CN101765313A - Combined-part type die Schnauze - Google Patents

Abstract

The invention relates to a solder machine component for a PCBA (printed circuit board assembly) board soldering, in particular to a combined-part type die Schnauze. The combined-part type die Schnauze is spliced by at least three rectangular die Schnauzes which form a turnout groove in the middle; a solder overflow opening is a rectangular opening with the depth of 3-4m and arranged at the edge of one side of a rectangular edge. The invention has simple structure, can effectively improve the welding efficiency and is applicable to large-scale automatic production; besides, the invention effectively avoids the residue of an oxide layer on the surface of solder liquid on the surface of the PCBA board, thereby ensuring the quality of welded contacts.

Description

A kind of combined-part type die Schnauze

Technical field

The present invention relates to a kind of tin stove parts of the PCBA of being used for boards solder, especially a kind of combined-part type die Schnauze that is used to weld computer main board.

Background technology

Common wave-soldering adopts manual operations usually, and production efficiency is lower, for the comparatively intensive PCBA plate of need pad, this welding manner is more inadequate, in addition, because stannum export too small (generally long 2 millimeters), can bring the obstruction of scruff, thereby cause the large tracts of land of rosin joint to produce Hu Kou; At the comparatively intensive PCBA plate of pad, the kettle of employing mouth structure is also arranged, but common tin furnace kettle mouth is flat mouthful design, in order to realize scolding tin operation to the PCBA plate, generally need maintenance distance once between PCBA plate and kettle mouth, guarantee to make tin liquor can the electric elements on the PCBA plate of top be welded on the one hand from the Hu Kou ejection, guarantee simultaneously can in time discharge Hu Kou from the tin liquor of Hu Kou ejection subsequently, prevent that the kettle mouth pressure is excessive, influence welding quality, but also there is fault of construction in this structure: when tin liquor when Hu Kou sprays, because the tin liquor of upper space is owing to directly contact the formation oxide layer with air, this part oxide layer at first contacts with the PCBA plate of top along with tin liquor is gushed out from Hu Kou, in the wings under the frontal impact of tin liquor, make this part oxide layer oppressed on PCBA plate face, be difficult for it being taken away, make oxide layer remain between solder joint and the PCBA plate, have a strong impact on welding quality by the kettle mouth tin liquor of gushing out subsequently.

Summary of the invention

In order to overcome the deficiency that above-mentioned various scolding tin exists, when especially adopting the intensive PCBA plate of the point-to-point wave-soldering butt welding point of automatic selectivity to weld, inefficiency, be unsuitable for extensive batch machining, and contact easily forms the deficiency of rosin joint, the invention provides a kind of simple in structurely, can effectively improve welding efficiency, guarantee the tin furnace kettle mouth of the quality of welded contact.

The technical solution adopted for the present invention to solve the technical problems is: a kind of combined-part type die Schnauze, and have at least three Hu Kou that are shaped as rectangle to be put together, enclose at the middle part to form and dodge groove, be provided with the Xi Kou that overflows in a lateral edge of rectangular edges.The fixed combination mode of Hu Kou is fixedly connected with a plurality of Hu Kou together according to the distribution situation decision of electronic devices and components on the PCBA plate, also is convenient to the location is concentrated in the position of Hu Kou.Dodge groove and can exempt from the weldering protection some electronic devices and components wherein.

For the ease of the processing of the Xi Kou that overflows, guarantee the tin liquor Xi Kou outflow of can overflowing equably simultaneously, further: described excessive Xi Kou is a rectangle gap, described excessive tin hole is a rectangular opening.

For the degree of depth of the Xi Kou that overflows rationally is set, cross shallow may rising and come the Xi Kou that overflows excessive tin effect should be arranged, cross may cause deeply tin liquor before the kettle mouth of emerging just from the Xi Kou outflow of overflowing, make the emerge height of Hu Kou of tin ripple on the low side, influence welding quality, more further: the degree of depth of described excessive Xi Kou is 3～4mm.

The existence of excessive Xi Kou can effectively change the flow direction of tin liquor behind ejection Hu Kou.After tin liquor sprays from Hu Kou, tin liquor can preferentially flow out from the Xi Kou that overflows, so just form certain tin stream that flows to, making the oxide layer of the superiors can directly do not impacted is adsorbed onto on the PCBA plate, even there is the partial oxidation layer to be adsorbed onto on the PCBA plate, can be washed away by the tin liquor that sprays from Hu Kou subsequently, having guaranteed can residual oxide layer not influence the soldering quality between scolding tin and PCBA plate yet; On the other hand, because surface tension, tin liquor upper surface in the kettle mouth is spherical shape, make under the not high situation of furnace pressure, may appear at kettle mouth edge and form rosin joint, influence welding quality, the existence of excessive Xi Kou, change the flow direction of kettle mouth tin liquor, made tin liquor can maximum possible cover the PCBA plate of kettle mouth top, guaranteed the adequacy and the fastness of welding.

Description of drawings

The present invention is further described below in conjunction with drawings and Examples.

Fig. 1 is a kettle mouth structure schematic diagram of the present invention.

Fig. 2 is the placement location schematic diagram of the present invention on the PCBA plate.

1. excessive tin mouths 2. are dodged groove 3. electronic devices and components 4.PCBA plates among the figure

Embodiment

A kind of combined-part type die Schnauze as shown in Figure 1 has at least three Hu Kou that are shaped as rectangle to be put together, and encloses at the middle part to form and dodges groove 2, is provided with the tin mouth 1 that overflows in a lateral edge of rectangular edges.Described excessive tin mouth 1 is a rectangle gap, and its degree of depth is 3～4mm.

As shown in Figure 2, select suitable Hu Kou combination for use according to the distribution situation of electronic devices and components 3 on the PCBA plate 4, Hu Kou adopts welding manner to be fixed together.Around Hu Kou, do not establish excessive tin mouth 1 and 2 places, excessive tin hole and have other electronic devices and components 3 that to exempt to weld protection; there are not electronic devices and components 4 or far away relatively from getting in excessive tin mouth 1 outside; make the tin liquor of overflowing from the tin mouth 1 that overflows can not stretch and near the electronic devices and components 3 of periphery on, the electronic devices and components 3 that need shielding to exempt to weld are positioned at dodges groove 2.

During use, the PCBA plate is placed on the precalculated position of kettle mouth top, and board plane and kettle mouth stannum export are maintained a certain distance, generally be controlled at 2～4mm.The shape of Hu Kou can determine that Hu Kou is designed to rectangular shape usually according to the distribution situation of PCBA plate welding position, and its length is 6～11mm.For the welding position is irregular concentrated distribution, can adopt a plurality of rectangle Hu Kou to piece together required welding shape.Tin liquor keeps earlier certain liquid level to store in the kettle mouth 1～3 minute, the PCBA plate to be welded of top is carried out preheating, so that preceding operation is removed the oxide layer on the PCBA plate at the scaling powder generation chemical reaction of PCBA plate position to be welded spraying.Afterwards, the electronic startup of tin stove, push to Hu Kou by the tin liquor of exerting pressure the tin furnace interior, the continuous lifting of tin liquor face in the kettle mouth, and tin liquor ejects kettle mouth stannum export the most at last, contacts with the PCBA plate of top and welds, and is guaranteeing that tin liquor and PCBA plate fully weld, unnecessary tin liquor can be discharged from the Xi Kou that overflows, and takes away the oxide layer and the impurity of tin liquor top layer.At last, take off the PCBA plate, finish the welding of ground PCBA plate from kettle mouth top.

Because adopted kettle mouth method for designing flexibly, enlarged effective solder side, thereby made speed of welding fast on year-on-year basis more than three times with international " automatic selectivity welding tin stove ".

Because Hu Kou has adopted excessive tin mouth design, this scheme has just been removed the main scruff of welding quality and the oxide skin on tin liquor surface of influencing before welding, the qualification rate of welding is reached more than 99.9%.

Claims (3)

1. combined-part type die Schnauze is characterized in that: have at least three Hu Kou that are shaped as rectangle to be put together, enclose at the middle part to form and dodge groove (2), be provided with the Xi Kou (1) that overflows in a lateral edge of rectangular edges.

2. combined-part type die Schnauze according to claim 1 is characterized in that: described excessive Xi Kou (1) is a rectangle gap.

3. combined-part type die Schnauze according to claim 2 is characterized in that: the degree of depth of described excessive Xi Kou (1) is 3～4mm.

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