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CN101766516B - Lamination woven fabric structure and manufacture method thereof - Google Patents

Lamination woven fabric structure and manufacture method thereof Download PDF

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Publication number
CN101766516B
CN101766516B CN 200810186844 CN200810186844A CN101766516B CN 101766516 B CN101766516 B CN 101766516B CN 200810186844 CN200810186844 CN 200810186844 CN 200810186844 A CN200810186844 A CN 200810186844A CN 101766516 B CN101766516 B CN 101766516B
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China
Prior art keywords
fabric structure
woven fabric
lamination
manufacture method
viscose
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Expired - Fee Related
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CN 200810186844
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Chinese (zh)
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CN101766516A (en
Inventor
崔钟贤
全在东
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Taimei Chemicals Co Ltd
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Taimei Chemicals Co Ltd
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Priority to CN 200810186844 priority Critical patent/CN101766516B/en
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Abstract

The invention provides a manufacture method of a lamination woven fabric structure. The method comprises the following steps: providing a watertight layer which comprises a preset first stretching proportion; providing viscose, and coating the viscose on the surface of the watertight layer in a preset pattern; providing a nonwoven fabric layer, and laminating the nonwoven fabric layer on the surface of the watertight layer coated with the viscose for forming a lamination woven fabric structure; carrying out a drying step; pressing the lamination woven fabric structure, and forming a plurality of projected body patterns on the surface of the lamination woven fabric structure. The lamination woven fabric structure can provide better skin softening touch feeling.

Description

Lamination woven fabric structure and manufacture method thereof
Technical field
The present invention relates to a kind of lamination woven fabric structure and manufacture method thereof, particularly a kind of surface has lamination woven fabric structure and the manufacture method thereof of concave convex texture.
Background technology
The development of chemical industry is maked rapid progress, and can utilize the method for chemosynthesis to produce considerable product to replace traditional commodity at present.For example resin is applied to waterborne liquids such as absorb body fluids, for example diaper, physiology be with health products such as napkin, protective pad, and replace traditional articles for use such as fabric diaper; Be example with diaper (sheet), diaper is normally by the bottom of a top layer that contacts with human skin (contact layer), an impermeability and constituted in order to the absorbed layer that absorbs Excreta moisture between between top layer and bottom; Wherein absorbed layer has absorbent functions such as high-absorbable, to absorb excremental moisture; And bottom is generally fluid-tight layer material made, fluid-tight resin material for example, and above-mentioned fluid-tight resin material again coating with adhesive-bonded fabric or macromolecular fibre cloth etc., in other words, this bottom is normally fitted by fluid-tight resin material and adhesive-bonded fabric or macromolecular fibre cloth and is formed.
But above-mentioned existing when being configured in actual use, still have following shortcoming:
1, adhesive-bonded fabric or macromolecular fibre cloth are a kind of material of chemosynthesis, it can't provide the flexible touch suitable with natural cloth on touch texture, and when adhesive-bonded fabric or macromolecular fibre cloth and fluid-tight resin material are fitted, form a kind of quite smooth laminate structure, so when contacting with human skin, then do not have the comfortableness of human body contact.
2, traditional diaper must use fluid-tight resin material in a large number, and in manufacturing process, because other structural design of diaper, the telescoping member that has the elastic telescopic effect as leakproof safe edge etc., or the linking tape structure etc. of waistline portion both sides behind the diaper, waste material that all can residual above-mentioned waterproof resin material, and the resin material that waterproof resin material is high unit price are so also cause the increase of cost and the waste of raw material virtually.
Summary of the invention
The main purpose of the embodiment of the invention, be to provide a kind of lamination woven fabric structure and manufacture method thereof, this manufacture method can utilize a plurality of rollers to make up two kinds of material laminations to form a kind of lamination woven fabric structure, and the elastic difference that can utilize above-mentioned two kinds of materials makes the convex body pattern that is formed with comprehensive distribution on the lamination woven fabric structure surface after the pressing, so that the gentle skin sense of touch of this lamination woven fabric structure to be provided, and improve its surcharge.
In order to reach above-mentioned purpose, the embodiment of the invention provides a kind of manufacture method of lamination woven fabric structure, may further comprise the steps: an impermeable stratum is provided, and this impermeable stratum has first a predetermined stretch ratio; One viscose is provided, and this viscose is coated a surface of above-mentioned impermeable stratum with a preset pattern; One non-woven layer (nonwoven layer) is provided, and with this non-woven laminated layer (laminated) in the surface that is coated with above-mentioned viscose of this impermeable stratum to form a lamination woven fabric structure (laminate); Carry out a drying steps; And this lamination woven fabric structure of pressing, and form a plurality of convex body patterns on the surface of this lamination woven fabric structure.
It is a kind of according to the prepared lamination woven fabric structure of above-mentioned manufacture method that the embodiment of the invention also provides, and comprising: a non-woven layer; And an impermeable stratum, it is attached at a surface of this non-woven layer; Wherein, form a plurality of convex body pattern persons on another surface of this non-woven layer.
The embodiment of the invention has following useful effect: the manufacture method that the embodiment of the invention proposes, use the rubber-like rete, utilize the different elastic resiliences of rete, further form the convex body pattern that a plurality of independences separately and seriality distribute on the surface of this lamination woven fabric structure, for example bubble, concave convex texture etc. are so the lamination woven fabric structure of this manufacture made can provide user better sense of touch.
Description of drawings
Fig. 1 is the sketch map of the lamination woven fabric structure manufacture method of the embodiment of the invention;
Fig. 2 is the flow chart of the lamination woven fabric structure manufacture method of the embodiment of the invention;
Fig. 3 is the decomposition and combination figure of the lamination woven fabric structure of the embodiment of the invention;
Fig. 4 is the sketch map of the lamination woven fabric structure of the embodiment of the invention;
Fig. 5 is the top view of the lamination woven fabric structure of the embodiment of the invention.
[primary clustering symbol description]
1 lamination fabric structure
10 non-woven layers
100 convex body patterns
101 sidepieces
11 impermeable stratums
110 patterns
21 first rollers
22 cell bodies
23 gluing rollers
24 second rollers
25 lamination rollers
26 drying devices
27 pressing rollers
28 take in roller
29 removing devices
30 viscoses
S101~S109 flow chart step explanation
The specific embodiment
See also Fig. 1 and Fig. 2, the embodiment of the invention provides a kind of manufacture method of lamination woven fabric structure, this manufacture method can be produced the lamination woven fabric structure 1 (please consulting Fig. 4 simultaneously) that a kind of surface has convex body pattern 100, make the surface of this lamination woven fabric structure the concave convex texture that has as fabric occur, allow user can experience preferable gentle skin sense of touch when touching, its manufacture method comprises the steps:
Step S101 a: impermeable stratum 11 is provided, impermeable stratum 11 can be the material of polyethylene series, for example Low Density Polyethylene (low-density polyethylene), linear low density polyethylene (linearlow-density polyethylene) or linear high-density polyethylene (linear high-densitypolyethylene).In this specific embodiment, impermeable stratum 11 is polyethylene (polyethylene, PE) material, impermeable stratum 11 is mainly used in hygienic article, as preventing the part that moisture exposes in the products such as diaper, thereby impermeable stratum 11 more can a kind of ventilative (breathable) or the material of non-breathability (non-breathable).The embodiment of the invention is used the product by Daemyung Chemical company, and the average weight of this polyethylene material is 15gsm; And be wound in first roller 21 by the made impermeable stratum 11 of above-mentioned polyethylene material, by cooperating of first roller 21 and other roller, can drive impermeable stratum 11 and carry out towards the processing procedure downstream.In addition, in order to reach convex body pattern 100 described later, impermeable stratum 11 has first a predetermined stretch ratio, in general, first stretch ratio is between 1% to 15%, with the difference of the elastic-restoring force that utilizes two kinds of storerooms, make the surface of the lamination woven fabric structure 1 after the pressing produce convex body pattern 100.
Step S103 a: viscose 30 is provided, and viscose 30 is coated a surface of impermeable stratum 11 with a preset pattern; The main constituent of viscose 30 can be polymer resin, for example styrene-butadiene-styrenecopolymer (SBS), styrene-isobutylene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene (SEBS), styrene-ethylene-propylene-styrene (SEPS), styrene-isoprene-butylene-styrene (SIBS), styrene-butadiene-butylene-styrene (SBBS); And wherein be added with to stick together and pay agent (tackifier), for example hydrogenated petroleum resin (hydrogenrated petroleum resin), rosin ester resin (rosin esterresin), terpene resin (terpen resin), polybutadiene (Polybutylene), and the product that Nation Starch produces, model: DT7803, DT-7820,36-6178,36-6180,36-6184 etc. are all applicable to the embodiment of the invention.The employed viscose 30 of the embodiment of the invention, be a kind of solvent type PUR, composition wherein comprises: SBS, hydrogenated petroleum resin, petrolatum (paraffin oil) etc., and above-mentioned composition is dissolved in the isoheptane, its linear velocity is between 100-200m/min (meter/minute), and its solid content is 20% to 70%, and (model: DT7803) allotment forms above-mentioned viscose 30 to the product that for example can use Nation Starch to produce.At first, the said goods of 65 kilograms are dissolved in the isoheptane (isoheptane), (centi-poise, viscose 30 cps) utilize a cell body 22 to contain above-mentioned viscose 30 to form viscosity 20 centipoises.And the embodiment of the invention is more utilized a gluing roller 23 with preset pattern, viscose 30 is coated the surface of impermeable stratum 11; In specific implementation method, the recess (not shown) that has at least one preset pattern on the gluing roller 23, gluing roller 23 is of a size of total length: 1800 millimeters (mm), circumference: 680 millimeters (mm), and above-mentioned recess has the shape of sealing kenel (close-end), so gluing roller 23 partly be impregnated in the viscose 30, viscose 30 can be inserted above-mentioned recess, and the rotation by gluing roller 23, the viscose 30 that can will be filled in recess is coated a surface of impermeable stratum 11, and viscose 30 also can be distributed in the surface of impermeable stratum 11 with the kenel of above-mentioned preset pattern.
In addition, a side of gluing roller 23 more is provided with a removing device 29, a scraper for example, and it makes viscose 30 be inserted above-mentioned recess in order to the surface of unnecessary viscose 30 by gluing roller 23 removed, and can not residue in the surface of gluing roller 23.On the other hand, viscose 30 further is added with the mixed composition of color stain, fragrance prescription or the two, adding above-mentioned prescription can make the lamination woven fabric structure of producing 1 have more diversified quality, for example work as viscose 30 and be added with the color stain, viscose 30 can form the viscose 30 of a certain monochrome, cooperates the recess with special pattern, as sample trademark pattern etc., can make have color representation trade mark on product, and can not cause the raising of cost; In addition, add the fragrance prescription and can improve user to the use texture of product, the effect that improves the product surcharge is also arranged.Perhaps, itself namely is printed with patterns 110 such as pattern, literal the surface of impermeable stratum 11, outside so that the lamination woven fabric structure 1 after fitting sees through non-woven layer 10 above-mentioned pattern 110 being revealed in.
Step S105: a non-woven layer (nonwoven layer) 10 is provided, and with non-woven layer 10 and impermeable stratum 11 laminations (laminated) to form a lamination woven fabric structure 1 (laminate).In this step, a non-woven layer 10 is fit together with the above-mentioned impermeable stratum 11 that is coated with viscose 30.In this specific embodiment, non-woven layer 10 is adhesive-bonded fabric or macromolecular fibre cloth, the Yuhan Kimberly company adhesive-bonded fabric (average weight: 13 gsm) of producing for example, and it is wound in one second roller 24, so the cooperation by roller operates simultaneously, above-mentioned non-woven layer 10 and the impermeable stratum that is coated with viscose 30 11 simultaneously by scrolling in one group of corresponding lamination roller 25, so non-woven layer 10 and impermeable stratum 11 laminations (laminated) are to form a lamination woven fabric structure 1.
Step S107: carry out a drying steps.Above-mentioned lamination woven fabric structure 1 only is the object of first one-step forming, must just be become product through follow-up processing procedure.In other words, above-mentioned lamination woven fabric structure 1 is after process lamination step, further by a drying device 26, in this specific embodiment, drying device 26 provides 10 ℃ to 50 ℃ baking temperature, with the solvent of volatilization in the viscose 30, and improve the antistripping ability (peel strength) of above-mentioned lamination woven fabric structure 1.
Step S109: this lamination woven fabric structure 1 of pressing.In this step, one group of pressing roller 27 is in order to pressing again above-mentioned non-woven layer 10 and impermeable stratum 11, improving adhesive force between the two, and then forms the product of final lamination woven fabric structure 1.And the lamination woven fabric structure 1 of last pressing is wound in one and takes in roller 28, with the storage that makes things convenient for lamination woven fabric structure 1 with transport.
Please refer to Fig. 3 to Fig. 5, after above-mentioned step, can make a kind of lamination woven fabric structure 1, it is fitted by a non-woven layer (nonwoven layer) 10 and one impermeable stratum 11 and is formed; Wherein form a plurality of convex body patterns on another surface of non-woven layer 10; And these a plurality of convex body patterns 100 are similar to successional ripple struction, to reach the effect of the sense of touch that promotes lamination woven fabric structure 1.In other words, because non-woven layer 10 is different with the elasticity of impermeable stratum 11, thus utilize restoring force difference between the two, and cooperate distribution and the kenel of above-mentioned viscose 30, can make lamination woven fabric structure 1 surface of last molding have above-mentioned convex body pattern 100.And in this specific embodiment, each convex body pattern 100 is the pattern of bubble (bubble) shape, and the convex body pattern 100 of these a plurality of bubble shapes be seriality (continuously) and regularly (regularly) take shape on the surface of non-woven layer 10, therefore namely has above-mentioned convex body pattern 100 on lamination woven fabric structure 1 and the surface that human skin contacts, make people when contact lamination woven fabric structure 1, can produce flexible and soft sense of touch, and produce the bubble structure with sealing kenel (close-end) and similar many in the present embodiment, make whole convex body pattern 100 have quite comfortable spring function.
On the other hand, as shown in Figure 5, for cost-effective consideration, the impermeable stratum 11 of lamination woven fabric structure 1 is to utilize viscose 30 to be attached at the middle part of non-woven layer 10, because the cost of impermeable stratum 11 is higher, so can utilize larger area non-woven layer 10 to be attached at the impermeable stratum 11 of small size, be about to impermeable stratum 11 is attached at non-woven layer 10 by viscose 30 the both sides 101 of middle part to expose non-woven layer 10, so can utilize both sides 101 to carry out the car limit, cut out, and can not cause the waste of material of the impermeable stratum 11 of high unit price.
Below, the embodiment of the invention will be done an experiment at non-woven layer 10 and the stretch ratio of impermeable stratum 11, obtaining optimized stretch rate data, and reach the aspect of preferable convex body pattern 100.
First group of experiment:
Utilizing above-mentioned implementation step is a lamination woven fabric structure 1 with the impermeable stratum 11 of 3% stretch ratio and non-woven layer 10 lamination of 0% stretch ratio (namely not having stretching fully).
Second group of experiment:
Utilizing above-mentioned implementation step is a lamination woven fabric structure 1 with the impermeable stratum 11 of 5% stretch ratio and non-woven layer 10 lamination of 0% stretch ratio (namely not having stretching fully).
The 3rd group of experiment:
Utilizing above-mentioned implementation step is a lamination woven fabric structure 1 with the impermeable stratum 11 of 5% stretch ratio and non-woven layer 10 lamination of 2% stretch ratio.
The 4th group of experiment:
Utilizing above-mentioned implementation step is a lamination woven fabric structure 1 with the impermeable stratum 11 of 12% stretch ratio and non-woven layer 10 lamination of 0% stretch ratio (namely not having stretching fully).
The 5th group of experiment:
Utilizing above-mentioned implementation step is a lamination woven fabric structure 1 with the impermeable stratum 11 of 5% stretch ratio and non-woven layer 10 lamination of 5% stretch ratio.
Utilize the convex body pattern 100 on the made lamination woven fabric structure 1 of above-mentioned each set condition of microscopic examination, its result such as following table 1:
Table 1
The stretch ratio of impermeable stratum The stretch ratio of non-woven layer The aspect of convex body pattern
First group of experiment 3% 0% Excellent
Second group of experiment 5% 0% Excellent
The 3rd group of experiment 5% 2% Excellent
The 4th group of experiment 1 2% 0% Pattern is damaged slightly
The 5th group of experiment 5% 5% Pattern is damaged slightly
So as can be found from Table 1, first stretch ratio of impermeable stratum 11 is more preferably between 3% to 12%; Be best between 3% to 5%.In addition, the stretch ratio of non-woven layer 10 is then less than 5%, the best is 0% (namely not having stretching fully) between 2%, and by adjusting above-mentioned parameter, namely can obtain seriality (continuously) and the convex body pattern 100 of (regularly) regularly, make whole convex body pattern 100 have quite comfortable spring function.
The embodiment of the invention more proposes a kind of hygienic article (as diaper) of using above-mentioned lamination woven fabric structure 1, this hygienic article can comprise a top layer that contacts with human skin, the bottom of one impermeability and one between between this top layer and this bottom in order to absorb the absorbed layer of Excreta moisture, this bottom then can utilize this lamination woven fabric structure 1 made, when this diaper is dressed on one's body the baby, the outermost layer of this diaper is the non-woven layer 10 of this lamination woven fabric structure 1, so when the head of a family took the baby in one's arms, the head of a family can directly experience the elasticity that has that convex body pattern 100 on outermost this non-woven layer 10 produces, cotton gentle sense of touch; And this lamination woven fabric structure 1 also can be applicable among other the layer structure of this hygienic article.
In sum, the technical scheme that provides of the embodiment of the invention has following all advantage:
1, rubber-like bubble structure (being the convex body pattern) on the lamination woven fabric structure of the manufacture method made that proposes of the embodiment of the invention, this manufacture method is to utilize instruments such as roller that two kinds of materials are fitted mutually to form, and utilize two kinds of different elastic-restoring forces of material to cooperate the distribution of viscose, be similar to the bubble structure of the sealing kenel of bubble with generation, so can provide preferable Shu Rou sense of touch, to promote the surcharge of product.
2, on the other hand, the manufacture method of the lamination woven fabric structure that the embodiment of the invention proposes can experimentize at the different stretch ratio that the applying material has, obtaining optimized stretching condition, and make above-mentioned manufacture method be produced the aspect of best convex body pattern.
The above is preferred implementation of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. the manufacture method of a lamination woven fabric structure is characterized in that, may further comprise the steps:
One impermeable stratum is provided, and described impermeable stratum has one first stretch ratio and produces an elastic-restoring force, and described first stretch ratio is 1% to 15%;
One viscose is provided, and described viscose is coated a surface of described impermeable stratum with the preset pattern of tool sealing form;
One non-woven layer is provided, and makes and produce different elastic-restoring forces between described impermeable stratum and the described non-woven layer, and with described non-woven laminated layer in the surface that is coated with described viscose of described impermeable stratum to form a lamination woven fabric structure;
Carry out a drying steps;
The described lamination woven fabric structure of pressing; And
Utilize above-mentioned different elastic-restoring force, on the surface of described lamination woven fabric structure, form a plurality of convex body patterns corresponding to above-mentioned preset pattern and tool elasticity and flexible touch.
2. manufacture method as claimed in claim 1 is characterized in that, described first stretch ratio is between 3% to 5%.
3. manufacture method as claimed in claim 1 is characterized in that, in the step that a viscose is provided, utilizes a gluing roller described viscose to be coated the described surface of described impermeable stratum.
4. manufacture method as claimed in claim 3 is characterized in that, forms a plurality of recesses with described preset pattern on the described gluing roller.
5. manufacture method as claimed in claim 4 is characterized in that, more comprises a step that unnecessary viscose is removed by the surface of described gluing roller.
6. manufacture method as claimed in claim 5 is characterized in that, described viscose further is added with color stain, fragrance prescription or described both mixed composition.
7. manufacture method as claimed in claim 1 is characterized in that, in the step that a non-woven layer is provided, the lamination roller that utilizes one group of correspondence with described non-woven laminated layer on described impermeable stratum.
8. manufacture method as claimed in claim 1 is characterized in that, in drying steps, provides 10 ℃ to 50 ℃ baking temperature.
9. manufacture method as claimed in claim 1 is characterized in that, after the step of the described lamination woven fabric structure of pressing, comprises that more described lamination woven fabric structure is wound in one takes in roller.
10. manufacture method as claimed in claim 1 is characterized in that, in the step that a non-woven layer is provided, and the non-woven layer that described non-woven layer stretches for nothing, or stretch ratio is at the non-woven layer below 2%.
CN 200810186844 2008-12-31 2008-12-31 Lamination woven fabric structure and manufacture method thereof Expired - Fee Related CN101766516B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 200810186844 CN101766516B (en) 2008-12-31 2008-12-31 Lamination woven fabric structure and manufacture method thereof

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CN101766516B true CN101766516B (en) 2013-07-03

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0832629A2 (en) * 1996-09-30 1998-04-01 Uni-Charm Corporation Disposable diaper
CN1189770A (en) * 1995-06-01 1998-08-05 普罗克特和甘保尔公司 Adhesive Printing for Disposable Absorbent Articles
CN1230233A (en) * 1996-07-15 1999-09-29 金伯利-克拉克环球有限公司 Film-nonwoven laminate containing adhesively-reinforced strectch-thinned film

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1189770A (en) * 1995-06-01 1998-08-05 普罗克特和甘保尔公司 Adhesive Printing for Disposable Absorbent Articles
CN1230233A (en) * 1996-07-15 1999-09-29 金伯利-克拉克环球有限公司 Film-nonwoven laminate containing adhesively-reinforced strectch-thinned film
EP0832629A2 (en) * 1996-09-30 1998-04-01 Uni-Charm Corporation Disposable diaper

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