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CN101865463B - Petroleum coke power combustor - Google Patents

Petroleum coke power combustor Download PDF

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CN101865463B
CN101865463B CN2010102066749A CN201010206674A CN101865463B CN 101865463 B CN101865463 B CN 101865463B CN 2010102066749 A CN2010102066749 A CN 2010102066749A CN 201010206674 A CN201010206674 A CN 201010206674A CN 101865463 B CN101865463 B CN 101865463B
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petroleum coke
coke powder
combustion chamber
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CN101865463A (en
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杨奇飞
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South China University of Technology SCUT
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Abstract

本发明公开了一种石油焦粉燃烧器,包括依次同轴排列的进料管、一次风涡轮、二次风涡轮、燃烧筒,所述一次风通道中设有石油焦粉浓缩器,燃烧筒外套有二次风通道,所述二次风通道与所述二次风涡轮相连通,石油焦粉浓缩器别与浓石油焦粉通道、淡石油焦粉通道连通,浓石油焦粉通道和淡石油焦粉通道分别与一级燃烧室、二级燃烧室连通,一级燃烧室与所述二级燃烧室相通,二级燃烧室与所述二次风通道连向炉膛。本发明中采用两级燃烧技术,加大了石油焦粉气流燃烧的空间与时间。本发明利用所述一次风涡轮送一次风,增强扰动,同时也利用所述二次风涡轮送二次风,形成旋转射流,卷吸高温烟气,使得石油焦粉易于着火燃烧。

The invention discloses a petroleum coke powder burner, which comprises a coaxially arranged feed pipe, a primary wind turbine, a secondary wind turbine, and a combustion cylinder. A petroleum coke powder concentrator is arranged in the primary air passage, and the combustion cylinder The jacket has a secondary air channel, the secondary air channel is connected with the secondary wind turbine, the petroleum coke powder concentrator is connected with the thick petroleum coke powder channel and the light petroleum coke powder channel, and the thick petroleum coke powder channel is connected with the light petroleum coke powder channel. The petroleum coke powder channel communicates with the primary combustion chamber and the secondary combustion chamber respectively, the primary combustion chamber communicates with the secondary combustion chamber, and the secondary combustion chamber connects with the secondary air channel to the furnace. In the present invention, two-stage combustion technology is adopted, which increases the space and time for combustion of petroleum coke powder airflow. The present invention utilizes the primary wind turbine to send primary air to enhance the disturbance, and also utilizes the secondary wind turbine to send secondary air to form a rotating jet to entrain high-temperature flue gas so that petroleum coke powder is easy to ignite and burn.

Description

一种石油焦粉燃烧器A petroleum coke powder burner

技术领域 technical field

本发明涉及一种石油焦粉燃烧器。The invention relates to a petroleum coke powder burner.

背景技术 Background technique

石油焦是原油经蒸馏将轻重质油分离后,重质油再经热裂的过程,转化而成的产品,从外观上看,焦碳为形状不规则,大小不一的黑色块状(或颗粒),有金属光泽,焦碳的颗粒具多孔隙结构,主要的元素组成为碳,占有80wt%以上,其余的为氢、氧、氮、硫和金属。主要用于制取炭素制品,如石墨电极、阳极弧,提供炼钢、有色金属、炼铝之用;制取炭化硅制品,如各种砂轮、砂皮、砂纸等;制取商品电石供制作合成纤维、乙炔等产品;也可做为燃料。Petroleum coke is a product obtained by distilling crude oil to separate light and heavy oil, and then thermally cracking the heavy oil. From the appearance, the coke is black lumps of irregular shape and size (or Particles) with metallic luster, coke particles have a porous structure, the main element is carbon, accounting for more than 80wt%, and the rest are hydrogen, oxygen, nitrogen, sulfur and metals. It is mainly used to produce carbon products, such as graphite electrodes and anode arcs, for steelmaking, non-ferrous metals, and aluminum smelting; to produce silicon carbide products, such as various grinding wheels, sand skins, sandpaper, etc.; to produce commercial calcium carbide for production Synthetic fiber, acetylene and other products; also can be used as fuel.

随着原油变重、重质燃料油市场缩小以及环保对汽油、柴油质量要求的提高,焦化已成为重要的渣油加工手段,随之而来的是越来越多的石油焦投放到市场。2008年,中国国内石油焦总产量为1567万吨,同比增长11.1%;净出口量为87.7万吨,同比增长4.4%;表观消费量为1479万吨,同比增长11.5%;除7月和8月外,全年国内石油焦出口量均大于进口量,国内石油焦总体处于供大于需的状态。2008年中国石油焦的消费结构为:电解铝行业60%;碳素行业20%;工业硅及冶炼行业7%;燃料13%。石油焦作为燃料仍具潜力。As crude oil becomes heavier, the market for heavy fuel oil shrinks, and the environmental protection requirements for gasoline and diesel quality increase, coking has become an important means of processing residual oil, followed by more and more petroleum coke being put into the market. In 2008, China's total domestic petroleum coke output was 15.67 million tons, an increase of 11.1% year-on-year; the net export volume was 877,000 tons, an increase of 4.4% year-on-year; the apparent consumption was 14.79 million tons, an increase of 11.5% year-on-year; Except for August, the export volume of domestic petroleum coke is greater than the import volume throughout the year, and the domestic petroleum coke is in a state of overall supply exceeding demand. In 2008, the consumption structure of petroleum coke in China was as follows: electrolytic aluminum industry 60%; carbon industry 20%; industrial silicon and smelting industry 7%; fuel 13%. Petroleum coke still has potential as a fuel.

石油焦的热值为一般煤的两倍,将石油焦作为锅炉燃料,取代煤或油,生产蒸汽发电、供热,变废为宝,有巨大的经济效益。一般来说,只要热值达到8300-8500大卡的石油焦就可被使用,1.1~1.2吨石油焦料粉热值相当于1吨燃料油。目前国内石油焦价格最高为1200元/吨左右,加工成焦粉的成本约为200-300元/吨,而质量较好的渣油价格在3450-3550元。石油焦含灰分少,燃烧对环境影响较少。但由于石油焦挥发分含量较低,且含碳量高,使其难以点燃。因此,急需一种易着火、节能、环保、安全的石油焦粉燃烧器。The calorific value of petroleum coke is twice that of ordinary coal. Using petroleum coke as a boiler fuel to replace coal or oil can generate steam for power generation and heat supply, turning waste into treasure, which has huge economic benefits. Generally speaking, as long as the calorific value reaches 8300-8500 kcal, petroleum coke can be used, and the calorific value of 1.1-1.2 tons of petroleum coke powder is equivalent to 1 ton of fuel oil. At present, the highest price of domestic petroleum coke is about 1200 yuan/ton, the cost of processing into coke powder is about 200-300 yuan/ton, and the price of better quality residual oil is 3450-3550 yuan. Petroleum coke contains less ash, and its combustion has less impact on the environment. However, due to its low volatile content and high carbon content, petroleum coke is difficult to ignite. Therefore, there is an urgent need for a petroleum coke powder burner that is easy to catch fire, energy-saving, environmentally friendly and safe.

发明内容 Contents of the invention

本发明所要解决的技术问题是克服现有技术存在的上述不足,提供一种易着火、节能、环保、安全的石油焦粉燃烧器。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies in the prior art and provide a petroleum coke powder burner that is easy to catch fire, energy-saving, environmentally friendly and safe.

本发明所采用的技术方案是:The technical scheme adopted in the present invention is:

一种石油焦粉燃烧器,包括进料管、一次风涡轮、二次风涡轮、石油焦粉浓缩器、燃烧筒,所述进料管、一次风涡轮、二次风涡轮、燃烧筒依次同轴排列,所述一次风涡轮套装在所述进料管上,所述一次风涡轮与所述进料管的出口连接到一次混合区,一次混合区与所述石油焦粉浓缩器的一端连通,所述一次混合区下游是一次风通道,所述二次风涡轮套装在所述一次风通道上,所述一次风通道中设有所述石油焦粉浓缩器,燃烧筒外套有二次风通道,所述二次风通道与所述二次风涡轮相连通,所述燃烧筒内有浓石油焦粉通道、淡石油焦粉通道、一级燃烧室、二级燃烧室,所述石油焦粉浓缩器的另一端分别与所述浓石油焦粉通道的一端、淡石油焦粉通道的一端连通,浓石油焦粉通道的另一端与一级燃烧室的一端连通,淡石油焦粉通道的另一端与二级燃烧室连通,所述一级燃烧室的另一端与所述二级燃烧室相通,所述二级燃烧室与所述二次风通道连向炉膛。A petroleum coke powder burner, comprising a feed pipe, a primary wind turbine, a secondary wind turbine, a petroleum coke powder concentrator, and a combustion cylinder, wherein the feed pipe, the primary wind turbine, the secondary wind turbine, and the combustion cylinder are sequentially Shaft arrangement, the primary wind turbine is set on the feed pipe, the primary wind turbine and the outlet of the feed pipe are connected to a primary mixing zone, and the primary mixing zone communicates with one end of the petroleum coke powder concentrator , the downstream of the primary mixing area is a primary air channel, the secondary air turbine is set on the primary air channel, the petroleum coke powder concentrator is arranged in the primary air channel, and the secondary air channel, the secondary air channel communicates with the secondary wind turbine, the combustion cylinder has a thick petroleum coke powder channel, a light petroleum coke powder channel, a primary combustion chamber, and a secondary combustion chamber. The petroleum coke The other end of the powder concentrator communicates with one end of the thick petroleum coke powder passage and one end of the light petroleum coke powder passage respectively, the other end of the thick petroleum coke powder passage communicates with one end of the primary combustion chamber, and the light petroleum coke powder passage The other end communicates with the secondary combustion chamber, the other end of the primary combustion chamber communicates with the secondary combustion chamber, and the secondary combustion chamber is connected to the furnace with the secondary air passage.

所述一级燃烧室、二级燃烧室内分别设有一级点火孔、二级点火孔。The first-level combustion chamber and the second-level combustion chamber are respectively provided with a first-level ignition hole and a second-level ignition hole.

所述浓石油焦粉通道、淡石油焦粉通道为长方体,所述一级燃烧室、二级燃烧室为圆柱形。The thick petroleum coke powder channel and the light petroleum coke powder channel are cuboids, and the primary combustion chamber and secondary combustion chamber are cylindrical.

所述二次风通道剖面为圆环。The section of the secondary air channel is a ring.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明利用所述一次风涡轮送一次风,增强扰动,有助于促进一次风与石油焦粉的混合;同时也利用所述二次风涡轮送二次风,形成旋转射流,卷吸高温烟气,使得石油焦粉易于着火燃烧;本发明在所述一次风通道上设所述石油焦粉浓缩器,将一次石油焦粉气流分成浓淡两股,所述浓石油焦粉气流中含石油焦粉较多,有益于着火、促进燃烧;另外,本发明采用两级燃烧技术,所述浓石油焦粉气流先在所述一级燃烧室内进行燃烧,再进入所述二级燃烧室与所述淡石油焦粉气流一起进行燃烧,加大了石油焦粉气流燃烧的空间与时间,且由于两级燃烧室都处于较高的温度,大范围的高温可有效促进石油焦粉颗粒完全燃烧;采用本发明中的石油焦粉燃烧器进行石油焦粉颗粒的点燃,比已有燃烧器更能实现石油焦的点火燃烧,燃烧过程更稳定、节油;故本发明具有易燃、节能、高效等优点。The present invention utilizes the primary wind turbine to send primary air to enhance disturbance and promote the mixing of primary air and petroleum coke powder; at the same time, the secondary wind turbine is used to send secondary air to form a rotating jet to entrain high-temperature smoke gas, so that the petroleum coke powder is easy to catch fire; the present invention sets the petroleum coke powder concentrator on the primary air passage, and divides the primary petroleum coke powder airflow into two streams, thick and light, and the concentrated petroleum coke powder airflow contains petroleum coke There are more powders, which is beneficial to fire and promote combustion; in addition, the present invention adopts two-stage combustion technology, and the airflow of the concentrated petroleum coke powder is first burned in the first-stage combustion chamber, and then enters the second-stage combustion chamber and the The light petroleum coke powder airflow is burned together, which increases the space and time for petroleum coke powder airflow combustion, and because the two-stage combustion chambers are at relatively high temperatures, a wide range of high temperatures can effectively promote the complete combustion of petroleum coke powder particles; The petroleum coke powder burner in the present invention ignites petroleum coke powder particles, which can realize the ignition and combustion of petroleum coke better than existing burners, and the combustion process is more stable and fuel-efficient; therefore, the present invention has the advantages of flammability, energy saving, high efficiency, etc. advantage.

附图说明 Description of drawings

图1是具体实施方式中石油焦粉燃烧器的结构示意图。Fig. 1 is a schematic structural view of a petroleum coke powder burner in a specific embodiment.

具体实施方式 Detailed ways

以下结合附图对本发明的具体实施作进一步说明,但本发明的实施和保护范围不限于此。The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings, but the implementation and protection scope of the present invention are not limited thereto.

如图1所示,本石油焦粉燃烧器包括进料管1、一次风涡轮2、二次风涡轮3、石油焦粉浓缩器5、燃烧筒14,所述进料管1、一次风涡轮2、二次风涡轮3、燃烧筒14依次同轴排列,所述一次风涡轮2、二次风涡轮3分别形成一次风与二次风的旋转射流送进系统,所述一次风涡轮2套装在所述进料管1上,所述一次风涡轮2与所述进料管1的出口连接到一次混合区4,进行石油焦粉颗粒与空气的一次混合,所述一次混合区4下游是一次风通道13,所述二次风涡轮3套装在所述一次风通道13上,所述一次风通道13上设所述石油焦粉浓缩器5,一次风通道13右端的燃烧筒14外套有二次风通道10,所述二次风通道10与所述二次风涡轮3相连通、剖面为圆环,所述燃烧筒14内有浓石油焦粉通道6、淡石油焦粉通道9、一级燃烧室7、二级燃烧室11,所述浓石油焦粉通道6、淡石油焦粉通道9为长方体,所述一级燃烧室7、二级燃烧室11为圆柱形,所述石油焦粉浓缩器5与所述浓石油焦粉通道6、淡石油焦粉通道9连通,所述浓石油焦粉通道6、淡石油焦粉通道9再分别通向一级燃烧室7、二级燃烧室11,所述一级燃烧室7与所述二级燃烧室11相通,并分别设有一级点火孔8、二级点火孔12,所述二级燃烧室11与所述二次风通道10连向炉膛。As shown in Figure 1, this petroleum coke powder burner comprises feed pipe 1, primary wind turbine 2, secondary wind turbine 3, petroleum coke powder concentrator 5, combustion tube 14, and described feed pipe 1, primary wind turbine 2. The secondary wind turbine 3 and the combustion tube 14 are arranged coaxially in sequence. The primary wind turbine 2 and the secondary wind turbine 3 respectively form a rotating jet feeding system for the primary wind and the secondary wind. The primary wind turbine 2 is set On the feed pipe 1, the primary wind turbine 2 and the outlet of the feed pipe 1 are connected to a primary mixing zone 4 for primary mixing of petroleum coke powder particles and air, and the downstream of the primary mixing zone 4 is Primary air channel 13, the secondary wind turbine 3 is sleeved on the primary air channel 13, the petroleum coke powder concentrator 5 is arranged on the primary air channel 13, and the combustion tube 14 at the right end of the primary air channel 13 is covered with Secondary air channel 10, the secondary air channel 10 communicates with the secondary wind turbine 3, the section is a ring, the combustion tube 14 has a thick petroleum coke powder channel 6, a light petroleum coke powder channel 9, The primary combustion chamber 7 and the secondary combustion chamber 11, the thick petroleum coke powder passage 6 and the light petroleum coke powder passage 9 are cuboids, the primary combustion chamber 7 and the secondary combustion chamber 11 are cylindrical, and the petroleum coke powder passage 9 is a rectangular parallelepiped. The coke powder concentrator 5 communicates with the thick petroleum coke powder passage 6 and the light petroleum coke powder passage 9, and the thick petroleum coke powder passage 6 and the light petroleum coke powder passage 9 lead to the primary combustion chamber 7 and the secondary combustion chamber respectively. The combustion chamber 11, the primary combustion chamber 7 communicates with the secondary combustion chamber 11, and is respectively provided with a primary ignition hole 8, a secondary ignition hole 12, and the secondary combustion chamber 11 is connected to the secondary air passage 10 connected to the furnace.

本石油焦粉燃烧器的工作原理如下:石油焦粉颗粒从所述进料管1喷进所述一次混合区4,空气通过所述一次风涡轮2形成一次风旋转射流也喷射进所述一次混合区4,由于一次风为旋转气流,两者在所述一次混合区4内得到较充分的混合,形成一次石油焦粉气流;所述一次石油焦粉气流进入所述石油焦粉浓缩器5,被分成浓淡两股,其中浓石油焦粉气流通过所述浓石油焦粉通道6进入所述一级燃烧室7,由于所述浓石油焦粉气流中石油焦含量较高,在所述一级点火孔8的高温火焰点燃下很容易着火燃烧,初步燃烧下进入所述二级燃烧室11,淡石油焦粉气流则通过所述淡石油焦粉通道9进入所述二级燃烧室11,与燃烧中的高温浓石油焦粉气流混合,在所述二级点火孔12的高温火焰点燃下进一步着火燃烧,在两级燃烧室的高温下,保证石油焦粉气流有较长时间、较大范围的电火过程,保证石油焦粉气流的顺利着火燃烧;然后已点燃的石油焦粉气流再进入炉膛,同时通过所述二次风涡轮3形成的二次风旋转射流也喷射到炉膛,旋转气流的切向分速度可卷席周围高温烟气,提高石油焦粉气流温度,使石油焦粉气流维持足够高的温度,更稳定地进行燃烧。The working principle of the petroleum coke powder burner is as follows: petroleum coke powder particles are sprayed into the primary mixing zone 4 from the feed pipe 1, and the air passes through the primary wind turbine 2 to form a primary wind rotating jet and is also injected into the primary Mixing zone 4, because the primary wind is a swirling air flow, the two are more fully mixed in the primary mixing zone 4 to form a primary petroleum coke powder airflow; the primary petroleum coke powder airflow enters the petroleum coke powder concentrator 5 , is divided into thick and thin two streams, wherein the concentrated petroleum coke powder airflow enters the first-stage combustion chamber 7 through the concentrated petroleum coke powder passage 6, because the petroleum coke content in the concentrated petroleum coke powder airflow is higher, in the first stage The high-temperature flame in the ignition hole 8 is easily ignited and burned, and enters the secondary combustion chamber 11 under preliminary combustion, and the light petroleum coke powder airflow enters the secondary combustion chamber 11 through the light petroleum coke powder passage 9, and The high-temperature concentrated petroleum coke powder airflow in the combustion is mixed, and further ignites and burns under the high-temperature flame ignition of the secondary ignition hole 12. Under the high temperature of the two-stage combustion chamber, the petroleum coke powder airflow is guaranteed to have a longer time and a larger range. The electrical fire process ensures the smooth ignition and combustion of the petroleum coke powder airflow; then the ignited petroleum coke powder airflow enters the furnace, and the secondary wind rotating jet formed by the secondary wind turbine 3 is also injected into the furnace, and the rotating airflow The tangential partial velocity can sweep the surrounding high-temperature flue gas, increase the temperature of the petroleum coke powder airflow, and maintain a high enough temperature for the petroleum coke powder airflow to burn more stably.

本发明可广泛应用于燃料燃烧设备领域。The invention can be widely used in the field of fuel combustion equipment.

Claims (3)

1. petroleum coke power combustor, it is characterized in that comprising feed pipe (1), a wind eddies wheel (2), secondary wind eddies wheel (3), petroleum coke powder inspissator (5), combustion barrel (14), described feed pipe (1), a wind eddies wheel (2), secondary wind eddies wheel (3), combustion barrel (14) is arranged in co-axial alignment successively, described wind eddies wheel (2) is sleeved on the described feed pipe (1), described wind eddies wheel (2) is connected to mixed once district (4) with the outlet of described feed pipe (1), mixed once district (4) is communicated with an end of described petroleum coke powder inspissator (5), downstream, described mixed once district (4) is a wind passage (13), described secondary wind eddies wheel (3) is sleeved on the described wind passage (13), be provided with described petroleum coke powder inspissator (5) in the described wind passage (13), the outer secondary air channel (10) that is with of combustion barrel (14), described secondary air channel (10) is taken turns (3) with described secondary wind eddies and is connected, dense petroleum coke powder passage (6) is arranged in the described combustion barrel (14), light petroleum coke powder passage (9), one-level combustion chamber (7), secondary combustion chamber (11), the other end of described petroleum coke powder inspissator (5) respectively with an end of described dense petroleum coke powder passage (6), one end of light petroleum coke powder passage (9) is communicated with, the other end of dense petroleum coke powder passage (6) is communicated with an end of one-level combustion chamber (7), the other end of light petroleum coke powder passage (9) is communicated with secondary combustion chamber (11), the other end of described one-level combustion chamber (7) communicates with described secondary combustion chamber (11), and described secondary combustion chamber (11) connects to burner hearth with described secondary air channel (10); Be respectively equipped with one-level fire hole (8), secondary points fire hole (12) in described one-level combustion chamber (7), the secondary combustion chamber (11).
2. petroleum coke power combustor according to claim 1 is characterized in that: described dense petroleum coke powder passage (6), light petroleum coke powder passage (9) are cuboid, and described one-level combustion chamber (7), secondary combustion chamber (11) are cylindrical.
3. petroleum coke power combustor according to claim 2 is characterized in that: described secondary air channel (10) section is an annulus.
CN2010102066749A 2010-06-21 2010-06-21 Petroleum coke power combustor Expired - Fee Related CN101865463B (en)

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CN1400420A (en) * 2002-09-09 2003-03-05 国电热工研究院 Fuel dual-stage combustion method and its dual-stage swirl burner
CN1477330A (en) * 2003-06-23 2004-02-25 西安交通大学 A radial thick-thin double-air swirl pulverized coal burner
JP3830582B2 (en) * 1996-07-26 2006-10-04 バブコック日立株式会社 Pulverized coal combustion burner
CN201715499U (en) * 2010-06-21 2011-01-19 华南理工大学 Burner for petroleum coke powder

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JP3830582B2 (en) * 1996-07-26 2006-10-04 バブコック日立株式会社 Pulverized coal combustion burner
US6367394B1 (en) * 1997-03-31 2002-04-09 Mitsubishi Heavy Industries Pulverized fuel combustion burner
CN1400420A (en) * 2002-09-09 2003-03-05 国电热工研究院 Fuel dual-stage combustion method and its dual-stage swirl burner
CN1477330A (en) * 2003-06-23 2004-02-25 西安交通大学 A radial thick-thin double-air swirl pulverized coal burner
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附图1.

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