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CN101794707B - Electron emission type light emitting device and packaging method thereof - Google Patents

Electron emission type light emitting device and packaging method thereof Download PDF

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Publication number
CN101794707B
CN101794707B CN2009100099849A CN200910009984A CN101794707B CN 101794707 B CN101794707 B CN 101794707B CN 2009100099849 A CN2009100099849 A CN 2009100099849A CN 200910009984 A CN200910009984 A CN 200910009984A CN 101794707 B CN101794707 B CN 101794707B
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substrate
emitting device
light emitting
type light
anode
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CN101794707A (en
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王博弘
李中裕
陈世溥
林依萍
周彦伊
刘旻忠
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Industrial Technology Research Institute ITRI
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Abstract

An electron emission type light emitting device and a method for packaging the same. The electron emission type light emitting device comprises a first substrate, a second substrate, a sealant, a gas and a fluorescent layer. The first substrate is provided with a cathode, and the cathode is provided with a pattern design. The second substrate is opposite to the first substrate, and an anode is arranged on the second substrate. The sealant is positioned at the edges of the first substrate and the second substrate so as to assemble the first substrate and the second substrate together. Gas is arranged between the cathode and the anode, and gas discharge is used for inducing the cathode to emit a plurality of electrons, wherein the gas exists in the environment with the gas pressure of 10 torr to 10 torr-3Torr . The fluorescent layer is configured on the moving path of the electrons to collide with the electrons to emit light. The first substrate is provided with a plurality of concave grains, and the surface of the first substrate is covered with a conformal conductive layer to form a cathode.

Description

电子发射式发光装置及其封装方法Electron emission type light emitting device and packaging method thereof

技术领域 technical field

本发明涉及一种发光元件及其封装方法,且特别是涉及一种电子发射式发光装置及其封装方法。  The present invention relates to a light-emitting element and its packaging method, and in particular to an electron-emitting light-emitting device and its packaging method. the

背景技术 Background technique

目前量产的发光装置包括气体放电光源以及场发射光源。气体放电光源应用于例如等离子体面板或气体放电灯上,主要利用阴极与阳极之间的电场,使充满于放电腔内的气体游离,通过气体导电的方式使电子撞击气体后产生跃迁并发出紫外光,而同样位于放电腔内的荧光层吸收紫外光后便发出可见光。场发射光源应用于例如纳米碳管场发射显示器等,主要是提供超高真空的环境,并且在阴极上制作纳米碳材的电子发射端(electron emitter),以利用电子发射端中高深宽比的微结构帮助电子克服阴极的功函数(workfunction)而脱离阴极。此外,在铟锡氧化物(ITO)制成的阳极上涂布荧光层,以通过阴极与阳极之间的高电场使电子由阴极的纳米碳管逸出。如此,电子可在真空环境中撞击阳极上的荧光层,以发出可见光。  Currently mass-produced light emitting devices include gas discharge light sources and field emission light sources. Gas discharge light sources are applied to plasma panels or gas discharge lamps. The electric field between the cathode and the anode is mainly used to free the gas filled in the discharge chamber, and the electrons hit the gas to produce transitions and emit ultraviolet light through the conduction of the gas. light, and the fluorescent layer also located in the discharge cavity emits visible light after absorbing ultraviolet light. The field emission light source is applied to the field emission display of carbon nanotubes, etc., mainly to provide an ultra-high vacuum environment, and to make the electron emitter of nano-carbon material on the cathode to utilize the high aspect ratio of the electron emitter. The microstructure helps electrons to escape from the cathode by overcoming the workfunction of the cathode. In addition, a fluorescent layer is coated on an anode made of indium tin oxide (ITO), so that electrons escape from the carbon nanotubes of the cathode through a high electric field between the cathode and the anode. In this way, electrons can hit the fluorescent layer on the anode in a vacuum environment to emit visible light. the

然而,上述两种发光结构皆有其缺点。举例而言,因考虑受到紫外光照射后的衰减问题,因此对于气体放电光源内的材料选用需有特殊要求。此外,因为气体放电的发光机制历经两道过程才能发出可见光,故能量的损耗较大,如果过程中需产生等离子体,则更为耗电。另一方面,场发射光源需要在阴极上成长或涂布均匀的电子发射端,但目前大面积生产此类阴极结构的技术尚未成熟,且遇到电子发射端的均匀度与生产良率不佳的瓶颈。此外,场发射光源的阴极与阳极的间距需控制精确,超高真空度的封装困难,也相对增加制作的成本。  However, the above two light emitting structures have their disadvantages. For example, considering the attenuation problem after being irradiated by ultraviolet light, there are special requirements for the selection of materials in the gas discharge light source. In addition, because the luminescence mechanism of gas discharge undergoes two processes to emit visible light, the loss of energy is relatively large. If plasma needs to be generated during the process, it consumes more power. On the other hand, a field emission light source needs to grow or coat a uniform electron emission terminal on the cathode, but the technology for large-scale production of such a cathode structure is not yet mature, and the uniformity and production yield of the electron emission terminal are not good. bottleneck. In addition, the distance between the cathode and the anode of the field emission light source needs to be precisely controlled, and packaging in an ultra-high vacuum is difficult, which relatively increases the manufacturing cost. the

另外,在发光装置的设计上,薄型化及发光均匀化也是目前发光装置在研发上的重点。  In addition, in the design of the light-emitting device, thinning and uniformity of light emission are also the focus of current research and development of the light-emitting device. the

发明内容  Invention content

本发明提供一种电子发射式发光装置,其可发出均匀的光,并且可以满足薄型化的要求。  The invention provides an electron emission type light-emitting device, which can emit uniform light and can meet the requirement of thinning. the

本发明另提供一种电子发射式发光装置的封装方法,其可以方便且快速的将气体通入。  The present invention further provides a packaging method for an electron emission type light emitting device, which can allow gas to be introduced conveniently and quickly. the

本发明提出一种电子发射式发光装置,其包括第一基板、第二基板、气体、密封胶以及荧光层。第一基板上配置有阴极,且所述阴极具有图案设计。第二基板位于第一基板的对向,且第二基板上配置有阳极。密封胶位于第一基板与第二基板的边缘,以将第一基板与第二基板组装在一起。气体配置于阴极与阳极之间,利用气体放电用以诱导阴极发出多个电子,其中气体所存在的环境的气压介于10托尔(torr)至10-3托尔(torr)。荧光层配置于电子的移动路径上,以与电子撞击作用而发出光线。第一基板具有多个凹纹,且第一基板的表面上覆盖有共形的导电层以构成阴极。  The invention provides an electron emission light emitting device, which includes a first substrate, a second substrate, a gas, a sealant and a fluorescent layer. A cathode is configured on the first substrate, and the cathode has a pattern design. The second substrate is located opposite to the first substrate, and an anode is arranged on the second substrate. The sealant is located at the edges of the first substrate and the second substrate to assemble the first substrate and the second substrate together. The gas is arranged between the cathode and the anode, and the gas discharge is used to induce the cathode to emit a plurality of electrons, wherein the pressure of the environment where the gas exists is between 10 torr to 10 -3 torr. The fluorescent layer is disposed on the moving path of the electrons, and emits light by colliding with the electrons. The first substrate has a plurality of concave grooves, and the surface of the first substrate is covered with a conformal conductive layer to form a cathode.

在本发明的实施例中,上述的阴极包括导电层以及位于导电层表面上的多个导电图案。  In an embodiment of the present invention, the aforementioned cathode includes a conductive layer and a plurality of conductive patterns on the surface of the conductive layer. the

在本发明的实施例中,上述的第一基板具有多个凹纹,且第一基板的表面上覆盖有共形的导电层以构成阴极。  In an embodiment of the present invention, the above-mentioned first substrate has a plurality of concave grooves, and the surface of the first substrate is covered with a conformal conductive layer to form a cathode. the

在本发明的实施例中,上述的密封胶内分布有多个第一间隙物。  In an embodiment of the present invention, a plurality of first spacers are distributed in the above-mentioned sealant. the

在本发明的实施例中,上述的电子发射式发光装置还包括多个第二间隙物,其分布于阴极与阳极之间。  In an embodiment of the present invention, the above-mentioned electron emission light emitting device further includes a plurality of second spacers distributed between the cathode and the anode. the

在本发明的实施例中,上述的第一基板与第二基板为平面或是曲面。  In an embodiment of the present invention, the above-mentioned first substrate and second substrate are plane or curved. the

在本发明的实施例中,上述的荧光层位于阳极表面。  In an embodiment of the present invention, the above-mentioned fluorescent layer is located on the surface of the anode. the

在本发明的实施例中,上述的阳极的材料包括透明导电材料(Transparent Conductive Oxide,TCO)。  In an embodiment of the present invention, the above-mentioned anode material includes transparent conductive oxide (TCO). the

在本发明的实施例中,上述的阳极或阴极的材料包括金属。  In an embodiment of the present invention, the above-mentioned anode or cathode material includes metal. the

在本发明的实施例中,上述的电子发射式发光装置还包括诱发放电结构,其配置于阳极与阴极至少其中之一上。  In an embodiment of the present invention, the above-mentioned electron emission light emitting device further includes an induced discharge structure disposed on at least one of the anode and the cathode. the

在本发明的实施例中,上述的诱发放电结构包括金属材、纳米碳管(carbon nanotube)、纳米碳壁(carbon nanowall)、纳米孔隙碳材(carbon nanoporous)、柱状氧化锌(ZnO)、氧化锌(ZnO)材等。  In an embodiment of the present invention, the above-mentioned induced discharge structure includes a metal material, carbon nanotube (carbon nanotube), nano-carbon wall (carbon nanowall), nano-porous carbon material (carbon nanoporous), columnar zinc oxide (ZnO), oxide Zinc (ZnO) materials, etc. the

在本发明的实施例中,上述的电子发射式发光装置还包括二次电子源材料层(secondary electron source materiallayer),配置于阴极上。  In an embodiment of the present invention, the above-mentioned electron emission light emitting device further includes a secondary electron source material layer disposed on the cathode. the

在本发明的实施例中,上述的二次电子源材料层的材料包括氧化镁(MgO)、二氧化硅(SiO2)、三氧化二铽(Tb2O3)、三氧化二镧(La2O3)或二氧化铈(CeO2)。  In an embodiment of the present invention, the materials of the above-mentioned secondary electron source material layer include magnesium oxide (MgO), silicon dioxide (SiO2), terbium trioxide (Tb 2 O 3 ), lanthanum trioxide (La 2 O 3 ) or ceria (CeO 2 ).

在本发明的实施例中,上述的气体包括惰性气体、氢气、二氧化碳、氧气或空气。  In an embodiment of the present invention, the aforementioned gas includes inert gas, hydrogen, carbon dioxide, oxygen or air. the

本发明另提出一种电子发射式发光装置的封装方法。此方法首先提供电子发射式发光装置,其包括第一基板以及第二基板,且第一基板上已形成有阴极,第二基板上已形成有阳极,阳极及阴极至少其中之一上已形成有荧光层。在第一基板与第二基板之间形成密封胶,且密封胶具有开口。接着,在密封胶的开口装设通气管,并且将通气管与管路连接,其中管路与抽气装置以及与填充气体装置连接。之后,将电子发射式发光装置加热,并开启抽气装置使电子发射式发光装置内的气体抽出。之后,关闭抽气装置,且开启填充气体装置,以将气体填充至电子发射式发光装置中。最后烧断通气管,以密封住密封胶的开口。  The invention further provides a packaging method for an electron emission type light emitting device. This method firstly provides an electron emission light-emitting device, which includes a first substrate and a second substrate, and a cathode has been formed on the first substrate, an anode has been formed on the second substrate, and at least one of the anode and the cathode has been formed Fluorescent layer. A sealant is formed between the first substrate and the second substrate, and the sealant has an opening. Next, a ventilation pipe is installed at the opening of the sealant, and the ventilation pipe is connected with the pipeline, wherein the pipeline is connected with the suction device and the gas filling device. Afterwards, the electron emission light-emitting device is heated, and the gas extraction device is turned on to extract the gas in the electron emission light-emitting device. Afterwards, the gas pumping device is turned off, and the gas filling device is turned on, so as to fill the gas into the electron emission light emitting device. Finally, blow off the snorkel to seal the opening with the sealant. the

在本发明的实施例中,上述的电子发射式发光装置被加热至摄氏300~400度。  In an embodiment of the present invention, the above-mentioned electron emission light-emitting device is heated to 300-400 degrees Celsius. the

在本发明的实施例中,上述的第一基板上的阴极为具有图案设计的阴极。  In an embodiment of the present invention, the above-mentioned cathode on the first substrate is a cathode with a pattern design. the

在本发明的实施例中,上述的第一基板与第二基板为平面或是曲面。  In an embodiment of the present invention, the above-mentioned first substrate and second substrate are plane or curved. the

在本发明的实施例中,上述的密封胶内分布有多个间隙物。  In an embodiment of the present invention, a plurality of spacers are distributed in the above-mentioned sealant. the

基于上述,由于本发明的电子发射式发光装置的阴极具有图案的设计,因此可以分散两电极之间的电场边缘效应,进而增加发光装置的发光均匀度,并且可减少电子发射式发光装置的整体厚度。  Based on the above, since the cathode of the electron-emitting light-emitting device of the present invention has a pattern design, the electric field edge effect between the two electrodes can be dispersed, thereby increasing the uniformity of light emission of the light-emitting device, and reducing the overall size of the electron-emitting light-emitting device. thickness. the

为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图作详细说明如下。  In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings. the

附图说明 Description of drawings

图1是根据本发明的实施例的电子发射式发光装置的剖面示意图。  FIG. 1 is a schematic cross-sectional view of an electron emission type light emitting device according to an embodiment of the present invention. the

图2A及图2B是根据本发明的实施例的电子发射式发光装置中的阴极的剖面示意图。  2A and 2B are schematic cross-sectional views of a cathode in an electron emission light emitting device according to an embodiment of the present invention. the

图3至图6是根据本发明的数个实施例的电子发射式发光装置的剖面示意图。  3 to 6 are schematic cross-sectional views of electron emission light emitting devices according to several embodiments of the present invention. the

图7及图8是根据本发明的实施例的曲面式电子发射式发光装置的剖面示意图。  7 and 8 are schematic cross-sectional views of a curved electron emission light emitting device according to an embodiment of the present invention. the

图9A至图9C是根据本发明的实施例的电子发射式发光装置的封装方法的示意图。  9A to 9C are schematic views of a packaging method of an electron emission light emitting device according to an embodiment of the present invention. the

附图标记说明  Explanation of reference signs

202:电子  202: Electronics

202’:二次电子  202': Secondary electrons

204:离子  204: Ion

208:第二基板  208: Second substrate

210:阳极  210: anode

218:第一基板  218: The first substrate

218a:凹纹  218a: Dimple

220:阴极  220: Cathode

220a:导电层  220a: conductive layer

220b:导电图案  220b: conductive pattern

230:气体  230: gas

240:荧光层  240: fluorescent layer

222:二次电子源材料层  222: Secondary electron source material layer

252、254:诱发放电结构  252, 254: Induced discharge structure

250:密封胶  250: sealant

250a、230a:间隙物  250a, 230a: spacers

251:开口  251: opening

302:加热装置  302: heating device

304:通气管  304: Air pipe

306:抽气装置  306: Air extraction device

308:填充气体装置  308: Filling gas device

310、312:阀门  310, 312: valves

320:管线  320: pipeline

具体实施方式 Detailed ways

本发明所提出的电子发射式发光装置兼具传统气体放电光源与场发射 光源的优点,且克服了这两种传统发光结构的缺点。更详细地说,本发明的电子发射式发光装置不需形成电子发射端,而是利用稀薄的气体放电将电子由阴极轻易导出,并使电子直接与撞击荧光层反应而发出光线。相较于已知的气体放电光源,本发明的电子发射式发光装置内所填充的气体的量仅需要能将电子由阴极导出即可,且并非利用紫外光照射荧光层来产生光线,因此不需担心元件内的材料被紫外光照射的衰减问题。由实验与理论验证我们得知,本发明的电子发射式发光装置内的气体较为稀薄,因此电子的平均自由路径可以达到约5mm或5mm以上。换言之,大部分的电子在撞击气体的分子前便会直接撞击到荧光层,而发出光线。此外,本发明的电子发射式发光装置不需经由两道过程来产生光线,因此发光效率较高,也可减少能量损耗。  The electron emission light emitting device proposed by the present invention has both the advantages of the traditional gas discharge light source and the field emission light source, and overcomes the shortcomings of the two traditional light emitting structures. More specifically, the electron-emitting light-emitting device of the present invention does not need to form an electron-emitting terminal, but utilizes a rare gas discharge to easily export electrons from the cathode, and make the electrons directly react with the impinging fluorescent layer to emit light. Compared with the known gas discharge light source, the amount of gas filled in the electron emission light-emitting device of the present invention only needs to be able to export electrons from the cathode, and it does not use ultraviolet light to irradiate the fluorescent layer to generate light, so it does not Need to worry about the attenuation of the material in the component by ultraviolet light. From experiments and theoretical verification, we know that the gas in the electron emission light-emitting device of the present invention is relatively thin, so the mean free path of electrons can reach about 5 mm or more. In other words, most of the electrons will directly collide with the fluorescent layer before colliding with the molecules of the gas to emit light. In addition, the electron emission light-emitting device of the present invention does not need to go through two processes to generate light, so the luminous efficiency is high and energy consumption can be reduced. the

此外,本发明的电子发射式发光装置内填充稀薄的气体,因此不需超高真空度环境,可避免进行超高真空度封装时所遇到的困难。另外,经由实验获知,本发明的电子发射式发光装置通过气体的帮助,可以使启始电压(turnon voltage)降至约0.4V/μm,远低于一般场发射光源高达1~3V/μm的启始电压值。再者,依据Child-Langmuir方程式,将本发明的电子发射式发光装置的实际相关数据代入计算,可以得出本发明的电子发射式发光装置的阴极暗区分布范围约在10~25厘米(cm)之间,远大于阳极与阴极的间距。换言之,在阳极与阴极之间几乎不会产生等离子体状态的气体,因此可以确定本发明的电子发射式发光装置并非利用等离子体机制发光,而是利用气体导放电的方式导出阴极的电子,再由电子直接与荧光层作用而发光。  In addition, the electron emission light-emitting device of the present invention is filled with dilute gas, so an ultra-high vacuum environment is not required, and difficulties encountered in ultra-high vacuum packaging can be avoided. In addition, it is known through experiments that the electron emission light-emitting device of the present invention can reduce the turnon voltage (turnon voltage) to about 0.4V/μm with the help of gas, which is far lower than the 1-3V/μm of common field emission light sources. Start voltage value. Furthermore, according to the Child-Langmuir equation, substituting the actual relevant data of the electron emission light emitting device of the present invention into the calculation, it can be drawn that the distribution range of the cathode dark area of the electron emission light emitting device of the present invention is about 10 to 25 centimeters (cm ), much larger than the distance between the anode and the cathode. In other words, there is almost no gas in a plasma state between the anode and the cathode, so it can be confirmed that the electron emission light emitting device of the present invention does not use the plasma mechanism to emit light, but uses the gas conduction discharge method to export the electrons from the cathode, and then The electrons directly interact with the fluorescent layer to emit light. the

请参考图2,其绘示本发明的电子发射式发光装置的剖面示意图。如图2所示,电子发射式发光装置200主要包括第一基板218、第二基板208、密封胶250、气体230以及荧光层240,其中第一基板218上具有阴极220,且第二基板208上具有阳极210。  Please refer to FIG. 2 , which is a schematic cross-sectional view of the electron emission light emitting device of the present invention. As shown in FIG. 2 , the electron emission light emitting device 200 mainly includes a first substrate 218 , a second substrate 208 , a sealant 250 , a gas 230 and a fluorescent layer 240 , wherein the first substrate 218 has a cathode 220 on it, and the second substrate 208 There is an anode 210 on it. the

第一基板218、第二基板208例如是透明基板,其材料例如是玻璃、聚合物或是其他合适的透明材料。  The first substrate 218 and the second substrate 208 are, for example, transparent substrates made of glass, polymer, or other suitable transparent materials. the

阳极210例如是由透明导电材料(Transparent Conductive Oxide,TCO)所制成,以使所产生的光线可穿过阳极210射出电子发射式发光装置200,其中可以选用的透明导电材料例如是铟锡氧化物(ITO)或铟锌氧化物(IZO)等常见的材料。当然,在其他实施例中,阳极210也可以是由金属或其他具有良好导电性的材料制作而成。此外,阴极220亦可由透明导电材料或是金属所 制成,其中可以选用的透明导电材料例如是铟锡氧化物或铟锌氧化物等常见的材料。值得注意的是,阴极220与阳极210至少其中之一为透明导电材料,以使所产生的光线可由阴极220、阳极210或是两者穿出。  The anode 210 is, for example, made of a transparent conductive material (Transparent Conductive Oxide, TCO), so that the generated light can pass through the anode 210 and exit the electron emission light-emitting device 200, wherein the transparent conductive material that can be selected is, for example, indium tin oxide common materials such as indium zinc oxide (ITO) or indium zinc oxide (IZO). Certainly, in other embodiments, the anode 210 may also be made of metal or other materials with good conductivity. In addition, the cathode 220 can also be made of a transparent conductive material or a metal, wherein the transparent conductive material that can be selected is, for example, common materials such as indium tin oxide or indium zinc oxide. It should be noted that at least one of the cathode 220 and the anode 210 is a transparent conductive material, so that the generated light can pass through the cathode 220, the anode 210 or both. the

一般来说,在两平行板电极的边缘之间会产生较高密度的电力线分布与电场,其称为电场的边缘效应(edge effect)。而且当两电极之间的距离越接近的时候,电场边缘效应将会更加的严重而使放电不均匀,也就是造成发光不均匀的情形。如果要对发光装置进行薄化将势必考虑到边缘效应所带来的问题。因此,本发明特别在电子发射式发光装置的阴极作图案设计,以分散边缘效应。换言之,本发明在阴极上设计图案,由于每一阴极的图案的边缘也会有边缘效应,因此可以分散所产生的电场边缘效应,使得电场边缘效应不再集中于发光装置的四个边缘。而在阴极设计图案的方法可以是如图2A或图2B所示的实施例。  Generally, a higher density distribution of electric lines of force and an electric field will be generated between the edges of the two parallel plate electrodes, which is called the edge effect of the electric field. Moreover, when the distance between the two electrodes is closer, the edge effect of the electric field will be more severe, resulting in uneven discharge, that is, uneven light emission. If the light-emitting device is to be thinned, the problems caused by the edge effect must be taken into consideration. Therefore, the present invention specifically designs a pattern on the cathode of the electron emission type light-emitting device to disperse the edge effect. In other words, the present invention designs patterns on the cathode, and since the edges of the pattern of each cathode also have edge effects, the generated electric field edge effects can be dispersed, so that the electric field edge effects are no longer concentrated on the four edges of the light emitting device. The method of designing patterns on the cathode can be the embodiment shown in FIG. 2A or FIG. 2B . the

请先参照图2A,在此实施例中,使阴极具有图案设计的方法是先在第一基板218上形成导电层220a,之后再于导电层220a表面上的多个导电图案220b,因而阴极220的表面即具有高低起伏的图案。形成导电图案220b的方法例如是先进行沉积程序再进行蚀刻程序而形成,或者是直接以掩模进行沉积程序而形成。导电图案220b可以是条状、块状、岛状形式且可以为任意形状。导电层220a与导电图案220b的材料例如是透明导电材料或金属,且两者的材料可以是相同或是不相同。  Please refer to FIG. 2A first. In this embodiment, the method for making the cathode has a pattern design is to form a conductive layer 220a on the first substrate 218 first, and then form a plurality of conductive patterns 220b on the surface of the conductive layer 220a, so that the cathode 220 The surface has a pattern of ups and downs. The method of forming the conductive pattern 220b is, for example, performing a deposition process first and then an etching process, or directly performing a deposition process with a mask. The conductive pattern 220b may be in the form of stripes, blocks, islands and any shape. Materials of the conductive layer 220 a and the conductive pattern 220 b are, for example, transparent conductive materials or metals, and the materials of the two may be the same or different. the

在另一实施例中,使阴极20具有图案设计的方法如图2B所示。先在第一基板218的表面形成凹纹218a,之后再于第一基板218的表面形成共形的导电层220,以构成具有图案设计的阴极220。而在第一基板218的表面形成图案218a的方法例如是以超音波加工程序对第一基板217进行刻凹纹。类似地,在第一基板217上所刻出的凹纹218a可以是条状、块状或是点状形式的凹纹且可为任意形状。  In another embodiment, a method of patterning the cathode 20 is shown in FIG. 2B . Recesses 218 a are first formed on the surface of the first substrate 218 , and then a conformal conductive layer 220 is formed on the surface of the first substrate 218 to form a cathode 220 with a pattern design. The method for forming the pattern 218a on the surface of the first substrate 218 is, for example, to engrave the first substrate 217 with an ultrasonic process. Similarly, the grooves 218a carved on the first substrate 217 may be in the form of stripes, blocks or dots, and may be in any shape. the

请再回到图1,电子发射式发光装置除了上述的阴极220以及阳极210之外,还包括荧光层240、密封胶250以及气体230。  Please return to FIG. 1 , the electron emission light-emitting device further includes a fluorescent layer 240 , a sealant 250 and a gas 230 in addition to the above-mentioned cathode 220 and anode 210 . the

荧光层240配置于电子202的移动路径上,以与电子202作用而发出光线。在本实施例中,荧光层240例如是被涂布在阳极210的表面。此外,通过选择荧光层240的种类,可以使电子发射式发光装置发出可见光、红外线或紫外线等不同类型的光线。  The fluorescent layer 240 is disposed on the moving path of the electrons 202 to interact with the electrons 202 to emit light. In this embodiment, the phosphor layer 240 is coated on the surface of the anode 210 , for example. In addition, by selecting the type of the fluorescent layer 240 , the electron emission light emitting device can emit different types of light such as visible light, infrared light or ultraviolet light. the

密封胶250位于第一基板218与第二基板208的边缘,以将第一基板218与第二基板208组装在一起。密封胶250可为紫外光密封胶、热固化密封胶或是其他合适的密封胶。另外,根据本发明的实施例,在密封胶250中还包括分布有间隙物250a,用以加强密封胶250的支撑强度。此外,根据电子发射式发光装置的尺寸大小,可以选择是否要在电子发射式发光装置内部放置支撑物230a,以支撑第一基板218与第二基板208之间的间隙。  The sealant 250 is located at the edges of the first substrate 218 and the second substrate 208 to assemble the first substrate 218 and the second substrate 208 together. The sealant 250 can be an ultraviolet light sealant, a heat curing sealant or other suitable sealants. In addition, according to an embodiment of the present invention, spacers 250 a are distributed in the sealant 250 to enhance the supporting strength of the sealant 250 . In addition, according to the size of the electron emission light emitting device, it can be selected whether to place the support 230a inside the electron emission light emitting device to support the gap between the first substrate 218 and the second substrate 208 . the

值得一提的是,由于本发明在阴极220设计有图案以分散两电极之间的电场边缘效应,其除了可以使发光均匀度提升之外,还可以达到薄化发光装置的目的。更详细而言,由于本发明可使两电极之间的电场边缘效应分散,因而将阴极与阳极之间的距离缩小也不会造成发光不均匀的情形。因此,本发明的电子发射式发光装置不需使用玻璃边框,而可直接使用密封胶250将两基板218、208组装在一起,进而使电子发射式发光装置整体厚度大幅减少。  It is worth mentioning that since the cathode 220 of the present invention is designed with a pattern to disperse the edge effect of the electric field between the two electrodes, it can not only improve the uniformity of light emission, but also achieve the purpose of thinning the light emitting device. More specifically, since the present invention can disperse the edge effect of the electric field between the two electrodes, reducing the distance between the cathode and the anode will not cause uneven light emission. Therefore, the electron emission light emitting device of the present invention does not need to use a glass frame, but can directly use the sealant 250 to assemble the two substrates 218 and 208 together, thereby greatly reducing the overall thickness of the electron emission light emitting device. the

气体230填充于阳极210(荧光层240)、阴极220与密封胶250之间,且气体230受到电场作用后会产生适量的带正电离子204,用以诱导阴极220发出多个电子202。值得注意的是,本发明的气体230所存在的环境的气压介于10托尔(torr)至10-3托尔(torr),优选者,此气压介于2×10-2托尔(torr)至10-3托尔(torr),气压的大小与阴极与阳极之间的距离有关。此外,本发明所使用的气体230可以是惰性气体、氢气(H2)、二氧化碳(CO2)、氧气(O2)或空气等解离后具有良好导电性能的气体,上述的惰性气体包括氦(He)、氖(Ne)、氩(Ar)、氪(Kr)或氙(Xe)。  The gas 230 is filled between the anode 210 (fluorescent layer 240 ), the cathode 220 and the sealant 250 , and the gas 230 generates a proper amount of positively charged ions 204 after being subjected to an electric field, which induces the cathode 220 to emit a plurality of electrons 202 . It should be noted that the pressure of the environment where the gas 230 of the present invention exists is between 10 Torr (torr) and 10 -3 Torr (torr), preferably, the pressure is between 2×10 -2 Torr (torr). ) to 10 -3 Torr (torr), the size of the air pressure is related to the distance between the cathode and the anode. In addition, the gas 230 used in the present invention can be an inert gas, hydrogen (H 2 ), carbon dioxide (CO 2 ), oxygen (O 2 ) or air with good electrical conductivity after dissociation, and the above inert gas includes helium (He), neon (Ne), argon (Ar), krypton (Kr) or xenon (Xe).

除了图1所绘示的实施例之外,本发明为了提高发光效率,还可以在阴极上形成容易产生电子的材料,用以提供额外的电子源。图2所绘示的电子发射式发光装置与图1的发光装置相似,不同之处在于其阴极220上还包括形成有二次电子源材料层(secondary electron source material layer)222。此二次电子源材料层222的材料可以为氧化镁(MgO)、三氧化二铽(Tb2O3)、三氧化二镧(La2O3)、氧化铝(Al2O3)或二氧化铈(CeO2)。由于气体230会产生游离的离子204,且离子204带正电荷,会远离阳极210而朝向阴极220移动,因此当离子204撞击阴极220上的二次电子源材料层222时,便可产生额外的二次电子202’。较多的电子(包括原有的电子202与二次电子202’)与荧光层240作用,便有助于增加发光效率。值得注意的是,此二次电子源材料层 222不仅有助于产生二次电子,还可以保护阴极220避免受到离子204的过度轰击。  In addition to the embodiment shown in FIG. 1 , in order to improve the luminous efficiency, the present invention can also form an electron-generating material on the cathode to provide an additional electron source. The electron emission light-emitting device shown in FIG. 2 is similar to the light-emitting device in FIG. 1 , except that a secondary electron source material layer 222 is formed on the cathode 220 . The material of the secondary electron source material layer 222 can be magnesium oxide (MgO), terbium trioxide (Tb 2 O 3 ), dilanthanum trioxide (La 2 O 3 ), aluminum oxide (Al 2 O 3 ) or Cerium oxide (CeO 2 ). Since the gas 230 will generate free ions 204, and the ions 204 are positively charged and will move away from the anode 210 and move toward the cathode 220, so when the ions 204 hit the secondary electron source material layer 222 on the cathode 220, additional Secondary Electronics 202'. More electrons (including the original electrons 202 and the secondary electrons 202 ′) interact with the fluorescent layer 240 to help increase the luminous efficiency. It is worth noting that the secondary electron source material layer 222 not only helps to generate secondary electrons, but also protects the cathode 220 from excessive bombardment by ions 204 .

此外,本发明亦可以选择在阳极或阴极其中之一或同时在阳极与阴极上形成类似场发射光源的电子发射端的结构,用以降低电极上的工作电压,更容易产生电子。图4~6即分别绘示本发明多种具有诱发放电结构的电子发射式发光装置,其中以相同的标号表示类似的构件,而对于这些构件不会重复说明。  In addition, the present invention can also choose to form a structure similar to the electron emission end of the field emission light source on one of the anode or the cathode or on both the anode and the cathode, so as to reduce the operating voltage on the electrode and generate electrons more easily. 4-6 respectively illustrate various electron emission light-emitting devices with induced discharge structures according to the present invention, wherein similar components are denoted by the same reference numerals, and the description of these components will not be repeated. the

图4所示的电子发射式发光装置与图1的发光装置的结构相似,不同之处在于其阴极220上形成有诱发放电结构252,其例如是金属材、纳米碳管(carbon nanotube)、纳米碳壁(carbon nanowall)、纳米孔隙碳材(carbonnanoporous)、柱状氧化锌(ZnO)、氧化锌(ZnO)材等所构成的微结构。此外,气体230位于阳极210与阴极220之间,而荧光层240配置于阳极210表面。通过诱发放电结构252可以降低阳极210与阴极220之间工作电压,更容易产生电子202。电子202与荧光层240作用,便可以产生光线。  The structure of the electron emission light-emitting device shown in FIG. 4 is similar to that of the light-emitting device in FIG. Microstructure composed of carbon nanowall, nanoporous carbon material (carbonnanoporous), columnar zinc oxide (ZnO), zinc oxide (ZnO) material, etc. In addition, the gas 230 is located between the anode 210 and the cathode 220 , and the fluorescent layer 240 is disposed on the surface of the anode 210 . The operating voltage between the anode 210 and the cathode 220 can be reduced by inducing the discharge structure 252 , and electrons 202 can be generated more easily. The electrons 202 interact with the fluorescent layer 240 to generate light. the

图5所绘示的电子发射式发光装置与图4所绘示者类似,较明显的差异处乃是改为在阳极210上配置诱发放电结构254,而此诱发放电结构254如同前述,可为金属材、纳米碳管(carbon nanotube)、纳米碳壁(carbon nanowall)、纳米孔隙碳材(carbon nanoporous)、柱状氧化锌(ZnO)、氧化锌(ZnO)材料等所构成的微结构。此外,荧光层240则是配置于诱发放电结构254上。  The electron emission light-emitting device shown in FIG. 5 is similar to that shown in FIG. 4 , the more obvious difference is that an induced discharge structure 254 is arranged on the anode 210 instead, and the induced discharge structure 254 is the same as the above, and can be Metal material, carbon nanotube (carbon nanotube), nano carbon wall (carbon nanowall), nanoporous carbon material (carbon nanoporous), columnar zinc oxide (ZnO), zinc oxide (ZnO) materials and other microstructures. In addition, the fluorescent layer 240 is disposed on the induced discharge structure 254 . the

图6则是绘示兼具诱发放电结构254与252的一种电子发射式发光装置,其中诱发放电结构254配置于阳极210上,荧光层240配置于诱发放电结构254上,而诱发放电结构252配置于阴极220上。气体230则位于阳极210与阴极220之间。  FIG. 6 shows an electron emission light-emitting device with both induced discharge structures 254 and 252, wherein the induced discharge structure 254 is disposed on the anode 210, the fluorescent layer 240 is disposed on the induced discharge structure 254, and the induced discharge structure 252 It is arranged on the cathode 220 . The gas 230 is located between the anode 210 and the cathode 220 . the

上述的多种具有诱发放电结构252与/或254的电子发射式发光装置还可以整合如图2所绘示的二次电子源材料层222的设计,而在阴极220上形成二次电子源材料层,若阴极220上已形成有诱发放电结构254,则可以使二次电子源材料层覆盖诱发放电结构254。如此,不仅可以降低阳极210与阴极220之间的工作电压,使电子202的产生更为容易,也可以通过二次电子源材料层增加电子202的数量,提高发光效率。  The above-mentioned various electron emission light emitting devices with induced discharge structures 252 and/or 254 can also integrate the design of the secondary electron source material layer 222 as shown in FIG. Layer, if the induced discharge structure 254 has been formed on the cathode 220, the secondary electron source material layer can cover the induced discharge structure 254. In this way, not only can the working voltage between the anode 210 and the cathode 220 be lowered to make the generation of electrons 202 easier, but also the number of electrons 202 can be increased through the secondary electron source material layer to improve luminous efficiency. the

上述各实施例所描述的电子发射式发光装置皆为平面形式的发光装置,然本发明不限于此。在其他的实施例中,电子发射式发光装置亦可以是曲面 形式,如图7以及图8所示。在图7以及图8的电子发射式发光装置中仅绘示出第一基板218、第二基板208以及密封胶250并省略绘示两基板218、208上的膜层以易于说明。事实上,第一基板218、第二基板208上已形成有如上各实施例所述的阴极、阳极及荧光层,在其他的实施例中,还有诱发放电结构及/或二次电子源材料层。在图7与图8中,第一基板218与第二基板208为非平面基板,而是具有曲率的基板。因而后续形成在第一基板218与第二基板208上的膜层将同样顺着基板的弯曲度弯曲。因此,最后将两基板组装在一起之后即可形成曲面型式的电子发射式发光装置。  The electron emission light emitting devices described in the above embodiments are all planar light emitting devices, but the present invention is not limited thereto. In other embodiments, the electron emission light emitting device can also be in the form of a curved surface, as shown in Figure 7 and Figure 8. In the electron emission light emitting device of FIG. 7 and FIG. 8 , only the first substrate 218 , the second substrate 208 and the sealant 250 are shown and the film layers on the two substrates 218 and 208 are omitted for ease of illustration. In fact, the first substrate 218 and the second substrate 208 have been formed with the cathode, anode and fluorescent layer as described in the above embodiments. In other embodiments, there are also induced discharge structures and/or secondary electron source materials layer. In FIGS. 7 and 8 , the first substrate 218 and the second substrate 208 are non-planar substrates, but substrates with curvature. Therefore, the subsequent film layers formed on the first substrate 218 and the second substrate 208 will also bend along the curvature of the substrates. Therefore, after the two substrates are finally assembled together, a curved electron emission light emitting device can be formed. the

图9A至图9C为根据本发明的实施例的电子发射式发光装置的封装方法的示意图。请参照图9A,首先提供电子发射式发光装置,其包括第一基板218以及第二基板208。为方便说明,图9A与图9B仅绘示出第一基板218以及第二基板208而省略绘示两基板218、208上的膜层。事实上,第一基板218、第二基板208上已形成有如上各实施例所述的阴极、阳极及荧光层,在其他的实施例中,还有诱发放电结构及/或二次电子源材料层等等。  9A to 9C are schematic views of a packaging method of an electron emission light emitting device according to an embodiment of the present invention. Referring to FIG. 9A , firstly, an electron emission light emitting device is provided, which includes a first substrate 218 and a second substrate 208 . For convenience of illustration, FIG. 9A and FIG. 9B only show the first substrate 218 and the second substrate 208 and omit to show the film layers on the two substrates 218 and 208 . In fact, the first substrate 218 and the second substrate 208 have been formed with the cathode, anode and fluorescent layer as described in the above embodiments. In other embodiments, there are also induced discharge structures and/or secondary electron source materials layers and so on. the

接着,在第一基板218与第二基板208之间形成密封胶250,且密封胶250具有开口251。如同先前实施例所述,密封胶250内亦可包含有间隙物,在两基板218、208之间亦可以分散有间隙物。  Next, a sealant 250 is formed between the first substrate 218 and the second substrate 208 , and the sealant 250 has an opening 251 . As described in the previous embodiments, the sealant 250 may also contain spacers, and spacers may also be dispersed between the two substrates 218 , 208 . the

之后,请参照图9B,在密封胶250的开口251装设通气管304。上述的通气管304例如是玻璃管。接着,将通气管304与管路320连接,其中所述管路320与抽气装置306以及与填充气体装置308连接。而在通气管304与抽气装置306之间的管路320上还设置有阀门310,在通气管304与填充气体装置308之间的管路320上还设置有阀门312。  Afterwards, referring to FIG. 9B , the vent pipe 304 is installed in the opening 251 of the sealant 250 . The above-mentioned ventilation tube 304 is, for example, a glass tube. Next, the ventilation tube 304 is connected to the pipeline 320 , wherein the pipeline 320 is connected to the suction device 306 and to the filling gas device 308 . A valve 310 is also provided on the pipeline 320 between the ventilation pipe 304 and the air extraction device 306 , and a valve 312 is also provided on the pipeline 320 between the ventilation pipe 304 and the gas filling device 308 . the

之后,在电子发射式发光装置的周围装设加热装置302,以对电子发射式发光装置进行加热,加热装置302例如是线圈电阻式加热装置,且上述的加热温度例如是摄氏200~400度。之后,开启阀门210并且启动抽气装置306,以使电子发射式发光装置内的气体抽出。之后,关闭阀门310以及抽气装置306,然后开启阀门312并且启动填充气体装置308,以将气体填充至电子发射式发光装置中。上述的气体例如是惰性气体、氢气(H2)、二氧化碳(CO2)、氧气(O2)或空气等解离后具有良好导电性能的气体,上述的惰性气体包括氦(He)、氖(Ne)、氩(Ar)、氪(Kr)或氙(Xe)。  Afterwards, a heating device 302 is installed around the electron emission light-emitting device to heat the electron emission light-emitting device. The heating device 302 is, for example, a coil resistance heating device, and the above-mentioned heating temperature is, for example, 200-400 degrees Celsius. Afterwards, the valve 210 is opened and the gas pumping device 306 is activated to pump out the gas in the electron emission light emitting device. After that, close the valve 310 and the pumping device 306 , then open the valve 312 and start the gas filling device 308 to fill the gas into the electron emission light emitting device. The above-mentioned gases are, for example, inert gases, hydrogen (H 2 ), carbon dioxide (CO 2 ), oxygen (O 2 ) or air, etc., which have good electrical conductivity after dissociation. The above-mentioned inert gases include helium (He), neon ( Ne), argon (Ar), krypton (Kr) or xenon (Xe).

最后,烧断通气管304,以密封住密封胶250的开口251,如图9C所示。 烧断的通气管304a将形成用以密封的塞子,以使电子发射式发光装置内的气体无法散出。如此,即完成电子发射式发光装置的封装。  Finally, the vent tube 304 is blown off to seal the opening 251 of the sealant 250, as shown in FIG. 9C. The blown vent tube 304a will form a plug for sealing, so that the gas in the electron emission light emitting device cannot escape. In this way, the packaging of the electron emission light emitting device is completed. the

本发明所提出的电子发射式发光装置的阴极具有图案设计,藉以分散两电极之间的电场边缘效应。因此,本发明的电子发射式发光装置的发光均匀度优选。另外,由于本发明可分散两电极之间的电场边缘效应,因此即使将两电极之间的距离拉近,也不会使发光均匀度受到影响,因而可减少电子发射式发光装置的整体厚度。  The cathode of the electron emission light-emitting device proposed by the present invention has a pattern design, so as to disperse the edge effect of the electric field between the two electrodes. Therefore, the uniformity of light emission of the electron emission type light-emitting device of the present invention is preferable. In addition, because the present invention can disperse the electric field edge effect between the two electrodes, even if the distance between the two electrodes is shortened, the uniformity of light emission will not be affected, thus reducing the overall thickness of the electron emission light emitting device. the

虽然本发明已以实施例披露如上,然其并非用以限定本发明,任何所属技术领域中普通技术人员,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,故本发明的保护范围当视权利要求所界定者为准。  Although the present invention has been disclosed above with embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some modifications and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention should be defined by the claims. the

Claims (13)

1. electron emitting-type light emitting device comprises:
First substrate disposes negative electrode on this first substrate, and wherein this negative electrode has design;
Second substrate is positioned at the subtend of this first substrate, and disposes anode on this second substrate;
Fluid sealant is positioned at the edge of this first substrate and this second substrate, so that this first substrate and this second substrate in batch are fitted together;
Gas is disposed between this negative electrode and this anode, sends a plurality of electronics in order to induce this negative electrode, and wherein the air pressure of the existing environment of this gas is between 10 Bristols to 10 -3Bristol; And
Fluorescence coating is disposed on these movement of electrons paths, emitting beam with these electronic impact effects,
Wherein this first substrate has a plurality of dimpled grains, and is coated with conformal conductive layer on the surface of this first substrate to constitute this negative electrode.
2. electron emitting-type light emitting device as claimed in claim 1, wherein this negative electrode comprises conductive layer and is positioned at a plurality of conductive patterns on this conductive layer surface.
3. electron emitting-type light emitting device as claimed in claim 1 wherein is distributed with a plurality of first separation materials in the sealing glue.
4. electron emitting-type light emitting device as claimed in claim 1 also comprises a plurality of second separation materials, is distributed between this negative electrode and this anode.
5. electron emitting-type light emitting device as claimed in claim 1, wherein this first substrate and this second substrate are plane or curved surface.
6. electron emitting-type light emitting device as claimed in claim 1, wherein this fluorescence coating is positioned at this anode surface.
7. electron emitting-type light emitting device as claimed in claim 1, wherein this anode is made by transparent conductive material.
8. electron emitting-type light emitting device as claimed in claim 1, wherein the material of this anode or this negative electrode comprises metal.
9. electron emitting-type light emitting device as claimed in claim 1 also comprises the induced discharge structure, and it is disposed at this anode and this negative electrode at least on one of them.
10. electron emitting-type light emitting device as claimed in claim 9, wherein this induced discharge structure comprises metal material, CNT (carbon nano-tube), nano-sized carbon wall, nanoaperture carbon material, pillar shaped ZnO, zinc oxide material etc.
11. electron emitting-type light emitting device as claimed in claim 1 also comprises secondary electron source material layer, is disposed on this negative electrode.
12. electron emitting-type light emitting device as claimed in claim 11, wherein the material of this secondary electron source material layer comprises magnesium oxide, silicon dioxide, terbium sesquioxide, lanthanum sesquioxide, aluminium oxide or ceria.
13. electron emitting-type light emitting device as claimed in claim 1, wherein this gas comprises inert gas, hydrogen, carbon dioxide, oxygen or air.
CN2009100099849A 2009-02-04 2009-02-04 Electron emission type light emitting device and packaging method thereof Expired - Fee Related CN101794707B (en)

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CN1822739A (en) * 2005-11-28 2006-08-23 友达光电股份有限公司 Double-sided display and method of forming the same
CN1280661C (en) * 2003-03-24 2006-10-18 友达光电股份有限公司 Backlight module and liquid crystal display
CN101211748A (en) * 2006-12-31 2008-07-02 财团法人工业技术研究院 Light source device
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CN1280661C (en) * 2003-03-24 2006-10-18 友达光电股份有限公司 Backlight module and liquid crystal display
CN1822739A (en) * 2005-11-28 2006-08-23 友达光电股份有限公司 Double-sided display and method of forming the same
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