种外,一般要求钢中的硫含量非常低,小于0.001%~0.004%,同时为了具有良好的焊接和加工性能,均要求低碳含量和很高的洁净度,对于中厚板钢厂尤其突出。In order to achieve high mechanical properties, most of today's steel types generally require very low sulfur content in steel, less than 0.001% to 0.004%, except for individual steel types such as free-cutting steel. At the same time, in order to have good welding and processing properties , all require low carbon content and high cleanliness, especially for medium and heavy plate steel mills.
低碳含量高级别钢种冶炼工艺路线中深脱硫的一般由精炼工序完成,精炼的周期必须与连铸机的周期相匹配,为了得到良好的铸坯内部质量在技术上提倡高拉速浇铸,因此要求精炼必须快速完成脱硫、脱氧、去除夹杂物的任务,而达到此目的的前提是必须快速造渣,为了实现在钢包炉等精炼工序快速成渣,一般在精炼开始处理后立即加入大量渣料化渣,但在加入渣料时由于一次加入量较大且通过料仓加入的位置比较集中,且在实际生产中由于设备状况或其他原因有可能出现底吹强度较弱的情况,这样就会造成渣料堆集成坨,更不易熔化,化渣时间有可能达到10min~25min,严重时甚至无法化渣,最终无法达到快速造渣的目的,延长了精炼周期,而周期过长引起的温降过大必须采用电极加热进行补偿,这样石墨电极又易引起增碳,不仅影响了生产顺行,也容易使碳含量超标造成回炉或者改判。In the smelting process of low-carbon high-grade steel grades, deep desulfurization is generally completed by the refining process. The refining cycle must match the cycle of the continuous casting machine. In order to obtain good internal quality of the slab, high-speed casting is technically advocated. Therefore, it is required that refining must quickly complete the tasks of desulfurization, deoxidation, and removal of inclusions, and the prerequisite for achieving this goal is to quickly form slag. In order to achieve rapid slag formation in the ladle furnace and other refining processes, a large amount of slag is generally added immediately after the refining process begins. However, when adding slag, due to the large amount of one-time addition and the concentrated position of adding through the silo, and in actual production due to equipment conditions or other reasons, the bottom blowing strength may be weak, so that It will cause the slag to pile up into lumps, and it is not easy to melt. The slag melting time may reach 10min to 25min. If the drop is too large, electrode heating must be used to compensate, so that the graphite electrode is easy to cause carbon increase, which not only affects the smooth production, but also easily causes the carbon content to exceed the standard and cause the furnace to be returned or the judgment to be changed.
申请号为200610118625.3的发明提供了一种氩氧炉冶炼不锈钢氧化渣的化渣方法,它主要提供了一种冶炼不锈钢时利用氧化期加入石灰和贫锰矿进行冶炼,还原期加入硅铁并用氩气吹炼,精炼期调整目标成分的方法,可以提高脱碳速度,缩短冶炼时间,提高生产效率,延长炉衬寿命,降低消耗和成本。申请号为200510038233.1的发明提供了炼钢脱氧-渣洗-炉外精炼用高效一体化渣及使用方法,它主要提供了一种渣料的成分范围、加入时机和方式,可以降低精炼炉化渣的能耗,缩短化渣时间,提高产品质量。有利于工序衔接与生产组织。以上专利均没有一种快速化渣防止结坨结壳的办法。The invention with the application number of 200610118625.3 provides a method for smelting stainless steel oxidized slag in an argon-oxygen furnace. It mainly provides a method for smelting stainless steel by adding lime and poor manganese ore during the oxidation period, adding ferrosilicon and using argon gas during the reduction period. Blowing, the method of adjusting the target composition during the refining period, can increase the decarburization speed, shorten the smelting time, improve production efficiency, prolong the life of the furnace lining, and reduce consumption and cost. The invention with application number 200510038233.1 provides an efficient integrated slag for steelmaking deoxidation-slag washing-external refining and its use method. The energy consumption is reduced, the slag removal time is shortened, and the product quality is improved. Conducive to process connection and production organization. Above patents all do not have a kind of quick slag and prevent the way of lumping and crusting.
发明内容 Contents of the invention
为了解决以上问题,本发明旨在提供一种钢包炉精炼弱底吹防止大量渣料结坨的搅拌方法,通过在线喂丝机和底吹搅拌共同实现,尤其是生产低碳低硫高品质钢。In order to solve the above problems, the present invention aims to provide a mixing method for ladle furnace refining with weak bottom blowing to prevent a large amount of slag from agglomerating, which is realized by the online wire feeder and bottom blowing mixing, especially for the production of low-carbon, low-sulfur, high-quality steel .
本发明通过下列技术方案实现:The present invention is realized through the following technical solutions:
在钢水进入钢包炉精炼前将钢中的铝含量控制到质量百分比0.02%~0.04%,以保证钢中氧含量质量百分比0.0003%~0.0015%,精炼开始首先开启钢包底吹氩进行搅拌,氩气流量2-6NL/(min·t),然后加入所需渣料量的1/2~2/3,用在线喂丝机向钢包中喂入直径为9~15mm的铝线,喂线速率2-3m/s,开始喂线时刻与渣料加入时刻同时或者加渣料过程的前三分之一时间内,渣料加入完毕根据搅拌情况及加入铝量停止或继续喂线,总喂入量0.30~1.00kg/t,喂完后使钢中铝含量的质量百分比为0.04%~0.10%,渣料在加入后4min~9min内熔化,之后正常精炼可以满足低碳低硫钢要求。由于铝线对渣料的搅拌和底吹的双重作用使渣料无法在渣面上结坨结壳,解决了弱底吹情况下冶炼高级别低碳低硫钢渣料一次加入量大易结坨结壳的问题。Before the molten steel enters the ladle furnace for refining, the aluminum content in the steel is controlled to a mass percentage of 0.02% to 0.04%, so as to ensure that the oxygen content in the steel is in a mass percentage of 0.0003% to 0.0015%. The flow rate is 2-6NL/(min·t), and then add 1/2~2/3 of the required amount of slag, and feed the aluminum wire with a diameter of 9~15mm into the ladle with an online wire feeder, and the wire feeding speed is 2 -3m/s, the time to start feeding the line is at the same time as the time to add slag material or within the first third of the process of adding slag material, stop or continue feeding the line after adding slag material according to the stirring situation and the amount of aluminum added, the total feeding amount 0.30~1.00kg/t, after feeding, the mass percentage of aluminum content in the steel is 0.04%~0.10%, the slag material is melted within 4min~9min after adding, and then normal refining can meet the requirements of low carbon and low sulfur steel. Due to the double action of the aluminum wire on the slag stirring and the bottom blowing, the slag cannot be lumped and crusted on the slag surface, which solves the problem of smelting high-grade low-carbon and low-sulfur steel slag in the case of weak bottom blowing. Crust problem.
喂入的线除铝线外也可以为硅钙线。The fed wire can also be silicon-calcium wire besides aluminum wire.
本发明除适用于冶炼低碳低硫钢等高级别钢种外,同样也适用于非低碳低硫钢种冶炼时的快速化渣。In addition to being suitable for smelting low-carbon and low-sulfur steel and other high-grade steels, the invention is also suitable for rapid slag melting during smelting of non-low-carbon and low-sulfur steels.
本发明具有下列优点和效果:1)解决了弱底吹情况下渣料一次加入量大易结坨结壳的问题;2)解决了异常情况造成的钢包弱底吹强度无法实现正常精炼的问题,利于正常生产组织,避免了由此带来的损失;3)利用现有喂丝机无需新添设备;4)操作简便,方法简单,不额外增加成本,容易实现在控制增碳的同时实现LF炉快速化渣深脱硫,缩短冶炼周期。The present invention has the following advantages and effects: 1) solves the problem of a large amount of slag added at one time in the case of weak bottom blowing and is easy to form lumps and crusts; 2) solves the problem that the weak bottom blowing strength of the ladle caused by abnormal conditions cannot realize normal refining , which is beneficial to the normal production organization and avoids the loss caused by it; 3) The use of the existing wire feeder does not require new equipment; 4) The operation is simple, the method is simple, and there is no additional cost, and it is easy to realize the control of carbon increase. The LF furnace quickly melts slag and desulfurizes deeply, shortening the smelting cycle.
具体实施方式 Detailed ways
实例1:钢种为管线钢X60,转炉出钢量为100吨,生产工艺为“铁水预处理脱硫-转炉冶炼-钢包炉精炼-RH真空处理-板坯连铸”,钢包炉精炼开始、结束及成品成分如表1所示。精炼开始钢包底吹氩搅拌,氩气流量4.2NL/(min·t),需加入精炼渣共15公斤/吨,第一批加入渣料量的1/2,共750kg,加料开始10s后用在线喂丝机向钢包中喂入直径为10mm的铝线,喂线速率2.5m/s,加料用时90s,渣料加入完毕停止喂线,喂线时间为80s,喂入量0.42kg/t,收得率为80%,喂完后使钢中铝含量的质量百分比为0.056%,渣料在加入后6min熔化,之后正常精炼,精炼过程分一至三次加入剩余的渣料,成品成分满足要求。Example 1: The steel type is pipeline steel X60, the steel output of the converter is 100 tons, the production process is "hot metal pretreatment desulfurization-converter smelting-ladle furnace refining-RH vacuum treatment-slab continuous casting", the ladle furnace refining starts and ends And the composition of the finished product is shown in Table 1. At the beginning of refining, blow argon at the bottom of the ladle and stir, the argon flow rate is 4.2NL/(min·t), and a total of 15 kg/ton of refining slag needs to be added. The first batch of 1/2 of the amount of slag is added, a total of 750kg. The online wire feeder feeds aluminum wire with a diameter of 10mm into the ladle, the wire feeding speed is 2.5m/s, and the feeding time is 90s. After the slag is added, the wire feeding is stopped. The feeding time is 80s and the feeding amount is 0.42kg/t. The yield is 80%. After feeding, the aluminum content in the steel is 0.056% by mass. The slag is melted 6 minutes after the addition, and then refined normally. The remaining slag is added in one to three times during the refining process. The composition of the finished product meets the requirements.
表1钢水相关成分,质量百分比%Table 1 Relevant components of molten steel, mass percentage %
实例2:钢种为管线钢X70,转炉出钢量为208吨,生产工艺为“铁水预处理脱硫-转炉冶炼-钢包炉精炼-RH真空处理-板坯连铸”,钢包炉精炼开始、结束及成品成分如表2所示。精炼开始钢包底吹氩搅拌,氩气流量3.3NL/(min·t),需加入精炼渣共17kg/吨钢,第一批加入渣料量的2/3,共2357kg,加料开始20s后用在线喂丝机向钢包中喂入直径为15mm的铝线,喂线速率2.0m/s,加料用时160s,渣料加入完毕停止喂线,喂线时间为140s,喂入量0.64kg/t,收得率为85%,喂完后使钢中铝含量的质量百分比为0.087%,渣料在加入后7min熔化,之后正常精炼,精炼过程分一至三次加入剩余的渣料,成品成分满足要求。Example 2: The steel type is pipeline steel X70, the steel output of the converter is 208 tons, the production process is "hot metal pretreatment desulfurization-converter smelting-ladle furnace refining-RH vacuum treatment-slab continuous casting", the ladle furnace refining starts and ends And finished product composition as shown in Table 2. At the beginning of refining, blow argon at the bottom of the ladle and stir, the flow rate of argon gas is 3.3NL/(min·t), and a total of 17kg/ton of steel needs to be added to the refining slag. The first batch of 2/3 of the amount of slag to be added, a total of 2357kg, will be used 20s after the feeding starts. The online wire feeder feeds aluminum wire with a diameter of 15mm into the ladle, the feeding speed is 2.0m/s, and the feeding time is 160s. After the slag is added, the wire feeding is stopped. The feeding time is 140s, and the feeding amount is 0.64kg/t. The yield rate is 85%. After feeding, the aluminum content in the steel is 0.087% by mass. The slag material is melted 7 minutes after the addition, and then refined normally. The remaining slag material is added in one to three times during the refining process, and the composition of the finished product meets the requirements.
表2钢水相关成分,质量百分比%Table 2 Related components of molten steel, mass percent
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Address after: 100041 Shijingshan Road, Shijingshan District, Shijingshan District, Beijing Patentee after: Shougang Group Co. Ltd. Address before: 100041 Shijingshan Road, Shijingshan District, Shijingshan District, Beijing Patentee before: Capital Iron & Steel General Company |