CN101916816A - A kind of light-emitting diode and its preparation method - Google Patents
A kind of light-emitting diode and its preparation method Download PDFInfo
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- CN101916816A CN101916816A CN 201010222585 CN201010222585A CN101916816A CN 101916816 A CN101916816 A CN 101916816A CN 201010222585 CN201010222585 CN 201010222585 CN 201010222585 A CN201010222585 A CN 201010222585A CN 101916816 A CN101916816 A CN 101916816A
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- Prior art keywords
- curing
- ultraviolet light
- resin
- carry out
- light polymerization
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- 238000000034 method Methods 0.000 claims abstract description 42
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- 230000008569 process Effects 0.000 claims abstract description 34
- 239000000843 powder Substances 0.000 claims abstract description 28
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- TURGQUUEAIELPU-UHFFFAOYSA-N methyl 2-[(dihydroxyamino)methyl]butanoate Chemical compound COC(C(CN(O)O)CC)=O TURGQUUEAIELPU-UHFFFAOYSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
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- PJOLOHMGBICKJH-UHFFFAOYSA-N n'-(3-aminopropyl)-n'-[2-[bis(3-aminopropyl)amino]ethyl]propane-1,3-diamine Chemical compound NCCCN(CCCN)CCN(CCCN)CCCN PJOLOHMGBICKJH-UHFFFAOYSA-N 0.000 description 1
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- 231100000252 nontoxic Toxicity 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及光电子器件技术领域,具体涉及一种发光二极管及其制备方法。The invention relates to the technical field of optoelectronic devices, in particular to a light emitting diode and a preparation method thereof.
背景技术Background technique
发光二极管(Light Emitting Diode,简称LED)是在半导体p-n结两端施加正向电压时发出紫外、可见或红外光的发光器件,是新一代的固体发光光源。由于它具有体积小、寿命长、驱动电压低、反应速度快、耐震、耐热等特性,自从1964年第一支发光二极管问世以来,人们一直没有停止研究和开发的脚步,随着发光材料的开发和半导体制作工艺的改进,以及在芯片生长过程中引入了分布式布拉格反射的结构、光学微腔和量子阱结构等,使半导体照明用的发光二极管效率在近几年得到不断提高。Light Emitting Diode (LED for short) is a light-emitting device that emits ultraviolet, visible or infrared light when a forward voltage is applied across a semiconductor p-n junction. It is a new generation of solid-state light source. Because of its small size, long life, low driving voltage, fast response, shock resistance, heat resistance and other characteristics, since the first light-emitting diode came out in 1964, people have not stopped the pace of research and development. With the development of light-emitting materials The development and improvement of semiconductor manufacturing process, as well as the introduction of distributed Bragg reflection structure, optical microcavity and quantum well structure in the chip growth process, have continuously improved the efficiency of light-emitting diodes for semiconductor lighting in recent years.
随着LED产业的迅猛发展,高效LED的应用范围在逐步扩大化,相应地对其性能也日益提出更高的要求,包括亮度、显色性能、光色一致性等。改善LED性能需要重点研究的包括涂覆荧光粉,在点胶过程中为解决胶凝固和荧光粉在胶体中分散不均匀以及荧光粉沉淀的问题,点荧光粉所用的设备、装胶的容器等都需要保持一定的温度并不断的搅拌,但这些问题并没有被很好的解决。因此,如何解决在点胶过程中胶体凝固和荧光粉在胶体中分散不均匀以及荧光粉沉淀的问题,对改善LED的性能,甚至延长使用寿命,对于推动整个产业的持续发展具有非常重要的现实意义。With the rapid development of the LED industry, the application range of high-efficiency LEDs is gradually expanding, and correspondingly higher requirements are increasingly put forward for their performance, including brightness, color rendering performance, and light and color consistency. Improvement of LED performance needs to focus on the coating of phosphor, in order to solve the problems of gel solidification, uneven dispersion of phosphor in colloid and phosphor precipitation in the dispensing process, the equipment used for dispensing phosphor, the container for glue, etc. All need to maintain a certain temperature and constant stirring, but these problems have not been well resolved. Therefore, how to solve the problems of colloidal solidification, uneven dispersion of phosphors in the colloid, and deposition of phosphors during the dispensing process is very important for improving the performance of LEDs, and even prolonging their service life, as well as promoting the sustainable development of the entire industry. significance.
发明内容Contents of the invention
本发明所要解决的技术问题是如何提供一种发光二极管及其制备方法,该方案解决了涂覆荧光粉过程中胶体凝固和荧光粉在胶体中易沉淀的问题,提高了点胶过程中出胶的均匀性,增加了发光二极管中发光层的一致性,增加了发光层与芯片的粘结度,同时减少了发光层固化所需的时间;该方案简单、有效,能够大大降低器件的生产成本和工艺难度,大幅度地提高相关器件的良品率。The technical problem to be solved by the present invention is how to provide a light-emitting diode and its preparation method. This solution solves the problems of colloid solidification and phosphor easy to precipitate in the colloid in the process of coating phosphor powder, and improves the glue output during the dispensing process. The uniformity of the light-emitting layer increases the consistency of the light-emitting layer in the light-emitting diode, increases the bonding degree between the light-emitting layer and the chip, and reduces the time required for curing the light-emitting layer; the solution is simple and effective, and can greatly reduce the production cost of the device and process difficulty, greatly improving the yield rate of related devices.
本发明所提出的技术问题是这样解决的:提供一种发光二极管,至少包括支架、LED芯片和在LED芯片上的发光层,其特征在于,所述发光层材料为一种或多种能发各种颜色光的荧光粉和需要双重固化的胶粘剂组成的混合体系,所述双重固化是通过两个独立的固化阶段完成的,其中一个阶段是通过紫外光固化反应,另一个阶段是暗反应,所述需要双重固化的胶粘剂包括紫外光固化-热固化体系、紫外光固化-微波固化体系、紫外光固化-厌氧固化体系和紫外光固化-电子束固化体系:The technical problem proposed by the present invention is solved as follows: provide a light-emitting diode, at least including a bracket, an LED chip and a light-emitting layer on the LED chip, characterized in that the material of the light-emitting layer is one or more kinds of light-emitting materials. A mixed system composed of fluorescent powders of various colors and adhesives that require dual curing. The dual curing is completed through two independent curing stages, one of which is through UV curing reaction and the other is dark reaction. The adhesives requiring dual curing include UV curing-thermal curing system, UV curing-microwave curing system, UV curing-anaerobic curing system and UV curing-electron beam curing system:
①自由基型紫外光固化-热固化体系,原料包括以下重量份的组份:① Radical UV curing-thermal curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 30~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 30-40 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 45 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or polyfunctional acrylic acid 0.2-3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程为:先进行紫外光固化,接着进行加热固化,再进行紫外光固化;或者先进行加热固化,接着进行紫外光固化,再加热固化;The curing process is: UV curing first, then heating and curing, and then UV curing; or heating and curing first, then UV curing, and then heating and curing;
②自由基型紫外光固化-微波固化体系,原料包括以下重量份的组份:② Radical UV curing-microwave curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 30~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 30-40 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 35~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 35-45 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or polyfunctional acrylic acid 0.2-3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程为:先进行紫外光固化,接着进行微波固化,再进行紫外光固化;或者先进行微波固化,接着进行紫外光固化,再加热或微波固化;The curing process is: UV curing first, then microwave curing, and then UV curing; or microwave curing first, then UV curing, and then heating or microwave curing;
③自由基型紫外光固化-厌氧固化体系,原料包括以下重量份的组份:③ Radical UV curing-anaerobic curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 55~65份Unsaturated polyester resin or acrylic resin or polythiol-polyene 55-65 parts
双甲基丙烯酸多缩醇酯或双酚A环氧多缩醇酯 20~30份Dimethacrylate polyol ester or bisphenol A epoxy polyol ester 20-30 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or polyfunctional acrylic acid 0.2-3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程是:首先进行紫外光固化,接着未受到光照且处于缺氧条件下的胶粘剂部分会自动进行厌氧固化反应,再进行紫外光固化;The curing process is: firstly carry out ultraviolet light curing, then the adhesive part which is not exposed to light and under anoxic conditions will automatically undergo anaerobic curing reaction, and then carry out ultraviolet light curing;
④自由基型紫外光固化-电子束固化体系,原料包括以下重量份的组份:④ Radical UV curing-electron beam curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 35~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 35-40 parts
双酚A型乙烯基酯树脂等 50~55份Bisphenol A vinyl ester resin, etc. 50-55 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or multifunctional acrylic acid 0.2 to 3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程是:首先进行紫外光固化,接着在真空下进行电子束固化,再进行紫外光固化;The curing process is: first UV curing, then electron beam curing under vacuum, and then UV curing;
⑤阳离子型紫外光固化-热固化体系,原料包括以下重量份的组份:⑤ Cationic UV curing-heat curing system, raw materials include the following components by weight:
环氧树脂或改性环氧树脂 35~45份Epoxy resin or modified epoxy resin 35-45 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 40~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 40-45 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1 to 3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:先进行紫外光固化,接着进行加热固化,再进行紫外光固化;或者先进行加热固化,接着进行紫外光固化,再加热固化;The curing process is: UV curing first, then heating and curing, and then UV curing; or heating and curing first, then UV curing, and then heating and curing;
⑥阳离子型紫外光固化-微波固化体系,原料包括以下重量份的组份:⑥ Cationic UV curing-microwave curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 35~45份Epoxy resin or modified epoxy resin 35-45 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 40~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 40-45 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1 to 3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:先进行紫外光固化,接着进行微波固化,再进行紫外光固化;或者先进行微波固化,接着进行紫外光固化,再加热或微波固化;The curing process is: UV curing first, then microwave curing, and then UV curing; or microwave curing first, then UV curing, and then heating or microwave curing;
⑦阳离子型紫外光固化-厌氧固化体系,原料包括以下重量份的组份:⑦ Cationic UV curing-anaerobic curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 60~65份Epoxy resin or modified epoxy resin 60-65 parts
双甲基丙烯酸多缩醇酯或双酚A环氧多缩醇酯 25~30份Dimethacrylate polyol ester or bisphenol A epoxy polyol ester 25-30 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:首先进行紫外光固化,接着未受到光照且处于缺氧条件下的胶粘剂部分会自动进行厌氧固化反应,再进行紫外光固化;The curing process is: firstly carry out ultraviolet light curing, then the adhesive part which is not exposed to light and under anoxic conditions will automatically undergo anaerobic curing reaction, and then carry out ultraviolet light curing;
⑧阳离子型紫外光固化-电子束固化体系,原料包括以下重量份的组份:⑧ Cationic UV curing-electron beam curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 30~35份Epoxy resin or modified epoxy resin 30-35 parts
双酚A型乙烯基酯树脂等 50~55份Bisphenol A vinyl ester resin, etc. 50-55 parts
稀释剂 0.4~6份Thinner 0.4~6 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:首先进行紫外光固化,接着在真空下进行电子束固化,再进行紫外光固化。The curing process is: first UV curing, then electron beam curing under vacuum, and then UV curing.
按照本发明所提供的发光二极管,其特征在于,所述自由基热固化剂包括:乙二胺、己二胺、三乙烯四胺、羟乙基二乙烯三胺、羟异丙基二乙烯三胺、聚乙二酸己二酰胺、二甲氨丙胺、四甲基丙二胺、双氰胺、二胺基二苯基砜、二胺基二苯基甲烷、间苯二胺、二乙基甲苯二胺、N-(氨丙基)-甲苯二胺、二甲基乙醇胺、二甲基卞胺、三乙基苄基氯化胺、苄基-二甲胺、N-苄基二甲胺、2,4,6,-三-(二甲胺基甲基)-苯酚、苯酚甲醛己二胺、N,N-二甲基苄胺、2-乙基咪唑、2-苯基咪唑、2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、1-(2-氨基乙基)-2-甲基咪唑、顺丁烯二酸酐、二苯醚四酸二酐、邻苯二甲酸酐、偏苯三甲酸酐、四溴苯二甲酸酐、聚壬乙酸酐、癸二酸二酰肼、己二酰肼、碳酸二酰肼、草酸二酰肼、丁二酸二酰肼、己二酸二酰肼、N-氨基聚丙烯酰胺、癸二酸酰肼、间苯二甲酸酰肼、对羟基安息香酸酰肼、壬二酸二酰肼、间苯二甲酸二酰肼、二茂铁四氟硼酸盐、三聚氰酸三烯丙酯、甲苯二异氰酸酯、二苯甲烷二异氰酸酯、己二异氰酸酯、三甲基己二异氰酸酯、二环己基甲烷二异氰酸酯、苯二亚甲基二异氰酸酯、四甲基苯二亚甲基二异氰酸酯、甲基苯乙烯异氰酸酯、六氢甲苯二异氰酸酯、三苯基甲-4,4′,4′-三异氰酸酯、二氨基二苯基甲烷、N-对氯代苯基-N-N-二甲基脲、3-苯基-1,1-二甲基脲、3-对氯苯基-1,1-二甲基脲、4,4′-二氨基二苯基双酚、聚氨基甲酸酯、脲醛树脂、环氧-乙二胺氨基甲酸酯、2,4,6-三(二甲氨基甲基)苯酚、2,4-二氨基甲苯、聚氨基甲酸脂、甲醚化脲醛树脂、三(3-氨基丙基)胺、2-氨基乙基-二(3-氨基丙基)胺、4,4′-二氨基二苯甲烷、4,4′-二氨基二苯基双酚、4,4′-二氨基二苯砜、三(3-氨基丙基)胺、三聚氰胺树脂、苯代三聚氰胺树脂、六羟甲基三聚氰胺树脂、六甲氧甲基三聚氰胺树脂、脲-三聚氰胺甲醛树脂、聚酯三聚氰胺、三氯异氰脲酸酯、氨基三嗪树脂、氨基甲酸酯丙烯酸酯、4-氨基吡啶树脂、N-β-氨乙基氨基聚酯树脂、α-氨基吡啶树脂、氨基二苯醚树脂、氨基磷酸树脂、羟乙氨基聚酯树脂;所述微波固化胶粘剂与热固化胶粘剂使用相同材料或者不同材料;所述厌氧固化胶粘剂包括:双甲基丙烯酸三缩四乙二醇酯、双甲基丙烯酸多缩乙二醇酯、三缩乙二醇双甲基丙烯酸酯、双甲基丙烯酸乙二醇酯、甲基丙烯酸羟乙酯或羟丙酯、甲氧基化聚乙二醇甲基丙烯酸酯、邻苯二甲酸二缩三乙二醇酯、甲基丙烯酸β-羟乙酯、三缩乙二醇双甲基丙烯酸酯、双甲基丙烯酸硫代二甘醇酯、邻苯二甲酸双(二甘醇丙烯酸酯)、乙氧基化双酚A二甲基丙烯酸酯、二甲基丙烯酸双酚A乙二醇脂、乙二酯甲基丙烯酸酯、二缩三乙二醇二甲基丙烯酸酯、缩乙二醇双甲基丙烯酸酯、乙二醇双甲基丙烯酸酯、一缩二乙醇双甲基丙烯酸酯、环氧树脂甲基丙烯酸酯、双甲基丙烯酸一缩二乙二醇酯;所述电子束固化胶粘剂包括:三酚基甲烷缩水甘油醚环氧树脂、二环戊二烯双酚型环氧树脂、双酚A型乙烯基酯树脂、环氧乙烯基酯树脂、环氧丙烯酸酯树脂、马来酰亚胺树脂、4,4’-二苯甲烷双马来酰亚胺、双酚A-二苯醚双马来酰亚胺、双酚A顺丁烯二酸乙烯基树脂、溴化乙烯基酯树脂、酚醛环氧乙烯基酯树脂、羟甲基化双酚A型环氧树脂、双酚A丙烯酸酯、聚氨酯丙烯酸酯、双酚A环氧乙烯基酯树脂、双酚A苯并噁嗪-环氧树脂、双酚芴环氧树脂、双酚A型环氧丙烯酸酯树脂、双酚A二缩水甘油醚或双酚A环氧氯丙烯酸酯树脂。According to the light-emitting diode provided by the present invention, it is characterized in that the free radical thermal curing agent includes: ethylenediamine, hexamethylenediamine, triethylenetetramine, hydroxyethyldiethylenetriamine, hydroxyisopropyldiethylenetriamine Amine, polyoxalate adipamide, dimethylaminopropylamine, tetramethylpropylenediamine, dicyandiamide, diaminodiphenylsulfone, diaminodiphenylmethane, m-phenylenediamine, diethyl Toluenediamine, N-(aminopropyl)-toluenediamine, dimethylethanolamine, dimethylbenzylamine, triethylbenzylamine chloride, benzyl-dimethylamine, N-benzyldimethylamine , 2,4,6,-three-(dimethylaminomethyl)-phenol, hexamethylenediamine phenol formaldehyde, N,N-dimethylbenzylamine, 2-ethylimidazole, 2-phenylimidazole, 2 -Methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 1-(2-aminoethyl)-2-methylimidazole, maleic anhydride, diphenyl ether tetraacid di Anhydride, phthalic anhydride, trimellitic anhydride, tetrabromophthalic anhydride, polynonacetic anhydride, sebacic acid dihydrazide, adipic dihydrazide, carbonate dihydrazide, oxalic acid dihydrazide, succinic acid Dihydrazide, adipic acid dihydrazide, N-amino polyacrylamide, sebacic acid hydrazide, isophthalic acid hydrazide, p-hydroxybenzoic acid hydrazide, azelaic acid dihydrazide, isophthalic acid dihydrazide Hydrazide, ferrocenetetrafluoroborate, triallyl cyanurate, toluene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dicyclohexylmethane diisocyanate, benzene Dimethylene diisocyanate, tetramethylxylylene diisocyanate, methyl styrene isocyanate, hexahydrotoluene diisocyanate, triphenylmethane-4,4',4'-triisocyanate, diaminodiphenyl Methyl urea, N-p-chlorophenyl-N-N-dimethylurea, 3-phenyl-1,1-dimethylurea, 3-p-chlorophenyl-1,1-dimethylurea, 4, 4'-Diaminodiphenylbisphenol, polyurethane, urea-formaldehyde resin, epoxy-ethylenediamine carbamate, 2,4,6-tris(dimethylaminomethyl)phenol, 2,4 -Diaminotoluene, polyurethane, methyl etherified urea-formaldehyde resin, tris(3-aminopropyl)amine, 2-aminoethyl-bis(3-aminopropyl)amine, 4,4'-diaminodi Benzyl methane, 4,4'-diaminodiphenylbisphenol, 4,4'-diaminodiphenylsulfone, tris(3-aminopropyl)amine, melamine resin, benzomelamine resin, hexamethylolmelamine Resin, hexamethoxymethyl melamine resin, urea-melamine formaldehyde resin, polyester melamine, trichloroisocyanurate, aminotriazine resin, urethane acrylate, 4-aminopyridine resin, N-β-ammonia Ethyl amino polyester resin, α-aminopyridine resin, amino diphenyl ether resin, amino phosphoric acid resin, hydroxyethyl amino polyester resin; the microwave curing adhesive and thermal curing adhesive use the same material or different materials; the anaerobic Curing adhesives include: Tetraethylene glycol dimethacrylate, Polyethylene glycol dimethacrylate, Triethylene glycol dimethacrylate, Ethylene glycol dimethacrylate, Methacrylic acid Hydroxyethyl or Hydroxypropyl Ester, Methoxylated Polyethylene Glycol Methacrylic Ester, triethylene glycol phthalate, β-hydroxyethyl methacrylate, triethylene glycol dimethacrylate, thiodiethylene glycol dimethacrylate, phthalic acid Bis(diethylene glycol acrylate), ethoxylated bisphenol A dimethacrylate, bisphenol A glycol dimethacrylate, ethylene glycol methacrylate, triethylene glycol dimethyl Acrylate, ethylene glycol dimethacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, epoxy methacrylate, diethylene glycol dimethacrylate Alcohol ester; The electron beam curing adhesive includes: triphenolyl methane glycidyl ether epoxy resin, dicyclopentadiene bisphenol type epoxy resin, bisphenol A type vinyl ester resin, epoxy vinyl ester resin, Epoxy acrylate resin, maleimide resin, 4,4'-diphenylmethane bismaleimide, bisphenol A-diphenyl ether bismaleimide, bisphenol A maleic acid Vinyl resin, brominated vinyl ester resin, novolac epoxy vinyl ester resin, methylolated bisphenol A epoxy resin, bisphenol A acrylate, urethane acrylate, bisphenol A epoxy vinyl ester resin , Bisphenol A benzoxazine-epoxy resin, bisphenol fluorene epoxy resin, bisphenol A type epoxy acrylate resin, bisphenol A diglycidyl ether or bisphenol A epoxy chloroacrylate resin.
按照本发明所提供的发光二极管,其特征在于,所述光引发剂为包括安息香及其衍生物安息香甲醚、安息香乙醚、乙酰苯衍生物或安息香异丙醚,阳离子光引发剂包括芳香硫鎓盐、碘鎓盐或茂铁盐类,光敏剂包括二苯甲酮、硫杂蒽醌或米蚩酮,助剂包括增塑剂、触变剂或填充剂。According to the light-emitting diode provided by the present invention, it is characterized in that the photoinitiator includes benzoin and its derivatives benzoin methyl ether, benzoin ether, acetophenone derivatives or benzoin isopropyl ether, and the cationic photoinitiator includes aromatic sulfonium Salt, iodonium salt or ferrocene salt, photosensitizer includes benzophenone, thioxanthraquinone or Michler's ketone, and auxiliary agent includes plasticizer, thixotropic agent or filler.
按照本发明所提供的发光二极管,其特征在于,所述增塑剂包括:邻苯二甲酸二辛酯、邻苯二甲酸二丁酯、三丁氧基乙烯基磷酸酯、聚乙烯醇缩丁醛、乙酰柠檬酸三丁酯、邻苯二甲酸二甲酯、邻苯二甲酸二乙酯、己二酸二(丁氧基乙氧基)乙酯、钛酸异丙酯、钛酸正丁酯、柠檬酸酯、偏苯三酸(2-乙基)己酯、邻苯二甲酸二(2-乙基)己酯、癸二酸二(2-乙基)己酯、一缩二乙二醇二苯甲酸酯、邻苯二甲酸酐、二丙二醇二苯甲酸酯和氯磺化聚乙烯;所述偶联剂包括甲基乙烯基二氯硅烷、甲基氢二氯硅烷、二甲基二氯硅烷、二甲基一氯硅烷、乙烯基三氯硅烷、γ-氨丙基三甲氧基硅烷、聚二甲基硅氧烷、聚氢甲基硅氧烷、聚甲基甲氧基硅氧烷、γ-甲基丙烯酸丙醋基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-缩水甘油醚丙基三甲氧基硅烷、氨丙基倍半硅氧烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、长链烷基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、γ-氯丙基三乙氧基硅烷、双-(γ-三乙氧基硅基丙基)、苯胺甲基三乙氧基硅烷、N-β(氨乙基)-γ-氨丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷、N-β(氨乙基)-γ-氨丙基甲基二甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲基硅烷、γ-巯基丙基三甲氧基硅烷或γ-巯基丙基三乙氧基硅烷。According to the light-emitting diode provided by the present invention, it is characterized in that the plasticizer includes: dioctyl phthalate, dibutyl phthalate, tributoxy vinyl phosphate, polyvinyl butyral Aldehyde, Acetyl tributyl citrate, Dimethyl phthalate, Diethyl phthalate, Bis(butoxyethoxy)ethyl adipate, Isopropyl titanate, n-Butyl titanate ester, citrate, (2-ethyl)hexyl trimellitate, di(2-ethyl)hexyl phthalate, di(2-ethyl)hexyl sebacate, diethyl Glycol dibenzoate, phthalic anhydride, dipropylene glycol dibenzoate, and chlorosulfonated polyethylene; the coupling agents include methylvinyldichlorosilane, methylhydrogendichlorosilane, Methyldichlorosilane, dimethylmonochlorosilane, vinyltrichlorosilane, γ-aminopropyltrimethoxysilane, polydimethylsiloxane, polyhydrogenmethylsiloxane, polymethylmethoxy γ-propyl methacrylate trimethoxysilane, γ-aminopropyl triethoxysilane, γ-glycidyl ether propyl trimethoxysilane, aminopropyl silsesquioxane, γ-Methacryloxypropyltrimethoxysilane, Long-chain Alkyltrimethoxysilane, Vinyltriethoxysilane, Vinyltrimethoxysilane, γ-Chloropropyltriethoxysilane, Bis-(γ-triethoxysilylpropyl), anilinomethyltriethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethoxysilane, N-(β-aminoethyl base)-γ-aminopropyltriethoxysilane, N-β(aminoethyl)-γ-aminopropylmethyldimethoxysilane, γ-(2,3-glycidoxy)propyl Trimethoxysilane, γ-(methacryloxy)propyltrimethylsilane, γ-mercaptopropyltrimethoxysilane or γ-mercaptopropyltriethoxysilane.
按照本发明所提供的发光二极管,其特征在于,所述LED芯片为发蓝光或紫外光的芯片;所述荧光粉是借助一种蓝光或紫外光激发而发光的荧光材料。According to the light emitting diode provided by the present invention, it is characterized in that the LED chip is a chip emitting blue light or ultraviolet light; the fluorescent powder is a fluorescent material that is excited by a blue light or ultraviolet light to emit light.
一种发光二极管的制备方法,包括以下步骤:A method for preparing a light-emitting diode, comprising the following steps:
①选择与荧光粉匹配的LED芯片,使LED芯片发出的光能有效激发荧光粉;①Select the LED chip that matches the phosphor, so that the light emitted by the LED chip can effectively excite the phosphor;
②选择合适的固晶胶把LED芯片粘合在支架或热沉上,当LED芯片的上、下面各有一个电极时,要求固晶胶既能导电又能导热;当LED芯片的上面有两个电极时,要求固晶胶既能绝缘又能导热;②Choose a suitable die-bonding adhesive to bond the LED chip on the bracket or heat sink. When there is an electrode on the top and bottom of the LED chip, the die-bonding adhesive is required to conduct electricity and heat; when there are two electrodes on the top of the LED chip When an electrode is used, it is required that the die-bonding glue can both insulate and conduct heat;
③在LED芯片上引出电极;③ Lead out the electrodes on the LED chip;
④LED芯片上涂覆发光层材料,所述发光层为荧光粉和需要双重固化的胶粘剂的混合体系,所述双重固化是通过两个独立的固化阶段完成的,其中一个阶段是通过紫外光固化反应,另一个阶段是暗反应,所述需要双重固化的胶粘剂包括紫外光固化-热固化体系、紫外光固化-微波固化体系、紫外光固化-厌氧固化体系和紫外光固化-电子束固化体系;④The LED chip is coated with a light-emitting layer material. The light-emitting layer is a mixed system of phosphor powder and an adhesive that requires double curing. The double curing is completed through two independent curing stages, one of which is through ultraviolet light curing reaction , the other stage is a dark reaction, and the adhesives requiring dual curing include UV curing-thermal curing system, UV curing-microwave curing system, UV curing-anaerobic curing system and UV curing-electron beam curing system;
⑤对步骤④得到的发光层进行紫外光固化处理30秒;5. Carry out ultraviolet light curing treatment to the luminescent layer obtained in
⑥对步骤④得到的发光层进行热固化或者放入微波炉进行微波固化;⑥The luminescent layer obtained in
⑦再次使用紫外光照射发光层,进行光固化;⑦Use ultraviolet light again to irradiate the luminescent layer for photocuring;
⑧将上述制备好的发光二极管进行封装;8. Encapsulating the light-emitting diode prepared above;
⑨测试器件的各项光电性能和参数。⑨Test the photoelectric properties and parameters of the device.
当使用紫外光固化-热固化或者紫外光固化-微波固化体系时,采用的顺序是先进行加热固化或者微波固化,然后进行紫外光固化,再进行加热固化或者微波固化;或者先进行紫外光固化,然后进行加热固化或者微波固化,再进行紫外光固化。When using a UV curing-heat curing or UV curing-microwave curing system, the order used is to first heat or microwave curing, then UV curing, then heat curing or microwave curing; or UV curing first , and then heat curing or microwave curing, and then UV curing.
按照本发明所提供的发光二极管的制备方法,其特征在于,步骤④中,发光层材料混合均匀后直接制备于LED芯片上,或者经过有机溶剂稀释后制备于LED芯片上;所述发光层是通过滴涂、旋涂、浸涂、涂覆、喷墨打印、辊涂、LB膜中的一种或者几种方式而形成。According to the preparation method of the light-emitting diode provided by the present invention, it is characterized in that in
本发明的技术方案是第一次提出采用一种或多种能发各种颜色光的荧光粉和需要双重固化的胶粘剂组成的混合体系,通过调节其中需要双重固化的胶粘剂组份的比例,得到粘度合适的胶体,使荧光粉能在胶体中能均匀分散,提高了出胶均匀性,并且解决了荧光粉在胶体中沉淀的问题,这不仅增加了点胶过程中涂覆荧光粉的一致性,提高了LED的出光的一致性,同时由于荧光粉在胶体中分散均匀,增加了LED的发光效率;由于本发明的发光层中的胶粘剂是通过双重固化的,解决了在点胶过程中胶体凝固的问题,因而不需要在点胶过程中对点荧光粉所用的设备、装胶的容器等都需要保持一定的温度并不断的搅拌,降低了生产成本;将光固化和其它固化方式结合起来以弥补紫外固化体系存在缺点,这种新的固化方式结合了各种聚合反应的优点,表现出很好的协同效应,是高分子材料改性的新方法,扩展了光固化体系在不透明介质间、形状复杂的基材上、超厚涂层及有色涂层等中的应用。The technical solution of the present invention proposes for the first time a mixed system composed of one or more fluorescent powders capable of emitting various colors of light and an adhesive that requires double curing. By adjusting the proportion of the adhesive components that require dual curing, the obtained The colloid with appropriate viscosity enables the phosphor to be uniformly dispersed in the colloid, improves the uniformity of the glue, and solves the problem of phosphor precipitation in the colloid, which not only increases the consistency of the phosphor coating during the dispensing process , improve the consistency of the light output of the LED, and at the same time because the fluorescent powder is uniformly dispersed in the colloid, the luminous efficiency of the LED is increased; because the adhesive in the light-emitting layer of the present invention is double-cured, it solves the problem of colloid in the dispensing process. The problem of solidification, so there is no need to maintain a certain temperature and constant stirring for the equipment used in the dispensing of fluorescent powder, the container for the glue, etc. during the dispensing process, which reduces the production cost; combine light curing with other curing methods In order to make up for the shortcomings of the UV curing system, this new curing method combines the advantages of various polymerization reactions and shows a good synergistic effect. It is a new method for polymer material modification and expands the UV curing system between opaque media , substrates with complex shapes, ultra-thick coatings and colored coatings, etc.
附图说明Description of drawings
图1是本发明所提供的发光二极管结构示意图;Fig. 1 is a schematic diagram of the structure of a light emitting diode provided by the present invention;
图2是本发明所提供的实施例1~4的结构示意图;Fig. 2 is the structural representation of
图3是本发明所提供的实施例5~10的结构示意图;Fig. 3 is the structural representation of
图4是两种LED的发光性能对比图,其中器件A为本发明实施例10中LED,器件B为发光层的胶粘剂采用常规胶体的LED。Fig. 4 is a comparison chart of luminous performance of two kinds of LEDs, wherein device A is the LED in Example 10 of the present invention, and device B is the LED in which the adhesive of the light-emitting layer adopts conventional colloid.
其中,1、支架,2、固晶胶,3、LED芯片,4、金丝,5、发光层,6、外封装胶。Among them, 1. bracket, 2. crystal-bonding glue, 3. LED chip, 4. gold wire, 5. light-emitting layer, 6. outer packaging glue.
具体实施方式Detailed ways
下面结合附图以及实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明的技术方案是提供一种发光二极管,如图2所示,器件的结构包括支架1,固晶胶2,LED芯片3,金丝4,发光层5,外封装胶6,其中LED芯片3位于支架1表面,发光层5位于LED芯片3表面。The technical solution of the present invention is to provide a light-emitting diode. As shown in Figure 2, the structure of the device includes a
如图3所示,器件的结构包括支架1,固晶胶2,LED芯片3,金丝4,发光层5,外封装胶6,其中LED芯片3位于支架1表面,发光层5位于LED芯片3表面。As shown in Figure 3, the structure of the device includes a
本发明中支架1为发光二极管的依托,它要求有良好的化学稳定性和热稳定性,良好的导电性和导热性。In the present invention, the
本发明中固晶胶2用于将LED芯片3粘接到支架上,当LED芯片的上、下面各有一个电极时,要求固晶胶既能导电又能导热;当LED芯片的上面有两个电极时,要求固晶胶既能绝缘又能导热。Among the present invention, the crystal-
本发明中LED芯片3作为激发荧光粉发光的光源,它要求有较好的光功率以及发光波长与荧光材料有很好的匹配,通常采用蓝光或紫外光芯片。In the present invention, the
本发明中发光层5材料为一种或多种能发各种颜色光的荧光粉和需要双重固化的胶粘剂组成的混合体系,所述双重固化是通过两个独立的固化阶段完成的,其中一个阶段是通过紫外光固化反应,另一个阶段是暗反应,所述需要双重固化的胶粘剂包括紫外光固化-热固化体系、紫外光固化-微波固化体系、紫外光固化-厌氧固化体系和紫外光固化-电子束固化体系:In the present invention, the material of the light-emitting
①自由基型紫外光固化-热固化体系,原料包括以下重量份的组份:① Radical UV curing-thermal curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 30~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 30-40 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 45 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or multifunctional acrylic acid 0.2 to 3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程为:先进行紫外光固化,接着进行加热固化,再进行紫外光固化;或者先进行加热固化,接着进行紫外光固化,再加热固化;The curing process is: UV curing first, then heating and curing, and then UV curing; or heating and curing first, then UV curing, and then heating and curing;
②自由基型紫外光固化-微波固化体系,原料包括以下重量份的组份:② Radical UV curing-microwave curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 30~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 30-40 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 35~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 35-45 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or multifunctional acrylic acid 0.2 to 3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程为:先进行紫外光固化,接着进行微波固化,再进行紫外光固化;或者先进行微波固化,接着进行紫外光固化,再加热或微波固化;The curing process is: UV curing first, then microwave curing, and then UV curing; or microwave curing first, then UV curing, and then heating or microwave curing;
③自由基型紫外光固化-厌氧固化体系,原料包括以下重量份的组份:③ Radical UV curing-anaerobic curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 55~65份Unsaturated polyester resin or acrylic resin or polythiol-polyene 55-65 parts
双甲基丙烯酸多缩醇酯或双酚A环氧多缩醇酯 20~30份Dimethacrylate polyol ester or bisphenol A epoxy polyol ester 20-30 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or multifunctional acrylic acid 0.2 to 3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程是:首先进行紫外光固化,接着未受到光照且处于缺氧条件下的胶粘剂部分会自动进行厌氧固化反应,再进行紫外光固化;The curing process is: firstly, UV curing is carried out, and then the part of the adhesive that is not exposed to light and under anoxic conditions will automatically undergo anaerobic curing reaction, and then UV curing;
④自由基型紫外光固化-电子束固化体系,原料包括以下重量份的组份:④ Radical UV curing-electron beam curing system, the raw materials include the following components by weight:
不饱和聚酯树脂或者丙烯酸系树脂或者多硫醇-多烯 35~40份Unsaturated polyester resin or acrylic resin or polythiol-polyene 35-40 parts
双酚A型乙烯基酯树脂等 50~55份Bisphenol A vinyl ester resin, etc. 50-55 parts
苯乙烯及其衍生物或者单官能团或多官能团丙烯酸 0.2~3份Styrene and its derivatives or monofunctional or multifunctional acrylic acid 0.2 to 3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
固化过程是:首先进行紫外光固化,接着在真空下进行电子束固化,再进行紫外光固化;The curing process is: first UV curing, then electron beam curing under vacuum, and then UV curing;
⑤阳离子型紫外光固化-热固化体系,原料包括以下重量份的组份:⑤ Cationic UV curing-heat curing system, raw materials include the following components by weight:
环氧树脂或改性环氧树脂 35~45份Epoxy resin or modified epoxy resin 35-45 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 40~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 40-45 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1 to 3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:先进行紫外光固化,接着进行加热固化,再进行紫外光固化;或者先进行加热固化,接着进行紫外光固化,再加热固化;The curing process is: UV curing first, then heating and curing, and then UV curing; or heating and curing first, then UV curing, and then heating and curing;
⑥阳离子型紫外光固化-微波固化体系,原料包括以下重量份的组份:⑥ Cationic UV curing-microwave curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 35~45份Epoxy resin or modified epoxy resin 35-45 parts
环氧树脂类或异氰酸酯类或氨基树脂类或自由基热固化剂 40~45份Epoxy resin or isocyanate or amino resin or free radical thermal curing agent 40-45 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1 to 3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:先进行紫外光固化,接着进行微波固化,再进行紫外光固化;或者先进行微波固化,接着进行紫外光固化,再加热或微波固化;The curing process is: UV curing first, then microwave curing, and then UV curing; or microwave curing first, then UV curing, and then heating or microwave curing;
⑦阳离子型紫外光固化-厌氧固化体系,原料包括以下重量份的组份:⑦ Cationic UV curing-anaerobic curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 60~65份Epoxy resin or modified epoxy resin 60-65 parts
双甲基丙烯酸多缩醇酯或双酚A环氧多缩醇酯 25~30份Dimethacrylate polyol ester or bisphenol A epoxy polyol ester 25-30 parts
稀释剂 0.4~9份Thinner 0.4~9 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1 to 3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
固化过程是:首先进行紫外光固化,接着未受到光照且处于缺氧条件下的胶粘剂部分会自动进行厌氧固化反应,再进行紫外光固化;The curing process is: firstly carry out ultraviolet light curing, then the adhesive part which is not exposed to light and under anoxic conditions will automatically undergo anaerobic curing reaction, and then carry out ultraviolet light curing;
⑧阳离子型紫外光固化-电子束固化体系,原料包括以下重量份的组份:⑧ Cationic UV curing-electron beam curing system, the raw materials include the following components by weight:
环氧树脂或改性环氧树脂 30~35份Epoxy resin or modified epoxy resin 30-35 parts
双酚A型乙烯基酯树脂等 50~55份Bisphenol A vinyl ester resin, etc. 50-55 parts
稀释剂 0.4~6份Thinner 0.4~6 parts
阳离子光引发剂 0.1~3份Cationic photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~3份Photosensitizer and additives 0.2~3 parts
固化过程是:首先进行紫外光固化,接着在真空下进行电子束固化,再进行紫外光固化。The curing process is: first UV curing, then electron beam curing under vacuum, and then UV curing.
本发明中需要双重固化胶的粘剂各成份说明如下:In the present invention, each component of the adhesive that needs dual curing adhesive is described as follows:
紫外光固化技术由于采用了紫外光作为固化能源,决定了其存在着自身的局限性,主要表现在:对应用基材形状有一定的限制,对带色体系固化速度低,深层和物件阴影区域难以固化,固化后体积收缩较大引起附着力差及光引发剂残留等问题。这些不足影响了紫外光固化技术的进一步发展和应用,而固化后体积收缩较大的缺点也严重影响了紫外光固化材料的应用范围。双重固化(dual-curing)技术是光固化与其它固化方法的结合。Due to the use of ultraviolet light as the curing energy source, UV curing technology has its own limitations, which are mainly manifested in: there are certain restrictions on the shape of the applied substrate, the curing speed of the colored system is low, and the deep layer and the shadow area of the object It is difficult to cure, and the large volume shrinkage after curing causes problems such as poor adhesion and photoinitiator residue. These deficiencies have affected the further development and application of UV curing technology, and the disadvantage of large volume shrinkage after curing has also seriously affected the application range of UV curing materials. Dual-curing technology is a combination of light curing and other curing methods.
在双重固化体系中,体系的交联或聚合反应是通过两个独立的具有不同反应原理的阶段来完成的,其中一个阶段是通过光固化反应,而另一个阶段是通过暗反应进行的。其中,光固化可以是自由基紫外光固化,也可以是阳离子紫外光固化;暗固化可以是热固化、电子束固化、厌氧固化和微波聚合等。这样就可以利用光固化使体系快速定型或达到表干,而利用暗反应使阴影部分或底层部分固化完全。In the dual curing system, the crosslinking or polymerization reaction of the system is completed through two independent stages with different reaction principles, one of which is through the light curing reaction, while the other is through the dark reaction. Among them, the light curing can be free radical UV curing or cationic UV curing; the dark curing can be thermal curing, electron beam curing, anaerobic curing and microwave polymerization. In this way, light curing can be used to quickly set the system or reach surface dryness, while dark reaction can be used to completely cure the shadow part or bottom part.
光固化和暗固化的阶段都可以针对自由基型和阳离子型紫外固化胶粘剂,所以存在自由基型和阳离子型的热固化等。Both light curing and dark curing stages can be aimed at free radical and cationic UV curing adhesives, so there are free radical and cationic thermal curing.
下面是举的一些典型体系,以及一些具体的操作参数。Below are some typical systems and some specific operating parameters.
自由基型紫外光固化剂包括:聚酯-丙烯酸酯、环氧-丙烯酸酯、氨基甲Free radical UV curing agents include: polyester-acrylate, epoxy-acrylate, urethane
阳离子型紫外光固化剂包括:环氧树脂或改性环氧树脂。Cationic UV curing agents include: epoxy resin or modified epoxy resin.
增塑剂包括邻苯二甲酸二辛酯、邻苯二甲酸二丁酯、三丁氧基乙烯基磷酸酯、聚乙烯醇缩丁醛、乙酰柠檬酸三丁酯、邻苯二甲酸二甲酯、邻苯二甲酸二乙酯、己二酸二(丁氧基乙氧基)乙酯、钛酸异丙酯、钛酸正丁酯、柠檬酸酯、偏苯三酸(2-乙基)己酯、邻苯二甲酸二(2-乙基)己酯、癸二酸二(2-乙基)己酯、一缩二乙二醇二苯甲酸酯、邻苯二甲酸酐、二丙二醇二苯甲酸酯和氯磺化聚乙烯;所述偶联剂包括甲基乙烯基二氯硅烷、甲基氢二氯硅烷、二甲基二氯硅烷、二甲基一氯硅烷、乙烯基三氯硅烷、γ-氨丙基三甲氧基硅烷、聚二甲基硅氧烷、聚氢甲基硅氧烷、聚甲基甲氧基硅氧烷、γ-甲基丙烯酸丙醋基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-缩水甘油醚丙基三甲氧基硅烷、氨丙基倍半硅氧烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、长链烷基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、γ-氯丙基三乙氧基硅烷、双-(γ-三乙氧基硅基丙基)、苯胺甲基三乙氧基硅烷、N-β(氨乙基)-γ-氨丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷、N-β(氨乙基)-γ-氨丙基甲基二甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-(甲基丙烯酰氧)丙基三甲基硅烷、γ-巯基丙基三甲氧基硅烷、γ-巯基丙基三乙氧基硅烷。Plasticizers include dioctyl phthalate, dibutyl phthalate, tributoxyvinyl phosphate, polyvinyl butyral, acetyl tributyl citrate, dimethyl phthalate , diethyl phthalate, bis(butoxyethoxy) ethyl adipate, isopropyl titanate, n-butyl titanate, citrate, trimellitic acid (2-ethyl) Hexyl ester, Di(2-ethyl)hexyl phthalate, Di(2-ethyl)hexyl sebacate, Diethylene glycol dibenzoate, Phthalic anhydride, Dipropylene glycol Dibenzoate and chlorosulfonated polyethylene; the coupling agents include methylvinyldichlorosilane, methylhydrogendichlorosilane, dimethyldichlorosilane, dimethylmonochlorosilane, vinyltrichlorosilane, Chlorosilane, γ-Aminopropyltrimethoxysilane, Dimethicone, Polyhydromethylsiloxane, Polymethylmethoxysiloxane, γ-Propyltrimethoxymethacrylate Silane, γ-aminopropyltriethoxysilane, γ-glycidyl ether propyltrimethoxysilane, aminopropyl silsesquioxane, γ-methacryloxypropyltrimethoxysilane, long Alkyltrimethoxysilane, Vinyltriethoxysilane, Vinyltrimethoxysilane, γ-Chloropropyltriethoxysilane, Bis-(γ-triethoxysilylpropyl), Aniline Methyltriethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethoxysilane, N-(β-aminoethyl)-γ-aminopropyltriethoxysilane, N- β(aminoethyl)-γ-aminopropylmethyldimethoxysilane, γ-(2,3-glycidoxy)propyltrimethoxysilane, γ-(methacryloyloxy)propyl Trimethylsilane, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane.
自由基活性稀释剂分为开发较早的第一代丙烯酸多官能单体、近期开发的第二代丙烯酸多官能单体和更优异的第三代丙烯酸单体。Free radical active diluents are divided into the first-generation acrylic multifunctional monomers developed earlier, the second-generation acrylic multifunctional monomers developed recently, and the more excellent third-generation acrylic monomers.
单官能活性稀释剂有:苯乙烯、N-乙烯基吡咯烷酮、丙烯酸异辛酯、丙烯酸羟乙酯和丙烯酸异冰片酯、甲基丙烯酸酯磷酸酯及甲基丙烯酸异冰片酯,后两个为良好的增塑增韧单体。Monofunctional reactive diluents are: styrene, N-vinylpyrrolidone, isooctyl acrylate, hydroxyethyl acrylate and isobornyl acrylate, methacrylate phosphate and isobornyl methacrylate, the latter two being good plasticizing and toughening monomer.
双官能活性稀释剂有:三乙二醇二丙烯酸酯、三丙二醇二丙烯酸酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸醇酯、新戊二醇二丙烯酸酯和丙氧基新戊二醇二丙烯酸酯,丙烯酸酯官能单体主要有1,6-己二醇二丙烯酸酯(HDDA)、1,4-丁二醇二丙烯酸酯(BDDA)、丙二醇二丙烯酸酯(DPGDA)、丙三醇二丙烯酸酯(TPGDA)、三官能团的三羟基甲基丙烷三丙烯酸酯(TMPTA)、季戊四醇三丙烯酸酯(PETA)、三羟基甲基丙烷三醇三丙烯酸酯(TMPTMA)、三羟甲基丙烷三丙烯酸酯、丙氧基化三羟基经甲基丙烷三丙烯酸酯、季戊四醇三丙烯醇酯、丙氧基化季戊四醇丙烯醇酯、N,N-二羟乙基-3胺基丙酸甲酯、二缩三乙二醇双甲基丙烯酸酯、长链脂肪烃缩水甘油醚丙烯酸、间苯二酚双缩水甘油醚、双季戊四醇五丙烯酸酯、二缩三丙二醇二丙烯酸酯、邻苯二甲酸二乙醇二丙烯酸酯(PDDA)。它们取代了活性小的第一代丙烯酸单官能单体。但随着UV固化技术的飞速发展,它们对皮肤的刺激性大的缺点显露出来。Difunctional reactive diluents are: triethylene glycol diacrylate, tripropylene glycol diacrylate, ethylene glycol diacrylate, polyethylene glycol diacrylate, neopentyl glycol diacrylate, and propoxyneopentyl Diol diacrylate, acrylate functional monomers mainly include 1,6-hexanediol diacrylate (HDDA), 1,4-butanediol diacrylate (BDDA), propylene glycol diacrylate (DPGDA), propane Triol Diacrylate (TPGDA), Trifunctional Trimethylolpropane Triacrylate (TMPTA), Pentaerythritol Triacrylate (PETA), Trihydroxymethylpropane Triol Triacrylate (TMPTMA), Trimethylolpropane Triacrylate Propane Triacrylate, Propoxylated Trihydroxymethylpropane Triacrylate, Pentaerythritol Tripropenol, Propoxylated Pentaerythritol Propyl Ester, Methyl N,N-Dihydroxyethyl-3-Aminopropionate , triethylene glycol dimethacrylate, long-chain aliphatic hydrocarbon glycidyl ether acrylic acid, resorcinol diglycidyl ether, dipentaerythritol pentaacrylate, tripropylene glycol diacrylate, phthalate di Diethyl alcohol diacrylate (PDDA). They replace less reactive first-generation acrylic monofunctional monomers. However, with the rapid development of UV curing technology, their shortcomings of great irritation to the skin have emerged.
第二代丙烯酸多官能单体主要是在分子中引入乙氧基或丙氧基,克服了刺激性大的缺点,还应具有更高的活性和固化程度。如乙氧基化三羟基甲基丙烷三醇三丙烯酸酯(TMP(EO)TMA)、丙氧基化三羟基甲基丙烷三醇三丙烯酸酯(TMP(PO)TMA)、丙氧基化丙三醇三丙烯酸酯(G(PO)TA)。第三代丙烯酸单体主要为含有甲氧基的丙烯酸酯,较好的解决了高固化速度与收缩率、低固化程度的矛盾。这类材料有1,6-己二醇甲氧基单丙烯酸酯(HDOMEMA)、乙氧基化新戊二醇甲氧基单丙烯酸酯(TMP(PO)MEDA)。分子中引入烷氧基后,可以降低单体的粘度,同时降低单体的刺激性。The second-generation acrylic polyfunctional monomer mainly introduces ethoxy or propoxy groups into the molecule, which overcomes the disadvantage of high irritation, and should also have higher activity and curing degree. Such as ethoxylated trimethylolpropane triol triacrylate (TMP(EO)TMA), propoxylated trimethylolpropane triol triacrylate (TMP(PO)TMA), propoxylated propane Triol Triacrylate (G(PO)TA). The third-generation acrylic monomer is mainly methoxy-containing acrylate, which better solves the contradiction between high curing speed, shrinkage rate and low curing degree. Such materials include 1,6-hexanediol methoxy monoacrylate (HDOMEMA), ethoxylated neopentyl glycol methoxy monoacrylate (TMP(PO)MEDA). After the alkoxy group is introduced into the molecule, the viscosity of the monomer can be reduced, and the irritation of the monomer can be reduced at the same time.
烷氧基的引入对稀释剂单体的相容性也有较大提高,乙烯基三乙氧基硅烷(A15I)、γ-甲基丙烯酰氧丙基三甲氧基硅烷(A174)可作为单体。The introduction of alkoxy groups also greatly improves the compatibility of diluent monomers. Vinyltriethoxysilane (A15I) and γ-methacryloxypropyltrimethoxysilane (A174) can be used as monomers .
各种活性环氧树脂稀释剂及各种环醚、环内酷、乙烯基醚单体等都可以作为阳离子光固化树脂的稀释剂。其中乙烯基醚类化合物和低聚物固化速度快、粘度适中、无味、无毒,可以与环氧树脂配合使用。乙烯基醚单体有:1,2,3-丙三醇缩水甘油醚(EPON-812)、三乙二醇二乙烯基醚(DVE-3)、1,4-丁二醇乙烯基醚(HBVE)、环己基乙烯基醚(CHVE)、全氟甲基乙烯基醚(PMVE)、全氟正丙基乙烯基醚、异丁基乙烯基醚、羟丁基乙烯基醚、乙烯基乙醚、乙基乙烯基醚、乙基乙烯基醚丙烯、乙二醇单烯丙基醚、羟丁基乙烯基醚、丁基乙烯基醚、三氟氯乙烯(CTFE)、三甘醇二乙烯基醚、乙烯基甲醚、乙烯基正丁醚、十二烷基乙烯基醚(DDVE)、环己基乙烯基醚、三苄基苯酚聚氧乙烯基醚、四氟乙烯-全氟丙基乙烯基醚、四氟乙烯-全氟丙基乙烯基醚、叔丁基乙烯基醚:Various active epoxy resin diluents and various cyclic ethers, cyclic lactones, vinyl ether monomers, etc. can be used as diluents for cationic photocurable resins. Among them, vinyl ether compounds and oligomers have fast curing speed, moderate viscosity, odorless and non-toxic, and can be used in conjunction with epoxy resin. Vinyl ether monomers include: 1,2,3-propanetriol glycidyl ether (EPON-812), triethylene glycol divinyl ether (DVE-3), 1,4-butanediol vinyl ether ( HBVE), cyclohexyl vinyl ether (CHVE), perfluoromethyl vinyl ether (PMVE), perfluoro-n-propyl vinyl ether, isobutyl vinyl ether, hydroxybutyl vinyl ether, vinyl ethyl ether, Ethyl vinyl ether, ethyl vinyl ether propylene, ethylene glycol monoallyl ether, hydroxybutyl vinyl ether, butyl vinyl ether, chlorotrifluoroethylene (CTFE), triethylene glycol divinyl ether , vinyl methyl ether, vinyl n-butyl ether, dodecyl vinyl ether (DDVE), cyclohexyl vinyl ether, tribenzylphenol polyoxyethylene ether, tetrafluoroethylene-perfluoropropyl vinyl ether , tetrafluoroethylene-perfluoropropyl vinyl ether, tert-butyl vinyl ether:
环氧化合物单体有:3,4-环氧基环己基甲酸-3′,4′-环氧基环己基甲酯(ERL-4221)、双酚A型环氧树脂(EP)、环氧丙烯酸酯、环氧乙烯基酯、丙烯酸环氧酯、甲基丙烯酸环氧酯、水溶性衣康酸环氧酯树脂:Epoxy compound monomers include: 3,4-epoxycyclohexylcarboxylic acid-3′,4′-epoxycyclohexylmethyl ester (ERL-4221), bisphenol A epoxy resin (EP), epoxy Acrylates, epoxy vinyl esters, epoxy acrylates, epoxy methacrylates, water soluble epoxy itaconate resins:
光引发剂的作用是在其吸收紫外光能量后,经分解产生自由基,从而引发体系中的不饱和键聚合,交联固化成一个整体。常用的自由基型光引发剂有裂解型和提氢型两大类。The function of the photoinitiator is to generate free radicals through decomposition after absorbing ultraviolet light energy, thereby initiating the polymerization of unsaturated bonds in the system, and crosslinking and curing into a whole. Commonly used free radical photoinitiators include cracking type and hydrogen extraction type.
裂解型光引发剂:裂解型光引发剂主要有苯偶姻醚类(安息香醚类)、苯偶酰缩酮和苯乙酮等。裂解型光引发剂在吸收紫外光后皲裂,产生两个自由基,自由基引发不饱和基团聚合。苯偶姻醚类(安息香醚类)包括:安息香(Benzoin)、安息香甲醚、安息香乙醚(Benzoin ethyl ether)、安息香丁醚(Benzoin butyl ether)、安息香亏(Benzoin oxime)、安息香异丙醚;酰基膦氧化物包括:2,4,6三甲基苯甲酰二苯基氧膦(TPO)和(2,4,6-三甲基苯甲酰)苯基氧化膦(BAPO phenylbis(2,4,6-trimethyl benzoyl)phosphine oxide)、苯基双(2,4,6-三甲基苯甲酰基)氧化膦(819)、四甲基哌啶酮氧化物(TMPO)、磷酸三乙酯(TEPO),它们是比较理想的光引发剂,具有很高的光引发活性,对长波近紫外线有吸收,适用于白色涂料和膜较厚的情况,而且具有很好的稳定性,不会变色或褪色。Cleavage-type photoinitiators: Cleavage-type photoinitiators mainly include benzoin ethers (benzoin ethers), benzil ketals, and acetophenones. The cleavage-type photoinitiator cracks after absorbing ultraviolet light, generating two free radicals, which initiate the polymerization of unsaturated groups. Benzoin ethers (benzoin ethers) include: benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin butyl ether, benzoin oxime, benzoin isopropyl ether; Acylphosphine oxides include: 2,4,6-trimethylbenzoyldiphenylphosphine oxide (TPO) and (2,4,6-trimethylbenzoyl)phenylphosphine oxide (BAPO phenylbis(2, 4,6-trimethylbenzoyl)phosphine oxide), phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (819), tetramethylpiperidone oxide (TMPO), triethyl phosphate (TEPO), they are ideal photoinitiators, have high photoinitiation activity, absorb long-wave near ultraviolet rays, are suitable for white coatings and thick films, and have good stability and will not change color or faded.
提氢型引发剂:提氢型引发剂主要有二苯甲酮类和硫杂蒽酮类等。其中硫杂蒽酮类光引发剂在近紫外光区的最大吸收波长在380-420nm,且吸收能力和夺氢能力强,具有较高的引发效率。提氢型引发剂必须要有供氢体作为协同成份,否则,引发效率太低,以至不能付诸应用。三线态羰基游离基从供氢体分子的三级碳上比二级碳上或甲基上更有可能提取氢,接在氧或氮等杂原子上的氢比碳原子上的氢更易提取。这类供氢体有胺、醇胺(三乙醇胺、甲基二乙醇胺、三异丙醇胺等)、硫醇、N,N-二乙基-对二甲氨基苯甲酰胺。Hydrogen-extracting initiators: Hydrogen-extracting initiators mainly include benzophenones and thioxanthones. Among them, the thioxanthone photoinitiator has a maximum absorption wavelength of 380-420nm in the near-ultraviolet region, has strong absorption capacity and hydrogen abstraction capacity, and has high initiation efficiency. The hydrogen-extracting initiator must have a hydrogen donor as a synergistic component, otherwise, the initiation efficiency is too low to be put into practice. The triplet carbonyl radical is more likely to extract hydrogen from the tertiary carbon of the hydrogen donor molecule than the secondary carbon or methyl group, and the hydrogen attached to heteroatoms such as oxygen or nitrogen is easier to extract than the hydrogen on carbon atoms. Such hydrogen donors include amines, alcohol amines (triethanolamine, methyldiethanolamine, triisopropanolamine, etc.), mercaptans, and N,N-diethyl-p-dimethylaminobenzamide.
二苯酮光引发体系,二苯酮需要与醇、醚或胺并用才能使烯类单体进行光聚合。主要包括:二苯甲酮、硫杂蒽醌、米蚩酮、二甲氧基苯甲基苯基酮(DMPA)、α-羟基-2,2二甲基苯乙酮(1173)、α-羟基环己基苯基酮(184)、α-胺烷基苯酮、2-甲基-1(4-甲琉基苯基)-2-吗啉基丙酮(MMMP)、2,2’-二苯甲酰氨基二苯基二硫化物(DBMD)、(4-二甲氨基苯基)-(1-哌啶基)-甲酮、异丙基硫杂蒽酮(ITX)、(4-二甲氨基苯基)-(4-吗啉基)-甲酮、2-羟基-2-甲基-1-苯基-1-苯基-1-丙酮、二苯氧基二苯酮、羟基-2-甲基苯基丙烷-1-酮。以及混合体系,如可消除胶膜中的氧气对自由基聚合反应的阻聚作用的二苯甲酮与叔氨的配合引发剂体系;米蚩酮和二苯甲酮配合使用,可得到较便宜和很有效的引发剂体系。Benzophenone photoinitiation system, benzophenone needs to be used in combination with alcohol, ether or amine to make vinyl monomers photopolymerize. Mainly include: benzophenone, thioxanthraquinone, Michler's ketone, dimethoxybenzyl phenyl ketone (DMPA), α-hydroxy-2,2 dimethylacetophenone (1173), α- Hydroxycyclohexylphenylketone (184), α-aminoalkylphenone, 2-methyl-1(4-methylmercaptophenyl)-2-morpholinoacetone (MMMP), 2,2'-di Benzamidodiphenyl disulfide (DBMD), (4-dimethylaminophenyl)-(1-piperidinyl)-methanone, isopropylthioxanthone (ITX), (4-di Methylaminophenyl)-(4-morpholino)-methanone, 2-hydroxy-2-methyl-1-phenyl-1-phenyl-1-propanone, diphenoxybenzophenone, hydroxy- 2-Methylphenylpropan-1-one. And mixed systems, such as the coordinated initiator system of benzophenone and tertiary ammonia that can eliminate the inhibition of oxygen in the film to free radical polymerization; Michler's ketone and benzophenone are used in conjunction to obtain cheaper and very effective initiator system.
阳离子型光引发剂:芳香硫鎓盐和碘鎓盐类引发剂具有优异的高温稳定性,与环氧树脂配合后也具有稳定性,所以被广泛应用于阳离子固化体系。此类引发剂包括:二甲苯基碘六氟磷酸盐(PI810)、羟基苯基碘鎓盐(HTIB)、4,4-双十二烷基苯碘鎓六氟锑酸盐、二甲苯基碘鎓盐、二苯基六氟砷酸碘鎓盐、[4-(2-羟基-3-丁氧基-1-丙氧基)苯基]苯碘鎓-六氟锑酸盐、[4-(对苯甲酰基苯硫基)苯]苯基碘鎓六氟磷酸盐、[4-(4-苯甲酰基苯氧基)苯]苯基碘鎓六氟磷酸盐、4-(对苯甲酰基苯硫基)苯]苯基碘鎓六氟磷酸盐、4,4′-二甲基二苯基碘鎓盐六氟磷酸盐(IHT-PI 820)、4,4′-二乙酰胺基二苯基碘六氟磷酸盐、37-二硝基二苯并环状碘鎓盐及3,7一二硝基二苯并环状溴鎓盐、四氟硼酸二芳基碘鎓盐、3,3′-二硝基二苯基碘鎓盐、3,3′-二硝基二苯基碘鎓盐和几种2,2′-二取代(碘、溴、氯)-5,5′-二硝基苯基碘鎓盐、碘化2-[2-(3-中氮茚)乙烯基]-1-甲基喹啉鎓盐、碘化4-(2-苯并噁唑)-N-甲基吡啶鎓盐、3-硝基苯基二苯基硫六氟磷酸盐、三芳基膦二氢咪唑鎓盐、三芳基膦1,1′-联萘二氢咪唑环鎓盐、3,7-二硝基二苯并溴五环盐、对甲基苯磺酸三苯基硫鎓盐、溴化三苯基硫鎓盐、(4-苯硫基-苯基)二苯基硫鎓六氟磷酸盐、4-(苯硫基)三苯基硫鎓六氟磷酸盐、3,3′-二硝基二苯基碘六氟磷酸盐、3-硝基苯基二苯基硫六氟磷酸盐、三苯基硫鎓盐、4-氯苯基二苯基硫六氟磷酸盐、3-硝基苯基二苯基硫六氟磷酸盐、4-乙酰胺基苯基二苯基硫六氟磷酸盐、3-苯甲酰基苯基二苯基硫六氟磷酸盐、三苯基硫氟硼酸盐、三苯基硫六氟磷酸盐、三苯基硫六氟锑酸盐、4-甲苯基二苯基硫六氟磷酸盐、六氟化磷三芳基硫鎓盐、六氟化锑三芳基硫鎓盐、[4-(对苯甲酰基苯硫基)苯]苯基碘鎓六氟磷酸盐、1-(4′-溴-2′-氟苄基)吡啶鎓盐、[4-(对苯甲酰基苯硫基)苯]苯基碘鎓六氟磷酸盐、{4-[4-(对硝基苯甲酰基)苯硫基]苯}苯基碘鎓六氟磷酸盐、{4-[4-(对甲基苯甲酰基)苯硫基]苯}苯基碘鎓六氟磷酸盐、{4-[4-(对甲基苯甲酰基)苯氧基]苯}苯基碘鎓六氟磷酸盐、[4-(对苯甲酰基苯氧基)苯]苯基碘鎓六氟磷酸盐、4,4-双十二烷基苯碘鎓六氟锑酸盐。Cationic photoinitiator: Aromatic sulfonium salt and iodonium salt initiators have excellent high temperature stability and are also stable when combined with epoxy resin, so they are widely used in cationic curing systems. Such initiators include: xylyl iodide hexafluorophosphate (PI810), hydroxyphenyl iodonium salt (HTIB), 4,4-didodecylphenyliodonium hexafluoroantimonate, xylyl iodide Onium salt, iodonium diphenylhexafluoroarsenate, [4-(2-hydroxy-3-butoxy-1-propoxy)phenyl]phenyliodonium-hexafluoroantimonate, [4- (p-benzoylphenylthio)phenyl]phenyliodonium hexafluorophosphate, [4-(4-benzoylphenoxy)phenyl]phenyliodonium hexafluorophosphate, 4-(p-benzoylphenoxy Acylphenylthio)phenyl]phenyliodonium hexafluorophosphate, 4,4′-dimethyldiphenyliodonium hexafluorophosphate (IHT-PI 820), 4,4′-diacetamido Diphenyliodohexafluorophosphate, 37-dinitrodibenzocyclic iodonium salt and 3,7-dinitrodibenzocyclic bromide salt, tetrafluoroborate diaryliodonium salt, 3 , 3′-dinitrodiphenyliodonium salt, 3,3′-dinitrodiphenyliodonium salt and several 2,2′-disubstituted (iodo, bromo, chloro)-5,5′ -Dinitrophenyliodonium salt, 2-[2-(3-indolizine)vinyl]-1-methylquinolinium iodide, 4-(2-benzoxazole) iodide- N-methylpyridinium salt, 3-nitrophenyldiphenylthiohexafluorophosphate, triarylphosphine dihydroimidazolium salt, triarylphosphine 1,1'-binaphthyl dihydroimidazolium salt, 3 , 7-Dinitrodibenzobromopentacyclic salt, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium bromide, (4-phenylthio-phenyl) diphenylsulfide Onium hexafluorophosphate, 4-(phenylthio)triphenylsulfonium hexafluorophosphate, 3,3'-dinitrodiphenyliodohexafluorophosphate, 3-nitrophenyldiphenylsulfur Hexafluorophosphate, triphenylsulfonium salt, 4-chlorophenyldiphenylthiohexafluorophosphate, 3-nitrophenyldiphenylthiohexafluorophosphate, 4-acetamidophenyldiphenyl Triphenylthiohexafluorophosphate, 3-benzoylphenyldiphenylthiohexafluorophosphate, triphenylthiofluoroborate, triphenylthiohexafluorophosphate, triphenylthiohexafluoroantimonate , 4-tolyldiphenylthiohexafluorophosphate, phosphorus hexafluoride triarylsulfonium salt, antimony hexafluoride triarylsulfonium salt, [4-(p-benzoylphenylthio)phenyl]phenyl Ionium hexafluorophosphate, 1-(4'-bromo-2'-fluorobenzyl)pyridinium salt, [4-(p-benzoylphenylthio)phenyl]phenyliodonium hexafluorophosphate, { 4-[4-(p-Nitrobenzoyl)phenylthio]phenyl}phenyliodonium hexafluorophosphate, {4-[4-(p-methylbenzoyl)phenylthio]phenyl}phenyl Ionium hexafluorophosphate, {4-[4-(p-methylbenzoyl)phenoxy]phenyl}phenyliodonium hexafluorophosphate, [4-(p-benzoylphenoxy)benzene] Phenyliodonium hexafluorophosphate, 4,4-didodecylphenyliodonium hexafluoroantimonate.
茂铁盐类:茂铁盐类光引发体系是继二芳香碘鎓盐和三芳香硫鎓盐后发展的一种新阳离子光引发剂,主要包括:环戊二烯基-铁-苯盐、环戊二烯基-铁-甲苯盐、环戊二烯基-铁-对二甲苯盐、环戊二烯基-铁-萘盐、环戊二烯基-铁-联苯盐、环戊二烯基-铁-2,4-二甲基苯乙酮盐、乙酰基-环戊二烯基-铁-对二甲苯盐、环戊二烯基-铁-苯甲醚盐、环戊二烯基-铁-二苯醚盐、环戊二烯基-铁-2,4-二乙氧基苯盐、二茂铁四氟硼酸盐、甲苯茂铁四氟硼酸盐、环戊二烯基-铁-苯甲醚盐、环戊二烯基-铁-二苯醚盐、环戊二烯基-铁-1,4-二乙氧基苯盐、环戊二烯基-铁-氯苯盐、环戊二烯基-铁-(1,4-二乙氧基苯)六氟磷酸盐、环戊二烯基-铁-二苯醚六氟磷酸盐、1,10-邻二氮杂菲高氯酸亚铁盐、1,10-邻二氮杂菲硫酸亚铁盐环戊二烯基-铁-苯甲醚盐、环戊二烯基-铁-二苯醚盐、[1,1′-双(二苯基膦)二茂铁]二氯化镍、乙烯基二茂铁、N,N′-双二茂铁亚甲基丁二胺季铵盐、二茂铁甲酰胺、二茂铁酰基丙酸、乙酰基二茂铁、乙基二茂铁,丁酰基二茂铁,丁基二茂铁,N,N-二甲基-胺甲基二茂铁、1,1′-二苯甲酰基二茂铁、(3-羧丙酰基)二茂铁、1,1′-二溴二茂铁、氨基二茂铁。Ferrocene salts: The photoinitiating system of ferrocene salts is a new cationic photoinitiator developed after diaromatic iodonium salts and triaromatic sulfonium salts, mainly including: cyclopentadienyl-iron-benzene salt, Cyclopentadienyl-iron-toluene salt, cyclopentadienyl-iron-p-xylene salt, cyclopentadienyl-iron-naphthalene salt, cyclopentadienyl-iron-biphenyl salt, cyclopentadienyl Alkenyl-iron-2,4-dimethylacetophenone salt, acetyl-cyclopentadienyl-iron-p-xylene salt, cyclopentadienyl-iron-anisole salt, cyclopentadiene Base-iron-diphenyl ether salt, cyclopentadienyl-iron-2,4-diethoxybenzene salt, ferrocene tetrafluoroborate, tolyl ferrocene tetrafluoroborate, cyclopentadiene Cyclopentadienyl-iron-anisole salt, cyclopentadienyl-iron-diphenyl ether salt, cyclopentadienyl-iron-1,4-diethoxybenzene salt, cyclopentadienyl-iron-chloro Benzene salt, cyclopentadienyl-iron-(1,4-diethoxybenzene) hexafluorophosphate, cyclopentadienyl-iron-diphenyl ether hexafluorophosphate, 1,10-o-diazepine Ferrous phenanthrene perchlorate, 1,10-phenanthrene ferrous sulfate cyclopentadienyl-iron-anisole salt, cyclopentadienyl-iron-diphenyl ether salt, [1 , 1'-bis(diphenylphosphino)ferrocene]nickel dichloride, vinyl ferrocene, N,N'-bis-ferrocenemethylene butanediamine quaternary ammonium salt, ferrocene formamide, Ferrocenylpropionic acid, acetylferrocene, ethylferrocene, butyrylferrocene, butylferrocene, N,N-dimethyl-aminomethylferrocene, 1,1' - Dibenzoylferrocene, (3-carboxypropionyl)ferrocene, 1,1'-dibromoferrocene, aminoferrocene.
紫外光固化-热固化体系:发现热处理后固化产物的机械性能有了明显的提高,而且随着环氧组分的增加,混杂体系在金属等底材上有着很好的粘附性能,这一方面是由于环氧化合物固化时收缩小的缘故,另一方面是由于热固化时消除了自由基光固化时产生的内应力。按照本发明所提供的柔性光电子器件用基板,其特征在于,所述热固化方式中的热固化剂包括:环氧树脂类、异氰酸酯类、氨基树脂类和自由基热固化剂。UV curing-heat curing system: It is found that the mechanical properties of the cured product after heat treatment have been significantly improved, and with the increase of epoxy components, the hybrid system has good adhesion on metal and other substrates. On the one hand, it is due to the small shrinkage of the epoxy compound during curing, and on the other hand, due to the elimination of the internal stress generated during the free radical photocuring during thermal curing. According to the substrate for flexible optoelectronic devices provided by the present invention, it is characterized in that the thermal curing agent in the thermal curing method includes: epoxy resins, isocyanates, amino resins and free radical thermal curing agents.
环氧树脂包括:脂肪族胺类、芳香族胺类、双氰胺类、咪唑类、有机酸酐类、有机酰肼类、路易斯酸胺类和微胶囊类。Epoxy resins include: aliphatic amines, aromatic amines, dicyandiamide, imidazoles, organic acid anhydrides, organic hydrazides, Lewis acid amines and microcapsules.
脂肪族胺类包括:乙二胺、己二胺、二乙烯三胺、三乙烯四胺、羟乙基二乙烯三胺、羟异丙基二乙烯三胺、聚乙二酸己二酰胺、二乙醇胺、四甲基乙二胺、甘草酸二胺、N-(2-羟乙基)乙二胺、二(4-胺基苯氧基)-苯基氧化磷、二(3-胺基苯基)苯基氧化磷、四聚丙二醇二胺、N-羟乙基乙二胺、甲基环戊二胺、聚醚胺、酚醛胺固化剂(T-31)、羟乙基乙二胺、异佛尔酮二胺、孟烷二胺、二甲氨丙胺、双(4-氨基-3-甲基环己基)甲烷、四甲基丙二胺、改性胺环氧固化剂(593)、脂肪胺类环氧固化剂(3380、TG-03、LX-502、D230)、脂肪胺改性加成物(HB-206、HB-205、HB-2512、HB-9305、HB-9409)。Aliphatic amines include: ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, hydroxyethyldiethylenetriamine, hydroxyisopropyldiethylenetriamine, polyoxalic acid adipamide, Ethanolamine, tetramethylethylenediamine, diamine glycyrrhizinate, N-(2-hydroxyethyl)ethylenediamine, bis(4-aminophenoxy)-phenylphosphine oxide, bis(3-aminophenyl base) phenylphosphine oxide, tetrapropylene glycol diamine, N-hydroxyethyl ethylenediamine, methylcyclopentadiamine, polyether amine, phenalkamine curing agent (T-31), hydroxyethyl ethylenediamine, Isophoronediamine, menthanediamine, dimethylaminopropylamine, bis(4-amino-3-methylcyclohexyl)methane, tetramethylpropylenediamine, modified amine epoxy curing agent (593), Aliphatic amine epoxy curing agent (3380, TG-03, LX-502, D230), fatty amine modified adduct (HB-206, HB-205, HB-2512, HB-9305, HB-9409).
双氰胺类包括:双氰胺、3,5二取代苯胺改性的双氰胺衍生物(HT 2833、HT 2844)、双氰胺(MD 02,由环氧丙烷与双氰胺反应制得)、改性双氰胺衍生物(AEHD-610、AEHD-210)、以及含有以下分子式的衍生物。Dicyandiamide includes: dicyandiamide, 3,5 disubstituted aniline modified dicyandiamide derivatives (HT 2833, HT 2844), dicyandiamide (MD 02, prepared by the reaction of propylene oxide and dicyandiamide ), modified dicyandiamide derivatives (AEHD-610, AEHD-210), and derivatives containing the following molecular formula.
芳香族胺类包括:二胺基二苯基砜(DDS)、二胺基二苯基甲烷(DDM)、间苯二胺(m PDA)、8间萘二胺、二乙基甲苯二胺、邻苯二胺、对苯二胺、烯丙基芳香二胺、N-(氨丙基)-甲苯二胺、异佛尔酮二胺、二甲基乙醇胺、二甲基卞胺、三乙基苄基氯化胺、苄基-二甲胺、N-苄基二甲胺、2,4,6,-三-(二甲胺基甲基)-苯酚、苯酚甲醛己二胺、N,N-二甲基苄胺(BDMA)、N-对羧基苯基马来酸亚胺(p-CPMD)。Aromatic amines include: diaminodiphenylsulfone (DDS), diaminodiphenylmethane (DDM), m-phenylenediamine (m PDA), 8-m-naphthalenediamine, diethyltoluenediamine, O-phenylenediamine, p-phenylenediamine, allyl aromatic diamine, N-(aminopropyl)-toluenediamine, isophorone diamine, dimethylethanolamine, dimethylbenylamine, triethyl Benzylamine chloride, benzyl-dimethylamine, N-benzyldimethylamine, 2,4,6,-tris-(dimethylaminomethyl)-phenol, phenol formaldehyde hexamethylenediamine, N,N -Dimethylbenzylamine (BDMA), N-p-carboxyphenylmaleimide (p-CPMD).
咪唑类包括:1-甲基咪唑、2-乙基咪唑、2-苯基咪唑、2-甲基咪唑、1-8-氨基乙基-2-甲基咪唑(AMz)、2-十一烷基咪唑己二酸二盐、2-乙基咪唑、2-乙基-4-甲基咪唑(2E4Mz)、1-(2-氨基乙基)-2-甲基咪唑、1-氰基-2-乙基-4-甲基咪唑、2-十七烷基咪唑、2-乙基-4-甲基咪唑-羧基、3-二羟甲基取代咪唑衍生物、1,3-二苯基-2-甲基咪唑的氯化物、1-癸烷基-2-乙基咪唑、改性咪唑(JH-0511、JH-0512、JH-0521)。Imidazoles include: 1-methylimidazole, 2-ethylimidazole, 2-phenylimidazole, 2-methylimidazole, 1-8-aminoethyl-2-methylimidazole (AMz), 2-undecane Di-imidazole adipate, 2-ethylimidazole, 2-ethyl-4-methylimidazole (2E4Mz), 1-(2-aminoethyl)-2-methylimidazole, 1-cyano-2 -Ethyl-4-methylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole-carboxyl, 3-dimethylol-substituted imidazole derivatives, 1,3-diphenyl- 2-methylimidazole chloride, 1-decyl-2-ethylimidazole, modified imidazole (JH-0511, JH-0512, JH-0521).
有机酸酐类包括:环氧化聚丁二烯/酸酐、顺丁烯二酸酐、70#酸酐(由丁二烯与顺丁烯二酸酐合成)、647#酸酐(由双环戊二烯与顺丁烯二酸酐合成)、308桐油酸酐(由桐油改性的顺丁烯二酸酐、甲基内次甲基四氢邻苯二甲酸酐(MNA)合成)、均苯四甲酸二酐(PMTA)(均苯四甲酸二酐与顺丁烯二酸酐混合)、甲基六氢苯酐(MeHHPA)、二苯醚四酸二酐、邻苯二甲酸酐(PA)、六氢邻苯二甲酸酐(HHPA)、四氢苯二甲酸酐(THPA)、甲基四氢苯二甲酸酐、环氧化聚丁二烯/酸酐、偏苯三甲酸酐(TMA)、四溴苯二甲酸酐、聚壬乙酸酐(PAPA)。Organic acid anhydrides include: epoxidized polybutadiene/anhydride, maleic anhydride, 70# anhydride (synthesized from butadiene and maleic anhydride), 647# anhydride (synthesized from dicyclopentadiene and maleic anhydride) Synthesis of olefinic anhydride), 308 tungoleic anhydride (synthesized from tung oil modified maleic anhydride, methyl endomethylene tetrahydrophthalic anhydride (MNA)), pyromellitic dianhydride (PMTA) ( Pyromellitic dianhydride mixed with maleic anhydride), methyl hexahydrophthalic anhydride (MeHHPA), diphenyl ether tetracarboxylic dianhydride, phthalic anhydride (PA), hexahydrophthalic anhydride (HHPA ), tetrahydrophthalic anhydride (THPA), methyltetrahydrophthalic anhydride, epoxidized polybutadiene/anhydride, trimellitic anhydride (TMA), tetrabromophthalic anhydride, polynonacetic anhydride (PAPA).
有机酰肼类包括:癸二酸二酰肼(SDH)、己二酰肼、碳酸二酰肼、草酸二酰肼、丁二酸二酰肼、己二酸二酰肼、N-氨基聚丙烯酰胺、N(CH2CH2CO-NHNH2)3、(H2NHNCOCH2CH2)2NCH2CH2N(CHCHCONHNH2)2、琥珀酸酰肼、癸二酸酰肼、间苯二甲酸酰肼、对羟基安息香酸酰肼(POBH)、壬二酸二酰肼、间苯二甲酸二酰肼。Organic hydrazides include: sebacic acid dihydrazide (SDH), adipic dihydrazide, carbonate dihydrazide, oxalic acid dihydrazide, succinic acid dihydrazide, adipate dihydrazide, N-aminopolypropylene Amide, N(CH 2 CH 2 CO-NHNH 2 ) 3 , (H 2 NHNCOCH 2 CH 2 ) 2 NCH 2 CH 2 N(CHCHCONHNH 2 ) 2 , Succinic Hydrazide, Sebacic Hydrazide, Isophthalic Acid Hydrazide, p-hydroxybenzoic acid hydrazide (POBH), azelaic acid dihydrazide, isophthalic acid dihydrazide.
路易斯酸胺类由BF3、AlCl3、ZnCl2、PF5等路易斯酸与伯胺或仲胺形成络合物而成,其中包括:环戊二烯基异丙苯铁六氟磷酸盐(Irgacure 261)、三氟化硼、二茂铁四氟硼酸盐。Lewis acid amines are composed of BF 3 , AlCl 3 , ZnCl 2 , PF 5 and other Lewis acids and primary or secondary amines to form complexes, including: cyclopentadienyl cumene iron hexafluorophosphate (Irgacure 261), boron trifluoride, ferrocene tetrafluoroborate.
微胶囊类包括:纤维素、明胶、聚乙烯醇、聚酯、聚砜。Microcapsules include: cellulose, gelatin, polyvinyl alcohol, polyester, polysulfone.
异氰酸酯包括:三聚氰酸三烯丙酯、甲苯二异氰酸酯(TDI)、二苯甲烷二异氰酸酯(MDI)、多亚甲基多苯基多异氰酸酯(PAPI)、己二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)、三甲基己二异氰酸酯(TMDI)、二环己基甲烷二异氰酸酯(HMDI)、苯二亚甲基二异氰酸酯(XDI)、四甲基苯二亚甲基二异氰酸酯(TMXDI)、甲基苯乙烯异氰酸酯(TMI)、六氢甲苯二异氰酸酯(HTDI)、丁腈橡胶、七异氰酸酯、三苯基甲-4,4′,4′-三异氰酸酯、硫代磷酸三(4-异氰酸酯基苯酯)、四异氰酸酯、七异氰酸酯、缩二脲多异氰酸酯、四氢呋喃聚醚多元醇-环氧树脂-异氰酸酯、三羟基聚氧化丙烯多元醇-异氰酸酯。Isocyanates include: triallyl cyanurate, toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), polymethylene polyphenyl polyisocyanate (PAPI), hexamethylene diisocyanate (HDI), isofor Alone diisocyanate (IPDI), trimethylhexamethylene diisocyanate (TMDI), dicyclohexylmethane diisocyanate (HMDI), xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate ( TMXDI), methylstyrene isocyanate (TMI), hexahydrotoluene diisocyanate (HTDI), nitrile rubber, heptaisocyanate, triphenylmethane-4,4',4'-triisocyanate, thiophosphoric acid tris(4 -isocyanatophenyl ester), tetraisocyanate, heptaisocyanate, biuret polyisocyanate, tetrahydrofuran polyether polyol-epoxy resin-isocyanate, trihydroxypolyoxypropylene polyol-isocyanate.
氨基树脂包括:二氨基二苯基甲烷(DDM)、N-对氯代苯基-N-N-二甲基脲、3-苯基-1,1-二甲基脲、3-对氯苯基-1,1-二甲基脲、4,4′-二氨基二苯基双酚、聚氨基甲酸酯、脲醛树脂、环氧-乙二胺氨基甲酸酯、N,N,N′,N′-四炔丙基-4,4′-二氨基-二苯甲烷(TPDDM)、2,4,6-三(二甲氨基甲基)苯酚、2,4-二氨基甲苯、4,6-三(二甲氨基甲基)苯酚、聚氨基甲酸脂、甲醚化脲醛树脂、三(3-氨基丙基)胺、2-氨基乙基-二(3-氨基丙基)胺、N,N,N’,N’-四(3-氨基丙基)乙二胺、1-[二(3-氨基丙基)氨基]-2-丙醇;N-(2-氨基乙基)-N-(3-氨基丙基)胺、1-[(2-氨基乙基)-(3-氨基丙基)氨基]-1-乙醇、1-[(2-氨基乙基)-(3-氨基丙基)氨基]-2-丙醇、3-二甲氨基丙胺、4,4′-氨基二苯甲烷(DDM)、4,4′-二氨基二苯基双酚、4,4′-二氨基二苯砜(DDS)、三(3-氨基丙基)胺、三聚氰胺树脂、苯代三聚氰胺树脂、六羟甲基三聚氰胺树脂、甲醚化三聚氰胺树脂、甲醚化苯代三聚氰胺树脂、甲醚化尿素三聚氰胺共缩聚树脂、六甲氧甲基三聚氰胺树脂(TMMM)、甲醇改性三羟甲基三聚氰胺、脲-三聚氰胺甲醛树脂、聚酯三聚氰胺、2-仲丁基苯基-N-甲基氨基酸酯、二氯异氰脲酸酯、三氯异氰脲酸酯、氨基三嗪树脂、氨基甲酸酯丙烯酸酯、4-氨基吡啶树脂、N-β-氨乙基氨基聚酯树脂、α-氨基吡啶树脂、氨基二苯醚树脂、氨基聚硅氧烷、氨基磷酸树脂、马来海松酸聚酯氨基树脂、哌嗪氨基二硫代甲酸型螯合树脂、羟乙氨基聚酯树脂。Amino resins include: diaminodiphenylmethane (DDM), N-p-chlorophenyl-N-N-dimethylurea, 3-phenyl-1,1-dimethylurea, 3-p-chlorophenyl- 1,1-dimethylurea, 4,4'-diaminodiphenylbisphenol, polyurethane, urea-formaldehyde resin, epoxy-ethylenediamine carbamate, N, N, N', N '-Tetrapropargyl-4,4'-diamino-diphenylmethane (TPDDM), 2,4,6-tris(dimethylaminomethyl)phenol, 2,4-diaminotoluene, 4,6- Tris(dimethylaminomethyl)phenol, polyurethane, methyl etherified urea-formaldehyde resin, tris(3-aminopropyl)amine, 2-aminoethyl-bis(3-aminopropyl)amine, N,N , N', N'-tetrakis(3-aminopropyl)ethylenediamine, 1-[bis(3-aminopropyl)amino]-2-propanol; N-(2-aminoethyl)-N- (3-aminopropyl)amine, 1-[(2-aminoethyl)-(3-aminopropyl)amino]-1-ethanol, 1-[(2-aminoethyl)-(3-aminopropyl base)amino]-2-propanol, 3-dimethylaminopropylamine, 4,4'-aminodiphenylmethane (DDM), 4,4'-diaminodiphenylbisphenol, 4,4'-diamino Diphenyl sulfone (DDS), tris(3-aminopropyl)amine, melamine resin, benzomelamine resin, hexamethylol melamine resin, methyl etherified melamine resin, methyl etherified benzomelamine resin, methyl etherified urea Melamine polycondensation resin, hexamethoxymethyl melamine resin (TMMM), methanol modified trimethylol melamine, urea-melamine formaldehyde resin, polyester melamine, 2-sec-butylphenyl-N-methylamino acid ester, di Chloroisocyanurate, trichloroisocyanurate, aminotriazine resin, urethane acrylate, 4-aminopyridine resin, N-β-aminoethylaminopolyester resin, α-aminopyridine resin , amino diphenyl ether resin, amino polysiloxane, amino phosphoric acid resin, maleopimaric acid polyester amino resin, piperazine aminodithioformic acid chelating resin, hydroxyethyl amino polyester resin.
自由基热固化剂包括:过氧化二异丙苯、丙烯酸环氧单酯、苯甲酸叔丁脂、聚氨酯丙烯酸酯、聚氨酯二醇、聚酯三醇、双(六氟磷酸酯)、聚甲基丙烯酸甲酯(PMMA)、苯乙烯-丙烯酸酯、聚丁二烯型丙烯酸羟基酯、聚酯氨基甲酸酯丙烯酸酯、丙烯酸环氧单酯、丁二烯-甲基丙烯酸甲酯-苯二烯共聚物、丁二烯-甲基丙烯酸甲酯、乙烯-丙烯酸酯、聚丙烯酸酯、氯化聚丙稀-丙烯酸酯、聚甲基丙烯酸甲酯、聚甲基丙烯酸乙酯、氰基丙烯酸酯、2-丙烯酸-1,2-丙二醇单酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸羟乙酯、甲基丙烯酸异丁酯、甲基丙烯酸异丁酯、甲基丙烯酸异辛酯、甲基丙烯酸2甲基氨基乙酯、丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸2羟基丙酯、丙烯酸羟乙酯、丙烯酸异辛酯、醋酸乙烯酯-丙烯酸丁酯、聚甲基丙烯酸甲酯。Free radical thermal curing agents include: dicumyl peroxide, epoxy monoacrylate, tert-butyl benzoate, polyurethane acrylate, polyurethane diol, polyester triol, bis(hexafluorophosphate), polymethyl Methyl Acrylate (PMMA), Styrene-Acrylate, Polybutadiene Hydroxyacrylate, Polyester Urethane Acrylate, Epoxy Monoacrylate, Butadiene-Methyl Methacrylate-Styrene Copolymer, butadiene-methyl methacrylate, ethylene-acrylate, polyacrylate, chlorinated polypropylene-acrylate, polymethyl methacrylate, polyethyl methacrylate, cyanoacrylate, 2 - 1,2-propylene glycol monoacrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, hydroxyethyl methacrylate, isobutyl methacrylate, isobutyl methacrylate, Isooctyl methacrylate, 2-methylaminoethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, 2-hydroxypropyl acrylate, hydroxyethyl acrylate, isooctyl acrylate, vinyl acetate-acrylic acid Butyl ester, polymethyl methacrylate.
紫外光固化-微波固化体系:微波固化方式中的微波固化剂与热固化方式中的热固化剂相同。其技术特点是使用微波固化的方式使热固化剂固化。微波因独特的“分子内”均匀加热方式,使得树脂固化均匀、速度快、易于控制、节省能源、设备投资少,近年来微波代替热固化在热固性树脂及其复合材料固化方面的研究愈来愈受到重视。UV curing-microwave curing system: The microwave curing agent in the microwave curing method is the same as the thermal curing agent in the thermal curing method. Its technical feature is to use microwave curing to cure the thermal curing agent. Due to the unique "intramolecular" uniform heating method of microwave, the resin is cured uniformly, fast, easy to control, energy saving, and less equipment investment. be valued.
紫外光固化-厌氧固化体系:厌氧固化体系中的厌氧固化剂包括:双甲基丙烯酸三缩四乙二醇酯、双甲基丙烯酸多缩乙二醇酯(如美国的乐泰290以及与富马酸双酚A不饱和聚酯混合的乐泰271、乐泰277等)、三缩乙二醇双甲基丙烯酸酯、双甲基丙烯酸乙二醇酯、甲基丙烯酸羟乙酯或羟丙酯(如国产的铁锚302、日本的三键1030)、双酚A环氧酯(如国产Y-150、GY-340等是环氧酯与多缩乙二醇酯的混合物)、甲基丙烯酸羟烷基酚和多元醇的反应产物(如美国的乐泰372、国产的GY-168、铁锚352和BN-601)、聚氨酯、聚氨酯异氢酸酯、甲基丙烯酸羟丙酯、甲基丙烯酸羟丙酯-聚醚、羟丁型聚氨酯、聚氨酯-丙烯酸酯、丙烯酸羟丙酯(HPA)、乙二醇双甲基丙烯酸酯、异丙苯基化过氧氢、丙烯酸邻甲酚醛环氧酯、甲氧基化聚乙二醇甲基丙烯酸酯、邻苯二甲酸二缩三乙二醇酯、甲基丙烯酸β-羟乙酯、三羟甲基丙烷三甲基丙烯酸酯、三缩乙二醇双甲基丙烯酸酯、多缩乙二醇双甲基丙烯酸酯、双甲基丙烯酸硫代二甘醇酯、邻苯二甲酸双(二甘醇丙烯酸酯)、乙氧基化双酚A二甲基丙烯酸酯、二甲基丙烯酸双酚A乙二醇脂、乙二酯甲基丙烯酸酯、缩乙二醇双甲基丙烯酸酯、乙二醇双甲基丙烯酸酯、一缩二乙醇双甲基丙烯酸酯、苯酐缩二乙二醇双甲基丙烯酸酯、环氧树脂(甲基)丙烯酸酯、双甲基丙烯酸一缩二乙二醇酯、双甲基丙烯酸二缩三乙二醇酯、丙烯酸氨基甲酸酯、a-氰基丙烯酸甲酯、a-氰基丙烯酸乙酯、甲基丙烯酸缩水甘油酯、聚乙二醇二甲基丙烯酸酯、三乙二醇二甲基丙烯酸酯、甲基丙烯酸双环戊二烯基一氧一乙基酯、甲基丙丙烯酸二甲氨基乙酯。UV curing-anaerobic curing system: the anaerobic curing agent in the anaerobic curing system includes: tetraethylene glycol dimethacrylate, polyethylene glycol dimethacrylate (such as Loctite 290 in the United States) And Loctite 271, Loctite 277 mixed with fumaric acid bisphenol A unsaturated polyester), triethylene glycol dimethacrylate, diethylene glycol dimethacrylate, hydroxyethyl methacrylate Or hydroxypropyl ester (such as domestic iron anchor 302, Japan's triple bond 1030), bisphenol A epoxy ester (such as domestic Y-150, GY-340, etc. are a mixture of epoxy ester and polyethylene glycol ester) , the reaction product of methacrylate hydroxyalkylphenol and polyol (such as American Loctite 372, domestic GY-168, iron anchor 352 and BN-601), polyurethane, polyurethane isocyanate, hydroxypropyl methacrylate ester, hydroxypropyl methacrylate-polyether, hydroxybutyl urethane, urethane-acrylate, hydroxypropyl acrylate (HPA), ethylene glycol dimethacrylate, cumyl hydroperoxide, acrylic ortho Cresol Novolac Epoxy Ester, Methoxylated Polyethylene Glycol Methacrylate, Triethylene Glycol Phthalate, β-Hydroxyethyl Methacrylate, Trimethylolpropane Trimethacrylate , triethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, thiodiethylene glycol dimethacrylate, bis(diethylene glycol acrylate), ethoxy Bisphenol A dimethacrylate, bisphenol A ethylene glycol dimethacrylate, ethylene glycol methacrylate, ethylene glycol dimethacrylate, ethylene glycol dimethacrylate, a Diethylene glycol dimethacrylate, diethylene glycol dimethacrylate, epoxy resin (meth)acrylate, diethylene glycol dimethacrylate, trimethacrylate Ethylene glycol ester, urethane acrylate, methyl a-cyanoacrylate, ethyl a-cyanoacrylate, glycidyl methacrylate, polyethylene glycol dimethacrylate, triethylene glycol dimethyl Acrylate, dicyclopentadienyl-oxy-ethyl methacrylate, dimethylaminoethyl methacrylate.
紫外光固化-电子束固化体系:电子束固化方式中的电子束固化剂包括:三酚基甲烷缩水甘油醚环氧树脂、二环戊二烯双酚型环氧树脂、双酚A型乙烯基酯树脂(V-411)、环氧乙烯基酯树脂(V-901)、环氧丙烯酸酯树脂(BRT2000)、马来酰亚胺树脂、4,4’-二苯甲烷双马来酰亚胺、双酚A-二苯醚双马来酰亚胺、双酚A顺丁烯二酸乙烯基树脂、乙烯基酯树脂、溴化乙烯基酯树脂、反丁烯二酸混合乙烯基酯树脂、丙烯酸混合乙烯基酯树脂、氨基甲酸酯混合乙烯基酯树脂、橡胶混合乙烯基酯树脂、酚醛环氧乙烯基酯树脂、异氰酸酯混合环氧丙烯酸酯、甲苯二异氰酸酯混合丙烯酸-羟乙酯、羟甲基化双酚型环氧树脂、双酚A丙烯酸酯、聚氨酯丙烯酸酯、双酚A环氧乙烯基酯树脂、双酚A苯并恶嗪-环氧树脂、双酚芴环氧树脂、双酚A型环氧丙烯酸酯树脂、双酚A二缩水甘油醚、双酚A环氧氯丙烯酸酯树脂。UV curing-electron beam curing system: the electron beam curing agent in the electron beam curing method includes: triphenolyl methane glycidyl ether epoxy resin, dicyclopentadiene bisphenol epoxy resin, bisphenol A vinyl Ester resin (V-411), epoxy vinyl ester resin (V-901), epoxy acrylate resin (BRT2000), maleimide resin, 4,4'-diphenylmethane bismaleimide , bisphenol A-diphenyl ether bismaleimide, bisphenol A maleic acid vinyl resin, vinyl ester resin, brominated vinyl ester resin, fumaric acid mixed vinyl ester resin, Acrylic mixed vinyl ester resins, urethane mixed vinyl ester resins, rubber mixed vinyl ester resins, novolac epoxy vinyl ester resins, isocyanate mixed epoxy acrylates, toluene diisocyanate mixed hydroxyethyl acrylates, hydroxy Methylated bisphenol type epoxy resin, bisphenol A acrylate, polyurethane acrylate, bisphenol A epoxy vinyl ester resin, bisphenol A benzoxazine-epoxy resin, bisphenol fluorene epoxy resin, bisphenol Phenol A type epoxy acrylate resin, bisphenol A diglycidyl ether, bisphenol A epoxy chloroacrylate resin.
以下是本发明的具体实施例:The following are specific embodiments of the present invention:
实施例1Example 1
如图2所示器件结构,LED芯片3采用蓝光LED芯片,发光层5采用受蓝光激发产生黄光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 2, the
制备方法如下:The preparation method is as follows:
①选择合适的固晶胶把蓝光LED芯片粘合在支架上;①Choose a suitable die-bonding glue to glue the blue LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上滴涂发光层材料,所述发光层为黄光荧光粉和需要双重固化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:③The luminescent layer material is drip-coated on the LED chip. The luminescent layer is a mixed system of yellow fluorescent powder and an adhesive that requires double curing. The adhesive raw material includes the following components:
丙烯酸系树脂(自由基紫外固化剂) 30~40份Acrylic resin (free radical UV curing agent) 30-40 parts
异氰酸酯(热固化剂) 35~45份Isocyanate (heat curing agent) 35~45 parts
多官能团丙烯酸(稀释剂) 0.2~3份Multifunctional acrylic acid (thinner) 0.2~3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
④对步骤③得到的发光层进行紫外光固化处理30秒;④ UV-curing the luminescent layer obtained in
⑤对步骤③得到的发光层进行热固化处理,温度为110℃;⑤ Carrying out thermal curing treatment on the luminescent layer obtained in
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例2Example 2
如图2所示器件结构,LED芯片3采用蓝光LED芯片,发光层5采用受蓝光激发产生绿光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 2, the
制备方法如下:The preparation method is as follows:
①选择合适的固晶胶把蓝光LED芯片粘合在支架上;①Choose a suitable die-bonding glue to glue the blue LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上喷涂发光层材料,所述发光层为绿光荧光粉和需要双重固化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:③ Spraying the luminescent layer material on the LED chip, the luminescent layer is a mixed system of green fluorescent powder and an adhesive that requires double curing, and the adhesive raw material includes the following components:
不饱和聚酯系树脂(自由基紫外固化剂) 30~40份Unsaturated polyester resin (free radical UV curing agent) 30-40 parts
环氧树脂类(热固化剂) 35~45份Epoxy resin (heat curing agent) 35~45 parts
多官能团丙烯酸(稀释剂) 0.2~3份Multifunctional acrylic acid (thinner) 0.2~3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
④对步骤③得到的发光层进行紫外光固化处理30秒;④ UV-curing the luminescent layer obtained in
⑤对步骤③得到的发光层进行热固化处理,温度为110℃;⑤ Carrying out thermal curing treatment on the luminescent layer obtained in
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例3Example 3
如图2所示器件结构,LED芯片3采用蓝光LED芯片,发光层5采用受蓝光激发产生红光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 2, the
制备方法如下:The preparation method is as follows:
①选择合适的固晶胶把蓝光LED芯片粘合在支架上;①Choose a suitable die-bonding glue to glue the blue LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上浸涂发光层材料,所述发光层为红光荧光粉和需要双重固化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:③ Dip-coat the luminescent layer material on the LED chip, the luminescent layer is a mixed system of red fluorescent powder and an adhesive that needs double curing, and the adhesive raw material includes the following components:
环氧树脂(阳离子紫外光固化剂) 35~45份Epoxy resin (cationic UV curing agent) 35-45 parts
氨基树脂(热固化剂) 40~45份Amino resin (heat curing agent) 40-45 parts
稀释剂(乙烯基醚单体) 4.0~9份Thinner (vinyl ether monomer) 4.0~9 parts
阳离子光引发剂(芳香碘鎓盐) 1.2~3份Cationic photoinitiator (aromatic iodonium salt) 1.2~3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
④对步骤③得到的发光层进行紫外光固化处理30秒;④ UV-curing the luminescent layer obtained in
⑤对步骤③得到的发光层进行热固化处理,温度为110℃;⑤ Carrying out thermal curing treatment on the luminescent layer obtained in
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例4Example 4
如图2所示器件结构,LED芯片3采用蓝光LED芯片,发光层5采用受蓝光激发产生红光和绿光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure shown in Figure 2, the
制备方法如下:The preparation method is as follows:
①选择合的适固晶胶把蓝光LED芯片粘合在支架上;①Choose a suitable solid crystal glue to glue the blue LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上旋涂发光层材料,所述发光层为红光和绿光荧光粉和需要双重固化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:③ Spin-coat the luminescent layer material on the LED chip. The luminescent layer is a mixed system of red and green phosphors and an adhesive that requires dual curing. The adhesive raw material includes the following components:
其中胶粘剂原料组份配比为:Wherein the ratio of adhesive raw material components is:
多硫醇-多烯(自由基型紫外光固化剂) 55~65份Polythiol-polyene (free radical UV curing agent) 55~65 parts
双甲基丙烯酸多缩醇酯(厌氧固化剂) 20~30份Polyester dimethacrylate (anaerobic curing agent) 20-30 parts
单官能团丙烯酸(稀释剂) 0.2~3份Monofunctional acrylic acid (thinner) 0.2~3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
④对步骤③得到的发光层进行紫外光固化处理30秒;④ UV-curing the luminescent layer obtained in
⑤对步骤③得到的发光层进行热固化处理,温度为110℃;⑤ Carrying out thermal curing treatment on the luminescent layer obtained in
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例5Example 5
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生蓝光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 3. The
制备方法如下:The preparation method is as follows:
①选择合适的固晶胶把紫外光LED芯片粘合在支架上;①Choose a suitable die-bonding glue to glue the UV LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上旋涂发光层材料,所述发光层为蓝光荧光粉和需要双重固化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:③ Spin-coat the luminescent layer material on the LED chip. The luminescent layer is a mixed system of blue phosphor powder and an adhesive that requires double curing. The adhesive raw material includes the following components:
环氧树脂或改性环氧树脂(阳离子型紫外光固化剂) 0~35份Epoxy resin or modified epoxy resin (cationic UV curing agent) 0-35 parts
双酚A型乙烯基酯树脂等(电子束固化剂) 50~55份Bisphenol A vinyl ester resin, etc. (electron beam curing agent) 50-55 parts
稀释剂(活性环氧树脂) 0.4~6份Thinner (reactive epoxy resin) 0.4~6 parts
阳离子光引发剂(芳香硫鎓盐) 0.1~3份Cationic photoinitiator (aromatic sulfonium salt) 0.1~3 parts
光敏剂和助剂 0.2~3份Photosensitizers and additives 0.2 to 3 parts
④对步骤③得到的发光层表面进行紫外光固化处理30秒;④ UV-curing the surface of the luminescent layer obtained in
⑤对步骤③得到的发光层进行电子束固化处理;5. Carrying out electron beam curing treatment to the luminescent layer obtained in step 3.;
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例6Example 6
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生绿光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 3, the
制备方法如下:The preparation method is as follows:
①选择合适的固晶胶把紫外光LED芯片粘合在支架上;①Choose a suitable die-bonding glue to glue the UV LED chip on the bracket;
②在LED芯片上引出电极;② Lead out the electrodes on the LED chip;
③在LED芯片上旋涂发光层材料,所述发光层为绿光荧光粉和需要双重固③ Spin-coat the luminescent layer material on the LED chip, the luminescent layer is green phosphor and requires double solidification
化的胶粘剂的混合体系,所述胶粘剂原料包括以下组份:The mixed system of the adhesive of chemicalization, described adhesive raw material comprises following component:
丙烯酸系树脂(自由基紫外固化剂) 30~40份Acrylic resin (free radical UV curing agent) 30-40 parts
异氰酸酯(热固化剂) 35~45份Isocyanate (heat curing agent) 35~45 parts
多官能团丙烯酸(稀释剂) 0.2~3份Multifunctional acrylic acid (thinner) 0.2~3 parts
光引发剂 0.1~3份Photoinitiator 0.1~3 parts
光敏剂和助剂 0.2~6份Photosensitizers and additives 0.2 to 6 parts
④对步骤③得到的发光层进行紫外光固化处理30秒;④ UV-curing the luminescent layer obtained in
⑤对步骤③得到的发光层进行热固化处理,温度为110℃;⑤ Carrying out thermal curing treatment on the luminescent layer obtained in
⑥再次使用紫外光照射发光层,进行光固化;⑥Use ultraviolet light to irradiate the luminescent layer again for photocuring;
⑦将上述制备好的发光二极管进行封装;⑦ Encapsulate the light-emitting diode prepared above;
⑧测试器件的各项光电性能和参数。⑧ Test the photoelectric properties and parameters of the device.
实施例7Example 7
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生黄光的荧光粉和需要双重固化的胶粘剂的混合体系,支架2采用表面镀银的铜支架。The device structure shown in Figure 3, the
制备方法与实施例6相似。The preparation method is similar to Example 6.
实施例8Example 8
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生红光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 3. The
制备方法与实施例6相似。The preparation method is similar to Example 6.
实施例9Example 9
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生蓝光和黄光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 3. The
制备方法与实施例6相似。The preparation method is similar to Example 6.
实施例10Example 10
如图3所示器件结构,LED芯片3采用紫外光LED芯片,发光层5采用受紫外光激发产生蓝光、绿光和红光的荧光粉和需要双重固化的胶粘剂的混合体系,支架1采用表面镀银的铜支架。The device structure is shown in Figure 3. The
制备方法与实施例6相似。The preparation method is similar to Example 6.
表1是发光层的胶粘剂采用常规胶体的发光二极管和实施例10的发光二极管的各项性能参数。Table 1 shows the various performance parameters of the light-emitting diode in which conventional colloid is used as the adhesive of the light-emitting layer and the light-emitting diode in Example 10.
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