CN101864895A - Positive Circulation Drilling Dust Removal Technology for DTH Hammer in Cavern - Google Patents
Positive Circulation Drilling Dust Removal Technology for DTH Hammer in Cavern Download PDFInfo
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- CN101864895A CN101864895A CN201010192402A CN201010192402A CN101864895A CN 101864895 A CN101864895 A CN 101864895A CN 201010192402 A CN201010192402 A CN 201010192402A CN 201010192402 A CN201010192402 A CN 201010192402A CN 101864895 A CN101864895 A CN 101864895A
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- dust removal
- wall pipe
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- 239000000428 dust Substances 0.000 title claims abstract description 38
- 238000005553 drilling Methods 0.000 title claims abstract description 34
- 238000005516 engineering process Methods 0.000 title claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000011435 rock Substances 0.000 claims abstract description 19
- 239000007789 gas Substances 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims abstract description 10
- 238000006243 chemical reaction Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000002893 slag Substances 0.000 claims abstract description 8
- 239000002912 waste gas Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000003595 mist Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000843 powder Substances 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
本发明涉及的是一种洞室潜孔锤双壁管正循环钻孔除尘技术,该技术专门用于普通潜孔锤+双壁管组合的正循环钻进的孔内除尘方法。除尘部分由送水盒子、双壁管、喷水变换接头三部分来实现;该除尘方法与其他的洞室注浆孔钻进除尘方法相比较,结构简单可靠、除尘效果好,且不影响普通潜孔锤冲击钻进效率。当潜孔锤的锤头开始冲击钻进时,通过水盒子将一定压力的水送入双壁管的环状间隙内,水由环状间隙进入喷水变换接头,压力水从圆周排列在喷水变换接头上的小孔喷出,形成水雾区,废气携带岩粉在水雾区混合,形成的水、气和岩渣的多相流沿双壁管与孔壁之间的环状间隙排出孔外,实现普通潜孔锤正循环凿岩湿式除尘。
The invention relates to a cavern down-the-hole hammer double-wall pipe positive circulation drilling dust removal technology, which is specially used for the hole dust removal method of the normal down-the-hole hammer + double-wall pipe combination positive circulation drilling. The dust removal part is realized by three parts: the water supply box, the double-wall pipe, and the water spray conversion joint; compared with other cavern grouting hole drilling dust removal methods, this dust removal method has a simple and reliable structure, good dust removal effect, and does not affect the general submersible. Hole hammer impacts drilling efficiency. When the hammer head of the down-the-hole hammer starts to impact and drill, water with a certain pressure is sent into the annular gap of the double-wall pipe through the water box, and the water enters the water spray conversion joint from the annular gap, and the pressure water is arranged in the spray from the circumference. The small hole on the water conversion joint sprays out to form a water mist area, and the exhaust gas carries rock powder and mixes in the water mist area, and the multiphase flow of water, gas and rock slag formed flows along the annular gap between the double-wall pipe and the hole wall. Out of the discharge hole, it realizes normal DTH hammer positive circulation rock drilling wet dust removal.
Description
技术领域technical field
本发明涉及的是一种洞室潜孔锤双壁管正循环钻孔除尘技术,利用该种技术可以在不影响凿岩效率的情况下达到孔内除尘的效果。可以应用于洞室内注浆孔施工,地质钻探、矿山开采,减少或消除钻探过程中粉尘对身体健康、机器性能的危害。The invention relates to a cavern down-the-hole hammer double-wall pipe positive circulation drilling dust removal technology, which can achieve the effect of dust removal in the hole without affecting the rock drilling efficiency. It can be applied to the construction of grouting holes in caverns, geological drilling, and mining to reduce or eliminate the hazards of dust to human health and machine performance during drilling.
背景技术Background technique
潜孔锤传统工艺方法为正循环钻进,钻进时,孔内排出的气流携带着渣屑由孔口喷出,粉尘弥漫,危害工人身体健康,污染施工环境,影响机器的使用寿命。所以除尘方法的选择尤为重要。The traditional method of down-the-hole hammer is positive circulation drilling. When drilling, the airflow discharged from the hole carries slag chips and is ejected from the orifice. The dust is diffuse, endangering the health of workers, polluting the construction environment, and affecting the service life of the machine. Therefore, the choice of dust removal method is particularly important.
目前气动潜孔锤钻进过程的除尘技术方法一般有以下几种:At present, the dust removal technology methods in the drilling process of pneumatic down-the-hole hammer generally have the following types:
1.贯通式潜孔锤反循环钻孔中心集渣除尘1. Through-type down-the-hole hammer reverse circulation drilling center slag collection and dust removal
反循环贯通式气动潜孔锤钻进,中心集渣经除尘设备(如旋风除尘器、尘降箱等)除尘,增加了除尘设备,也相应的增加了施工成本;贯通式潜孔锤活塞中心设计的通孔直径较大,活塞壁变薄,使得潜孔锤的冲击功和能量传递效率下降,钻进时效下降明显。另外高频冲击易导致活塞断裂,出现钻进事故。The reverse circulation through-type pneumatic DTH hammer is drilled, and the central slag is removed by dust removal equipment (such as cyclone dust collector, dust drop box, etc.), which increases the dust removal equipment and correspondingly increases the construction cost; the through-type DTH hammer piston center The diameter of the designed through-hole is larger, and the piston wall becomes thinner, which reduces the impact energy and energy transfer efficiency of the down-the-hole hammer, and the drilling efficiency decreases significantly. In addition, the high-frequency impact can easily cause the piston to break and cause a drilling accident.
2.正循环潜孔锤钻孔泡沫除尘2. Positive circulation DTH hammer drilling foam dust removal
压缩空气和压力水(含泡沫剂)在孔外混合,引入孔内,驱动潜孔锤。一般水中需要加入润滑剂、泡沫剂,增加了施工成本;注入压缩空气的泡沫剂,明显使潜孔锤的凿岩时效下降。Compressed air and pressure water (including foam agent) are mixed outside the hole and introduced into the hole to drive the down-the-hole hammer. Generally, lubricants and foaming agents need to be added to the water, which increases the construction cost; the foaming agent injected with compressed air will obviously reduce the rock drilling efficiency of the down-the-hole hammer.
3.孔口冲击器凿岩湿式除尘3. Orifice impactor rock drilling wet dust removal
目前,国内外凿岩台车一般采用冲击器湿式凿岩技术,利用冲击器排出废气与水混合,通过钎杆(单层钻杆)把水与废气导入钻头,达到冷却钻头、排渣除尘的目的。当孔深增大,能量传递效率明显下降,影响凿岩速度,适用于浅孔钻进。At present, rock drilling rigs at home and abroad generally adopt impactor wet rock drilling technology, which uses the impactor to discharge waste gas and mix it with water, and then introduces water and waste gas into the drill bit through the drill rod (single-layer drill pipe) to achieve cooling of the drill bit, slag removal and dust removal. Purpose. When the hole depth increases, the energy transfer efficiency decreases significantly, which affects the rock drilling speed and is suitable for shallow hole drilling.
4.孔口捕尘除尘4. Dust capture and dust removal at the orifice
对于向下的钻孔,采用孔口捕尘器捕尘与除尘设备(如旋风除尘器、尘降箱等)结合来除尘,也是一项常用的除尘技术。在洞室注浆孔施工中,需要在洞室360°范围内实施钻孔作业,孔口捕尘器不易在顶部安装。For downward drilling, it is also a commonly used dust removal technology to use orifice dust collectors to collect dust and dust removal equipment (such as cyclone dust collectors, dust drop boxes, etc.) to remove dust. In the construction of grouting holes in caverns, it is necessary to carry out drilling operations within the 360° range of the caverns, and it is not easy to install the dust catcher on the top of the cavern.
发明内容Contents of the invention
本发明是由回转器(顶驱动力头或转盘)、送水盒子、双壁管、喷水变换接头、普通潜孔锤、钻头组成。送水盒子用螺栓与回转器相连,可以在回转器下方,根据回转器结构特点也可以设计在回转器上方,喷水变换接头连接普通潜孔锤和双壁管。压缩空气经双壁管中心通道传送到潜孔锤,驱动潜孔锤凿岩。排出的废气经钻头排气孔排出,冲洗孔底,冷却钻头,携带岩屑沿孔壁与潜孔锤之间的环状间隙上返。The present invention is made up of gyrator (top driving power head or turntable), water delivery box, double-wall pipe, water spray conversion joint, common down-the-hole hammer, drill bit. The water delivery box is connected with the gyrator by bolts, it can be under the gyrator, or it can be designed above the gyrator according to the structural characteristics of the gyrator, and the water spray conversion joint is connected with a common down-the-hole hammer and a double-wall pipe. The compressed air is sent to the down-the-hole hammer through the central channel of the double-wall pipe to drive the down-the-hole hammer to drill rock. The exhaust gas is discharged through the exhaust hole of the drill bit, flushes the bottom of the hole, cools the drill bit, and carries cuttings back along the annular gap between the hole wall and the down-the-hole hammer.
一定压力的水通过送水盒子将水送入双臂管的内管与外管之间的环状间隙,把水送到连接潜孔锤和双臂管的喷水变换接头内,喷水变换接头由接头6和接头7焊接在一起,接头6和双壁管外管使用锥螺纹连接,接头7的一端和潜孔锤后接头使用锥螺纹连接,另一端与双壁管内管插接,同时为了防止压缩气体进入双壁管环状间隙,又防止一定压力的水进入双壁管中心通道,在双壁管上附加密封圈,保证密封的可靠性;接头6上有许多喷射水雾的小孔,小孔周向排列在接头6上,直径不超过2-4mm;可以形成交叉的水雾区,废气携带岩粉在水雾区混合,形成的水、气和岩渣的多相流沿双壁管与孔壁之间的环状间隙排出孔外。实现普通潜孔锤正循环凿岩湿式除尘,凿岩效率不受孔深的限制。The water at a certain pressure is sent into the annular gap between the inner pipe and the outer pipe of the double-arm pipe through the water supply box, and the water is sent to the water spray conversion joint connecting the down-the-hole hammer and the double-arm pipe.
附图说明Description of drawings
图1潜孔锤双壁管正循环钻进系统的原理图Fig. 1 Schematic diagram of DTH hammer double-wall pipe positive circulation drilling system
图2喷水变换接头的结构图Figure 2 Structural diagram of the water spray conversion joint
具体实施方式Detailed ways
本设计有以下几部分构成:This design consists of the following parts:
回转器1、送水盒子2、双壁管3、接头6、接头7、潜孔锤8、钻头9
工作时,压缩空气经双壁管中心通道(5)传输给潜孔锤(8),使气体驱动活塞往复运动,冲击钻头(9)凿岩;排出的废气经钻头(9)排气孔排出,冲洗孔底,冷却钻头(9),携带岩屑沿孔壁与潜孔锤(8)之间的间隙上返,遇到经水盒子(2)、双壁管(3)的环状间隙(4)、变换接头(6)(7)喷出的水雾区,废气携带岩粉在水雾区混合,形成的水、气和岩渣的多相流沿双壁管与孔壁之间的环状间隙排出孔外,实现普通潜孔锤正循环凿岩湿式除尘。When working, the compressed air is transmitted to the down-the-hole hammer (8) through the central channel (5) of the double-wall pipe, so that the gas drives the piston to reciprocate, and impacts the drill bit (9) for rock drilling; the exhaust gas is discharged through the exhaust hole of the drill bit (9) , flush the bottom of the hole, cool the drill bit (9), carry cuttings back along the gap between the hole wall and the down-the-hole hammer (8), and meet the annular gap between the water box (2) and the double-wall pipe (3) (4) In the water mist area sprayed by the conversion joint (6) (7), the exhaust gas carries the rock dust and mixes in the water mist area, and the multiphase flow of water, gas and rock slag formed runs along the double-walled pipe and the hole wall. The annular gap discharges out of the hole, realizing the positive circulation of ordinary down-the-hole hammer drilling wet dust removal.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104832082A (en) * | 2015-02-26 | 2015-08-12 | 徐州徐工基础工程机械有限公司 | Pneumatic DTH hammer reverse circulation slagging construction process for rotary drilling rig |
CN104989287A (en) * | 2014-12-02 | 2015-10-21 | 成都宸鸿科技有限公司 | Multipurpose drill pipe |
CN107165572A (en) * | 2017-07-18 | 2017-09-15 | 河北省地矿局国土资源勘查中心 | Matched drilling tool for implementing reverse circulation drilling by using positive circulation down-the-hole hammer and drilling method |
CN111577177A (en) * | 2020-04-22 | 2020-08-25 | 中煤科工集团西安研究院有限公司 | Drilling device and drilling method for discharging slag by underground pneumatic impact crushed rock foam |
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CN201396076Y (en) * | 2009-05-17 | 2010-02-03 | 辽宁有色一○一勘测工程公司 | Pneumatic backcycling drill tool for fixing hole |
CN201437688U (en) * | 2009-05-27 | 2010-04-14 | 中国建筑科学研究院 | Spray dust removal device for point detecting equipment |
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2010
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Patent Citations (6)
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CN2066480U (en) * | 1990-06-21 | 1990-11-28 | 长春地质学院 | Wet type sealing inverse circulation pneumatic down-hole hammer |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104989287A (en) * | 2014-12-02 | 2015-10-21 | 成都宸鸿科技有限公司 | Multipurpose drill pipe |
CN104832082A (en) * | 2015-02-26 | 2015-08-12 | 徐州徐工基础工程机械有限公司 | Pneumatic DTH hammer reverse circulation slagging construction process for rotary drilling rig |
CN107165572A (en) * | 2017-07-18 | 2017-09-15 | 河北省地矿局国土资源勘查中心 | Matched drilling tool for implementing reverse circulation drilling by using positive circulation down-the-hole hammer and drilling method |
CN107165572B (en) * | 2017-07-18 | 2023-09-19 | 河北省地矿局国土资源勘查中心 | Matched drilling tool for implementing reverse circulation drilling by using forward circulation down-the-hole hammer and drilling method |
CN111577177A (en) * | 2020-04-22 | 2020-08-25 | 中煤科工集团西安研究院有限公司 | Drilling device and drilling method for discharging slag by underground pneumatic impact crushed rock foam |
CN111577177B (en) * | 2020-04-22 | 2022-03-22 | 中煤科工集团西安研究院有限公司 | Drilling device and drilling method for discharging slag by underground pneumatic impact crushed rock foam |
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Application publication date: 20101020 |