CN101989593B - Packaging substrate and its manufacturing method and packaging structure - Google Patents
Packaging substrate and its manufacturing method and packaging structure Download PDFInfo
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- CN101989593B CN101989593B CN200910165563.5A CN200910165563A CN101989593B CN 101989593 B CN101989593 B CN 101989593B CN 200910165563 A CN200910165563 A CN 200910165563A CN 101989593 B CN101989593 B CN 101989593B
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Abstract
Description
技术领域 technical field
本发明涉及一种封装基板及其制法及封装结构,特别是涉及一种不需在基板上形成防焊层的封装基板及封装结构及其制法。The invention relates to a packaging substrate, its manufacturing method and packaging structure, in particular to a packaging substrate, packaging structure and its manufacturing method which do not need to form a solder mask layer on the substrate.
背景技术 Background technique
在现行覆晶式(flip chip)半导体封装技术中,是在半导体芯片上设有多个电极垫,在各该电极垫上设有金属凸块,并提供一具有多个电性接触垫的封装基板,且通过焊料以对应电性连接所述金属凸块与电性接触垫。In the current flip chip (flip chip) semiconductor packaging technology, a plurality of electrode pads are provided on the semiconductor chip, metal bumps are provided on each of the electrode pads, and a packaging substrate with a plurality of electrical contact pads is provided. , and correspondingly electrically connect the metal bump and the electrical contact pad through solder.
相比于传统的打线接合(Wire Bond)技术,覆晶技术的特征在于半导体芯片与封装基板间的电性连接是以金属凸块为之而非一般的金线,而该种覆晶技术的优点在于能提高封装密度以降低封装元件尺寸;同时,该种覆晶技术不需使用长度更长的金线,而能提高电性连接的性能以降低阻抗。Compared with the traditional wire bonding (Wire Bond) technology, the flip chip technology is characterized in that the electrical connection between the semiconductor chip and the package substrate is made of metal bumps instead of ordinary gold wires, and this flip chip technology The advantage of the flip-chip technology is that it can increase the packaging density to reduce the package component size; at the same time, this kind of flip-chip technology does not need to use longer gold wires, but can improve the performance of electrical connections to reduce impedance.
由于越来越多的产品设计趋向小型化,因此,覆晶技术也朝向高输出/输入(I/O)数、细间距的趋势发展。然而,随着金属凸块间距(pitch)的缩小,封装基板的可靠度与良率不易维持原有的水准。As more and more product designs tend to be miniaturized, the flip-chip technology is also developing towards the trend of high output/input (I/O) count and fine pitch. However, as the pitch of the metal bumps shrinks, the reliability and yield of the packaging substrate are difficult to maintain at the original level.
请参阅图1A至图1D,是说明一种现有封装结构的制法的剖视示意图。Please refer to FIG. 1A to FIG. 1D , which are schematic cross-sectional views illustrating a manufacturing method of a conventional packaging structure.
如图1A所示,提供一基板本体10,其至少一表面10a具有多个电性接触垫112及线路111。As shown in FIG. 1A , a
如图1B所示,在该基板本体10上形成防焊层(solder mask)12,该防焊层12中形成有一外露出这些电性接触垫112及部分线路111的防焊层开孔120。As shown in FIG. 1B , a
如图1C所示,在各该电性接触垫112上形成焊料14。As shown in FIG. 1C ,
如图1D所示,在该基板本体10上方接置具有作用面20a的半导体芯片20,且该半导体芯片20的作用面20a具有多个电极垫21,在各该电极垫21上设有金属凸块22,令这些金属凸块22通过焊料14’以对应电性连接至各该电性接触垫112。As shown in FIG. 1D, a
然而,现有的封装结构的制法中,在各该电性接触垫112上形成焊料14时,并不易精准控制该焊料14的量,经常使得该焊料14的量过多(例如图1C右边的焊料14)而造成桥接现象,或者该焊料14的量过少(例如图1C左边的焊料14)而造成结合性不足及电性连接效果不佳,这将衍生后续该半导体芯片20封装时的问题,例如桥接至旁边(如图1D右边的焊料14’)或连接不良(如图1D左边的焊料14’),导致可靠度等问题发生。However, in the existing packaging structure manufacturing method, when forming the
再者,所述金属凸块22设在该芯片端,其成本更高,且由于封装基板上的焊料14仅有数微米(μm)的厚度,在高I/O数的应用时所形成的接点常出现接着不良及可靠度问题;此外,在该基板本体10上形成该防焊层12之前,通常必须进行粗化制造工艺,以提高该基板本体10与该防焊层12之间的结合性,然而该粗化制造工艺容易造成该电性接触垫112及线路111变形,进而影响整体电性(尤其是在高频时),且将导致该半导体芯片20的电性连接困难。Furthermore, the
因此,如何提供一种封装基板及其制法及封装结构,以避免现有技术中的焊料量不易控制、金属凸块形成在芯片端、及必须在基板上形成防焊层,而必须先粗化线路或电性接触垫以增加与防焊层的结合力,因而导致线路线形变形、及良率与可靠度下降等问题,实已成为目前业界急待克服的问题。Therefore, how to provide a packaging substrate and its manufacturing method and packaging structure, so as to avoid the difficult control of the amount of solder in the prior art, the formation of metal bumps on the chip end, and the need to form a solder mask on the substrate. To increase the bonding force with the solder mask layer by simplifying the lines or electrical contact pads, resulting in deformation of the line shape, as well as a decrease in yield and reliability, has become an urgent problem to be overcome in the industry.
发明内容 Contents of the invention
鉴于所述现有技术的缺陷,本发明的一目的是提供一种封装基板及其制法及封装结构,能避免焊料量不易控制、良率与可靠度下降等问题。In view of the defects of the prior art, an object of the present invention is to provide a packaging substrate and its manufacturing method and packaging structure, which can avoid problems such as difficult control of solder amount, yield and reliability reduction, and the like.
本发明的又一目的是提供一种封装基板及其制法及封装结构,能避免金属凸块全由芯片端来提供,且不需在基板上形成防焊层,以避免线路产生形变、及良率与可靠度下降等问题。Another object of the present invention is to provide a packaging substrate and its manufacturing method and packaging structure, which can avoid the metal bumps from being provided entirely by the chip end, and do not need to form a solder mask on the substrate to avoid deformation of the circuit, and Yield and reliability decline and other issues.
为达到所述目的及其它目的,本发明提供一种封装基板,包括:基板本体,其至少一表面具有多个电性接触垫及线路;绝缘层,设在该基板本体的表面、所述电性接触垫及线路上,且该绝缘层的厚度小于所述电性接触垫的厚度,并具有多个对应外露出各该电性接触垫的上表面的绝缘层开孔;以及多个第一金属凸块,对应设在各该绝缘层开孔中的电性接触垫的上表面,且突出于该绝缘层。In order to achieve the above purpose and other purposes, the present invention provides a packaging substrate, comprising: a substrate body, at least one surface of which has a plurality of electrical contact pads and circuits; an insulating layer, arranged on the surface of the substrate body, the electrical On the electrical contact pad and the circuit, and the thickness of the insulating layer is smaller than the thickness of the electrical contact pad, and has a plurality of corresponding openings in the insulating layer exposing the upper surface of each electrical contact pad; and a plurality of first The metal bump is corresponding to the upper surface of the electrical contact pad arranged in each opening of the insulating layer, and protrudes from the insulating layer.
依所述的封装基板,所述绝缘层开孔可对应外露出各该电性接触垫的部分上表面或全部上表面。According to the packaging substrate, the openings in the insulating layer can correspondingly expose part or all of the upper surfaces of the electrical contact pads.
依所述的结构,还可包括焊料或表面处理层,设在该第一金属凸块上;形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且形成该表面处理层的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/ElectrolessPalladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。According to the described structure, it may also include solder or a surface treatment layer, which is provided on the first metal bump; the material for forming the solder may be tin (Sn), lead (Pb), gold (Au), copper (Cu ), nickel (Ni), silver (Ag), and one of their group alloys, and the material forming the surface treatment layer can be nickel/gold (Ni/Au), nickel palladium immersion gold (Electroless Nickel One of /ElectrolessPalladium/Immersion Gold, ENEPIG), tin (Sn), silver (Ag), and gold (Au).
本发明还提供另一种封装基板,包括:基板本体,其至少一表面具有多个电性接触垫及线路;多个第一金属凸块,对应设在各该电性接触垫上;以及绝缘层,设在该基板本体的表面、所述电性接触垫、线路及第一金属凸块上,且该绝缘层的厚度小于所述电性接触垫的厚度,并具有多个对应外露出各该第一金属凸块的上表面的绝缘层开孔。The present invention also provides another packaging substrate, including: a substrate body, at least one surface of which has a plurality of electrical contact pads and circuits; a plurality of first metal bumps, correspondingly arranged on each of the electrical contact pads; and an insulating layer , provided on the surface of the substrate body, the electrical contact pads, the circuit and the first metal bump, and the thickness of the insulating layer is smaller than the thickness of the electrical contact pads, and has a plurality of corresponding exposed Holes are opened in the insulating layer on the upper surface of the first metal bump.
依所述的封装基板,所述绝缘层开孔可对应外露出各该第一金属凸块的部分上表面或全部上表面。According to the packaging substrate, the openings in the insulating layer can correspondingly expose part or all of the upper surfaces of the first metal bumps.
依所述的结构,还可包括焊料或表面处理层,设在该第一金属凸块上;形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且形成该表面处理层的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/ElectrolessPalladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。According to the described structure, it may also include solder or a surface treatment layer, which is provided on the first metal bump; the material for forming the solder may be tin (Sn), lead (Pb), gold (Au), copper (Cu ), nickel (Ni), silver (Ag), and one of their group alloys, and the material forming the surface treatment layer can be nickel/gold (Ni/Au), nickel palladium immersion gold (Electroless Nickel One of /ElectrolessPalladium/Immersion Gold, ENEPIG), tin (Sn), silver (Ag), and gold (Au).
本发明又提供一种封装基板的制法,包括:提供一基板本体,其至少一表面具有多个电性接触垫及线路;在所述电性接触垫、线路及该基板本体表面上形成绝缘层,且该绝缘层的厚度小于所述电性接触垫的厚度;在该绝缘层中形成多个对应外露出各该电性接触垫的上表面的绝缘层开孔;以及在各该电性接触垫外露的上表面形成第一金属凸块。The present invention also provides a method for manufacturing a packaging substrate, including: providing a substrate body, at least one surface of which has a plurality of electrical contact pads and circuits; layer, and the thickness of the insulating layer is smaller than the thickness of the electrical contact pad; a plurality of insulating layer openings are formed in the insulating layer corresponding to expose the upper surface of each of the electrical contact pads; and in each of the electrical contact pads The exposed upper surface of the contact pad forms a first metal bump.
依所述的制法,所述绝缘层开孔可对应外露出各该电性接触垫的部分上表面或全部上表面。According to the manufacturing method, the openings in the insulating layer can correspondingly expose part or all of the upper surfaces of the electrical contact pads.
依所述的封装基板的制法,还可包括在该第一金属凸块上形成焊料或表面处理层;形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且形成该表面处理层的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。According to the manufacturing method of the packaging substrate, it may also include forming solder or a surface treatment layer on the first metal bump; the material for forming the solder may be tin (Sn), lead (Pb), gold (Au), One of copper (Cu), nickel (Ni), silver (Ag), and their group alloys, and the material forming the surface treatment layer can be nickel/gold (Ni/Au), nickel palladium immersion gold (Electroless Nickel/Electroless Palladium/Immersion Gold, ENEPIG), tin (Sn), silver (Ag), and gold (Au).
本发明还提供另一种封装基板的制法,包括:提供一基板本体,其至少一表面具有导电层;在该导电层上形成第一阻层,该第一阻层具有多个图案化的开口区;在这些开口区中形成线路层,该线路层包含多个电性接触垫及线路;在该第一阻层及线路层上形成第二阻层,该第二阻层具有多个对应外露出各该电性接触垫的阻层开孔;在各该阻层开孔中形成第一金属凸块;移除该第二阻层、第一阻层及其所覆盖的导电层;在所述第一金属凸块、电性接触垫、线路及基板本体上形成绝缘层,且该绝缘层的厚度小于所述电性接触垫的厚度;以及在该绝缘层中形成多个对应外露出各该第一金属凸块的上表面的绝缘层开孔。The present invention also provides another method for manufacturing a packaging substrate, including: providing a substrate body, at least one surface of which has a conductive layer; forming a first resistance layer on the conductive layer, and the first resistance layer has a plurality of patterned Opening areas; forming a circuit layer in these opening areas, the circuit layer includes a plurality of electrical contact pads and circuits; forming a second resistance layer on the first resistance layer and the circuit layer, the second resistance layer has a plurality of corresponding Exposing the resistance layer openings of each of the electrical contact pads; forming a first metal bump in each of the resistance layer openings; removing the second resistance layer, the first resistance layer and the covered conductive layer; An insulating layer is formed on the first metal bump, the electrical contact pad, the circuit and the substrate body, and the thickness of the insulating layer is smaller than the thickness of the electrical contact pad; and a plurality of corresponding exposed surfaces are formed in the insulating layer Holes are opened in the insulating layer on the upper surface of each of the first metal bumps.
依所述的制法,所述绝缘层开孔可对应外露出各该第一金属凸块的部分上表面或全部上表面。According to the manufacturing method, the openings in the insulating layer can correspondingly expose part or all of the upper surfaces of the first metal bumps.
依所述的封装基板的制法,还可包括在各该绝缘层开孔外露出的第一金属凸块上表面形成焊料或表面处理层;形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且形成该表面处理层的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。According to the method for making the packaging substrate, it may also include forming solder or a surface treatment layer on the upper surface of the first metal bump exposed from the opening of each insulating layer; the material for forming the solder can be tin (Sn), lead (Pb), gold (Au), copper (Cu), nickel (Ni), silver (Ag), and one of their group alloys, and the material forming the surface treatment layer can be nickel/gold (Ni /Au), nickel-palladium immersion gold (Electroless Nickel/Electroless Palladium/Immersion Gold, ENEPIG), tin (Sn), silver (Ag), and gold (Au).
本发明提供一种封装结构,包括:基板本体,其至少一表面具有多个电性接触垫及线路;绝缘层,设在该基板本体的表面、所述电性接触垫及线路上,且该绝缘层的厚度小于所述电性接触垫的厚度,并具有多个对应外露出各该电性接触垫的上表面的绝缘层开孔;多个第一金属凸块,对应设在各该绝缘层开孔中的电性接触垫的表面上,且突出于该绝缘层;以及半导体芯片,具有一作用面,且该作用面具有多个电极垫,在各该电极垫上设有第二金属凸块,这些第二金属凸块通过焊料以对应电性连接至各该第一金属凸块,形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者。The present invention provides a packaging structure, comprising: a substrate body, at least one surface of which has a plurality of electrical contact pads and circuits; an insulating layer is provided on the surface of the substrate body, the electrical contact pads and circuits, and the The thickness of the insulating layer is smaller than the thickness of the electrical contact pads, and has a plurality of openings in the insulating layer corresponding to expose the upper surface of each electrical contact pad; a plurality of first metal bumps are correspondingly arranged on each insulating layer. The surface of the electrical contact pad in the opening of the layer protrudes from the insulating layer; and the semiconductor chip has an active surface, and the active surface has a plurality of electrode pads, and a second metal bump is arranged on each of the electrode pads. block, these second metal bumps are electrically connected to each of the first metal bumps through solder, and the material for forming the solder can be tin (Sn), lead (Pb), gold (Au), copper (Cu) , nickel (Ni), silver (Ag), and one of their group alloys.
依所述的封装结构,所述绝缘层开孔可对应外露出各该电性接触垫的部分上表面或全部上表面。According to the packaging structure, the openings in the insulating layer can correspondingly expose part or all of the upper surfaces of the electrical contact pads.
又依所述的结构,还可包括底充材料,设在该基板本体与半导体芯片之间;或者,还可包括模制化合物,设在该基板本体与半导体芯片之间,且包覆该半导体芯片。According to the above structure, an underfill material may also be included, disposed between the substrate body and the semiconductor chip; or, a molding compound may also be included, disposed between the substrate body and the semiconductor chip, and covering the semiconductor chip. chip.
本发明还提供另一种封装结构,包括:基板本体,其至少一表面具有多个电性接触垫及线路;多个第一金属凸块,对应设在各该电性接触垫上;绝缘层,设在该基板本体的表面、所述电性接触垫、线路及第一金属凸块上,且该绝缘层的厚度小于所述电性接触垫的厚度,并具有多个对应外露出各该第一金属凸块的上表面的绝缘层开孔;以及半导体芯片,具有一作用面,且该作用面具有多个电极垫,在各该电极垫上设有第二金属凸块,这些第二金属凸块通过焊料以对应电性连接至各该第一金属凸块,形成该焊料的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者。The present invention also provides another packaging structure, comprising: a substrate body, at least one surface of which has a plurality of electrical contact pads and circuits; a plurality of first metal bumps, correspondingly provided on each of the electrical contact pads; an insulating layer, It is provided on the surface of the substrate body, the electrical contact pads, the circuit and the first metal bump, and the thickness of the insulating layer is smaller than the thickness of the electrical contact pads, and has a plurality of corresponding exposed first metal bumps. An insulating layer opening on the upper surface of a metal bump; and a semiconductor chip, which has an active surface, and the active surface has a plurality of electrode pads, and second metal bumps are arranged on each of the electrode pads, and these second metal bumps The block is electrically connected to each of the first metal bumps through solder, and the material for forming the solder can be tin (Sn), lead (Pb), gold (Au), copper (Cu), nickel (Ni), silver (Ag), one of its group alloys.
依所述的封装结构,所述绝缘层开孔可对应外露出各该第一金属凸块的部分上表面或全部上表面。According to the packaging structure, the insulating layer openings can correspondingly expose part or all of the upper surfaces of the first metal bumps.
又依所述的结构,还可包括底充材料,设在该基板本体与半导体芯片之间;或者,还可包括模制化合物,设在该基板本体与半导体芯片之间,且包覆该半导体芯片。According to the above structure, an underfill material may also be included, disposed between the substrate body and the semiconductor chip; or, a molding compound may also be included, disposed between the substrate body and the semiconductor chip, and covering the semiconductor chip. chip.
由上可知,本发明的封装基板及其制法及封装结构,主要是先在该电性接触垫、线路及基板本体表面上形成绝缘层,再在该绝缘层中形成绝缘层开孔,以外露出该电性接触垫的上表面,接着,在绝缘层开孔中的电性接触垫上形成第一金属凸块与焊料,最后,通过焊料以连接半导体芯片。As can be seen from the above, the packaging substrate of the present invention and its manufacturing method and packaging structure mainly form an insulating layer on the surface of the electrical contact pad, circuit and substrate body, and then form an insulating layer opening in the insulating layer. The upper surface of the electrical contact pad is exposed, then, a first metal bump and solder are formed on the electrical contact pad in the opening of the insulating layer, and finally, the semiconductor chip is connected through the solder.
因此,在本发明的封装基板及其制法及封装结构中,该焊料不易产生桥接现象,进而有利于细间距的封装;且该基板本体上设有第一金属凸块,可针对不同情况以弹性调整该第一金属凸块的结构,而能获得稳定的可靠度及封装品质,同时,成本也相对更低;此外,本发明并不需在基板上形成防焊层,因而可减少与底充材料、半导体芯片、模制化合物之间由于热膨胀系数(coefficient of thermal expansion,CTE)的不匹配而产生的应力,且该电性接触垫或线路不需进行粗化制造工艺,而可拥有良好的线路形状及金属凸块形状。Therefore, in the packaging substrate and its manufacturing method and packaging structure of the present invention, the solder is not easy to produce bridging phenomenon, which is beneficial to the packaging of fine pitches; The structure of the first metal bump can be elastically adjusted to obtain stable reliability and packaging quality, and at the same time, the cost is relatively lower; in addition, the present invention does not need to form a solder resist layer on the substrate, thereby reducing the number of connections between the substrate and the substrate. The stress caused by the mismatch of coefficient of thermal expansion (CTE) between filling materials, semiconductor chips, and molding compounds, and the electrical contact pads or lines do not need to be roughened, but can have a good The shape of the line and the shape of the metal bump.
附图说明 Description of drawings
图1A至图1D为现有的封装结构的制法的剖视示意图;1A to 1D are schematic cross-sectional views of a conventional packaging structure manufacturing method;
图2A至图2F为本发明封装基板及其制法及封装结构的第一实施例的剖视示意图;其中,图2C’为图2C的另一实施形态,图2D’为图2D的另一实施形态,图2E’为图2E的另一实施形态,图2F’为图2F的另一实施形态;2A to 2F are schematic cross-sectional views of the first embodiment of the packaging substrate and its manufacturing method and packaging structure of the present invention; wherein, FIG. 2C' is another embodiment of FIG. 2C, and FIG. 2D' is another embodiment of FIG. 2D Embodiment, Fig. 2E' is another embodiment of Fig. 2E, Fig. 2F' is another embodiment of Fig. 2F;
图3A至图3H为本发明封装基板及其制法及封装结构的第二实施例的剖视示意图;其中,图3F’为图3F的另一实施形态,图3G’为图3G的另一实施形态,图3H’为图3H的另一实施形态。3A to 3H are schematic cross-sectional views of the second embodiment of the packaging substrate and its manufacturing method and packaging structure of the present invention; wherein, FIG. 3F' is another embodiment of FIG. 3F, and FIG. 3G' is another embodiment of FIG. 3G Embodiment, Fig. 3H' is another embodiment of Fig. 3H.
主要元件符号说明:Description of main component symbols:
10,30,50基板本体10, 30, 50 substrate body
10a,30a,50a表面10a, 30a, 50a surface
111,311,531线路111, 311, 531 lines
112,312,532电性接触垫112, 312, 532 electrical contact pads
12防焊层12 solder mask
120防焊层开孔120 solder mask opening
14,14’,34a,34’,57a,57’焊料14, 14', 34a, 34', 57a, 57' solder
20,40半导体芯片20, 40 semiconductor chip
20a,40a作用面20a, 40a action surface
21,41电极垫21, 41 electrode pads
22金属凸块22 metal bumps
312a,55a上表面312a, 55a upper surface
32,56绝缘层32, 56 insulating layer
320,560绝缘层开孔320, 560 insulating layer openings
33,55第一金属凸块33, 55 first metal bump
34b,57b表面处理层34b, 57b surface treatment layer
42第二金属凸块42 second metal bump
43底充材料43 Bottom filling material
44模制化合物44 molding compound
51导电层51 conductive layer
52第一阻层52 first resistance layer
520开口区520 opening area
53线路层53 line layer
54第二阻层54 second resistance layer
540阻层开孔540 resistance layer opening
具体实施方式 Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点与功效。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
第一实施例first embodiment
请参阅图2A至图2F,为本发明封装基板及其制法及封装结构的第一实施例的剖视示意图。Please refer to FIG. 2A to FIG. 2F , which are cross-sectional schematic diagrams of a first embodiment of the packaging substrate, its manufacturing method, and packaging structure of the present invention.
如图2A所示,首先,提供一基板本体30,其至少一表面30a具有多个电性接触垫312及线路311,且该电性接触垫312及线路311可为铜材料。As shown in FIG. 2A , firstly, a
如图2B所示,在这些电性接触垫312、线路311及该基板本体30的表面30a上形成绝缘层32,且该绝缘层32的厚度小于所述电性接触垫312及线路311的厚度;该绝缘层32可为与铜有良好结合力的有机树脂,且该绝缘层32更佳的厚度可为0.5至8微米(μm);此外,形成该绝缘层32的方法可为喷洒(spray)、液浸(dip)、涂布(coating)或印刷。As shown in FIG. 2B, an insulating
如图2C所示,在该绝缘层32中形成多个对应外露出各该电性接触垫312的部分上表面312a的绝缘层开孔320;因为该绝缘层32比现有的防焊层为薄,所以可使用激光烧融(laser ablation)、等离子(plasma)或喷砂(pumice)方式来形成该绝缘层开孔320。也可如图2C’所示,在该绝缘层32中形成多个对应外露出各该电性接触垫312的全部上表面312a的绝缘层开孔320。As shown in FIG. 2C, a plurality of insulating
如图2D及图2D’所示,分别延续自图2C及图2C’,在各该电性接触垫312外露的上表面312a形成第一金属凸块33;形成该第一金属凸块33的方式可为电镀或无电镀。之后步骤仅以图2D所示的结构作说明。As shown in FIG. 2D and FIG. 2D', continuing from FIG. 2C and FIG. 2C' respectively, a
如图2E及图2E’所示,在该第一金属凸块33上形成焊料34a,如图2E所示;或者,在该第一金属凸块33上形成表面处理层34b,如图2E’所示;之后步骤仅以图2E所示的结构作说明。As shown in FIG. 2E and FIG. 2E',
在本实施例中,所述的焊料34a的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且所述的表面处理层34b的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。In this embodiment, the material of the
如图2F及图2F’所示,再在该基板本体30上方接置具有作用面40a的半导体芯片40,该半导体芯片40的作用面40a具有多个电极垫41,在各该电极垫41上设有第二金属凸块42,这些第二金属凸块42通过焊料34’以对应电性连接至各该第一金属凸块33;接着,在该基板本体30表面30a与半导体芯片40之间形成底充材料43,如图2F所示;或者,在该基板本体30表面30a与半导体芯片40之间形成模制化合物(molding compound)44,且该模制化合物44并包覆该半导体芯片40,如图2F’所示。2F and FIG. 2F', a
本发明还提供一种封装基板,包括:基板本体30,其至少一表面30a具有多个电性接触垫312及线路311;绝缘层32,设在该基板本体30的表面30a、所述电性接触垫312及线路311上,且该绝缘层32的厚度小于所述电性接触垫312的厚度,并具有多个对应外露出各该电性接触垫312的上表面312a的绝缘层开孔320;以及多个第一金属凸块33,对应设在各该绝缘层开孔320中的电性接触垫312的表面上,且突出于该绝缘层32。The present invention also provides a packaging substrate, including: a
依所述的封装基板,该绝缘层开孔320可外露出该电性接触垫312的部分上表面312a或全部上表面312a。According to the package substrate, the insulating
在所述的结构中,还可包括焊料34a或表面处理层34b,设在该第一金属凸块33上;形成该表面处理层34b的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。In the described structure, it may also include
本发明还可包括具有作用面40a的半导体芯片40,在该作用面40a具有多个电极垫41,在各该电极垫41上设有第二金属凸块42,这些第二金属凸块42通过焊料34’以对应电性连接至各该第一金属凸块33;形成该焊料34a,34’的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者。The present invention may also include a
在所述的结构中,还可包括底充材料43,设在该基板本体30与半导体芯片40之间;或者,还可包括模制化合物44,设在该基板本体30与半导体芯片40之间,且包覆该半导体芯片40。In the described structure, an
第二实施例second embodiment
请参阅图3A至图3H,为本发明的封装基板及其制法及封装结构的第二实施例的剖视示意图。Please refer to FIG. 3A to FIG. 3H , which are schematic cross-sectional views of a second embodiment of the packaging substrate, its manufacturing method, and packaging structure of the present invention.
如图3A所示,首先,提供一基板本体50,其至少一表面50a具有导电层51。As shown in FIG. 3A , first, a
如图3B所示,在该导电层51上形成第一阻层52,该第一阻层52中具有多个图案化的开口区520;接着,通过该导电层51以在这些开口区520中电镀形成线路层53,且该线路层53包含多个电性接触垫532及线路531,而该线路层53可为铜材料。As shown in FIG. 3B, a first
如图3C所示,在该第一阻层52及线路层53上形成第二阻层54,且该第二阻层54中形成多个对应外露出各该电性接触垫532的阻层开孔540。As shown in FIG. 3C, a second
如图3D所示,在各该阻层开孔540中形成第一金属凸块55;形成该第一金属凸块55的方式可为电镀或无电镀。As shown in FIG. 3D , a
如图3E所示,移除该第二阻层54、第一阻层52及其所覆盖的导电层51,以露出该基板本体50的表面、线路层53、及形成在该电性接触垫532上的第一金属凸块55;之后,在所述第一金属凸块55、电性接触垫532、线路531及基板本体50的表面50a上形成绝缘层56,且该绝缘层56的厚度小于所述电性接触垫532的厚度;该绝缘层56可为与铜有良好结合力的有机树脂,且该绝缘层56更佳的厚度可为0.5至8微米(μm);此外,形成该绝缘层56的方法可为喷洒(spray)、液浸(dip)、涂布(coating)或印刷。As shown in FIG. 3E, the
如图3F所示,在该绝缘层56中形成多个绝缘层开孔560,以对应外露出各该第一金属凸块55的部分上表面55a;因为该绝缘层56比现有的防焊层为薄,所以可使用激光烧融(1aser ablation)、等离子(plasma)或喷砂(pumice)方式来形成该绝缘层开孔560。也可如图3F’所示,在该绝缘层56中形成多个绝缘层开孔560,以对应外露出各该第一金属凸块55的全部上表面55a。之后步骤仅以图3F所示的结构作说明。As shown in FIG. 3F , a plurality of insulating
如图3G及图3G’所示,在各该绝缘层开孔560所外露的第一金属凸块55的上表面55a形成焊料57a,如图3G所示;或者,在各该绝缘层开孔560外露的第一金属凸块55的上表面55a上形成表面处理层57b,如图3G’所示;之后步骤仅以图3G所示的结构作说明。As shown in FIG. 3G and FIG. 3G',
在本实施例中,所述的焊料57a的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者,且所述的表面处理层57b的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。In this embodiment, the material of the
如图3H及图3H’所示,再在该基板本体50上方接置具有作用面40a的半导体芯片40,该半导体芯片40的作用面40a具有多个电极垫41,在各该电极垫41上设有第二金属凸块42,这些第二金属凸块42通过焊料57’以对应电性连接至各该第一金属凸块55;接着,在该基板本体50表面50a与半导体芯片40之间形成底充材料43,如图3H所示;或者,在该基板本体50表面50a与半导体芯片40之间形成模制化合物44,且该模制化合物44并包覆该半导体芯片40,如图3H’所示。As shown in Fig. 3H and Fig. 3H', a
本发明还提供另一种封装基板,包括:基板本体50,其至少一表面50a具有多个电性接触垫532及线路531;多个第一金属凸块55,对应设在各该电性接触垫532的表面上;以及绝缘层56,设在该基板本体50的表面50a、所述电性接触垫532、线路531及第一金属凸块55上,且该绝缘层56的厚度小于所述电性接触垫532的厚度,并具有多个对应外露出各该第一金属凸块55的上表面55a的绝缘层开孔560。The present invention also provides another packaging substrate, including: a
依所述的封装基板,该绝缘层开孔560可外露出第一金属凸块55的部分上表面55a或全部上表面55a。According to the package substrate, the insulating
在所述的结构中,还可包括焊料57a或表面处理层57b,设在该第一金属凸块55上;形成该表面处理层57b的材料可为镍/金(Ni/Au)、化镍钯浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、锡(Sn)、银(Ag)、与金(Au)的其中一者。In the described structure,
本发明还可包括具有作用面40a的半导体芯片40,且该作用面40a具有多个电极垫41,在各该电极垫41上设有第二金属凸块42,这些第二金属凸块42通过焊料57’以对应电性连接至各该第一金属凸块55;形成该焊料57a,57’的材料可为锡(Sn)、铅(Pb)、金(Au)、铜(Cu)、镍(Ni)、银(Ag)、与其所组成群组合金的其中一者。The present invention may also include a
在所述的结构中,还可包括底充材料43,设在该基板本体50与半导体芯片40之间;或者,还可包括模制化合物44,设在该基板本体50与半导体芯片40之间,且包覆该半导体芯片40。In the described structure, an
综上所述,本发明的封装基板及其制法及封装结构,主要是先在电性接触垫、线路及基板本体表面上形成绝缘层,再在绝缘层中形成绝缘层开孔;接着,在该绝缘层开孔中的电性接触垫上形成第一金属凸块与焊料;最后,通过该焊料以连接半导体芯片,从而以避免该焊料产生桥接现象,而有利于细间距的封装;且该基板本体上形成有第一金属凸块,可针对不同情况以弹性设计该第一金属凸块,因而容易获得稳定的可靠度及封装品质,成本也相对低;此外,本发明不需在基板上形成防焊层,此可减少与底充材料、半导体芯片、模制化合物之间由于热膨胀系数(CTE)的不匹配而产生的应力,而且因为电性接触垫或线路不须进行粗化制造工艺,所以能形成良好的线路形状及金属凸块形状。To sum up, the packaging substrate of the present invention and its manufacturing method and packaging structure are mainly to form an insulating layer on the surface of the electrical contact pad, circuit and substrate body, and then form an insulating layer opening in the insulating layer; then, Form the first metal bump and solder on the electrical contact pad in the opening of the insulating layer; finally, connect the semiconductor chip through the solder, so as to avoid the solder bridge phenomenon and facilitate the packaging of fine pitch; and the The first metal bump is formed on the substrate body, and the first metal bump can be elastically designed according to different situations, so it is easy to obtain stable reliability and packaging quality, and the cost is relatively low; Form a solder resist layer, which can reduce the stress caused by the mismatch of coefficient of thermal expansion (CTE) with the underfill material, semiconductor chip, and molding compound, and because the electrical contact pad or line does not need to be roughened. Manufacturing process , so a good line shape and metal bump shape can be formed.
所述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何本领域技术人员均可在不违背本发明的精神及范畴下,对所述实施例进行修饰与改变。因此,本发明的权利保护范围,应以权利要求书的范围为依据。The embodiments are only illustrative to illustrate the principle of the present invention and its effect, but not to limit the present invention. Any person skilled in the art can modify and change the embodiments without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope of the claims.
Claims (8)
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| CN104135815B (en) * | 2013-05-03 | 2018-01-02 | 讯芯电子科技(中山)有限公司 | A kind of board structure of circuit for preventing metal pad to be scraped off and manufacture method |
| TWI525769B (en) * | 2013-11-27 | 2016-03-11 | 矽品精密工業股份有限公司 | Package substrate and its preparation method |
| US10037941B2 (en) * | 2014-12-12 | 2018-07-31 | Qualcomm Incorporated | Integrated device package comprising photo sensitive fill between a substrate and a die |
| CN105845585A (en) * | 2016-04-28 | 2016-08-10 | 合肥祖安投资合伙企业(有限合伙) | Chip packaging method and chip packaging structure |
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| JPS62173740A (en) | 1986-01-27 | 1987-07-30 | Mitsubishi Electric Corp | Semiconductor device and manufacture thereof |
| KR20010051541A (en) * | 1999-11-10 | 2001-06-25 | 구리다 히데유키 | Method for manufacturing wiring circuit boards with bumps and method for forming bumps |
| JP3598564B2 (en) * | 1995-03-16 | 2004-12-08 | 富士通株式会社 | Bump forming method |
| CN1651340A (en) * | 2005-01-10 | 2005-08-10 | 侯解民 | Method and device used for recovering floating oil on water surface |
| JP2006032724A (en) * | 2004-07-16 | 2006-02-02 | Nippon Steel Corp | Wafer level package and manufacturing method thereof |
| JP2009147124A (en) * | 2007-12-14 | 2009-07-02 | Mitsubishi Cable Ind Ltd | Welded structure, manufacturing method thereof, and electronic circuit board including the same |
-
2009
- 2009-07-30 CN CN200910165563.5A patent/CN101989593B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62173740A (en) | 1986-01-27 | 1987-07-30 | Mitsubishi Electric Corp | Semiconductor device and manufacture thereof |
| JP3598564B2 (en) * | 1995-03-16 | 2004-12-08 | 富士通株式会社 | Bump forming method |
| KR20010051541A (en) * | 1999-11-10 | 2001-06-25 | 구리다 히데유키 | Method for manufacturing wiring circuit boards with bumps and method for forming bumps |
| JP2006032724A (en) * | 2004-07-16 | 2006-02-02 | Nippon Steel Corp | Wafer level package and manufacturing method thereof |
| CN1651340A (en) * | 2005-01-10 | 2005-08-10 | 侯解民 | Method and device used for recovering floating oil on water surface |
| JP2009147124A (en) * | 2007-12-14 | 2009-07-02 | Mitsubishi Cable Ind Ltd | Welded structure, manufacturing method thereof, and electronic circuit board including the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101989593A (en) | 2011-03-23 |
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