CN101862447A - A kind of nattokinase composition and preparation method thereof - Google Patents
A kind of nattokinase composition and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明涉及一种纳豆激酶组合物及其制备方法。The invention relates to a nattokinase composition and a preparation method thereof.
背景技术:Background technique:
在现代社会生活中,人体内的血栓常引发脉管栓塞、脑血栓、中风、急性心肌梗塞等严重的心血管疾病,尤其会对中老年人的身体健康造成很大的危害,全世界有血栓患者1500万,潜在的溶栓剂市场有20亿美元。而纳豆激酶作为一种新型的预防和治疗人血栓性心血管疾病的安全生物活性物质,自1987年须见洋行博士发现至今,人们已对它进行过广泛的研究。据大量科学研究、临床试验证实纳豆激酶具有很强的溶解纤维蛋白的作用,能降低血液粘度、改善血液循环状况,维持血细胞的正常形态和功能等多种生理功能。因此纳豆激酶制剂主要用于预防和治疗脑血栓、脑中风、老年痴呆症等。开发纳豆激酶的口服制剂产品,作为预防和治疗血栓性疾病具有广阔的市场前景与深远的社会意义。In modern social life, thrombus in the human body often causes serious cardiovascular diseases such as vascular embolism, cerebral thrombosis, stroke, acute myocardial infarction, etc., especially causing great harm to the health of middle-aged and elderly people. There are thrombus all over the world. With 15 million patients, the potential thrombolytic market is $2 billion. Nattokinase, as a new type of safe bioactive substance for the prevention and treatment of human thrombotic cardiovascular disease, has been extensively studied since it was discovered by Dr. Sumi Yoko in 1987. According to a large number of scientific studies and clinical trials, nattokinase has a strong effect of dissolving fibrin, can reduce blood viscosity, improve blood circulation, maintain the normal shape and function of blood cells and other physiological functions. Therefore, nattokinase preparations are mainly used for the prevention and treatment of cerebral thrombosis, stroke, and Alzheimer's disease. The development of oral preparations of nattokinase has broad market prospects and far-reaching social significance as the prevention and treatment of thrombotic diseases.
纳豆激酶在25~45℃范围内酶活保持相对稳定,随着温度升高,酶迅速失活。温度超过60℃,2小时内酶活力完全丧失。纳豆激酶在自然PH状态下比较稳定:PH在4~12范围内活性相对稳定,PH在7~9范围内活性最为稳定,PH低于4时,迅速变性失活。The enzyme activity of nattokinase remains relatively stable in the range of 25-45°C, and the enzyme inactivates rapidly as the temperature rises. When the temperature exceeds 60°C, the enzyme activity will be completely lost within 2 hours. Nattokinase is relatively stable in the natural pH state: the activity is relatively stable in the range of pH 4-12, the activity is the most stable in the range of pH 7-9, and when the pH is lower than 4, it will rapidly denature and inactivate.
用传统的制备肠溶片的方法,即素片包肠溶衣,这种方法不适合于纳豆激酶,其原因是该方法涉及到机械压片,而用压片机压片,物料内部会产生局部高温,从而会使纳豆激酶活性丧失。而肠溶胶囊由于具有易破裂、渗漏,崩解迟缓等各种缺点,用肠溶胶囊直接装填纳豆激酶在使用上也受到了限制。The traditional method of preparing enteric-coated tablets, that is, plain tablets with enteric coating, is not suitable for nattokinase. The reason is that this method involves mechanical tablet pressing, and the tablet will be compressed inside the material. Local high temperature is generated, which will cause the loss of nattokinase activity. And enteric-coated capsule is owing to have easy rupture, leakage, various shortcomings such as slow disintegration, directly filling nattokinase with enteric-coated capsule is also limited in use.
利用微囊制剂工艺(如专利公开号:CN1766096A所述),将纳豆激酶与药用辅料混合,制软材,制丸芯,喷入包衣液包衣,装胶囊。制剂释放度检测试验结果显示这种制备肠溶微囊制剂的方法有利于减少纳豆激酶体内活性损失。但是这种制剂方法存在一定的缺点:(1)由于包衣时温度较低(30℃),容易造成微丸的粘连,影响微囊制剂的成型。(2)包衣后微囊还需一个低温(30℃)烘箱内的膜愈合过程,由于温度较低,所以膜愈合时间较长,需8小时,在生产上大大地受到了限制。Utilize microcapsule preparation technology (as described in patent publication number: CN1766096A), mix nattokinase and pharmaceutical auxiliary material, make soft material, make ball core, spray into coating liquid coating, pack into capsule. The test results of drug release test showed that this method of preparing enteric-coated microcapsules was beneficial to reduce the loss of activity of nattokinase in vivo. But there are certain shortcomings in this preparation method: (1) due to the low temperature (30°C) during coating, it is easy to cause the adhesion of the pellets, which affects the molding of the microcapsule preparation. (2) After coating, the microcapsule still needs a film healing process in a low-temperature (30°C) oven. Due to the low temperature, the film healing time is long, 8 hours, which greatly limits the production.
还有技术(如专利公开号:CN1714675所述),纳豆激酶和除核心辅料之外的其他辅料的混合物通过气流喷雾干燥被微胶囊化固定在核心辅料上。经过气流喷雾干燥技术处理制备的微胶囊化纳豆激酶药物组合物可直接口服。活性成分纳豆激酶在哺乳动物的胃中不被胃蛋白酶分解失活,提高了药物的稳定性和有效率。然而使用气流喷雾干燥技术存在的缺点就是干燥器的体积大,传热系数低,导致热效率低,动力消耗大。目前国内工业规模的喷雾干燥器,热效率一般为30%~50%,国外带有废热回收的喷雾干燥机,热效率可达到70%,但该设备只有在生产能力大于100千克(水)/小时才有经济意义。因此使用气流喷雾干燥技术制备纳豆激酶微胶囊药物组合物不仅在生产工艺上提出了较高的要求,在经济成本上也是一个很大的限制。There is also technology (as described in Patent Publication No.: CN1714675), the mixture of nattokinase and other auxiliary materials except the core auxiliary material is microencapsulated and fixed on the core auxiliary material by airflow spray drying. The microencapsulated nattokinase pharmaceutical composition prepared by air spray drying technology can be directly taken orally. The active ingredient nattokinase is not decomposed and inactivated by pepsin in the stomach of mammals, which improves the stability and effectiveness of the drug. However, the disadvantage of using airflow spray drying technology is that the dryer has a large volume and low heat transfer coefficient, resulting in low thermal efficiency and high power consumption. At present, the thermal efficiency of domestic industrial-scale spray dryers is generally 30% to 50%. The thermal efficiency of foreign spray dryers with waste heat recovery can reach 70%. It makes economic sense. Therefore, the preparation of the nattokinase microcapsule pharmaceutical composition using airflow spray drying technology not only puts forward higher requirements on the production process, but also is a very large limitation on the economic cost.
发明内容:Invention content:
为了解决其技术问题,本发明提供了一种纳豆激酶组合物及其制备方法。In order to solve the technical problem, the invention provides a nattokinase composition and a preparation method thereof.
本发明解决其技术问题所采用的技术方案是:一种纳豆激酶组合物,包括纳豆激酶、成膜材料、成膜剂,所述成膜材料由纤维素酸酯类、丙烯酸树脂类、聚乙烯醇酞酸酯、甲基丙烯酸共聚物、虫胶、玉米朊中的一种或多种与可溶性溶剂混合而成。The technical scheme that the present invention solves its technical problem is: a kind of nattokinase composition, comprises nattokinase, film-forming material, film-forming agent, and described film-forming material is made of cellulose esters, acrylic resins, One or more of polyvinyl alcohol phthalate, methacrylic acid copolymer, shellac, and corn gluten are mixed with a soluble solvent.
其制备方法步骤如下:a、按1∶(3~19)的重量比例混合成膜材料与溶剂,制备成膜液;b、按(0.5~2)∶1的重量比例将纳豆激酶加入到成膜液中,充分混合均匀;c、在步骤b的混合物中加入0.5~2倍量的成膜剂,充分混合均匀,并制备成软材;d、软材经制粒、40-60℃干燥和整粒工序制成纳豆激酶组合物颗粒。Its preparation method step is as follows: a, mix film-forming material and solvent by the weight ratio of 1: (3~19), prepare film-forming liquid; B, press (0.5~2): 1 weight ratio adds nattokinase In the film-forming solution, mix well; c. Add 0.5 to 2 times the amount of film-forming agent to the mixture in step b, mix well, and prepare a soft material; d. The soft material is granulated and heated at 40-60°C The nattokinase composition granules are prepared through drying and granulation processes.
进一步说明:所述成膜剂由水和有机醇类中的一种或两种混合而成。Further explanation: the film-forming agent is formed by mixing one or two of water and organic alcohols.
为了纳豆激酶组合物更有益于健康,进一步的:所述纳豆激酶组合物还添加有稀释剂。In order that the nattokinase composition is more beneficial to health, further: the nattokinase composition is also added with a diluent.
进一步的:所述稀释剂由淀粉类、糖类、纤维素类、无机盐类、糖醇类中的一种或多种混合而成。Further: the diluent is formed by mixing one or more of starches, sugars, celluloses, inorganic salts, and sugar alcohols.
为了根据客户的不同服用习惯,进一步的:将所述步骤d制成的纳豆激酶组合物颗粒进行剂型转化。In order to take the different habits of customers, further: the nattokinase composition granules prepared in the step d are converted into dosage forms.
本发明与现有技术相比具有如下显著特征:1、制备工艺简单易行、可实现自动化、生产效率高、工艺生产设备投资少、与现有技术相比降低了制造成本低。2、利用简单工艺,有效的改善了制备所得的组合物中纳豆激酶的耐酸稳定性,并且易人体吸收。Compared with the prior art, the present invention has the following salient features: 1. The preparation process is simple and easy, can realize automation, high production efficiency, less investment in process production equipment, and lower manufacturing cost compared with the prior art. 2. The acid-resistant stability of nattokinase in the prepared composition is effectively improved by using a simple process, and it is easy to be absorbed by the human body.
具体实施方式:Detailed ways:
一种纳豆激酶组合物,包括纳豆激酶、成膜材料、成膜剂,所述成膜材料由纤维素酸酯类、丙烯酸树脂类、聚乙烯醇酞酸酯(PVAP)、甲基丙烯酸共聚物、虫胶、玉米朊中的一种或多种与可溶性溶剂混合而成,所述成膜剂由水和有机醇类中的一种或两种混合而成,而为了纳豆激酶组合物更有益于健康,所述纳豆激酶组合物还添加有稀释剂,其稀释剂的成分由淀粉类、糖类、纤维素类、无机盐类、糖醇类中的一种或多种混合而成。A kind of nattokinase composition, comprises nattokinase, film-forming material, film-forming agent, and described film-forming material is made of cellulose esters, acrylic resins, polyvinyl alcohol phthalate (PVAP), methacrylic acid One or more of copolymer, shellac, and zein are mixed with a soluble solvent, and the film-forming agent is mixed with one or two of water and organic alcohols, and for the combination of nattokinase The food is more beneficial to health, and the nattokinase composition is also added with a diluent, and the components of the diluent are mixed by one or more of starches, sugars, celluloses, inorganic salts, and sugar alcohols made.
其具体配方及用量如下:Its specific formula and dosage are as follows:
配方 用量(%)Formula Amount (%)
纳豆激酶 10~100000单位Nattokinase 10~100000 units
成膜液 8~20Film-forming solution 8~20
成膜剂 8~20Film former 8~20
稀释剂 0~60Thinner 0~60
所述纳豆激酶组合物的制备方法步骤如下:a、按1∶(3~19)的重量比例混合成膜材料与溶剂,制备成膜液;b、按(0.5~2)∶1的重量比例将纳豆激酶加入到成膜液中,充分混合均匀;c、在步骤b的混合物中加入0.5~2倍量的成膜剂,充分混合均匀,并制备成软材;d、软材经制粒、40-60℃干燥和整粒工序制成纳豆激酶组合物颗粒。The preparation method steps of described nattokinase composition are as follows: a, mix film-forming material and solvent by the weight ratio of 1: (3~19), prepare film-forming liquid; b, press (0.5~2): 1 weight ratio Ratio: Add nattokinase into the film-forming solution and mix well; c. Add 0.5 to 2 times the amount of film-forming agent to the mixture in step b, mix well and prepare a soft material; d. The nattokinase composition granules are prepared through the processes of granulation, drying at 40-60° C. and granulation.
为了根据客户的不同服用习惯,进一步的:将所述步骤d制成的纳豆激酶组合物颗粒进行剂型转化,如胶囊剂、片剂、丸剂、颗粒剂、散剂等。In order to take according to the different habits of customers, further: transform the nattokinase composition granules prepared in the step d into dosage forms, such as capsules, tablets, pills, granules, powders, etc.
客户通过服用本发明的纳豆激酶组合物可以有效的预防和治疗脑血栓、脑中风、老年痴呆症等,下面给出对本发明的纳豆激酶组合物的检测数据以及结果:Customers can effectively prevent and treat cerebral thrombosis, cerebral apoplexy, senile dementia, etc. by taking the nattokinase composition of the present invention. The detection data and results of the nattokinase composition of the present invention are given below:
一.纳豆激酶组合物配方如下表:(组合物中纳豆激酶的活性为1,000FU)1. The formula of nattokinase composition is as follows: (the activity of nattokinase in the composition is 1,000FU)
二、纳豆激酶组合物检测指标:2. Detection index of nattokinase composition:
纳豆激酶组合物中纳豆激酶活性耐酸性考察:Acid resistance investigation of nattokinase activity in nattokinase composition:
1.配制人工胃液、磷酸缓冲液1. Preparation of artificial gastric juice and phosphate buffer
(1)人工胃液:0.9ml浓盐酸加入100ml容量瓶,加蒸馏水定容至100ml,即得PH1.2的人工胃液。(1) Artificial gastric juice: add 0.9ml of concentrated hydrochloric acid to a 100ml volumetric flask, add distilled water to make the volume to 100ml, and obtain artificial gastric juice of pH 1.2.
(2)PH7.8磷酸缓冲液:(2) PH7.8 phosphate buffer:
甲液:磷酸氢二钠71.8g,溶于1000ml水Solution A: Disodium hydrogen phosphate 71.8g, dissolved in 1000ml water
乙液:磷酸二氢钠2.76g,溶于100ml水Solution B: 2.76g sodium dihydrogen phosphate, dissolved in 100ml water
取甲液997.35ml,乙液92.65ml混合即得。Take 997.35ml of A solution and 92.65ml of B solution and mix them.
2.酸破坏2. Acid damage
分别称取纳豆激酶组合物样品(上述样品编号1、2、3、4、5,每个编号样品各取2份)10份,加入25ml容量瓶中,加10ml人工胃液振摇均匀,水浴37℃放置2小时,每隔10分钟振摇一次。Take by weighing 10 parts of nattokinase composition samples (above-mentioned sample numbers 1, 2, 3, 4, 5, 2 parts for each numbered sample), add to a 25ml volumetric flask, add 10ml of artificial gastric juice and shake evenly, place in a water bath Place at 37°C for 2 hours, shaking every 10 minutes.
3.中和3. Neutralization
加10ml0.2MPH7.8磷酸缓冲液,振摇使组合物分散均匀后3000转/分钟离心3分钟,取上清液待测。Add 10ml of 0.2MPH7.8 phosphate buffer, shake to disperse the composition evenly, centrifuge at 3000 rpm for 3 minutes, and take the supernatant for testing.
4.纤维蛋白平板法测定活性保留率4. Determination of activity retention rate by fibrin plate method
(1)纤维蛋白平板的制备:(1) Preparation of fibrin plate:
称取纤维蛋白原,用30ml0.1MPH7.8PBS液配成浓度为0.2%-0.5%;称取凝血酶,用1ml0.1MPH7.8PHS液溶解,配成浓度为0.2%-0.5%。称取琼脂粉,加80ml0.1MPH7.8PHS液,配成浓度为1.0%-2.0%,加热煮沸,冷却至50℃左右,将纤维蛋白原液与牛凝血酶液加至琼脂液中,轻轻摇匀后倒至平皿内,用药匙将气泡去除,室温冷却,用打孔器打孔;Weigh fibrinogen, and use 30ml 0.1MPH7.8PBS solution to make a concentration of 0.2%-0.5%; weigh thrombin, dissolve it with 1ml0.1MPH7.8PHS solution, and make a concentration of 0.2%-0.5%. Weigh the agar powder, add 80ml of 0.1MPH7.8PHS solution to make the concentration 1.0%-2.0%, heat to boil, cool to about 50°C, add fibrin stock solution and bovine thrombin solution to the agar solution, shake gently Pour it evenly into a plate, remove the air bubbles with a medicine spoon, cool at room temperature, and punch holes with a puncher;
(2)用微量进样器移取各样品酶液少许加至纤维蛋白平板孔中;(2) Use a microsampler to pipette a little enzyme solution of each sample and add it to the well of the fibrin plate;
(3)将上有样品酶液的纤维蛋白平板置37℃烘箱内温育4小时;(3) Incubate the fibrin plate with the sample enzyme solution in a 37°C oven for 4 hours;
(4)用游标卡尺测量溶圈直径,计算酶活大小。(4) Measure the diameter of the dissolution circle with a vernier caliper, and calculate the size of the enzyme activity.
表一纳豆激酶组合物样品耐酸性考察数据表Table 1 Nattokinase composition sample acid resistance investigation data table
结论:in conclusion:
5批样品耐酸性考察实验结果显示:用本方法制备的纳豆激酶组合物在酸性条件下活性得以改善。用本方法制备的5批纳豆激酶组合物与上市3个产品相比耐酸性(样品活性保留率)具有明显优势。The results of the acid resistance investigation of 5 batches of samples show that the activity of the nattokinase composition prepared by the method is improved under acidic conditions. The 5 batches of nattokinase compositions prepared by this method have obvious advantages in acid resistance (sample activity retention rate) compared with 3 products on the market.
纳豆激酶组合物(样品编号01)释放度检查:Nattokinase composition (sample number 01) release check:
方法:小杯法,转速:100rpm,温度:37℃,释放介质:0.1mol/LHCl 100ml中2小时,分别于20min、40min、60min、80min、100min、120min取样,加入PH7.8硼砂缓冲液中和作为样品溶液,测定酶活;120min取样结束后,向杯中加入PH7.8硼砂缓冲液100ml,继续释放45分钟,取样,测定酶活。释放介质使用前脱气处理。Method: small cup method, speed: 100rpm, temperature: 37°C, release medium: 0.1mol/LHCl in 100ml for 2 hours, sampled at 20min, 40min, 60min, 80min, 100min, 120min, and added to pH7.8 borax buffer And as a sample solution, measure the enzyme activity; after 120 minutes of sampling, add 100ml of pH7.8 borax buffer solution to the cup, continue to release for 45 minutes, take a sample, and measure the enzyme activity. The release medium was degassed before use.
酶活测定方法:Enzyme activity assay method:
(1)取试管加入1.4ml硼砂缓冲液及0.4ml纤维蛋白原,于37±0.2℃水浴槽中,静置5分钟。(1) Take a test tube and add 1.4ml of borax buffer and 0.4ml of fibrinogen, and place it in a water bath at 37±0.2°C for 5 minutes.
(2)上述试管再加入0.1ml牛凝血酶液,并充分震荡混合,于37±0.2℃水浴槽中,静置10分钟。(2) Add 0.1ml bovine thrombin solution to the above test tube, shake and mix well, and let stand in a water bath at 37±0.2°C for 10 minutes.
(3)反应组——步骤2完成,在精准第10分钟时,开始加入0.1ml刚刚稀释之样品溶液,并充分震荡混合5秒,于37±0.2℃水浴槽中,静置1小时,并与20分钟及40分钟后,各再进行震荡混合。(3) Reaction group——Step 2 is completed. At the precise 10th minute, start to add 0.1ml of the sample solution that has just been diluted, and fully oscillate and mix for 5 seconds. Place it in a water bath at 37±0.2°C for 1 hour, and After 20 minutes and 40 minutes, shake and mix again.
对照组——步骤2完成,在精准第10分钟时,开始加入2ml三氯醋酸甲酯,并充分震荡混合,再加入0.1ml刚刚稀释之样品溶液,并充分震荡混合,于37±0.2℃水浴槽中静置20分钟。Control group——step 2 is completed. At the precise 10th minute, start to add 2ml of methyl trichloroacetate, shake and mix well, then add 0.1ml of the sample solution that has just been diluted, and shake and mix well, in 37±0.2℃ water Let stand in the bath for 20 minutes.
(4)反应组的部分,在步骤3完成,在精准第1小时,开始加入2ml三氯醋酸甲酯,并充分震荡混合,于37±0.2℃水浴槽中静置20分钟。(4) The part of the reaction group is completed in step 3. At the precise first hour, start to add 2ml of methyl trichloroacetate, shake and mix well, and let it stand in a water bath at 37±0.2°C for 20 minutes.
(5)将试管中反应物离心,12,000rpm10分钟。(5) Centrifuge the reactant in the test tube at 12,000 rpm for 10 minutes.
(6)反应组及对照组分别取上清液测UV275nm之吸光值,并记录之得反应组吸光值Ar及对照组吸光值Ac。(6) Take the supernatants of the reaction group and the control group to measure the absorbance at UV 275 nm , and record the absorbance Ar of the reaction group and the absorbance Ac of the control group.
(7)根据吸光度计算酶活。(7) Calculate the enzyme activity according to the absorbance.
实验结果如下:The experimental results are as follows:
表二释放实验2小时内纳豆激酶样品溶液酶活测定数据表Table 2: Nattokinase sample solution enzyme activity assay data table within 2 hours of release experiment
由检测结果可知用本方法制备的纳豆激酶组合物中纳豆激酶胃内释放度小于90%,确保组合物中大于10%的纳豆激酶进入到肠中释放,纳豆激酶经肠吸收后发挥生理功效。From the test results, it can be seen that the intragastric release of nattokinase in the nattokinase composition prepared by this method is less than 90%, ensuring that more than 10% of the nattokinase in the composition enters the intestine for release, and after the nattokinase is absorbed through the intestine exert physiological effects.
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WO2024116867A1 (en) * | 2022-11-30 | 2024-06-06 | ユニ・チャーム株式会社 | Treatment liquid |
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