CN101942673A - Electrode - Google Patents
Electrode Download PDFInfo
- Publication number
- CN101942673A CN101942673A CN2010102936821A CN201010293682A CN101942673A CN 101942673 A CN101942673 A CN 101942673A CN 2010102936821 A CN2010102936821 A CN 2010102936821A CN 201010293682 A CN201010293682 A CN 201010293682A CN 101942673 A CN101942673 A CN 101942673A
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- CN
- China
- Prior art keywords
- electrode
- coating
- coating solution
- metal oxides
- oxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000576 coating method Methods 0.000 claims abstract description 71
- 239000011248 coating agent Substances 0.000 claims abstract description 70
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 36
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 20
- -1 platinum group metal oxide Chemical class 0.000 claims abstract description 17
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 17
- 229910052741 iridium Inorganic materials 0.000 claims description 16
- 229910052707 ruthenium Inorganic materials 0.000 claims description 15
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 14
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 14
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 8
- 229910052697 platinum Inorganic materials 0.000 claims description 8
- 229910052703 rhodium Inorganic materials 0.000 claims description 8
- 239000010948 rhodium Substances 0.000 claims description 8
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052762 osmium Inorganic materials 0.000 claims description 7
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims description 7
- 229910052763 palladium Inorganic materials 0.000 claims description 7
- 239000002243 precursor Substances 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 10
- 230000008021 deposition Effects 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 47
- 239000010936 titanium Substances 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 18
- 239000002184 metal Substances 0.000 description 18
- 229910052719 titanium Inorganic materials 0.000 description 18
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 17
- 239000002585 base Substances 0.000 description 13
- 239000002253 acid Substances 0.000 description 12
- 239000000758 substrate Substances 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 238000000151 deposition Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 229910052715 tantalum Inorganic materials 0.000 description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 5
- 230000003245 working effect Effects 0.000 description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052758 niobium Inorganic materials 0.000 description 4
- 239000010955 niobium Substances 0.000 description 4
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 4
- 229910052721 tungsten Inorganic materials 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000002484 cyclic voltammetry Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000004611 spectroscopical analysis Methods 0.000 description 3
- 238000001149 thermolysis Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 102000004895 Lipoproteins Human genes 0.000 description 2
- 108090001030 Lipoproteins Proteins 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000012702 metal oxide precursor Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical class CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- XCJXQCUJXDUNDN-UHFFFAOYSA-N chlordene Chemical compound C12C=CCC2C2(Cl)C(Cl)=C(Cl)C1(Cl)C2(Cl)Cl XCJXQCUJXDUNDN-UHFFFAOYSA-N 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 229910000457 iridium oxide Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
- C25B11/051—Electrodes formed of electrocatalysts on a substrate or carrier
- C25B11/052—Electrodes comprising one or more electrocatalytic coatings on a substrate
- C25B11/053—Electrodes comprising one or more electrocatalytic coatings on a substrate characterised by multilayer electrocatalytic coatings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1204—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
- C23C18/1208—Oxides, e.g. ceramics
- C23C18/1216—Metal oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1225—Deposition of multilayers of inorganic material
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
- C25B11/051—Electrodes formed of electrocatalysts on a substrate or carrier
- C25B11/055—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material
- C25B11/057—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material consisting of a single element or compound
- C25B11/061—Metal or alloy
- C25B11/063—Valve metal, e.g. titanium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
- C25B11/051—Electrodes formed of electrocatalysts on a substrate or carrier
- C25B11/073—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
- C25B11/091—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds
- C25B11/093—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds at least one noble metal or noble metal oxide and at least one non-noble metal oxide
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Electrochemistry (AREA)
- Ceramic Engineering (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
- Hybrid Cells (AREA)
- Electroluminescent Light Sources (AREA)
- Chemically Coating (AREA)
Abstract
The present invention relates to a kind of method for preparing electrode, comprise electrode base board is provided; At first kind of coating solution that is essentially water-based that includes the precursor of valve metal oxides and at least two kinds of platinum group metal oxide of described electrode base board deposition, handle described first kind of coating solution on electrode base board so that first coating of metal oxides to be provided; Second kind of precursor that comprises valve metal oxides and at least a platinum group metal oxide of deposition is essentially organic coating solution on described first coat, wherein at least a precursor is an organic form, handles described second kind of coating solution so that second coating of metal oxides to be provided on first coating.The present invention also relates to the electrode and the application thereof that make by described method.
Description
The application is that application number is dividing an application of 200480026410.8 application for a patent for invention, and the applying date of original application is on October 6th, 2004, and denomination of invention is " electrode ".
The present invention relates to a kind of electrode, the preparation method of this electrode and application thereof.
Background of invention
At present, be coated with titanium oxide, the electrode of iridium oxide and ruthenium oxide in electrolyzer by business-like use.Kind electrode can be prepared according to EP 715002 B1 disclosed methods, and the anhydrous solvent that wherein comprises the precursor of mixed metal oxide is deposited on and forms catalytic oxidation thing coating on the substrate.But the electrode activity of this method preparation is quite low, and this causes bath voltage high in ohmic loss and the electrolyzer, and this makes has increased electric energy loss.Another problem of this traditional electrode is relatively short work-ing life.The present invention means and addresses these problems.
The present invention
The present invention relates to a kind of method for preparing electrode, comprise electrode base board is provided, first kind of coating solution that is essentially water-based that includes the precursor of valve metal oxides and at least two kinds of platinum group metal oxide of deposition handled this first kind of coating solution so that first coating of metal oxides to be provided on this electrode base board on described electrode base board; Second kind of precursor that comprises valve metal oxides and at least a platinum group metal oxide of deposition is essentially organic coating solution on described first coating, wherein at least a precursor is an organic form, handles described second kind of coating solution to provide second coating of metal oxides on this first coating.
Electrode base board can be that any valve metal or surface are the substrates of valve metal, such as titanium, tantalum, zirconium, niobium, tungsten and silicon or its alloy, and preferred titanium.Valve metal is known to film forming metal, and when valve metal is connected in the electrolyzer as electrode, when the electrode of coating was started working, valve metal had rapid formation passivating oxide film to protect following metal not by the character of electrolyte corrosion.Substrate can be any suitable shape, such as the mesh-like of shaft-like, tubulose, braiding, and perforation or imperforate tabular, blind shaped or netted, for example expanded metals (expanded mesh).Also can use the titanium or other valve metals that are coated on conductive metal core or the substrate.Preferably, electrode base board is bored a hole or is had mesh diameter and is about 1-10, is more preferably the netted of 2-5mm.Preferably, use chemical mode, as the corrosion of acid corrosion, or mechanical system, as or sandblast, as by the spray aluminum oxide sand, carry out roughening with the counter electrode substrate.Preferably, substrate surface has the 2-12 of being about, the preferred 3-6 that is about, the most preferred roughness R that is about 4-5 μ m
a, this roughness adopts SURFTEST 212 type surface roughness instruments (Mitutoyo, Japan) to record.Behind the substrate surface roughening, undertaken the about 1-3 of thermooxidizing hour by heat substrate surface in oxygen-containing atmosphere.Preferred this treatment temp is about 350-600, and preferred temperature is about 400-500 ℃.
Preferably, the precursor that is dissolved in the platinum group metal oxide in first coating solution comprises at least two kinds of water-soluble cpdss of platinum, iridium, palladium, rhodium, osmium and ruthenium, more preferably ruthenium and iridium, palladium, platinum, rhodium and osmium is at least a, most preferably is ruthenium and iridium.The precursor that is fit to comprises as RuCl
3, H
2RuCl
6, IrCl
3, and composition thereof.Preferably, precursor also is soluble in the acidifying aqueous solution.The valve metal oxide precursors that is fit to comprises the water-soluble cpds of aluminium, zirconium, bismuth, tungsten, niobium, titanium, silicon and tantalum, preferred titanium, for example TiCl
4
Preferably, first coating solution is suitable passes through hydrochloric acid and/or other mineral acids and is acidified to the pH value and is about 0-5, is more preferably 0-2.
Be fit to, in the solvent of the coating solution that is essentially water-based, contain, preferably at least about 90, most preferably at least about the water of 95 volume percent at least about 70.
Be fit to, preferred by first coating solution being deposited on the substrate in the mode of using solution on the electrode base board, be about 0.5-10 up to the whole loading capacitys of the first layer, preferred 1-6 of being about and the most preferred 1.5-3g metal/m that is about
2The technology of deposited coatings solution can repeat with obtain to have the expectation metal oxide content than thick-layer.After repeating at every turn, be about 20-70, be about preferably that under 20-50 ℃ the temperature coating to be carried out dry air be ideal.Drying can be about 10-20 minute.Then, can be about 300-600, preferably be about 450-500 ℃ coating solution heat-treated suitable about 10-30 minute precursor is changed into their corresponding metal oxide.
Be fit to, the precursor of the platinum family oxide compound in second coating solution includes organic compounds, for example organic salt of ruthenium, osmium, rhodium, iridium, palladium and platinum and acid, and composition thereof, preferred ruthenium is at least a with optional iridium, palladium, rhodium and osmium, most preferably is ruthenium and iridium.The valve metal oxide precursors that is fit to can include organic compounds, and for example its organic salt and acid comprise aluminium, zirconium, bismuth, tungsten, niobium, titanium, silicon and tantalum water-soluble cpds, preferred titanium.Yet it is enough that at least a precursor compound exists with the organism form, just comprises the organic compound as organic metal-salt or acid, for example titanium alkoxides, tetrabutyl titanate and/or metatitanic acid four pentyl esters.
Find that what contain at least a precursor that exists with organic form in being essentially organic coating solution is used to provide second or the organic coating solution deposition of outermost coating on first coating time, can improve electrode activity.
Be fit to, in being essentially the solvent of organic coating solution, contain, more preferably at least about 90, most preferably at least about the organic solvent of 95 volume percent at least about 70.
Preferably, the organic solvent of second coating solution comprises alcohols, preferred lower alcohol, more preferably acidifying, anhydrous, lower alkyl alcohol, for example 1-butanols, 1-propyl alcohol, 2-propyl alcohol, 1-amylalcohol and 2-amylalcohol and 3-methyl-2-butanols with about 3-5 carbon atom.Preferred second coating solution comprises dense acid, as mineral acid, such as hydrochloric acid, adjusts pH value-1 to 5, preferred-1 to 2.
Be fit to, second coating solution is applied on acquired first coating, is about 1-10 up to the whole metal loading capacitys of the second layer, preferably is about 1.5-3.5g metal/m
2Depositing operation can repeat to obtain second thicker coating or the other coating on second coating.In industrial application, the loading capacity of second coating solution preferably is about 1-10, is more preferably 1.5-3.5g metal/m
2Preferably, second coating solution adopts dry air identical with first coating solution and heat treatment mode to form second coating.
Preferred embodiment the mol ratio that is dissolved in the precursor of two kinds of platinum metal oxides in first coating solution is about 1: 2 to 2: 1 according to one, and preferred about 2: 3-3: 2.According to a preferred implementation, it is identical with mol ratio in first coating solution to be dissolved in the precursor mol ratio of at least two kinds of platinum metal oxides in second coating solution.According to a preferred implementation, the mol ratio that is dissolved in the precursor of platinum and valve metal oxides in the coating solution is that valve metal is about 1: 2 to 2: 1 than one or more platinums, preferably is about 4: 5-1: 1.
According to a preferred implementation, the mol ratio of the precursor of dissolved iridium and ru oxide is about 1: 2 to 2: 1 at least one of first and/or second coating solution, and preferred about 2: 3-3: 2.According to a preferred implementation, the mol ratio that is dissolved in the precursor of titanium, iridium and/or ruthenium in the coating solution is that titanium is about 1: 2 to 2: 1 than the mol ratio of iridium and ruthenium, preferably is about 4: 5-1: 1.
Be fit to, by electrode base board being immersed in the coating solution or passing through other methods that are fit to as spraying, for example electrostatic spraying, roller coat or brushing deposit each layer coating solution.Although prepare the technology of two-layer (having specific coating) is preferred, also can prepare more multi-layered.
Invention also relates to by the available electrode of method disclosed herein.
The electrode that invention relates to comprises electrode base board, and charge/projected area is about 10-200, preferably is about 25-200, is most preferably 25-190mC/cm
2(millicoulomb/cm
2) first coating and charge/projected area be about 210-1000, preferably be about 250-1000, be most preferably 300-800mC/cm
2Second coating, described first coating comprises valve metal oxides and at least two kinds of platinum group metal oxide that are deposited on the described electrode base board, the described second layer comprises valve metal oxides and at least a platinum group metal oxide that is deposited on first coating.
Charge/projected area is to adopt the cyclic voltammogram spectrometry, utilizes electrostatic double layer to record in sulphuric acid soln.The test condition of cyclic voltammogram spectrometry is in 0.5M sulfuric acid, and sweep velocity is 50mV/ second, and sweep limit is 0.3-1.1V (with respect to RHE (reversible hydrogen electrode)).The mC/cm that records
2Value is proportional with the electrode activity surface-area.The more information of relevant this testing method can be with reference to L.D.Burke et al, Electroanal.Chem.96 (1976) 19-27 and R.F.Savinell et al, J.Electrochem.Soc.137 (1990) 489-494.
Find that electrode according to the present invention is compared with existing electrode, has better activity, can provide higher stability and longer work-ing life simultaneously.
Preferably, described in electrode base board such as the literary composition.Especially, electrode base board is bored a hole suitably or is had mesh diameter and is about 1-10, is more preferably the netted of 2-5mm.Find that when the electrode in the hole of limited range is immersed in the electrolytic cells operating when having, can produce the small bubbles of evolving gas, the small bubbles of generation cause more uniform distribution of current and lower ohmic loss again, especially in membrane electrolyser.
Electrode coating can comprise platinum group metal oxide, such as the oxide compound of iridium, palladium, rhodium, osmium and ruthenium, and at least a oxide compound of preferred ruthenium and iridium, rhodium, osmium, the more preferably oxide compound of ruthenium and iridium.Coating also comprises at least a valve metal oxides, such as titanium, tantalum, zirconium, niobium, and the oxide compound of tungsten and silicon, preferred titanium.
Preferred electrode roughness R
aBe about 2-12, the preferred 3-6 that is about, the most preferred 4-5 μ m that is about.
Preferably, metal oxide layer comprises that molar percentage is about the valve metal of 40-70, is preferably tantalum and/or titanium, and the ru oxide that molar percentage is about 20-30 is counted the another kind of platinum group metal oxide that ruthenium and molar percentage be about 10-30 and counted metal.The oxide coating on electrode base board can effectively prevent from thereby the corrosion of platinum metals is prolonged the work-ing life of electrode.Although prepare the process of two-layer (having specific coating) is preferred, also can prepare how optional other layer with same or similar chemical constitution.
Invention also relates to the application of electrode in electrolyzer.Preferably, electrode can be used as anode, is preferably the anode with stable dimensions, in particular for producing for example alkali metal hydrogen oxygen compound, especially produces in the ion-exchange membrane electrolyzer of sodium hydroxide.
Although invention is described, clearly, the present invention goes up in many aspects and can change accordingly.These variations can not think to have broken away from the spirit and scope of the invention.All variations that it will be apparent to those skilled in the art all comprise within the scope of the claims.The following examples provide more detailed reaction details, and the General Principle below open.How the following examples implements the present invention if will further specifying, but be not restricted to scope of embodiments.
If there are not other explanations, all part and per-cents all refer to weight part and weight percent.
Embodiment 1
To have the wide titanium board network of the long 24mm of the thick 80mm of 1mm and in the ebullient hydrochloric acid soln, after degreasing and the pickling, be used separately as electrode base board.Contain Ti: Ru: the Ir mol ratio is that 2: 1: 1 first coating solution is deposited on the substrate, and Ir and Ru total concn are 50g/l in the solution.This solution makes by ruthenium trichloride, iridous chloride and titanium tetrachloride are dissolved in the hydrochloric acid based sols.Then, this solution is dry back 460 ℃ of following thermolysiss 10 minutes in 60 ℃.The deposition step triplicate.Then, second coating solution makes by chlordene ruthenic acid and six chloro-iridic acids are blended in the titanium solution, and titanium solution just comprising-positive metatitanic acid four fourth lipoprotein solutions in the propyl alcohol.The HC l of 10 volume percent adds in the alcoholic solution.Ti: Ru: the Ir mol ratio is 2: 1: 1.Ir and Ru total concn are 30g/l.The deposition of second coating solution is carried out according to the identical mode of first coating solution with thermolysis on substrate.Then, the electrode sample of gained was stablized under 520 ℃ 60 minutes.The chlorine evolution potential of test electrode (as anode) and comparison electrode in the NaCl solution at the 300g/l of pH value 2 under 90 ℃ respectively, comparison electrode adopts the method identical with preparing first coating to make, repeated deposition six times that different is rather than three times.Current density is 40A/dm
2The difference of two kinds of electrodes is as shown in table 1 below.Also at 60 ℃, the Na of pH value 2,250g/l
2SO
4* 10H
2Carry out the accelerated aging test in the O ionogen.Current density is 50A/dm
2Adopt the cyclic voltammogram spectrometry in 0.5M sulfuric acid, to carry out the electrostatic double layer test.Test condition be sweep velocity with 50mV/ second in the interscan of 0.3-1.1V scope, reference electrode is reversible hydrogen electrode (vs.RHE).
Table 1
As shown in table 1, electrode has lower chlorine evolution potential according to the present invention, this means to have lower bath voltage and lower electric energy loss.Further as can be known, be longer than comparison electrode the work-ing life of electrode of the present invention.The charge/projected area of electrode of the present invention is much larger than comparison electrode, and this makes electrode have longer work-ing life and lower chlorine evolution potential (more high reactivity).
Embodiment 2
Second coating solution makes by ruthenium chloride is blended in the titanium solution, and titanium solution just comprising-positive metatitanic acid four fourth lipoprotein solutions in the propyl alcohol.The hydrochloric acid of 10 volume percent adds in the alcoholic solution.Ti: the Ru mol ratio is 2: 1.The total concn of Ru is 40g/l.Then, making coating second coating solution on the electrode with first oxide skin according to embodiment 1.Deposition is undertaken by embodiment 1 identical mode with thermolysis.Then, test the chloride potential and the electrostatic double layer of this electrode that makes according to embodiment 1 method.Test result is as shown in table 2 below.
Table 2
Contrast table 1 table 2 as can be known, the electrode that only contains a kind of platinum group metal oxide according to the present invention in the second layer has quite low chlorine evolution potential, also just means lower energy waste.Compare with comparison electrode, also have sizable charge/projected area.
Claims (4)
1. an electrode comprises electrode base board, has to be 10-200mC/cm
2First coating of metal oxides of charge/projected area and have and be 210-1000mC/cm
2Second coating of metal oxides of charge/projected area, described first coating comprises valve metal oxides and at least two kinds of platinum group metal oxide that are deposited on the described electrode base board, and described second coating of metal oxides comprises valve metal oxides and at least a platinum group metal oxide that is deposited on described first coating.
2. according to the electrode of claim 1, wherein platinum group metal oxide comprises iridium, platinum, palladium, rhodium, starves and at least a oxide compound of ruthenium.
3. according to the electrode of claim 1 or 2, wherein platinum group metal oxide is selected from ru oxide, and at least a oxide compound of iridium, platinum, palladium, rhodium and osmium.
4. according to the application of any electrode in electrolyzer among the claim 1-3.
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CN (2) | CN1849414B (en) |
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- 2004-10-06 EP EP04775517.8A patent/EP1670973B1/en not_active Expired - Lifetime
- 2004-10-06 CA CA2541311A patent/CA2541311C/en not_active Expired - Fee Related
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- 2004-10-06 WO PCT/SE2004/001428 patent/WO2005033367A1/en active Application Filing
- 2004-10-06 CN CN2004800264108A patent/CN1849414B/en not_active Expired - Fee Related
- 2004-10-06 AU AU2004277578A patent/AU2004277578B2/en not_active Ceased
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CN1849414A (en) | 2006-10-18 |
WO2005033367A1 (en) | 2005-04-14 |
WO2005033367A8 (en) | 2006-04-06 |
AU2004277578A1 (en) | 2005-04-14 |
JP5037133B2 (en) | 2012-09-26 |
ZA200601219B (en) | 2007-05-30 |
PL1670973T3 (en) | 2018-09-28 |
CN1849414B (en) | 2011-01-26 |
EP1670973B1 (en) | 2018-04-11 |
JP2007507612A (en) | 2007-03-29 |
CA2541311A1 (en) | 2005-04-14 |
AU2004277578B2 (en) | 2008-07-17 |
EP1670973A1 (en) | 2006-06-21 |
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CA2541311C (en) | 2010-06-01 |
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