CN101833904B - Flexible display and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种显示器及其制造方法,特别是涉及一种可挠式显示器及其制造方法。The invention relates to a display and a manufacturing method thereof, in particular to a flexible display and a manufacturing method thereof.
背景技术 Background technique
随着显示技术的突飞猛进,显示器已从早期的阴极射线管(CRT)显示器逐渐地发展到目前的平面显示器(Flat Panel Display,FPD)。相较于硬质载板(例如玻璃基板)所构成的平面显示器,由于可挠性基板(例如塑料基板)具有可挠曲及耐冲击等特性,因此近年来已着手研究将主动组件制作在可挠性基板上的可挠式显示器。With the rapid development of display technology, the display has gradually developed from the early cathode ray tube (CRT) display to the current flat panel display (Flat Panel Display, FPD). Compared with flat-panel displays composed of rigid substrates (such as glass substrates), since flexible substrates (such as plastic substrates) have the characteristics of flexibility and impact resistance, research has been carried out in recent years on the fabrication of active components in flexible substrates. Flexible displays on flexible substrates.
一般来说,若要在可挠性基板上制作主动组件,通常需先将可挠性基板黏着在硬质载板上,才开始进行一系列的成膜制程以制作可挠式显示面板。接着,将驱动芯片(如扫描驱动芯片与数据驱动芯片)藉由异方向导电胶贴附至可挠式显示面板上,使驱动芯片的导电凸块经由异方向导电胶中的导电粒子电性连接至可挠式显示面板的焊垫,以电性连接驱动芯片与可挠式显示面板。在完成所有制程后,再将可挠式显示面板自硬质载板上取下。Generally speaking, if an active component is to be fabricated on a flexible substrate, the flexible substrate needs to be adhered to a rigid carrier first, and then a series of film-forming processes are performed to fabricate a flexible display panel. Next, the driving chips (such as scanning driving chips and data driving chips) are attached to the flexible display panel with different direction conductive adhesives, so that the conductive bumps of the driving chips are electrically connected through the conductive particles in the different direction conductive adhesives to the welding pad of the flexible display panel, so as to electrically connect the driving chip and the flexible display panel. After all the manufacturing processes are completed, the flexible display panel is removed from the hard carrier.
然而,可挠性基板通常具有较大的热膨胀系数,因而有热稳定性不佳的缺点。因此,在可挠式显示器的制程中,可挠性基板会因环境温度变化而膨胀或收缩,而在可挠性基板上累积大量应力。这样一来,自硬质载板上取下可挠式显示面板时,可挠式显示面板的可挠性基板会大幅度收缩而释放应力,导致位于驱动芯片与可挠式显示面板之间的导电凸块剥离或断裂,使驱动芯片与可挠式显示面板之间的电性接触不良,进而造成驱动芯片失效。此外,可挠性电路板与可挠式显示面板的接合也可能受到相似的应力作用而有电性接触不良的问题。再者,在另一种现有制作工艺中,是在可挠性基板上制作主动组件之后,就先将可挠式显示面板自硬质载板上取下,使可挠性基板收缩,再进行驱动芯片与可挠式显示面板的接合及后续的封装制程。然而,由于在驱动芯片与可挠式显示面板的接合制程或后续其它制程中,可挠式显示面板的可挠性基板仍会历经不同的制程温度变化,因此可挠性基板有可能会因为膨胀或收缩而影响驱动芯片与可挠式显示面板之间的电性接触,或者是影响可挠性电路板与可挠式显示面板之间的电性接触。However, the flexible substrate usually has a large coefficient of thermal expansion, and thus has the disadvantage of poor thermal stability. Therefore, during the manufacturing process of the flexible display, the flexible substrate will expand or contract due to the change of the ambient temperature, and a large amount of stress will be accumulated on the flexible substrate. In this way, when the flexible display panel is removed from the hard carrier, the flexible substrate of the flexible display panel will shrink greatly to release the stress, resulting in a gap between the driver chip and the flexible display panel. The conductive bumps are peeled off or broken, which makes the electrical contact between the driver chip and the flexible display panel poor, and then causes the driver chip to fail. In addition, the connection between the flexible circuit board and the flexible display panel may also be subject to similar stress, resulting in poor electrical contact. Moreover, in another existing manufacturing process, after the active components are fabricated on the flexible substrate, the flexible display panel is firstly removed from the hard carrier to shrink the flexible substrate, and then Carry out the bonding of the driver chip and the flexible display panel and the subsequent packaging process. However, since the flexible substrate of the flexible display panel will still experience different process temperature changes during the bonding process of the driver chip and the flexible display panel or other subsequent processes, the flexible substrate may be damaged due to expansion. Either shrinkage affects the electrical contact between the driver chip and the flexible display panel, or affects the electrical contact between the flexible circuit board and the flexible display panel.
发明内容 Contents of the invention
本发明提供一种可挠式显示器及其制造方法,使可挠式显示面板与驱动芯片之间具有良好的电性连接。The invention provides a flexible display and a manufacturing method thereof, which enable a good electrical connection between the flexible display panel and the driving chip.
本发明提出一种可挠式显示器,其包括一可挠式显示面板、一驱动芯片以及一收缩抑制构件。可挠式显示面板具有一显示区以及一位于显示区外的驱动芯片接合区。驱动芯片与驱动芯片接合区电性连接,所述驱动芯片具有多个导电凸块,且所述驱动芯片透过所述导电凸块与所述驱动芯片接合区电性连接。收缩抑制构件配置在驱动芯片接合区周围,其中收缩抑制构件的刚性高于可挠式显示面板的刚性,且收缩抑制构件的热膨胀系数低于可挠式显示面板的热膨胀系数,所述收缩抑制构件包括至少一第一收缩抑制条以及二第二收缩抑制条,第一收缩抑制条的延伸方向平行于驱动芯片的一对长边,第二收缩抑制条分别与第一收缩抑制条两端连接,其中,每一第二收缩抑制条的延伸方向垂直于第一收缩抑制条,而当所述收缩抑制构件中的第二收缩抑制条的底部和所述导电凸块的底部同时位于所述可挠式显示面板上时,所述收缩抑制构件中的第二收缩抑制条的厚度大于所述导电凸块的厚度。The invention provides a flexible display, which includes a flexible display panel, a driving chip and a shrinkage restraining member. The flexible display panel has a display area and a driving chip bonding area outside the display area. The driving chip is electrically connected to the bonding area of the driving chip, the driving chip has a plurality of conductive bumps, and the driving chip is electrically connected to the bonding area of the driving chip through the conductive bumps. The shrinkage restraining member is arranged around the bonding area of the driving chip, wherein the rigidity of the shrinkage restraining member is higher than that of the flexible display panel, and the thermal expansion coefficient of the shrinkage restraining member is lower than that of the flexible display panel, the shrinkage restraining member It includes at least one first shrinkage restraint bar and two second shrinkage restraint bars, the extension direction of the first shrinkage restraint bar is parallel to a pair of long sides of the drive chip, the second shrinkage restraint bar is respectively connected to both ends of the first shrinkage restraint bar, Wherein, the extension direction of each second shrinkage restraint bar is perpendicular to the first shrinkage restraint bar, and when the bottom of the second shrinkage restraint bar in the shrinkage restraint member and the bottom of the conductive bump are simultaneously located on the flexible When on the type display panel, the thickness of the second shrinkage restraining bar in the shrinkage restraining member is greater than the thickness of the conductive bump.
本发明另提出一种可挠式显示器的制造方法。在一硬质载板上形成一可挠式显示面板,可挠式显示面板具有一显示区以及一位于显示区外的驱动芯片接合区。将一驱动芯片与驱动芯片接合区接合,所述驱动芯片具有多个导电凸块,且所述驱动芯片透过所述导电凸块与所述驱动芯片接合区电性连接。在驱动芯片接合区周围形成一收缩抑制构件,其中收缩抑制构件的刚性高于可挠式显示面板的刚性,且收缩抑制构件的热膨胀系数低于可挠式显示面板的热膨胀系数,所述收缩抑制构件包括至少一第一收缩抑制条以及二第二收缩抑制条,第一收缩抑制条的延伸方向平行于驱动芯片的一对长边,第二收缩抑制条分别与第一收缩抑制条两端连接,其中,每一第二收缩抑制条的延伸方向垂直于第一收缩抑制条,而当所述收缩抑制构件中的第二收缩抑制条的底部和所述导电凸块的底部同时位于所述可挠式显示面板上时,所述收缩抑制构件中的第二收缩抑制条的厚度大于所述导电凸块的厚度。The invention also provides a method for manufacturing a flexible display. A flexible display panel is formed on a hard substrate, and the flexible display panel has a display area and a driving chip bonding area outside the display area. A driving chip is bonded to the driving chip bonding area, the driving chip has a plurality of conductive bumps, and the driving chip is electrically connected to the driving chip bonding area through the conductive bumps. A shrinkage suppression member is formed around the bonding area of the driving chip, wherein the rigidity of the shrinkage suppression member is higher than that of the flexible display panel, and the thermal expansion coefficient of the shrinkage suppression member is lower than that of the flexible display panel, the shrinkage suppression member The component includes at least one first shrinkage restraint strip and two second shrinkage restraint strips, the extension direction of the first shrinkage restraint strip is parallel to a pair of long sides of the drive chip, and the second shrinkage restraint strip is respectively connected to both ends of the first shrinkage restraint strip , wherein the extension direction of each second shrinkage restraint bar is perpendicular to the first shrinkage restraint bar, and when the bottom of the second shrinkage restraint bar in the shrinkage restraint member and the bottom of the conductive bump are simultaneously located on the When on the flexible display panel, the thickness of the second shrinkage restraining strip in the shrinkage restraining member is greater than the thickness of the conductive bump.
本发明提出另一种可挠式显示器,包括一可挠式显示面板、一驱动芯片以及一收缩抑制构件。可挠式显示面板具有一显示区以及一位于显示区外的驱动芯片接合区。驱动芯片与驱动芯片接合区电性连接,所述驱动芯片具有多个导电凸块,且所述驱动芯片透过所述导电凸块与所述驱动芯片接合区电性连接。一收缩抑制构件,配置在驱动芯片接合区周围,其中收缩抑制构件的热膨胀系数为CTE,可挠式显示面板的热膨胀系数为CTESUB,而驱动芯片的热膨胀系数为CTECHIP,且热膨胀系数差异|CTESUB-CTECHIP|大于热膨胀系数差异|CTE-CTECHIP|,所述收缩抑制构件包括至少一第一收缩抑制条以及二第二收缩抑制条,第一收缩抑制条的延伸方向平行于驱动芯片的一对长边,第二收缩抑制条分别与第一收缩抑制条两端连接,其中,每一第二收缩抑制条的延伸方向垂直于第一收缩抑制条,而当所述收缩抑制构件中的第二收缩抑制条的底部和所述导电凸块的底部同时位于所述可挠式显示面板上时,所述收缩抑制构件中的第二收缩抑制条的厚度大于所述导电凸块的厚度。The present invention proposes another flexible display, which includes a flexible display panel, a driving chip and a shrinkage restraining member. The flexible display panel has a display area and a driving chip bonding area outside the display area. The driving chip is electrically connected to the bonding area of the driving chip, the driving chip has a plurality of conductive bumps, and the driving chip is electrically connected to the bonding area of the driving chip through the conductive bumps. A shrinkage suppression member arranged around the bonding area of the driving chip, wherein the thermal expansion coefficient of the shrinkage suppression member is CTE, the thermal expansion coefficient of the flexible display panel is CTE SUB , and the thermal expansion coefficient of the driving chip is CTE CHIP , and the difference in thermal expansion coefficients| CTE SUB -CTE CHIP | greater than the thermal expansion coefficient difference | CTE-CTE CHIP |, the shrinkage suppression member includes at least one first shrinkage suppression strip and two second shrinkage suppression strips, the extension direction of the first shrinkage suppression strip is parallel to the drive chip a pair of long sides, the second shrinkage restraining strips are respectively connected to the two ends of the first shrinkage restraining strips, wherein the extension direction of each second shrinkage restraining strip is perpendicular to the first shrinkage restraining strips, and when the shrinkage restraining member is When the bottom of the second shrinkage restraining strip and the bottom of the conductive bump are located on the flexible display panel at the same time, the thickness of the second shrinkage restraint bar in the shrinkage restraint member is greater than the thickness of the conductive bump .
基于上述,本发明在可挠式显示面板与驱动芯片之间配置收缩抑制构件。由于收缩抑制构件的热膨胀系数低于可挠式显示面板的热膨胀系数,因此收缩抑制构件能抑制可挠式显示面板的收缩量,以避免可挠式显示面板在温度变化下出现大幅度的收缩。这样一来,本发明便能确保可挠式显示面板与驱动芯片之间的电性连接。Based on the above, the present invention disposes a shrinkage restraining member between the flexible display panel and the driving chip. Since the thermal expansion coefficient of the shrinkage restraining member is lower than that of the flexible display panel, the shrinkage restraining member can restrain the shrinkage of the flexible display panel, so as to avoid large shrinkage of the flexible display panel under temperature changes. In this way, the present invention can ensure the electrical connection between the flexible display panel and the driving chip.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合所附图式作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
附图说明 Description of drawings
图1A至图1E为本发明的一实施例的一种可挠式显示器的制造方法的流程上视示意图;FIG. 1A to FIG. 1E are schematic top view diagrams of a manufacturing method of a flexible display according to an embodiment of the present invention;
图2A至图2E分别为沿图1A至图1E的A-A’线的剖面示意图;2A to 2E are schematic cross-sectional views along the line A-A' of FIGS. 1A to 1E respectively;
图3A至图7A分别为本发明的一实施例的一种可挠式显示器的上视示意图,以及图3B至图7B分别为沿图1A至图7A的A-A’线的剖面示意图。3A to 7A are schematic top views of a flexible display according to an embodiment of the present invention, and FIGS. 3B to 7B are schematic cross-sectional views along line A-A' of FIGS. 1A to 7A .
主要组件符号说明Explanation of main component symbols
100、100a、100a’、100b、100b’、100c:可挠式显示器100, 100a, 100a', 100b, 100b', 100c: flexible display
102:硬质载板102: Rigid carrier board
110:可挠式显示面板110: Flexible display panel
111:可挠性基板111: Flexible substrate
112:显示区112: display area
113:显示单元113: display unit
114:驱动芯片接合区114: driver chip bonding area
116:可挠性线路接合区116: Flexible line bonding area
118:异方性导电膜118: Anisotropic conductive film
120:驱动芯片120: Driver chip
121a、121b:边121a, 121b: sides
122:导电凸块122: Conductive bump
126:可挠性线路126: flexible circuit
130:收缩抑制构件130: Shrinkage suppression member
132、134、136:收缩抑制条132, 134, 136: Shrinkage inhibition bar
140:封装胶体140: encapsulation colloid
D1:方向D1: Direction
t1、t2:厚度t1, t2: Thickness
具体实施方式 Detailed ways
图1A至图1E为本发明的一实施例的一种可挠式显示器的制造方法的流程上视示意图,以及图2A至图2E分别为沿图1A至图1E的A-A’线的剖面示意图。请同时参照图1A与图2A,首先,在一硬质载板102上形成一可挠式显示面板110,可挠式显示面板110具有一显示区112、位于显示区112外的一驱动芯片接合区114及一可挠性线路接合区116。在本实施例中,硬质载板102例如是玻璃基板、石英基板或是硅基板等硬材质基板。可挠式显示面板110包括一可挠性基板111以及显示单元113,可挠性基板111例如是具备良好可挠性(flexibility)的塑料基板,可挠式显示面板110的可挠性基板111贴附在硬质载板102上,显示单元113配置在可挠性基板111上且位于显示区112。在本实施例中,可挠式显示面板110的热膨胀系数CTESUB例如是约为4ppm/C至100ppm/C之间。FIGS. 1A to 1E are schematic top views of the process of a method for manufacturing a flexible display according to an embodiment of the present invention, and FIGS. 2A to 2E are cross sections along the line AA' of FIGS. 1A to 1E respectively. schematic diagram. Please refer to FIG. 1A and FIG. 2A at the same time. First, a
请同时参照图1B与图2B,接着,将一驱动芯片120与驱动芯片接合区114接合。在本实施例中,接合驱动芯片120与驱动芯片接合区114的方法例如是先在驱动芯片接合区114上贴附异方性导电膜118,再将驱动芯片120压合至异方性导电膜118上,使驱动芯片120的多个导电凸块122透过异方性导电膜118内的导电粒子与驱动芯片接合区114电性连接,进而使驱动芯片120与可挠式显示面板110电性连接。其中,驱动芯片120例如是一硅芯片,驱动芯片120具有一对长边121a、一对短边121b以及厚度t1。驱动芯片120的热膨胀系数CTECHIP例如是约为1ppm/c至20ppm/c之间。Please refer to FIG. 1B and FIG. 2B at the same time. Next, a
此外,此步骤可以还包括将一可挠性线路126与可挠式显示面板110的可挠性线路接合区116接合,接合可挠性线路126与可挠性线路接合区116的方法例如是先在可挠性线路接合区116上贴附异方性导电膜118,再将可挠性线路126压合至异方性导电膜118上,使可挠性线路126透过异方性导电膜118与可挠性线路接合区116电性连接,进而使可挠性线路126与可挠式显示面板110电性连接。虽然在本实施例中是使用异方性导电膜118来接合驱动芯片120与驱动芯片接合区114以及可挠性线路126与可挠性线路接合区116,但所属领域中具有通常知识者也可以使用其它方式(如异方性导电胶(Anisotropic Conductive Film;ACF))来进行接合。In addition, this step may further include bonding a
请同时参照图1C与图2C,然后,在驱动芯片接合区114周围形成一收缩抑制构件130,其中收缩抑制构件130的刚性例如是高于可挠式显示面板110的刚性,且收缩抑制构件130的热膨胀系数CTE例如是低于可挠式显示面板110的热膨胀系数CTECHIP。在本实施例中,收缩抑制构件130的热膨胀系数CTE例如是约为1至30ppm/c之间,收缩抑制构件130的刚性例如是介于3Gpa至400Gpa之间,较佳为8Gpa至400Gpa。此外,热膨胀系数差异|CTESUB-CTECHIP|例如是大于热膨胀系数差异|CTE-CTECHIP|。在本实施例中,收缩抑制构件130的材质可以是包括金属、塑料、固化胶或其它材质,其中固化胶可以是光固化胶、热固化胶或上述的混合物。因此,当收缩抑制构件130的材质包括固化胶时,收缩抑制构件130的固化方法还包括照光(包括可见光或紫外光)或加热。Please refer to FIG. 1C and FIG. 2C at the same time. Then, a
在本实施例中,收缩抑制构件130例如是包括至少一第一收缩抑制条132以及二第二收缩抑制条134,第一收缩抑制条132的延伸方向例如是平行于驱动芯片120的一对长边121a,第二收缩抑制条134例如是分别与第一收缩抑制条132两端连接。其中,每一第二收缩抑制条134的延伸方向例如是实质上垂直于第一收缩抑制条132,换言之,收缩抑制构件130例如是呈I字形。收缩抑制构件130的厚度t2例如是大于驱动芯片120的厚度t1,但在其它实施例中,收缩抑制构件130的厚度t2也可以小于或等于驱动芯片120的厚度t1。在本实施例中,以实质上平行于驱动芯片120的长边121a为第一方向D1,可挠式显示面板110在沿着一第一方向D1上的收缩量例如是被收缩抑制构件130所抑制。也就是说,由于收缩抑制构件130的刚性高于可挠式显示面板110的刚性,且收缩抑制构件130的热膨胀系数CTE低于可挠式显示面板110的热膨胀系数CTECHIP,因此在相同的温度变化下,刚性较高的收缩抑制构件130的收缩或膨胀程度相较于挠性显示面板110来得小,因此收缩抑制构件130能抑制挠性显示面板110的收缩及膨胀。在本实施例中,收缩抑制构件130的第二收缩抑制条134举例可从驱动芯片接合区114延伸至可挠性线路接合区116,以加强其抑制挠性显示面板110的收缩及膨胀的效果,但不局限于此,也可视设计者需求将收缩抑制构件130仅涵盖在驱动芯片接合区114或仅涵盖在可挠性线路接合区116。In this embodiment, the
请同时参照图1D与图2D,接着,在驱动芯片接合区114上形成一封装胶体140,以包覆驱动芯片120。封装胶体140的材料例如为环氧树脂或其它绝缘材料。再者,在本实施例中,封装胶体140例如是还包覆与可挠式显示面板110连接的可挠性线路126,这样一来,能保护驱动芯片120及可挠性线路126与可挠式显示面板110之间的电性连接不受外界环境影响。特别注意的是,根据实际情况及使用者的选择,在其它实施例中也可能省略形成封装胶体140的步骤。Please refer to FIG. 1D and FIG. 2D at the same time. Next, an
请同时参照图1E与图2E,在本实施例中,在形成收缩抑制构130之后,还包括将可挠式显示面板110从硬质载板102上取下,以完成可挠式显示器100的制作。Please refer to FIG. 1E and FIG. 2E at the same time. In this embodiment, after the
特别说明的是,虽然在上述的实施例中,是在形成收缩抑制构130之后才将可挠式显示面板110自硬质载板102上取下,然而,在另一实施例中,也可以是先将可挠式显示面板110自硬质载板102上取下之后,再在可挠式显示面板110上形成收缩抑制构130,此时较佳是先计算出后续制程温度及环境可能对可挠式显示面板110造成的影响,使收缩抑制构130能抑制可挠式显示面板110在后续制程中所进行的收缩或膨胀。此外,在一实施例中,驱动芯片120与可挠式显示面板110之间的接合及封装制程也可以是在将可挠式显示面板110自硬质载板102上取下后才进行,收缩抑制构130仍能有效地抑制可挠式显示面板110在后续制程中所进行的收缩或膨胀,以保护可挠式显示面板110与驱动芯片120之间的电性接触的区域使其不会受到后续热制程或环境变异的影响。In particular, although in the above-mentioned embodiment, the
在本实施例中,可挠式显示器100包括可挠式显示面板110、驱动芯片120以及收缩抑制构件130。可挠式显示面板110具有显示区112以及位于显示区112外的驱动芯片接合区114。驱动芯片120与驱动芯片接合区114电性连接。收缩抑制构件130配置在驱动芯片接合区114周围,其中收缩抑制构件130的刚性例如是高于可挠式显示面板110的刚性,且收缩抑制构件130的热膨胀系数CTE例如是低于可挠式显示面板110的热膨胀系数CTECHIP。此外,在本实施例中,可挠式显示器100可进一步包括可挠性线路126及封装胶体140,可挠性线路126配置在可挠式显示面板110的可挠性线路接合区116,而封装胶体140包覆驱动芯片120。In this embodiment, the
特别说明的是,在本实施例中是以收缩抑制构件130的刚性高于可挠式显示面板110的刚性,且收缩抑制构件130的热膨胀系数CTE低于可挠式显示面板110的热膨胀系数CTECHIP为例,但在另一实施例中,可以不限制收缩抑制构件130的刚性,而仅定义收缩抑制构件130的热膨胀系数CTE须符合以下条件:可挠式显示面板110与驱动芯片120的热膨胀系数差异|CTESUB-CTECHIP|例如是大于收缩抑制构件130与驱动芯片120的热膨胀系数差异|CTE-CTECHIP|。换言之,收缩抑制构件130与驱动芯片120之间的热膨胀程度差异必须小于可挠式显示面板110与驱动芯片120之间的热膨胀程度差异,因而收缩抑制构件130可以抑制可挠式显示面板110的收缩量。其中,收缩抑制构件130的热膨胀系数CTE例如是介于可挠式显示面板110的热膨胀系数CTECHIP与驱动芯片120的热膨胀系数CTECHIP之间,或者是收缩抑制构件130的热膨胀系数CTE例如是小于驱动芯片120的热膨胀系数CTECHIP,其中,CTE例如是约为1ppm/c至30ppm/c之间,CTESUB例如是约为4ppm/c至100ppm/c之间且CTECHIP例如是约为1ppm/c至20ppm/c之间,以及收缩抑制构件130的刚性例如是介于3Gpa至400Gpa之间,较佳为8Gpa至400Gpa。In particular, in this embodiment, the rigidity of the
再者,虽然在本实施例中是在接合驱动芯片120与驱动芯片接合区114接合之后才形成收缩抑制构件130,但在另一实施例中,也可以形成收缩抑制构件130之后再接合驱动芯片120与驱动芯片接合区114。换言之,本发明未限定形成收缩抑制构件130以及接合驱动芯片120与驱动芯片接合区114的顺序。此外,本发明也未限制收缩抑制构件130的材料、形状、厚度t2等条件,以及是否形成有封装胶体140或封装胶体140所覆盖的范围。图3A至图7A分别为本发明的一实施例的一种可挠式显示器的上视示意图,以及图3B至图7B分别为沿图1A至图7A的A-A’线的剖面示意图。请参照图3A与图3B,在一实施例的可挠式显示器100a中,收缩抑制构件130例如是包括第一收缩抑制条132、二第二收缩抑制条134以及第三收缩抑制条136,其中第二收缩抑制条134与第一收缩抑制条132两端连接,以及第三收缩抑制条136与第一收缩抑制条132及第二收缩抑制条134的顶部连接且位于驱动芯片120上,换言之,以第一收缩抑制条132及二第二收缩抑制条134为侧壁及第三收缩抑制条136为上盖,收缩抑制构件130具有盖状结构。这样一来,收缩抑制构件130能抑制可挠式显示面板110的收缩量,且由于收缩抑制构件130是以盖板形式遮蔽驱动芯片120及部分可挠性线路126,故能进一步保护驱动芯片120及可挠性线路126与可挠式显示面板110之间的电性连接不受到外界环境影响。Furthermore, although in this embodiment the
特别说明的是,虽然图3A与图3B所示的可挠式显示器100a是以不包括封装胶体140为例,但在另一实施例中,如图4A与图4B所示,可挠式显示器100a’可以还包括封装胶体140,且封装胶体140例如是填满收缩抑制构件130所围绕的空间以包覆驱动芯片120,且覆盖收缩抑制构件130及部分可挠性线路126,当然,在其它实施例中(未绘示),封装胶体140也可以仅覆盖收缩抑制构件130而未填入收缩抑制构件130所围绕的空间。In particular, although the
请参照图5A与图5B,在一实施例的可挠式显示器100b中,收缩抑制构件130例如是包括二第一收缩抑制条132以及二第二收缩抑制条134,其中每一第二收缩抑制条134分别与每一第一收缩抑制条134两端连接。在本实施例中,是以收缩抑制构件130的厚度t2小于驱动芯片120的厚度t1为例,但收缩抑制构件130的厚度t2也可以是等于或大于驱动芯片120的厚度t1。收缩抑制构件130的材质可以是包括金属、塑料、固化胶或其它材质,其中固化胶可以是光固化胶、热固化胶或上述的混合。当收缩抑制构件130的材质包括固化胶时,收缩抑制构件130的固化方法还包括照光(举例为可见光或紫外光)或加热。其中,图5A与图5B所示的可挠式显示器100b是以不包括封装胶体140为例,但在另一实施例中,如图6A与图6B所示,可挠式显示器100b’可以还包括封装胶体140,封装胶体140包覆驱动芯片120且覆盖收缩抑制构件130及部分可挠性线路126。一般来说,在可挠式显示器100b、100b’的制程中,通常会以先形成收缩抑制构件130再形成驱动芯片120的顺序来进行。5A and 5B, in an embodiment of the
请参照图7A与图7B,在一实施例的可挠式显示器100c中,收缩抑制构件130例如是包括第一收缩抑制条132、二第二收缩抑制条134以及第三收缩抑制条136,其中第二收缩抑制条134与第一收缩抑制条132两端连接,第三收缩抑制条136与第二收缩抑制条134的顶部连接且位于可挠性线路126上,第三收缩抑制条136至少部份遮蔽可挠性线路接合区116以及可挠性线路126。这样一来,收缩抑制构件130能抑制可挠式显示面板110的收缩量,且由于收缩抑制构件130覆盖可挠性线路126,故能进一步保护可挠性线路126与可挠式显示面板110之间的电性连接不受到外界环境影响。其中,图7A与图7B所示的可挠式显示器100c是以不包括封装胶体140为例,但在另一实施例中(未绘示),可挠式显示器100c可以还包括封装胶体140,封装胶体140包覆驱动芯片120且覆盖收缩抑制构件130。Please refer to FIG. 7A and FIG. 7B. In an embodiment of the
在上述的实施例中,由于收缩抑制构件130的刚性高于可挠式显示面板110的刚性,且收缩抑制构件130的热膨胀系数CTE低于可挠式显示面板110的热膨胀系数CTECHIP,或者是可挠式显示面板110与驱动芯片120的热膨胀系数差异|CTESUB-CTECHIP|大于收缩抑制构件130与驱动芯片120的热膨胀系数差异|CTE-CTECHIP|,因此收缩抑制构件130能抑制可挠式显示面板110的收缩量,以避免可挠式显示面板110在温度变化下出现大幅度的收缩。这样一来,能确保可挠式显示面板110与驱动芯片120之间的接触,使挠式显示面板110与驱动芯片120之间具有良好的电性连接。此外,当可挠式显示面板110从硬质载板102上取下时,由于收缩抑制构件130能抑制可挠式显示面板110的收缩量,因此可挠式显示面板110不会大幅度收缩而释放应力,能避免位在驱动芯片120与可挠式显示面板110之间的导电凸块122发生剥离或断裂,故挠式显示面板110与驱动芯片120之间具有良好的电性连接,进而使驱动芯片120能正常运作。In the above-mentioned embodiments, since the rigidity of the
再者,由于收缩抑制构件130也设置在可挠性线路126周围,因此能进一步确保可挠式显示面板110与可挠性线路126之间的电性连接。故,本发明使可挠式显示器具有良好的电特性,进而提升可挠式显示器的良率。Moreover, since the
综上所述,本发明在可挠式显示面板与驱动芯片之间配置收缩抑制构件。由于收缩抑制构件的刚性高于可挠式显示面板的刚性,且收缩抑制构件的热膨胀系数低于可挠式显示面板的热膨胀系数,或者是可挠式显示面板与驱动芯片的热膨胀系数差异|CTESUB-CTECHIP|大于收缩抑制构件与驱动芯片的热膨胀系数差异|CTE-CTECHIP|,因此收缩抑制构件能抑制可挠式显示面板的收缩量,以避免可挠式显示面板在温度变化下出现大幅度的收缩或膨胀。特别是,将可挠式显示面板从硬质载板上取下时,由于收缩抑制构件能抑制可挠式显示面板的收缩量,因此可挠式显示面板不会大幅度收缩而释放应力,能避免位于驱动芯片与可挠式显示面板之间的导电凸块发生剥离或断裂,进而确保可挠式显示面板与驱动芯片之间具有良好的电性连接,使驱动芯片能正常运作。此外,由于收缩抑制构件也设置在可挠性线路周围,因此能进一步确保可挠式显示面板与可挠性线路之间的电性连接。再者,在先将可挠式显示面板从硬质载板上取下再进行可挠式显示面板与驱动芯片的接合的制程中,收缩抑制构件也能有效地抑制可挠式显示面板在后续制程的收缩或膨胀,以保护可挠式显示面板与驱动芯片或者是可挠式显示面板与驱动芯片之间的电性接触的区域使其不会受到后续热制程或环境变异的影响。故,本发明使可挠式显示器具有良好的电特性,进而提升可挠式显示器的良率。To sum up, in the present invention, a shrinkage restraining member is arranged between the flexible display panel and the driving chip. Since the rigidity of the shrinkage suppression member is higher than that of the flexible display panel, and the thermal expansion coefficient of the shrinkage suppression member is lower than that of the flexible display panel, or the difference between the thermal expansion coefficient of the flexible display panel and the driver chip|CTE SUB -CTE CHIP | is greater than the difference in coefficient of thermal expansion |CTE-CTE CHIP | of the shrinkage restraining member and the driver chip, so the shrinkage restraining member can restrain the shrinkage of the flexible display panel to prevent the flexible display panel from appearing under temperature changes Significant contraction or expansion. In particular, when the flexible display panel is removed from the hard carrier, since the shrinkage restraining member can suppress the amount of shrinkage of the flexible display panel, the flexible display panel does not shrink greatly to release stress, and can Avoid peeling or breaking of the conductive bumps between the driver chip and the flexible display panel, thereby ensuring a good electrical connection between the flexible display panel and the driver chip, so that the driver chip can operate normally. In addition, since the shrinkage restraining member is also disposed around the flexible circuit, the electrical connection between the flexible display panel and the flexible circuit can be further ensured. Moreover, in the process of firstly removing the flexible display panel from the hard carrier and then bonding the flexible display panel to the driving chip, the shrinkage restraining member can also effectively prevent the flexible display panel from The contraction or expansion of the manufacturing process protects the area of electrical contact between the flexible display panel and the driver chip or between the flexible display panel and the driver chip so that it will not be affected by the subsequent thermal process or environmental variation. Therefore, the present invention enables the flexible display to have good electrical characteristics, thereby improving the yield of the flexible display.
虽然本发明已以实施例公开如上,然而其并非用以限定本发明,任何所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,故本发明的保护范围应当视后附的申请专利范围所界定者为准。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the scope of the appended patent application.
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CN104658972B (en) * | 2015-02-12 | 2018-12-25 | 京东方科技集团股份有限公司 | A kind of manufacturing method of flexible display panels, flexible display panels and abutted equipment |
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