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CN101798909B - Offshore floating drilling platform drill string heave compensation device - Google Patents

Offshore floating drilling platform drill string heave compensation device Download PDF

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Publication number
CN101798909B
CN101798909B CN2010101404485A CN201010140448A CN101798909B CN 101798909 B CN101798909 B CN 101798909B CN 2010101404485 A CN2010101404485 A CN 2010101404485A CN 201010140448 A CN201010140448 A CN 201010140448A CN 101798909 B CN101798909 B CN 101798909B
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compensation
valve
cylinder
hydraulic
port
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CN101798909A (en
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张彦廷
刘振东
武光斌
姜浩
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China University of Petroleum East China
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China University of Petroleum East China
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Abstract

The invention discloses a drilling column heave compensation device of a marine floating type drilling platform. A composite hydraulic cylinder is adopted as a heave compensation hydraulic cylinder in a crown block heave compensation device; the high-pressure hydraulic oil output by a hydraulic pump flows into a rodless cavity of an inner cylinder and a rod cavity of an outer cylinder of the composite compensation hydraulic cylinder by a compensation control valve to provide controllable additional force for a piston rod of the outer cylinder; and the resultant force of the force and the hydraulic force acted by the rodless cavity of the outer cylinder of the compensation hydraulic cylinder provides support force to a crown block. The direction and magnitude of the additional force are controlled according to the platform heave motion, and the compensation effect of a heave compensation system is improved. A control unit transmits a control command to the hydraulic system according to the motion speed of the platform in the vertical direction, wherein the motion speed is obtained by detection, drives a piston of the compensation hydraulic cylinder to push the crown block to move and compensates the heave motion of the platform so that the crown block, a traveling block and a large hook are in a static state in the vertical direction relative to the well bottom in the allowable range.

Description

海洋浮式钻井平台钻柱升沉补偿装置Offshore floating drilling platform drill string heave compensation device

技术领域 technical field

本发明涉及电液控制技术为特征的液压控制系统,尤其涉及一种海洋钻井平台钻柱升沉补偿装置。The invention relates to a hydraulic control system characterized by electro-hydraulic control technology, in particular to a heave compensation device for a drill string of an ocean drilling platform.

背景技术 Background technique

随着陆地资源的日趋枯竭,世界经济发展的战略眼光就聚集到海洋上,发展海洋科技与高技术装备尤为重要。在石油领域,随着中国经济的发展,特别是作为支柱产业的石油化工和汽车工业的快速发展,石油和天然气供应不足的矛盾日益突出。鉴于陆上石油资源的日渐枯竭,向深海进军已成必然趋势。当前,海上石油钻机最大工作水深已经超过了3000m,而且还将继续向更深的方向发展。在这样的水深条件下工作,对钻机的各方面的要求更为苛刻,并且还必须适应在深水条件下所面临的一些特殊情况,许多设备需要重新设计和开发。With the depletion of land resources, the strategic vision of the world's economic development is focused on the ocean, and the development of marine technology and high-tech equipment is particularly important. In the field of petroleum, with the development of China's economy, especially the rapid development of the petrochemical and automobile industries as the pillar industries, the contradiction of insufficient supply of oil and natural gas has become increasingly prominent. In view of the depletion of onshore oil resources, marching into the deep sea has become an inevitable trend. At present, the maximum working water depth of offshore oil drilling rigs has exceeded 3000m, and will continue to develop in a deeper direction. Working in such water depth conditions requires more stringent requirements on all aspects of the drilling rig, and must also adapt to some special conditions faced in deep water conditions, and many equipment needs to be redesigned and developed.

钻柱升沉补偿装置是保障海上钻井船或半潜式钻井平台作业的安全进行以及提高工作效率和质量必不可少的重要设备之一。深海钻井所采用的半潜式钻井平台和钻井浮船在波浪的作用下将产生周期性的升沉运动,并使钻柱上下往复运动,引起井底钻压的变化,甚至使钻头脱离井底,影响钻进的效率,降低钻头和钻杆寿命,产生操作的安全隐患,甚至导致无法钻进和被迫停工,造成了巨大的经济损失。因此,为了减少停工期,降低钻井成本,浮式钻井平台必须对钻柱升沉运动采取适当的补偿措施。Drill string heave compensation device is one of the essential equipment to ensure the safe operation of offshore drilling ships or semi-submersible drilling platforms and improve work efficiency and quality. The semi-submersible drilling platform and drilling pontoon used in deep-sea drilling will produce periodic heave motion under the action of waves, and make the drill string reciprocate up and down, causing changes in the drilling pressure at the bottom of the well, and even make the drill bit out of the bottom of the well. It affects the drilling efficiency, reduces the life of the drill bit and drill pipe, creates potential safety hazards in operation, and even leads to failure to drill and forced shutdown, resulting in huge economic losses. Therefore, in order to reduce downtime and reduce drilling costs, the floating drilling platform must take appropriate compensation measures for the heave movement of the drill string.

液压式升沉补偿系统在海洋浮式钻井平台上应用最为普遍,形式比较多,按照其动力提供方式可以分为三种形式:主动式、被动式和半主动式。The hydraulic heave compensation system is most commonly used on offshore floating drilling platforms and has many forms. According to its power supply method, it can be divided into three forms: active, passive and semi-active.

主动式升沉补偿系统具有较好的补偿效果和较强的适应性,但由于钻柱质量大,上下往复运动频繁,因此补偿过程中会消耗大量的能量。The active heave compensation system has good compensation effect and strong adaptability, but due to the large mass of the drill string and frequent up and down reciprocating movements, a large amount of energy will be consumed in the compensation process.

被动式升沉补偿系统在补偿过程中基本不需要系统额外提供能量,而且系统简单,得到了较为广泛的应用,但是补偿效果不很理想,存在着一定的滞后现象。The passive heave compensation system basically does not need the system to provide additional energy during the compensation process, and the system is simple, so it has been widely used, but the compensation effect is not very ideal, and there is a certain hysteresis phenomenon.

半主动式升沉补偿系统能够综合二者的优点,但是系统结构较为复杂,制造成本较高。The semi-active heave compensation system can combine the advantages of both, but the system structure is more complicated and the manufacturing cost is higher.

发明内容 Contents of the invention

本发明的目的是要提供一种浮式海洋石油钻井平台的升沉补偿装置,以满足海上石油钻井的性能要求。The object of the present invention is to provide a heave compensation device for a floating offshore oil drilling platform to meet the performance requirements of offshore oil drilling.

为实现上述目的,本发明的总体构思是在天车升沉补偿装置中采用复合液压缸作为升沉补偿液压缸。将气液蓄能器中的高压液压油通向复合式补偿液压缸外缸的无杆腔,从而提供一个承受天车静载荷的液压力;将液压泵输出的高压液压油经补偿控制阀通向复合补偿液压缸内缸的无杆腔和外缸的有杆腔,从而对外缸活塞杆提供一个可以控制的附加力,该力与复合式补偿液压缸外缸无杆腔作用的液压力的合力向天车提供支撑力。In order to achieve the above purpose, the general idea of the present invention is to use a compound hydraulic cylinder as a heave compensation hydraulic cylinder in the heave compensation device of the crane. Lead the high-pressure hydraulic oil in the gas-hydraulic accumulator to the rodless chamber of the outer cylinder of the composite compensation hydraulic cylinder, so as to provide a hydraulic pressure to withstand the static load of the crane; the high-pressure hydraulic oil output by the hydraulic pump is passed through the compensation control valve Provide a controllable additional force to the rodless chamber of the inner cylinder of the composite compensation hydraulic cylinder and the rod chamber of the outer cylinder, thereby providing a controllable additional force to the piston rod of the outer cylinder, which is equal to the hydraulic pressure acting on the rodless chamber of the outer cylinder of the composite compensation hydraulic cylinder The combined force provides support to the crane.

本发明采用的技术方案是在由天车、两个升沉补偿液压缸、摇臂、气液蓄能器、游车构成的常规被动式升沉补偿装置的基础上进行改进,增加了加速度传感器、油箱、电动机、液压泵、液压泵出口单向阀、补偿控制阀、内缸无杆腔压力传感器、外缸有杆腔压力传感器、旁通阀、限速阀、补油单向阀、安全控制阀、失电保护阀和系统控制单元。复合式补偿液压缸缸体与井架铰接,活塞杆上端与天车铰接,在复合式补偿液压缸外缸的有杆腔和内缸的无杆腔上安装压力传感器。复合式补偿液压缸的内缸柱塞面积与外缸有杆腔工作面积之比为1∶1。液压泵的入口与油箱相连,出口经单向阀与补偿控制阀的P口相连;补偿控制阀的T口与油箱相连;补偿控制阀的B口与两复合式补偿液压缸的内缸无杆腔相连,补偿控制阀的A口与两复合式补偿液压缸的外缸有杆腔相连;旁通阀的一端与两复合式补偿液压缸的内缸无杆腔相连,另一端与两复合式补偿液压缸的外缸有杆腔相连;限速阀的A口与两复合式补偿液压缸的外缸有杆腔相连,B口与补偿控制阀的A口相连;液动切断阀的A口与两复合式补偿液压缸的外缸无杆腔相连,P口与失电保护阀的A口相连;失电保护阀的P口同时与气液转换器、补油单向阀的出口和安全控制阀的入口相连;气液转换器的另一端通过闸阀与工作气瓶相连;工作气瓶与放气闸阀相连,并通过闸阀与高压气瓶相连;高压气瓶通过闸阀与气压源相连;补油单向阀的入口和安全控制阀的出口连在一起并与油箱相连;控制单元分别与补偿控制阀、旁通阀、失电保护阀、变频电动机的控制信号接口电连接,并获取外缸有杆腔压力传感器、内缸无杆腔压力传感器以及固连在平台上的加速度传感器的电信号。液压泵与变频电机机械连接。控制单元是一台带有模数A/D和数模D/A信号转换功能的工控机或单片机。The technical scheme adopted in the present invention is to improve on the basis of the conventional passive heave compensation device composed of a crown block, two heave compensation hydraulic cylinders, a rocker arm, a gas-liquid accumulator, and a traveling block, adding an acceleration sensor, Fuel tank, electric motor, hydraulic pump, hydraulic pump outlet check valve, compensation control valve, inner cylinder rodless cavity pressure sensor, outer cylinder rod cavity pressure sensor, bypass valve, speed limiting valve, fuel charge check valve, safety control valve, power failure protection valve and system control unit. The cylinder body of the composite compensation hydraulic cylinder is hinged to the derrick, the upper end of the piston rod is hinged to the crown block, and pressure sensors are installed on the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder and the rodless chamber of the inner cylinder. The ratio of the plunger area of the inner cylinder to the working area of the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder is 1:1. The inlet of the hydraulic pump is connected to the oil tank, and the outlet is connected to the P port of the compensation control valve through the check valve; the T port of the compensation control valve is connected to the oil tank; the B port of the compensation control valve is connected to the inner cylinder of the two composite compensation hydraulic cylinders without rods The A port of the compensation control valve is connected with the rod chamber of the outer cylinder of the two composite compensation hydraulic cylinders; one end of the bypass valve is connected with the rodless chamber of the inner cylinder of the two composite compensation hydraulic cylinders, and the other end is connected with the two composite compensation hydraulic cylinders. The outer cylinder of the compensation hydraulic cylinder is connected with the rod chamber; the A port of the speed limiting valve is connected with the rod chamber of the outer cylinder of the two composite compensation hydraulic cylinders, and the B port is connected with the A port of the compensation control valve; the A port of the hydraulic shut-off valve It is connected with the rodless chamber of the outer cylinder of the two composite compensation hydraulic cylinders, and the P port is connected with the A port of the power failure protection valve; the P port of the power failure protection valve is connected with the outlet of the gas-liquid converter, the oil supply check valve and the safety valve at the same time. The inlet of the control valve is connected; the other end of the gas-liquid converter is connected to the working gas cylinder through the gate valve; the working gas cylinder is connected to the deflation gate valve, and connected to the high-pressure gas cylinder through the gate valve; The inlet of the oil check valve and the outlet of the safety control valve are connected together and connected to the oil tank; the control unit is electrically connected to the control signal interface of the compensation control valve, bypass valve, power failure protection valve, and frequency conversion motor, and obtains the external cylinder The electric signal of the rod chamber pressure sensor, the rodless chamber pressure sensor of the inner cylinder and the acceleration sensor fixedly connected on the platform. The hydraulic pump is mechanically connected with the frequency conversion motor. The control unit is an industrial computer or single-chip microcomputer with analog-to-digital A/D and digital-to-analog D/A signal conversion functions.

本发明与背景技术相比,具有的有益的效果是:Compared with the background technology, the present invention has the beneficial effects that:

1.系统中补偿液压缸采用复合结构,气液转换器中的高压液压油通过外缸无杆腔承受天车上的静载荷,液压泵经补偿控制阀与内缸无杆腔或外缸有杆腔相通,克服运动补偿过程中由于摩擦力和工作气瓶压力变化引起的动载荷,从而有效地限制了额外的能量消耗,并提高了补偿效果。1. The compensation hydraulic cylinder in the system adopts a composite structure. The high-pressure hydraulic oil in the gas-liquid converter bears the static load on the crane through the rodless cavity of the outer cylinder. The hydraulic pump is connected to the rodless cavity of the inner cylinder or the outer cylinder through the compensation control valve. The rod cavity is connected to overcome the dynamic load caused by the friction force and the pressure change of the working gas cylinder during the motion compensation process, thereby effectively limiting the extra energy consumption and improving the compensation effect.

2.当系统突然失载时,复合式补偿液压缸活塞杆会快速上行,流出外缸有杆腔的流量增大,但限速阀会限制流量低于某一值,从而限制活塞上行的速度;同时外缸有杆腔的压力增大,推动液动切断阀换向,切断气液转化器与复合式补偿液压缸之间的压力通道;外缸有杆腔压力传感器测得的压力信号超出允许范围,控制单元立即发出控制指令切断失电保护阀的电源,使其处于关闭状态。通过上述三重保护措施,避免由于失载而导致恶性事故发生。2. When the system suddenly loses load, the piston rod of the composite compensation hydraulic cylinder will move upward quickly, and the flow out of the rod cavity of the outer cylinder will increase, but the speed limiting valve will limit the flow rate below a certain value, thus limiting the upward speed of the piston ; At the same time, the pressure in the rod chamber of the outer cylinder increases, pushing the hydraulic shut-off valve to change direction, cutting off the pressure channel between the gas-liquid converter and the composite compensation hydraulic cylinder; the pressure signal measured by the pressure sensor in the rod chamber of the outer cylinder exceeds Within the allowable range, the control unit immediately sends a control command to cut off the power supply of the power failure protection valve, making it in the closed state. Through the above three protection measures, avoid serious accidents caused by load loss.

3.气液转化器和复合式补偿液压缸之间安装了失电保护阀,当系统由于某种原因失去电力供应的时候,失电保护阀在弹簧的作用下复位,切断蓄能器和复合式补偿液压缸之间的油路,避免事故发生。3. A power-off protection valve is installed between the gas-liquid converter and the composite compensation hydraulic cylinder. When the system loses power supply for some reason, the power-off protection valve resets under the action of the spring, cutting off the accumulator and the composite hydraulic cylinder. The oil circuit between the hydraulic cylinders is compensated by the formula to avoid accidents.

4.控制单元可以根据钻井平台上安装的加速度传感器发出的加速度信号以及复合式补偿液压缸的压力信号,向变频电动机和补偿控制阀发出指令,控制流向复合式补偿液压缸内缸无杆腔的液压油流量,减小平台升沉运动对大钩的影响,进而使得井底钻压在一定范围内保持恒定。4. The control unit can send instructions to the frequency conversion motor and compensation control valve according to the acceleration signal sent by the acceleration sensor installed on the drilling platform and the pressure signal of the compound compensation hydraulic cylinder, and control the flow to the rodless cavity of the compound compensation hydraulic cylinder. The flow of hydraulic oil reduces the impact of platform heave movement on the hook, thereby keeping the bottom hole pressure constant within a certain range.

附图说明 Description of drawings

图1是依据本发明所提出的海洋浮式钻井平台钻柱升沉补偿装置的结构示意图。Fig. 1 is a structural schematic diagram of a drill string heave compensation device for an offshore floating drilling platform proposed according to the present invention.

图2是本发明所提出的海洋浮式钻井平台钻柱升沉补偿装置的液压系统原理图。Fig. 2 is a schematic diagram of the hydraulic system of the drill string heave compensation device for the offshore floating drilling platform proposed by the present invention.

图中:1-游车,2-复合式补偿液压缸,3-井架,4-摇臂,5-天车,6-滑轮,7-天车导轨,8-加速度传感器,9-油箱,10-液压泵,11-变频电动机,12-液压泵出口单向阀,13-补偿控制阀,14-外缸有杆腔压力传感器,15-内缸无杆腔压力传感器,16-旁通阀,17-限速阀,18-液动切断阀,19-失电保护阀,20-气液转换器,21-第一闸阀,22-工作气瓶,23-第二闸阀,24-气压源,25-第三闸阀,26-放气闸阀,27-第五闸阀,28-高压气瓶,29-补油单向阀,30-安全控制阀,31-控制单元。In the figure: 1- traveling block, 2- compound compensation hydraulic cylinder, 3- derrick, 4- rocker arm, 5- crown block, 6- pulley, 7- crown block guide rail, 8- acceleration sensor, 9- oil tank, 10 -hydraulic pump, 11-frequency conversion motor, 12-hydraulic pump outlet check valve, 13-compensation control valve, 14-outer cylinder rod chamber pressure sensor, 15-inner cylinder rodless chamber pressure sensor, 16-bypass valve, 17-speed limiting valve, 18-hydraulic shut-off valve, 19-power failure protection valve, 20-gas-liquid converter, 21-first gate valve, 22-working gas cylinder, 23-second gate valve, 24-air pressure source, 25-third gate valve, 26-discharging gate valve, 27-fifth gate valve, 28-high-pressure gas cylinder, 29-refueling check valve, 30-safety control valve, 31-control unit.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.

如图所示,复合式补偿液压缸2的缸体与井架3铰接,其活塞杆上端与天车5铰接,在复合式补偿液压缸2外缸的有杆腔安装压力传感器14,内缸的无杆腔上安装压力传感器15。复合式补偿液压缸的内缸柱塞面积与外缸有杆腔工作面积之比为1∶1。加速度传感器8与平台固联;液压泵10的入口与油箱9相连,出口经单向阀12与补偿控制阀13的P口相连;补偿控制阀13的T口与油箱9相连;补偿控制阀13的B口与两复合式补偿液压缸2的内缸无杆腔相连,补偿控制阀13的A口与两复合式补偿液压缸2的外缸有杆腔相连;旁通阀16的一端与两复合式补偿液压缸2的内缸无杆腔相连,另一端与两复合式补偿液压缸2的外缸有杆腔相连;限速阀17的A口与两复合式补偿液压缸2的外缸有杆腔相连,限速阀17的B口与补偿控制阀13的A口相连;液动切断阀18的A口与两复合式补偿液压缸2的外缸无杆腔相连,P口与失电保护阀19的A口相连;失电保护阀19的P口同时与气液转换器20、补油单向阀29的出口和安全控制阀30的入口相连;气液转换器20的另一端通过第一闸阀21和第二闸阀23与工作气瓶22相连;工作气瓶22与放气闸阀26相连,并通过第五闸阀27与高压气瓶28相连;高压气瓶28通过第三闸阀25与气压源24相连;补油单向阀29的入口和安全控制阀30的出口连在一起并与油箱9相连;控制单元31分别与补偿控制阀13、旁通阀16、失电保护阀19、变频电动机11的控制信号接口电连接,并与外缸有杆腔压力传感器14、内缸无杆腔压力传感器15以及固连在平台上的加速度传感器8的电信号连接。液压泵10与变频电动机11机械连接。控制单元31是一台带有模数A/D和数模D/A信号转换功能的工控机或单片机。气液转换器20中的高压液压油通向复合式补偿液压缸2外缸的无杆腔,提供一个承受天车静载荷的液压力;液压泵10通过补偿控制阀13与内缸无杆腔或外缸有杆腔相通,克服补偿过程中由于摩擦力与工作气瓶22中压力所变化引起的动载荷。旁通阀16两端与复合式补偿液压缸2的内缸无杆腔和外缸有杆腔相连,当旁通阀16导通时,系统可以实现被动补偿的功能。复合式补偿液压缸2外缸有杆腔接有限速阀17,防止由于钻杆脱断引起的复合式补偿液压缸2的活塞杆超速上冲。液动切断阀18的控制口与复合式补偿液压缸2外缸的有杆腔相连,当活塞杆超速上行时,升高的压力推动液动切断阀18换向,切断气液转换器20与复合式补偿液压缸2的连接管路,避免恶性事故发生。失电保护阀19安装于气液转换器20和复合式补偿液压缸2之间,失电时自动切断油路,停止向复合式补偿液压缸2供油。As shown in the figure, the cylinder body of the composite compensation hydraulic cylinder 2 is hinged to the derrick 3, and the upper end of the piston rod is hinged to the crown block 5. A pressure sensor 14 is installed in the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder 2. A pressure sensor 15 is installed on the rodless cavity. The ratio of the plunger area of the inner cylinder to the working area of the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder is 1:1. The acceleration sensor 8 is fixedly connected to the platform; the inlet of the hydraulic pump 10 is connected to the fuel tank 9, and the outlet is connected to the P port of the compensation control valve 13 through the check valve 12; the T port of the compensation control valve 13 is connected to the fuel tank 9; the compensation control valve 13 The port B of the valve is connected with the rodless chamber of the inner cylinder of the two composite compensation hydraulic cylinders 2, the A port of the compensation control valve 13 is connected with the rod chamber of the outer cylinder of the two composite compensation hydraulic cylinders 2; one end of the bypass valve 16 is connected with the two The inner cylinder rodless chamber of the composite compensation hydraulic cylinder 2 is connected, and the other end is connected with the rod chamber of the outer cylinder of the two composite compensation hydraulic cylinders 2; the A port of the speed limiting valve 17 is connected to the outer cylinder of the two composite compensation hydraulic cylinders 2 The rod cavity is connected, the B port of the speed limiting valve 17 is connected with the A port of the compensation control valve 13; The A port of the electric protection valve 19 is connected; the P port of the power failure protection valve 19 is connected with the gas-liquid converter 20, the outlet of the oil supplement check valve 29 and the inlet of the safety control valve 30 at the same time; the other end of the gas-liquid converter 20 The first gate valve 21 and the second gate valve 23 are connected to the working gas cylinder 22; the working gas cylinder 22 is connected to the deflation gate valve 26, and is connected to the high-pressure gas cylinder 28 through the fifth gate valve 27; the high-pressure gas cylinder 28 is connected to the third gate valve 25 It is connected with the air pressure source 24; the inlet of the fuel supply check valve 29 is connected with the outlet of the safety control valve 30 and connected with the oil tank 9; the control unit 31 is connected with the compensation control valve 13, the bypass valve 16 and the power failure protection valve 19 , the control signal interface of the variable frequency motor 11 is electrically connected, and is connected with the electric signal of the outer cylinder rod chamber pressure sensor 14, the inner cylinder rodless chamber pressure sensor 15 and the acceleration sensor 8 fixedly connected on the platform. The hydraulic pump 10 is mechanically connected to an inverter motor 11 . The control unit 31 is an industrial computer or a single-chip microcomputer with analog-to-digital A/D and digital-to-analog D/A signal conversion functions. The high-pressure hydraulic oil in the gas-liquid converter 20 leads to the rodless chamber of the outer cylinder of the composite compensation hydraulic cylinder 2, providing a hydraulic pressure to withstand the static load of the crane; the hydraulic pump 10 communicates with the rodless chamber of the inner cylinder through the compensation control valve 13 Or the outer cylinder is communicated with the rod cavity to overcome the dynamic load caused by the friction force and the pressure change in the working gas cylinder 22 during the compensation process. The two ends of the bypass valve 16 are connected with the rodless chamber of the inner cylinder and the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder 2. When the bypass valve 16 is turned on, the system can realize the function of passive compensation. The outer cylinder of compound compensating hydraulic cylinder 2 has a rod cavity connected to speed limiting valve 17 to prevent the piston rod of compound compensating hydraulic cylinder 2 from overshooting and overshooting due to drill pipe breaking off. The control port of the hydraulic shut-off valve 18 is connected with the rod cavity of the outer cylinder of the composite compensation hydraulic cylinder 2. When the piston rod moves upward at overspeed, the increased pressure pushes the hydraulic shut-off valve 18 to change direction, cutting off the gas-liquid converter 20 and Composite compensation for the connecting pipeline of the hydraulic cylinder 2 can avoid serious accidents. The power-off protection valve 19 is installed between the gas-liquid converter 20 and the compound compensation hydraulic cylinder 2, and automatically cuts off the oil circuit when the power is lost, and stops supplying oil to the compound compensation hydraulic cylinder 2.

本发明的工作原理如下:The working principle of the present invention is as follows:

正常工作时,失电保护阀通电处于下位导通状态,液动切断阀在弹簧的作用下处于下位导通状态,气液转换器20中的液压油与复合式补偿液压缸2的外缸无杆腔相通,用以支撑天车上的静载荷。如果旁通阀16处于右位导通状态,复合式补偿液压缸2的内缸无杆腔与外缸有杆腔相通,不起补偿作用,此时系统是常规被动式升沉补偿系统。如果旁通阀16处于左位断开状态,复合式补偿液压缸2的内缸无杆腔与外缸有杆腔不相通,起补偿作用,此时系统是半主动式升沉补偿系统。During normal operation, the power-off protection valve is in the lower conduction state when it is energized, and the hydraulic shut-off valve is in the lower conduction state under the action of the spring. The rod cavities are connected to support the static load on the crown block. If the bypass valve 16 is in the conduction state of the right position, the rodless chamber of the inner cylinder of the composite compensation hydraulic cylinder 2 communicates with the rod chamber of the outer cylinder, and the compensation function does not work. At this time, the system is a conventional passive heave compensation system. If the bypass valve 16 is in the disconnected state in the left position, the rodless chamber of the inner cylinder of the composite compensation hydraulic cylinder 2 is not connected to the rod chamber of the outer cylinder, which acts as a compensation. At this time, the system is a semi-active heave compensation system.

当浮式海洋钻井平台随波浪下沉时,井架会带着复合式补偿液压缸2下降,钻杆柱伸长弹性变形减小,天车5上的载荷减小,复合式补偿液压缸2的活塞杆外伸,气液转换器20的液压油流入复合式补偿液压缸2,工作气瓶22压力降低,与减小了的天车载荷相平衡。安装在复合式补偿液压缸体上的加速度传感器8检测到平台的运动加速度,并将该信号传递给控制单元31。同时外缸有杆腔压力传感器14和内缸无杆腔压力传感器15检测到两腔的压力信号也传递给控制单元31。控制单元31根据检测到的上述信号并根据制定好的控制策略向补偿控制阀13发出控制指令使其左移,使P口与B口相通,A口与T口相通,液压泵10向复合式补偿液压缸2内缸无杆腔供油,使得内缸无杆腔压力升高,抵消由于工作气瓶压力降低引起的承载能力下降和活塞杆外伸的摩擦力,同时外缸有杆腔通过A口到T口的通道与油箱连通实现回油,从而使天车5相对于平台上行,以维持绝对位置不变,同时载荷上升到原来的设定值。此过程中,可以调节阀芯左移的位移量来改变阀口的通流面积,从而控制流量以控制活塞的运动速度,提高系统的补偿效果。When the floating offshore drilling platform sinks with the waves, the derrick will descend with the composite compensation hydraulic cylinder 2, the elongation and elastic deformation of the drill string will be reduced, the load on the crown block 5 will be reduced, and the composite compensation hydraulic cylinder 2 will The piston rod is extended, the hydraulic oil of the gas-liquid converter 20 flows into the composite compensating hydraulic cylinder 2, and the pressure of the working gas cylinder 22 is reduced, which is balanced with the reduced crane load. The acceleration sensor 8 installed on the composite compensation hydraulic cylinder detects the motion acceleration of the platform, and transmits the signal to the control unit 31 . At the same time, the pressure signals of the two chambers detected by the pressure sensor 14 of the rod chamber of the outer cylinder and the pressure sensor 15 of the rodless chamber of the inner cylinder are also transmitted to the control unit 31 . The control unit 31 sends a control command to the compensation control valve 13 to move left according to the above-mentioned detected signals and according to the established control strategy, so that the P port communicates with the B port, the A port communicates with the T port, and the hydraulic pump 10 is connected to the composite valve. Oil is supplied to the rodless chamber of the compensation hydraulic cylinder 2, so that the pressure of the rodless chamber in the inner cylinder rises, offsetting the drop in bearing capacity caused by the pressure reduction of the working cylinder and the friction force of the piston rod protruding, and the rod chamber of the outer cylinder passes through The channel from port A to port T is connected with the oil tank to realize oil return, so that the crane 5 moves upward relative to the platform to maintain the absolute position unchanged, and at the same time the load rises to the original set value. During this process, the displacement of the spool to the left can be adjusted to change the flow area of the valve port, thereby controlling the flow to control the movement speed of the piston and improving the compensation effect of the system.

反之,当浮式海洋钻井平台随波浪上升时,井架会带着复合式补偿液压缸2上升,钻杆柱伸长弹性变形增大,天车5上的载荷增加,复合式补偿液压缸2的活塞杆回缩,液压缸内的液压油流回气液转换器20,工作气瓶22的压力增加,与增加了的天车载荷相平衡。安装在复合式补偿液压缸2缸体上的加速度传感器8检测到平台的运动加速度,并将该信号传递给控制单元31。同时外缸有杆腔压力传感器14和内缸无杆腔压力传感器15检测到两腔的压力信号也传递给控制单元31。控制单元31根据检测到的上述信号并根据制定好的控制策略向补偿控制阀13发出控制指令使其右移,使P口与A口相通,B口与T口相通,液压泵10向复合式补偿液压缸2外缸有杆腔供油,使的外缸有杆腔压力升高,抵消由于工作气瓶压力升高引起的承载能力增大和活塞杆回缩的摩擦力,同时内缸无杆腔通过B口到T口的通道与油箱连通实现回油,从而使天车5相对于平台下行,以维持绝对位置不变,同时载荷下降到原来的设定值。此过程中,可以调节阀芯右移的位移量来改变阀口的通流面积,从而控制流量以控制活塞的运动速度,提高系统的补偿效果。Conversely, when the floating offshore drilling platform rises with the waves, the derrick will rise with the compound compensation hydraulic cylinder 2, the elongation and elastic deformation of the drill string will increase, the load on the crown block 5 will increase, and the compound compensation hydraulic cylinder 2 will The piston rod retracts, the hydraulic oil in the hydraulic cylinder flows back to the gas-liquid converter 20, and the pressure of the working gas cylinder 22 increases to balance with the increased crane load. The acceleration sensor 8 installed on the cylinder body of the composite compensating hydraulic cylinder 2 detects the motion acceleration of the platform, and transmits the signal to the control unit 31 . At the same time, the pressure signals of the two chambers detected by the pressure sensor 14 of the rod chamber of the outer cylinder and the pressure sensor 15 of the rodless chamber of the inner cylinder are also transmitted to the control unit 31 . The control unit 31 sends a control command to the compensation control valve 13 to move right according to the above-mentioned detected signals and according to the established control strategy, so that the P port communicates with the A port, the B port communicates with the T port, and the hydraulic pump 10 is connected to the composite valve. Compensation hydraulic cylinder 2. The outer cylinder has a rod cavity to supply oil, so that the pressure of the outer cylinder has a rod cavity to increase, which offsets the increase in the carrying capacity and the friction force of the piston rod retraction caused by the pressure increase of the working cylinder, and the inner cylinder has no rod. The chamber communicates with the oil tank through the channel from port B to port T to realize the oil return, so that the crane 5 moves down relative to the platform to maintain the absolute position, and at the same time the load drops to the original set value. During this process, the displacement of the spool to the right can be adjusted to change the flow area of the valve port, thereby controlling the flow to control the movement speed of the piston and improving the compensation effect of the system.

当系统负载发生变化时,可以通过调节工作气瓶22的压力,维持复合式补偿液压缸2活塞杆的受力平衡。当系统负载减小时,工作气瓶22与放气闸阀26相通,通过放气使工作气瓶的压力减小;当系统负载增大时,工作气瓶22与高压气瓶28相通,通过高压气瓶的充气使工作气瓶的压力增大。When the load of the system changes, the pressure of the working gas cylinder 22 can be adjusted to maintain the force balance of the piston rod of the compound compensating hydraulic cylinder 2 . When the system load decreases, the working gas cylinder 22 communicates with the vent gate valve 26, and the pressure of the working gas cylinder decreases through deflation; when the system load increases, the working gas cylinder 22 communicates with the high-pressure gas cylinder 28, and the high-pressure gas Inflation of the cylinder increases the pressure of the working cylinder.

当系统由于钻杆脱断等事故导致突然失载时,复合式补偿液压缸2的活塞杆会快速上行,流出外缸无杆腔的流量增大,但限速阀17会限制流量低于某一值,从而限制活塞上行的速度;同时外缸有杆腔的压力增大,推动液动切断阀18换向,切断气液转换器20与复合式补偿液压缸2之间的压力通道;外缸有杆腔压力传感器14测得的压力信号超出允许范围,控制单元31立即发出控制指令切断失电保护阀19的电源,使其处于关闭状态。通过上述三重保护措施,避免由于失载而导致恶性事故发生。When the system suddenly loses load due to accidents such as drill pipe breakage, the piston rod of the composite compensation hydraulic cylinder 2 will move upward rapidly, and the flow out of the rodless cavity of the outer cylinder will increase, but the speed limiting valve 17 will limit the flow rate below a certain value. One value, thereby limiting the upward speed of the piston; at the same time, the pressure in the rod chamber of the outer cylinder increases, pushing the hydraulic shut-off valve 18 to change direction, and cutting off the pressure channel between the gas-liquid converter 20 and the composite compensation hydraulic cylinder 2; When the pressure signal measured by the cylinder rod cavity pressure sensor 14 exceeds the allowable range, the control unit 31 immediately sends a control command to cut off the power supply of the power failure protection valve 19, making it in a closed state. Through the above three protection measures, avoid serious accidents caused by load loss.

当系统由于某种原因失去电力供应的时候,失电保护阀20在弹簧的作用下复位,切断气液转换器20与复合式补偿液压缸2之间的油路,防止意外的发生。When the system loses power supply for some reason, the power failure protection valve 20 resets under the action of the spring, cutting off the oil circuit between the gas-liquid converter 20 and the composite compensation hydraulic cylinder 2, preventing accidents from happening.

控制单元31根据钻井平台上安装的加速度传感器8发出的加速度信号以及复合式补偿液压缸2的压力信号,向变频电动机11和补偿控制阀13发出指令,控制流向复合式补偿液压缸2内缸无杆腔或外缸有杆腔的液压油流量。According to the acceleration signal from the acceleration sensor 8 installed on the drilling platform and the pressure signal of the compound compensation hydraulic cylinder 2, the control unit 31 sends instructions to the frequency conversion motor 11 and the compensation control valve 13 to control the flow to the inner cylinder of the compound compensation hydraulic cylinder 2. Rod chamber or outer cylinder has rod chamber hydraulic oil flow.

本发明克服了传统被动式升沉补偿系统补偿反应速度慢、蓄能器压力波动和摩擦力导致补偿效果差的缺点。由于液压泵仅向小缸径的内缸无杆腔供油,其动力仅用于克服摩擦阻力和系统惯性,因此有效地控制了能量的消耗,降低了系统的操作成本,提高了补偿精度,具有结构简单、能耗低、效果好的优点。此外,本发明的复合式补偿液压缸缸体安装在井架上,与钻井装置没有相对运动,可以采用刚性管线。与游动滑车补偿装置要求使用挠性管相比,减少了液压管线损坏的可能性。The invention overcomes the disadvantages of slow compensation response speed of traditional passive heave compensation system and poor compensation effect due to pressure fluctuation and friction of the accumulator. Since the hydraulic pump only supplies oil to the rodless chamber of the inner cylinder with a small bore, its power is only used to overcome the frictional resistance and system inertia, so the energy consumption is effectively controlled, the operating cost of the system is reduced, and the compensation accuracy is improved. The utility model has the advantages of simple structure, low energy consumption and good effect. In addition, the composite compensating hydraulic cylinder body of the present invention is installed on the derrick, has no relative movement with the drilling device, and rigid pipelines can be used. Reduces potential for hydraulic line damage compared to flexible tubing required for traveling block compensation.

Claims (2)

1.一种海洋浮式钻井平台钻柱升沉补偿装置,包括游车(1)、复合式补偿液压缸(2)、井架(3)、摇臂(4)、天车(5)、滑轮(6)和天车导轨(7)、死绳、快绳、加速度传感器(8)、油箱(9)、液压泵(10)、变频电动机(11)、液压泵出口单向阀(12)、补偿控制阀(13)、外缸有杆腔压力传感器(14)、内缸无杆腔压力传感器(15)、旁通阀(16)、限速阀(17)、液动切断阀(18)、失电保护阀(19)、气液转换器(20)、第一闸阀(21)、第二闸阀(23)、第三闸阀(25)、放气闸阀(26)、第五闸阀(27)、工作气瓶(22)、气压源(24)、高压气瓶(28)、补油单向阀(29)、安全控制阀(30)和控制单元(31),复合式补偿液压缸(2)的缸体与井架(3)相连,复合式补偿液压缸(2)的活塞杆与天车(5)相连,支撑着天车沿天车导轨(7)运动,摇臂(4)与井架(3)和天车(5)相连,在复合式补偿液压缸(2)的外缸有杆腔安装压力传感器(14)、在复合式补偿液压缸(2)的内缸无杆腔安装压力传感器(15),在平台上固联加速度传感器(8);其特征在于,液压泵(10)的入口与油箱(9)相连,液压泵(10)的出口经单向阀(12)与补偿控制阀(13)的P口相连,补偿控制阀(13)的T口与油箱(9)相连,补偿控制阀(13)的B口与两复合式补偿液压缸(2)的内缸无杆腔相连,补偿控制阀(13)的A口与两复合式补偿液压缸(2)的外缸有杆腔相连;旁通阀(16)的一端与两复合式补偿液压缸(2)的内缸无杆腔相连,另一端与两复合式补偿液压缸(2)的外缸有杆腔相连;限速阀(17)的A口与两复合式补偿液压缸(2)的外缸有杆腔相连,B口与补偿控制阀(13)的A口相连;液动切断阀(18)的A口与两复合式补偿液压缸(2)的外缸无杆腔相连,P口与失电保护阀(19)的A口相连;失电保护阀(19)的P口同时与气液转换器(20)、补油单向阀(29)的出口和安全控制阀(30)的入口相连;气液转换器(20)的另一端通过第一闸阀(21)和第二闸阀(23)与工作气瓶(22)相连;工作气瓶(22)与放气闸阀(26)相连,并通过第五闸阀(27)与高压气瓶(28)相连;高压气瓶(28)通过第三闸阀(25)与气压源(24)相连;补油单向阀(29)的入口和安全控制阀(30)的出口连在一起并与油箱(9)相连;控制单元(31)分别与补偿控制阀(13)、旁通阀(16)、失电保护阀(19)、变频电动机(11)的控制信号接口电连接,并与外缸有杆腔压力传感器(14)、内缸无杆腔压力传感器(15)以及固连在平台上的加速度传感器(8)的电信号连接。1. A heave compensation device for a drill string on an offshore floating drilling platform, including a traveling block (1), a composite compensation hydraulic cylinder (2), a derrick (3), a rocker arm (4), a crown block (5), and a pulley (6) and crown rail (7), dead rope, fast rope, acceleration sensor (8), fuel tank (9), hydraulic pump (10), variable frequency motor (11), hydraulic pump outlet check valve (12), Compensation control valve (13), outer cylinder rod chamber pressure sensor (14), inner cylinder rodless chamber pressure sensor (15), bypass valve (16), speed limiting valve (17), hydraulic shut-off valve (18) , power failure protection valve (19), gas-liquid converter (20), first gate valve (21), second gate valve (23), third gate valve (25), deflation gate valve (26), fifth gate valve (27 ), working gas cylinder (22), air pressure source (24), high-pressure gas cylinder (28), oil supplement check valve (29), safety control valve (30) and control unit (31), composite compensation hydraulic cylinder ( 2) The cylinder body is connected with the derrick (3), the piston rod of the composite compensation hydraulic cylinder (2) is connected with the crown block (5), and supports the movement of the crown block along the guide rail (7) of the crown block, the rocker arm (4) and the The derrick (3) is connected to the crown block (5), and the pressure sensor (14) is installed in the rod chamber of the outer cylinder of the composite compensation hydraulic cylinder (2), and the pressure sensor (14) is installed in the rodless chamber of the inner cylinder of the composite compensation hydraulic cylinder (2). The pressure sensor (15) is fixedly connected to the acceleration sensor (8) on the platform; it is characterized in that the inlet of the hydraulic pump (10) is connected to the oil tank (9), and the outlet of the hydraulic pump (10) is connected to the The P port of the compensation control valve (13) is connected, the T port of the compensation control valve (13) is connected with the fuel tank (9), and the B port of the compensation control valve (13) is connected to the inner cylinder of the two composite compensation hydraulic cylinders (2). The rod cavity is connected, and the A port of the compensation control valve (13) is connected with the rod cavity of the outer cylinder of the two compound compensation hydraulic cylinders (2); one end of the bypass valve (16) is connected with the two compound compensation hydraulic cylinders (2). The rodless chamber of the inner cylinder is connected, and the other end is connected with the rod chamber of the outer cylinder of the two composite compensation hydraulic cylinders (2); the A port of the speed limiting valve (17) is connected with the outer cylinder of the two composite compensation hydraulic cylinders (2). The port B is connected to the A port of the compensation control valve (13); the A port of the hydraulic shut-off valve (18) is connected to the rodless chamber of the outer cylinder of the two composite compensation hydraulic cylinders (2), and the P port is connected to the failure control valve (13). The A port of the electric protection valve (19) is connected; the P port of the power failure protection valve (19) is simultaneously connected with the outlet of the gas-liquid converter (20), the oil supply check valve (29) and the inlet of the safety control valve (30) The other end of the gas-liquid converter (20) is connected with the working gas cylinder (22) through the first gate valve (21) and the second gate valve (23); the working gas cylinder (22) is connected with the deflation gate valve (26), And link to each other with high-pressure gas cylinder (28) by the 5th gate valve (27); High-pressure gas cylinder (28) links to each other with air pressure source (24) by the 3rd gate valve (25); The outlets of the control valve (30) are connected together and connected with the oil tank (9); the control unit (31) is connected with the compensation control Control valve (13), bypass valve (16), power failure protection valve (19), control signal interface of frequency conversion motor (11) are electrically connected, and are connected with outer cylinder rod cavity pressure sensor (14), inner cylinder rodless Chamber pressure sensor (15) and the electric signal connection of the acceleration sensor (8) that is connected on the platform. 2.根据权利要求1所述的海洋浮式钻井平台钻柱升沉补偿装置,其特征在于,复合式补偿液压缸(2)采用复合结构,气液转换器(20)通过外缸无杆腔承受天车(5)上的静载荷,液压泵(10)经补偿控制阀(13)与内缸无杆腔或外缸有杆腔相通,克服运动补偿过程中的动载荷。2. The heave compensation device for the drill string of the offshore floating drilling platform according to claim 1, characterized in that the composite compensation hydraulic cylinder (2) adopts a composite structure, and the gas-liquid converter (20) passes through the rodless cavity of the outer cylinder Bearing the static load on the crown block (5), the hydraulic pump (10) communicates with the rodless chamber of the inner cylinder or the rod chamber of the outer cylinder through the compensation control valve (13) to overcome the dynamic load during the motion compensation process.
CN2010101404485A 2010-04-01 2010-04-01 Offshore floating drilling platform drill string heave compensation device Expired - Fee Related CN101798909B (en)

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