CN101990593A - rotary piston compressor - Google Patents
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- CN101990593A CN101990593A CN2009801064648A CN200980106464A CN101990593A CN 101990593 A CN101990593 A CN 101990593A CN 2009801064648 A CN2009801064648 A CN 2009801064648A CN 200980106464 A CN200980106464 A CN 200980106464A CN 101990593 A CN101990593 A CN 101990593A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C9/00—Oscillating-piston machines or engines
- F01C9/005—Oscillating-piston machines or engines the piston oscillating in the space, e.g. around a fixed point
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/02—Arrangements of bearings
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Abstract
Description
技术领域technical field
本发明涉及一种旋转活塞式压缩机,具有壳体,在壳体中设置至少一个第一活塞,其可围绕与壳体固定的转轴回转,且其在围绕转轴回转时在靠近转轴的终端位置和远离转轴的终端位置之间实施往复运动,用以使通过活塞的面向转轴的端面限定的工作室周期性地变大和变小,其中,转轴穿过工作室延伸,活塞具有控制运行机构,其在活塞围绕转轴回转时沿与壳体固定的控制凸轮运行,用于从回转运动导出活塞的往复运动,且活塞设置在活塞保持架的容纳装置中,相对于转轴而言活塞与活塞保持架抗扭地连接,活塞保持架与活塞一起围绕转轴回转。The invention relates to a rotary piston compressor with a housing, in which at least one first piston is arranged, which is rotatable about a shaft fixed to the housing and which, when swiveling about the shaft, is in an end position close to the shaft A reciprocating movement is carried out between an end position away from and away from the rotating shaft, in order to periodically enlarge and reduce the working chamber defined by the end face of the piston facing the rotating shaft, wherein the rotating shaft extends through the working chamber, and the piston has a control operating mechanism, which When the piston rotates around the rotating shaft, it runs along the control cam fixed to the housing, which is used to derive the reciprocating motion of the piston from the rotating motion, and the piston is arranged in the receiving device of the piston cage, and the piston and the piston cage resist with respect to the rotating shaft. Torsionally connected, the piston cage rotates around the shaft together with the piston.
背景技术Background technique
DE102006009197A1公开了这种旋转活塞式压缩机。Such a rotary piston compressor is known from DE 10 2006 009 197 A1.
根据本发明的旋转活塞式压缩机可以用作内燃机(内燃发动机)、泵或压缩机。根据本发明的旋转活塞式压缩机优选被用作内燃机并且作为内燃机在本说明书中进行描述。The rotary piston compressor according to the invention can be used as an internal combustion engine (internal combustion engine), pump or compressor. The rotary piston compressor according to the invention is preferably used as an internal combustion engine and is described in this description as an internal combustion engine.
在将这种旋转活塞式压缩机用作内燃机的情况下,通过至少一个活塞在两个终端位置之间的往复运动协调燃料-空气-混合物的进入、压缩、膨胀以及燃烧过的燃料-空气-混合物的排出的单个工作阶段。In the case of using such a rotary piston compressor as an internal combustion engine, the intake, compression, expansion of the fuel-air-mixture and the combustion of the fuel-air- Single working stage for the discharge of the mixture.
从文章开头所述文献中公开的旋转活塞式压缩机在其壳体中总共具有四个活塞。这四个活塞在活塞保持架中分别设置在各容纳装置中,其中,活塞保持架与活塞一起围绕与壳体固定的转轴回转。在两个面对面设置的活塞的面向转轴的各端面之间分别具有一个工作室,其相对于转轴居中地设置。已知的旋转活塞式压缩机相应地具有两个工作室,它们都位于转轴上。The rotary piston compressors known from the documents mentioned at the outset have a total of four pistons in their housing. The four pistons are each arranged in the respective receptacle in a piston holder, wherein the piston holder rotates together with the pistons about a rotational axis fixed to the housing. Between the respective end faces of the two facing pistons facing the rotational axis there is in each case a working chamber which is arranged centrally with respect to the rotational axis. Known rotary piston compressors accordingly have two working chambers, which are located on the shaft.
无论是在已知的旋转活塞式压缩机中还是在本发明的旋转活塞式压缩机中都将转轴理解为几何轴。Both in the known rotary piston compressor and in the rotary piston compressor according to the invention, the rotational axis is understood to be a geometric axis.
在其之间具有工作室的每两个活塞形成一个活塞对。活塞对的活塞在围绕转轴回转时实施在活塞的靠近转轴的终端位置(也被称作上部死点(OT))以及远离转轴的终端位置(也被称作下部死点(UT))之间的相互反向的往复运动。在活塞对的活塞的OT位置中位于活塞之间的工作室的容积为最小,且在活塞对的活塞的UT位置中位于活塞之间的工作室的容积为最大。Every two pistons with the working chamber between them form a piston pair. The pistons of the piston pair are implemented between an end position of the piston close to the axis of rotation (also referred to as upper dead center (OT)) and an end position remote from the axis of rotation (also referred to as lower dead center (UT)) of the piston during rotation about the axis of rotation reciprocating motion in opposite directions. The volume of the working chamber between the pistons is at a minimum in the OT position of the pistons of the piston pair and is at a maximum in the UT position of the pistons of the piston pair.
为了从活塞围绕转轴的回转运动中导出活塞的往复运动,每个活塞在其背面、即其背向所属的工作室的一面上具有控制运行机构。此外,同一活塞对的活塞的控制运行机构沿凸轮机构的与壳体固定的控制凸轮运行,该控制凸轮在所有面上围绕转轴延伸且具有相应的轮廓,用以从活塞围绕转轴的回转运动中导出其往复运动。In order to derive the reciprocating movement of the piston from the pivoting movement of the piston about the axis of rotation, each piston has a control actuator on its rear side, ie on its side facing away from the associated working chamber. In addition, the control operation of the pistons of the same piston pair runs along a control cam of the cam mechanism fixed to the housing, which extends on all sides around the axis of rotation and has a corresponding Export its reciprocating motion.
已知的旋转活塞式压缩机的每个活塞还配设有导回机构,用以在较高转速的情况下将活塞从OT位置导回到UT位置中。每个活塞的各导回机构在与用于控制运行机构的控制凸轮相邻的控制凸轮中运行,其中,这两个控制凸轮基本相互平行地延伸。In the known rotary piston compressors, each piston is also provided with a return mechanism in order to guide the piston from the OT position back into the UT position at higher rotational speeds. The respective return mechanism of each piston runs in a control cam adjacent to the control cam for controlling the operating mechanism, the two control cams extending substantially parallel to one another.
每个活塞的控制运行机构被设计成滑轮,其旋转轴线在活塞回转时与转轴形成可变的截点,其中这里的旋转轴线也可理解为几何轴。The control actuator of each piston is designed as a pulley, the axis of rotation of which forms a variable intercept point with the axis of rotation during the rotation of the piston, wherein the axis of rotation here can also be understood as a geometric axis.
在较高转速的情况下已知的旋转活塞式压缩机会出现缺点,即活塞在从靠近转轴的终端位置运动到远离转轴的终端位置的过程中不仅以其各运行机构接触控制凸轮,而且以其活塞体分段接触凸轮机构,由此在该活塞体分段和凸轮机构之间产生滑动摩擦。在活塞与活塞保持架的容纳装置之间也产生滑动摩擦。该滑动摩擦越大,活塞围绕转轴的回转运动的转速则越高,这是因为作用在活塞上的随升高的转速而增大的径向离心力将之前所述的活塞体分段逐渐强烈地朝凸轮机构压紧。The disadvantage of known rotary piston compressors at higher rotational speeds is that, during the movement of the piston from an end position close to the axis of rotation to an end position remote from the axis of rotation, the piston not only contacts the control cam with its respective operating mechanism, but also with its The piston body segments contact the cam mechanism, thereby creating sliding friction between the piston body segments and the cam mechanism. Sliding friction also occurs between the piston and the receptacle of the piston cage. The greater this sliding friction, the higher the speed of rotation of the piston around the axis of rotation, since the radial centrifugal force acting on the piston, which increases with increasing speed, gradually and strongly compresses the previously described segments of the piston body. Press against the cam mechanism.
活塞的运行机构本身和已知的旋转活塞式压缩机的额外设置的导回机构都不能阻止由离心力引起的升高的平面的滑动摩擦。升高的转速导致已知的旋转活塞式压缩机功率损失且磨损增大。Neither the running mechanism of the piston itself nor the additionally provided return mechanism of known rotary piston compressors can prevent the sliding friction of the raised plane caused by centrifugal force. The increased rotational speed results in a loss of power and increased wear in known rotary piston compressors.
发明内容Contents of the invention
因此本发明的目的在于,对文章开头所述类型的旋转活塞式压缩机进行改进,从而避免或至少减少由离心力引起的活塞的滑动摩擦所造成的功率损失和磨损。It is therefore the object of the present invention to improve a rotary piston compressor of the type mentioned at the outset in such a way that power losses and wear due to centrifugal force-induced sliding friction of the pistons are avoided or at least reduced.
根据本发明,该目的鉴于文章开头所述的旋转活塞式压缩机如此实现,活塞除了控制运行机构之外相对于转轴而言在离心力方向向外一侧(fliehkraftseitig)还具有辅助运行机构,其运行面在活塞往复运动时沿活塞保持架的内侧面滚压(),其中辅助运行机构的运动方向和转轴位于同一平面内。According to the invention, this object is achieved in view of the rotary piston compressor mentioned at the beginning of the article in that the piston, in addition to the control operating mechanism, has an auxiliary operating mechanism on the outward side (fliehkraftseitig) in the direction of centrifugal force with respect to the rotating shaft, the operating surface of which is When the piston reciprocates, it rolls along the inner surface of the piston cage ( ), where the direction of motion of the auxiliary running mechanism and the axis of rotation are in the same plane.
因此在根据本发明的旋转活塞式压缩机中,至少一个活塞不仅具有用于从活塞围绕转轴的回转运动中导出活塞的往复运动的控制运行机构,还额外具有辅助运行机构,其不是用于控制活塞的往复运动,而是控制离心力方向向外一侧的辊支承的在活塞保持架内侧面上的支撑。通过这种方式,活塞从靠近转轴的终端位置直到远离转轴的终端位置的总的运动行程不再经受滑动摩擦,而仅还经受滚动摩擦。滚动摩擦相对于平面摩擦明显更小且因此导致旋转活塞式压缩机的功率损失以及磨损明显减少。Therefore, in the rotary piston compressor according to the invention, at least one piston not only has a control actuator for deriving the reciprocating motion of the piston from the rotary motion of the piston about the axis of rotation, but also additionally has an auxiliary actuator, which is not used for control. The reciprocating motion of the piston is controlled by the support on the inner side of the piston cage of the roller bearing on the outward side of the centrifugal force direction. In this way, the total movement path of the piston from an end position close to the rotational axis to an end position remote from the rotational axis is no longer subject to sliding friction, but only rolling friction. Rolling friction is significantly lower than flat friction and thus leads to significantly reduced power losses and wear in rotary piston compressors.
辅助运行机构如此设置在活塞上,使得辅助运行机构的运动方向以及活塞在壳体中围绕其回转的转轴位于共同的平面内。由此确保活塞始终朝离心力方向向外一侧通过辅助运行机构支撑在活塞保持架上。由于活塞保持架与活塞一起围绕转轴回转,在辅助运行机构和活塞保持架的内侧面(辅助运行机构在该内侧面上滚压)之间不产生垂直于辅助运行机构的运行轨道的摩擦。The auxiliary actuator is arranged on the piston in such a way that the direction of movement of the auxiliary actuator and the axis of rotation about which the piston pivots in the housing lie in a common plane. This ensures that the piston is always supported on the piston cage by means of the auxiliary running mechanism towards the outside in the direction of the centrifugal force. Since the piston cage rotates with the piston about the axis of rotation, no friction perpendicular to the running path of the auxiliary running gear occurs between the auxiliary running gear and the inner side of the piston cage on which the auxiliary running gear rolls.
在优选的设计中辅助运行机构被设计成滑轮,其旋转轴线垂直于活塞的回转运动的转轴指向。In a preferred configuration, the auxiliary running mechanism is designed as a pulley, the axis of rotation of which is oriented perpendicularly to the axis of rotation of the pivoting movement of the piston.
辅助运行机构也可以以球形件的形式设计,其可以在活塞的背面上在所有的空间方向上自由转动地支承在球轴承中,而将辅助运行机构设计成滑轮的优点在于,如果辅助运行机构的旋转轴线垂直于活塞的回转运动的转轴指向,则辅助运行机构在活塞保持架的内侧面上的滚压是明确限定的,且如同不围绕定义的旋转轴线转动的球形件的情况一样,避免了增大摩擦的滑动效应。The auxiliary running mechanism can also be designed in the form of a spherical part, which can be freely rotatably supported in ball bearings in all spatial directions on the back of the piston, and the advantage of designing the auxiliary running mechanism as a pulley is that if the auxiliary running mechanism If the axis of rotation of the piston is directed perpendicularly to the axis of rotation of the rotary motion of the piston, the rolling of the auxiliary running mechanism on the inner side of the piston cage is well defined and, as in the case of a ball that does not rotate about a defined axis of rotation, is avoided The sliding effect that increases friction.
在另一优选的设计中,控制运行机构被设计成滑轮,其旋转轴线在活塞在靠近转轴的终端位置和远离转轴的终端位置之间的每一个位置上在壳体内部的同一点上与转轴相交。In a further preferred embodiment, the control actuator is designed as a pulley whose axis of rotation is at the same point inside the housing as the axis of rotation in each position of the piston between the end positions close to the axis of rotation and the end positions remote from the axis of rotation. intersect.
该措施是相对于已知的旋转活塞式压缩机的进一步改进。在已知的旋转活塞式压缩机中虽然控制运行机构同样被设计成滑轮,但是在已知的旋转活塞式压缩机中滑轮的旋转轴线的定向根据活塞在靠近转轴和远离转轴的终端位置之间的位置改变。在已知的旋转活塞式压缩机中,控制运行机构的滑轮通过倾斜于其旋转轴线指向的力加载,该力过度地加载滑轮的滑轮轴承且在不利的情况下甚至会锁死。This measure is a further improvement over known rotary piston compressors. Although the control actuator is likewise designed as a pulley in the known rotary piston compressors, the orientation of the axis of rotation of the pulley in the known rotary piston compressors depends on the end position of the piston between the end positions close to the rotary axis and remote from the rotary axis. position changes. In known rotary piston compressors, the pulley of the control actuator is acted upon by a force directed obliquely to its axis of rotation, which stresses the pulley bearing of the pulley excessively and in unfavorable cases even locks up.
在根据本发明的旋转活塞式压缩机的前述设计中避免了不利的影响,其中滑轮的旋转轴线在活塞在靠近转轴和远离转轴的终端位置之间的每一个位置中优选径向地指向壳体中心点。Detrimental effects are avoided in the aforementioned design of the rotary piston compressor according to the invention, in which the axis of rotation of the pulley is preferably directed radially towards the housing in each position of the piston between the end positions close to and remote from the shaft center point.
在另一优选的设计中,辅助运行机构的滑轮设置在控制运行机构的滑轮中的轴承中,其中,辅助运行机构和控制运行机构的滑轮的旋转轴线相互垂直设置。In another preferred refinement, the pulley of the auxiliary drive is arranged in a bearing in the pulley of the control drive, wherein the axes of rotation of the pulley of the auxiliary drive and the pulley of the control drive are arranged perpendicular to each other.
该措施的优点在于辅助运行机构和控制运行机构在活塞上的特别节省空间的结构。此外,控制运行机构的滑轮的轴承相应地被设计成空心体,其容纳辅助运行机构的滑轮,其中,仅辅助运行机构的滑轮的外圆周突出,其用作沿活塞保持架的内侧面滚压的运行面。The advantage of this measure lies in the particularly space-saving configuration of the auxiliary and control actuators on the piston. Furthermore, the bearings of the pulleys of the control gear are designed accordingly as hollow bodies, which accommodate the pulleys of the auxiliary gears, wherein only the outer circumference of the pulleys of the auxiliary gears protrudes, which are used for rolling along the inner side of the piston cage. the running surface.
在另一优选的设计中,活塞的往复运动为围绕垂直于转轴的摆动轴线的摆动运动,且控制运行机构的运行面与控制凸轮的接触线在活塞的每个位置中定向在摆动轴线与转轴的交点上。In another preferred configuration, the reciprocating movement of the piston is a pivoting movement about a pivot axis perpendicular to the rotating shaft, and the contact line of the running surface of the control operating mechanism and the control cam is oriented in each position of the piston between the pivot axis and the rotating shaft. at the point of intersection.
在该设计中在将活塞设计成摆动活塞的情况下有利地确保了控制运行机构的运行面在活塞的每个位置中位于控制凸轮的法线方向上且由此避免了辅助运行机构沿控制凸轮的倾斜运行。因此产生了控制运行机构的运行方向相对于控制凸轮的完美的平行性。In this configuration, the design of the piston as a swivel piston advantageously ensures that the running surface of the control actuator lies in the normal direction of the control cam in each position of the piston and thus prevents the auxiliary actuator from moving along the control cam. inclined operation. This results in a perfect parallelism of the direction of travel of the control actuator relative to the control cam.
在另一优选的设计中,活塞保持架针对活塞的辅助运行机构具有从围绕转轴的圆周方向上看的狭窄的且从转轴的方向上看的细长的凸肩,该凸肩在朝活塞的辅助运行机构的远离转轴的终端位置的方向上延伸。In a further preferred embodiment, the piston cage has a narrow shoulder, viewed in the direction of the circumference around the axis of rotation, for the auxiliary running mechanism of the piston, and an elongated shoulder in the direction of the axis of rotation. The auxiliary running gear extends in the direction away from the end position of the rotational axis.
这里优点不仅在于辅助运行机构在其从靠近转轴的终端位置直到远离转轴的终端位置的行程中始终仅与活塞保持架的内侧面接触,而不与其上设计有控制凸轮的凸轮机构接触,而且由于狭窄的且因此有限的凸肩的构造对于活塞保持架的重量的增加也不值得一提。The advantage here is not only that the auxiliary running mechanism is always only in contact with the inner side of the piston cage and not with the cam mechanism on which the control cam is designed, but also because The configuration of the narrow and thus limited shoulder is also not worth mentioning for the increased weight of the piston cage.
在另一优选的设计中,在活塞保持架的内侧面(辅助运行机构沿该内侧面运行)上设计用于辅助运行机构的侧面的导向装置。In a further preferred embodiment, guides for the sides of the auxiliary running gear are formed on the inner side of the piston cage along which the auxiliary running gear runs.
该措施的优点在于,能够更好地防止活塞垂直于辅助运行机构的运行轨道倾翻,或者换句话说防止活塞在其围绕转轴的回转方向上倾翻。The advantage of this measure is that tilting of the piston perpendicular to the running path of the auxiliary running gear, or in other words in the direction of its pivoting about the axis of rotation, can be prevented better.
其它的优点和特征从下面的说明书以及附图中给出。Further advantages and features emerge from the following description and the drawings.
显而易见,前述的和下面还将说明的特征不仅可以在各个给出的组合中,而且可以在其它的组合中或独立使用,不会脱离本发明的范围。It goes without saying that the features mentioned above and those still to be explained below can be used not only in the respectively stated combination but also in other combinations or on their own without departing from the scope of the present invention.
附图说明Description of drawings
下面参照附图展示并且详细描述本发明的实施例。其中:Embodiments of the present invention are shown and described in detail below with reference to the accompanying drawings. in:
图1是沿包含转轴的平面的旋转活塞式压缩机的纵截面透视图;Fig. 1 is a longitudinal sectional perspective view of a rotary piston compressor along a plane containing a rotating shaft;
图2是相对于图1中的旋转活塞式压缩机的涉及活塞、活塞保持架以及凸轮机构的部分的放大的与图1一样的纵截面图;Fig. 2 is an enlarged longitudinal sectional view similar to Fig. 1 relative to the portion of the rotary piston compressor in Fig. 1 related to the piston, the piston cage and the cam mechanism;
图3是与图2类似的示图,其中,在截面图中未示出活塞;Figure 3 is a view similar to Figure 2, wherein the piston is not shown in cross section;
图4是活塞、活塞保持架以及凸轮机构的结构布置的与图2类似的示图,其中,活塞以相对于图2和3的另一终端位置示出;FIG. 4 is a view similar to FIG. 2 of the structural arrangement of the piston, the piston cage and the cam mechanism, wherein the piston is shown in another end position relative to FIGS. 2 and 3 ;
图5a)和b)是图1中的旋转活塞式压缩机的单个活塞,其中,图5a)展示了活塞的立体视图且图5b展示了活塞的纵向中截面图;Figure 5a) and b) are a single piston of the rotary piston compressor in Figure 1, wherein Figure 5a) shows a perspective view of the piston and Figure 5b shows a longitudinal mid-section view of the piston;
图6是活塞连同凸轮机构的结构布置的立体视图,该凸轮机构具有控制凸轮,其中,凸轮机构在纵向中截面中示出;Figure 6 is a perspective view of the structural arrangement of the piston together with the cam mechanism with the control cam, wherein the cam mechanism is shown in longitudinal mid-section;
图7是单独状态下的凸轮机构的立体纵向中截面图;Fig. 7 is a three-dimensional longitudinal mid-sectional view of the cam mechanism in a separate state;
图8是单独状态下的活塞保持架的立体视图;Fig. 8 is a perspective view of the piston cage in a separate state;
图9是图8中的活塞保持架的纵向中截面图;以及Figure 9 is a longitudinal mid-section view of the piston cage in Figure 8; and
图10a)和b)是在用于引导任一活塞的辅助运行机构的活塞保持架的凸肩区域中的活塞保持架的截下部分的两个截面图,其中,图10a)展示了没有活塞的截下部分以及图10b)展示了带有活塞的截下部分。Figure 10 a) and b) are two sectional views of a cut-away part of the piston cage in the area of the shoulder of the piston cage of the auxiliary running mechanism for guiding either piston, wherein Figure 10 a) shows the absence of the piston and Fig. 10b) show the cutaway with the piston.
具体实施方式Detailed ways
在图1中展示了整体上具有附图标记10的旋转活塞式压缩机。旋转活塞式压缩机10的其它细节在图2至10中示出。In FIG. 1 there is shown a rotary piston compressor generally designated 10 . Further details of the
旋转活塞式压缩机10普遍地可以被设计成内燃机,但也可以在相应修改的情况下被设计成泵或压缩机。The
旋转活塞式压缩机10具有壳体12,其具有球形设计的中间部分14以及端盖16和18。壳体12具有球对称设计的内腔20。The
根据图1至3,在壳体12中总共设置四个活塞22、24、26和28,其中,活塞28在图1和2的示图中位于示图平面的前方且因此仅在图3中的立体视图中可见。According to FIGS. 1 to 3 , a total of four
在旋转活塞式压缩机10工作中活塞22、24、26和28在壳体12中共同围绕与壳体固定的转轴30回转。转轴30这里被理解为几何轴。活塞22、24、26和28围绕转轴30的回转方向在图1中以箭头32示出。转轴30穿过壳体12的内腔20的球中心点。During operation of the
转轴30是与壳体固定的,这如此理解,即转轴30的位置在活塞22、24、26和28回转期间保持不变。The
活塞22、24、26和28中,由活塞22和24形成第一活塞对且由活塞26和28形成第二活塞对。相对于转轴30而言,由活塞26和28形成的活塞对相对于由活塞22和24形成的活塞对以90°围绕转轴30错开设置,如特别从图6中也可见,其中展示了四个活塞的结构布置的立体视图。Of the
每个活塞对限定一个工作室,即活塞22和24限定工作室34且活塞26和28限定工作室36(参见图2)。不受活塞22、24、26和28围绕转轴30的回转位置的影响,被理解为几何轴的转轴30始终穿过工作室34和36。Each pair of pistons defines a working chamber,
工作室34由活塞22和24的面向转轴30的端面38和40限定。工作室36相应地由面向转轴30的(活塞26的)端面42和(活塞28)的端面44限定(参见图4)。The working
在工作室34和36中进行燃料-空气-混合物的进入、混合物的压缩、混合物的点燃、点燃的混合物的碰撞以及燃烧过的混合物的排出的单个工作阶段。为此工作室34和36周期性地变大和变小,即在所示的实施例中工作室34和36彼此同向地变大和变小。但在两个工作室34和36中的前述的单个工作阶段相差两个阶段相位,即比如工作室34中进行燃料-空气-混合物的压缩的工作阶段,而工作室36中则进行燃烧过的燃料-空气-混合物的排出的工作阶段,依此类推。The individual working stages of intake of the fuel-air mixture, compression of the mixture, ignition of the mixture, impingement of the ignited mixture and discharge of the burned mixture take place in the working
为了使工作室34和36在活塞22、24和28回转期间周期性地变大和变小,活塞22、24、26和28在其围绕转轴30作回转运动期间实施在图1至3中举例示出的靠近转轴的终端位置和比如在图4中示出的远离转轴的终端位置之间的往复运动。活塞22、24、26和28的根据图1至3的靠近转轴的终端位置也被称作上部死点(OT)以及根据图4的远离转轴的终端位置被称作下部死点(UT)。In order for the working
活塞22、24、26和28的往复运动在所示的实施例中为摆动运动。活塞22、24在围绕转轴30回转时实施围绕摆动轴线46的摆动运动,该摆动轴线大致在壳体12的内腔20的球中心点上垂直地与转轴相交。活塞26和28相应地实施围绕摆动轴线48(参见图2)的摆动运动,该摆动轴线大致在壳体12的内腔20的球中心点上垂直地与转轴30相交且此外还垂直于摆动轴线46延伸。The reciprocating motion of the
在描述控制机构(利用该控制机构从活塞22、24、26和28围绕转轴30的回转运动中导出活塞22、24、26和28的往复运动)之前,首先参照图2至4以及8和9详细描述活塞保持架50(图8),在活塞保持架中容纳活塞22、24、26和28。活塞保持架50为转子,其与活塞22、24、26和28一起围绕转轴30回转。相对于转轴30而言,活塞22、24、26和28与活塞保持架50相应地抗扭连接,但可以相对于活塞保持架实施其摆动运动。Before describing the control mechanism by which the reciprocating motion of the
根据图8和9,活塞保持架50在朝转轴30的方向上由两个半部分52和54接合,这两个半部分沿接合线56可拆卸地相互连接,比如活塞保持架50的半部分52和54借助于螺栓相互固定连接。根据图4,活塞保持架50的半部分52具有圆柱形或略微弧形弯曲的孔58用于容纳活塞22和24。在孔58中活塞22和24实施彼此反向的往复运动,其中,在横截面上基本上呈圆形的活塞22和24被滑动地引入孔58中。在活塞22和24的端面38和40之间的孔58的壁部相应地形成工作室34的圆周上的界限。由于活塞22和24在孔58中实施摆动运动,活塞22和24不是设计成圆柱形,而是弯管形。According to FIGS. 8 and 9 , the
根据图2,在活塞保持架50的第二半部分54中设计有圆柱形孔60,在该孔中容纳活塞26和28。活塞保持架50的圆柱形孔58和60对应于如上所述的活塞22、24、26和28的结构布置相对于转轴30以90°相互错开。活塞26和28也如同活塞22和24被设计成具有圆形横截面的弯管状。但同样也可以考虑其它的横截面(比如椭球形)。According to FIG. 2 , a
根据图1,活塞保持架50可围绕转轴30旋转地支承在壳体12中。According to FIG. 1 , the
下面开始描述控制机构,利用该控制机构从活塞22、24、26和28围绕转轴30的回转运动导出这些活塞的往复运动。The control mechanism with which the reciprocating movement of the
为此,根据图1,在壳体12中与壳体固定地设置控制凸轮62。这里与壳体固定表示,控制凸轮62本身不参与围绕转轴30的旋转,但“与壳体固定”的概念也包括这种情况,即控制凸轮62可以进行位置调节,比如,用以在靠近转轴的终端位置和远离转轴的终端位置之间调节活塞22、24、26和28的行程。For this purpose, according to FIG. 1 , a
在图7中展示了在垂直于转轴30的平面中的控制凸轮62的纵向中截面透视图。控制凸轮62具有在所有的面上围绕转轴30设计的安装环64,通过该安装环将控制凸轮62安装在壳体12中。凸轮机构62具有(优选一体地在安装环64上成形的)配设给活塞22和24的控制凸轮66以及配设给活塞26和28的控制凸轮68(参见图2和4)。FIG. 7 shows a longitudinal mid-sectional perspective view of the
控制凸轮66和68同样在所有面上围绕转轴30延伸并且具有带相对于转轴30的波峰和波谷的轮廓,用以从活塞22、24、26和28围绕转轴30的回转运动中导出这些活塞的往复运动。The
此外控制凸轮66和68相对于壳体12的内腔20的球中心点对称设置且因此在转轴30上基本正交。Furthermore, the
每个活塞22、24、26和28都具有控制运行机构,其在每个活塞22、24、26和28围绕转轴30回转时沿控制凸轮66或68运行。Each
比如在图2中可见,活塞22具有控制运行机构70以及活塞24具有控制运行机构72,且根据图4活塞26具有控制运行机构74以及活塞28具有控制运行机构76。It can be seen, for example, in FIG. 2 that
控制运行机构70、72、74、76的设计是彼此相同的,因此下面仅描述活塞22的控制运行机构70的设计。The design of the
在图5a)和b)中以单独的状态展示了活塞22,同时还要参见图2。The
控制运行机构70被设计成滑轮78,其围绕旋转轴线80可旋转地支承。此外,滑轮78支承在相对于旋转轴线80抗扭的轴承罩82上且因此与活塞22连接。控制运行机构70在活塞22位于背向于端面38的背面上,该端面在活塞22的安装好的状态下面向工作室34。滑轮78具有运行面84,其根据图2沿控制机构62的控制凸轮66延伸。在运行面84沿着运行时滑轮78围绕旋转轴线80旋转。如从图2中可见,旋转轴线80相对于壳体12的内腔20的球中心点径向对准,且特别是向摆动轴46(活塞22围绕该摆动轴摆动)对准或者说与该摆动轴相交。旋转轴线80不受活塞22关于摆动轴46的位置的影响始终在转轴30的同一点上与转轴30相交。The
运行面84是锥形的且此外如此对准,使得滑轮78的运行面84与控制凸轮66的接触线86(图2)在活塞的任何位置上都对准摆动轴线46与转轴30的交点,即对准壳体12的内腔20的球中心点。由此确保了在滑轮78和控制凸轮66之间不会出现倾斜运行,从而也没有倾斜力作用在滑轮78上。The running
但活塞22、24、26和28不仅分别具有一个控制运行机构(其功能是从活塞22、24、26和28围绕转轴的回转运动中导出这些活塞的往复运动),除了各控制运行机构之外,还具有一个辅助运行机构,在下文中将对其进行详细描述。But
根据图2活塞22具有辅助运行机构88以及活塞24具有辅助运行机构90,且根据图4活塞26具有辅助运行机构92以及活塞28具有辅助运行机构94。According to FIG. 2 the
由于辅助运行机构88、90、92和94彼此相同设计,因此下面仅参照图2和5详细描述活塞22的辅助运行机构88。辅助运行机构88被设计成滑轮96,其旋转轴线98根据图2垂直于转轴30定向,但不与其相交。此外,旋转轴线98垂直于控制运行机构70的滑轮78的旋转轴线80定向。此外,辅助运行机构88的滑轮96比如通过滚针轴承支承在控制运行机构70的滑轮78的轴承罩82中。Since the
辅助运行机构88以及其它活塞24、26和28的辅助运行机构92、92和94用作在离心力方向向外一侧支撑活塞22以及活塞24、26和28,其中,支撑在活塞保持架50的内侧面上。The
根据图8和9,为每个辅助运行机构88、90、92和94在活塞保持架50上配设屋顶状的凸肩100(用于辅助运行机构88)、102(用于辅助运行机构90)以及106(用于辅助运行机构94)。用于辅助运行机构92的相应的屋顶状的凸肩104在图4中可见。凸肩100、102、104和106从围绕转轴30的圆周方向上看设计成狭窄的且从转轴30的方向上看为细长的,其中,凸肩100、102、104和106在朝各活塞22、24、26和28的远离转轴的终端位置的方向上延伸。在图4中特别展示了相应的用于活塞26的辅助运行机构92的凸肩104以及用于活塞28的辅助运行机构94的凸肩106。图4展示了位于其远离转轴的终端位置中的活塞26和28,在该位置中工作室36具有最大容积。According to FIGS. 8 and 9 , roof-shaped shoulders 100 (for auxiliary running gear 88 ), 102 (for auxiliary running gear 90 ) are provided on
此外,辅助运行机构88、90、92和94在各凸肩100、102、104和106的内侧面上滚压,其中,由此描述的各辅助运行机构88、90、92和94的运行轨道或者说其往复的运行方向与转轴30位于共同的平行中,比如从图2和图4中可见。在图2中辅助运行机构88和90的当前的运动方向位于示图平面中,在图4中辅助运行机构92和94的运动方向位于示图平面中。由于活塞22、24、26和28与活塞保持架50抗扭地连接,辅助运行机构88、90、92和94相对于活塞保持架50仅实施在活塞保持架50上的平行于转轴30的滚压运动。Furthermore, the auxiliary running gears 88 , 90 , 92 and 94 are rolled on the inner sides of the
由于活塞22、24、26和28与活塞保持架50相对于转轴30抗扭地连接,由此已经保证了防止相对于转轴30的倾翻。为了进一步提高防倾翻的稳定性,在屋顶状的凸肩100、102、104和106的内侧面上设计侧面的大桶状的导向装置,各辅助运行机构88、90、92和94侧面地支撑在该导向装置上。在图10a)和b)中展示了用于屋顶状的凸肩100和辅助运行机构88,辅助运行机构88的运行面108在凸肩100的内侧面上滚压且侧面地通过相应的大桶状的突起112和114引导。Since the
辅助运行机构88、90、92和94与活塞保持架50的相应的凸肩100、102、104和106一起在很大程度上避免了活塞22、24、26和28在活塞保持架50上的摩擦并且避免了在与壳体固定的部件上的滑动摩擦,这种摩擦会在已知的旋转活塞式压缩机中出现。在已知的旋转活塞式压缩机中在活塞保持架50上的这种滑动摩擦通过辅助运行机构88、90、92和94减小到明显更小的滚动摩擦上。
参照图1,旋转活塞式压缩机10在被设计成内燃机的情况下针对每个工作室34和36还分别具有一个点燃火花塞115和116,它们分别在端面通过端盖16和18引导。工作室34还配设有用于燃烧空气的进气支管118以及用于排出燃烧过的燃料-空气-混合物的排气支管120。针对工作室36也设置相应的结构。Referring to FIG. 1 , the
活塞22、24、26和28连同活塞保持架50围绕转轴30的回转运动被传递到工作轴122上,然后该工作轴的旋转运动比如可以用于驱动载重汽车。The pivoting movement of
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PCT/EP2009/000860 WO2009106216A1 (en) | 2008-02-26 | 2009-02-07 | Rotary piston machine |
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2009
- 2009-02-07 CN CN2009801064648A patent/CN101990593A/en active Pending
- 2009-02-07 EP EP09714835A patent/EP2255070A1/en not_active Withdrawn
- 2009-02-07 WO PCT/EP2009/000860 patent/WO2009106216A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE102008012374B4 (en) | 2011-02-17 |
EP2255070A1 (en) | 2010-12-01 |
DE102008012374A1 (en) | 2009-09-03 |
WO2009106216A1 (en) | 2009-09-03 |
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Application publication date: 20110323 |