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CN101685216A - Method for manufacturing liquid crystal display - Google Patents

Method for manufacturing liquid crystal display Download PDF

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CN101685216A
CN101685216A CN200810168717A CN200810168717A CN101685216A CN 101685216 A CN101685216 A CN 101685216A CN 200810168717 A CN200810168717 A CN 200810168717A CN 200810168717 A CN200810168717 A CN 200810168717A CN 101685216 A CN101685216 A CN 101685216A
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liquid crystal
crystal display
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display device
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CN101685216B (en
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杨仁杰
廖元正
胥智文
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Industrial Technology Research Institute ITRI
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Abstract

The invention provides a method for manufacturing a liquid crystal display device. A tape-type first substrate is provided from a first input end, and a patterned structure is formed on the tape-type first substrate, wherein the patterned structure comprises a strip-shaped liquid crystal shunt fence structure. Providing a tape-type second substrate from a second input end, forming an adhesive layer structure on the tape-type second substrate, and pressing the tape-type first substrate and the tape-type second substrate with double rollers to tightly bond the adhesive layer and the patterned fence structure.

Description

液晶显示器的制造方法 Manufacturing method of liquid crystal display

技术领域 technical field

本发明是有关于一种液晶显示器装置及其制造方法,特别有关于一种单层彩色胆固醇液晶显示器装置的制造方法。The present invention relates to a liquid crystal display device and its manufacturing method, in particular to a manufacturing method of a single-layer color cholesteric liquid crystal display device.

背景技术 Background technique

液晶显示器(LCD)具有许多的优点,例如体积小、重量轻、低电力消耗等等。因此,LCD已经广泛地被应用于手提式计算机、行动电话等电子产品。亦即,液晶显示器技术正持续朝向轻、薄且易于携带的领域发展。传统反射式具记忆效应的彩色化液晶显示器已广泛应用在电子书、电子纸或其它显示领域。传统彩色胆固醇液晶显示器的结构与制作方法,使用红(R)、绿(G)、蓝(B)三层液晶堆叠结构,搭配多种不同的驱动方式。然而,采用红、绿、蓝液晶堆叠结构造成视差现象,于制造时易造成面板结构对位不易,增加电极设计难度及无法弯曲不便于携带,致使工艺复杂及制造成本过高。Liquid crystal displays (LCDs) have many advantages, such as small size, light weight, low power consumption, and so on. Therefore, LCDs have been widely used in electronic products such as portable computers and mobile phones. That is, the liquid crystal display technology is continuously developing towards the field of being light, thin and easy to carry. The traditional reflective colored liquid crystal display with memory effect has been widely used in electronic books, electronic paper or other display fields. The structure and manufacturing method of the traditional color cholesteric liquid crystal display uses red (R), green (G), blue (B) three-layer liquid crystal stack structure, with a variety of different driving methods. However, the red, green, and blue liquid crystal stack structure causes parallax phenomenon, which may cause difficulty in alignment of the panel structure during manufacture, increase the difficulty of electrode design and inability to bend and be inconvenient to carry, resulting in complicated process and high manufacturing cost.

另一方面,利用卷带式工艺技术制作的显示器具有生产速度快、成本低、且轻薄特性可被广泛应用在电子书、电子纸或其它显示领域。传统彩色液晶显示器利用多道微影图案化工艺,虽可制作复杂的图案及结构,但复杂的工艺导致成本不易降低。On the other hand, the display manufactured by the roll-to-roll process technology has the characteristics of fast production speed, low cost, and thinness, and can be widely used in electronic books, electronic paper or other display fields. Traditional color liquid crystal displays use multi-channel photolithography patterning process, although complex patterns and structures can be produced, but the complex process makes it difficult to reduce the cost.

传统卷带式工艺技术制作软性基材显示器,着重于单项工艺功能,亦有整合卷式工艺的面板制作。美国专利第US 4,973,373号公开一种卷带式制作显示器的方法。利用滚轮的设计,控制卷式工艺中软板的张力、变形及位移,并整合图案化功能,达到显示器的制作。然而,以被动记忆型单层彩色显示器而言,并不需如此复杂的系统,即可达到卷式制作的特性。The traditional tape-and-roll process technology is used to manufacture flexible substrate displays, focusing on a single process function, and there are also panels that integrate the roll-to-roll process. U.S. Patent No. 4,973,373 discloses a method for fabricating a display by roll-to-roll. Utilize the design of the roller to control the tension, deformation and displacement of the flexible board in the roll-to-roll process, and integrate the patterning function to achieve the production of the display. However, as far as the passive memory single-layer color display is concerned, it does not need such a complicated system to achieve the characteristics of roll-to-roll production.

美国专利第US 5,943,113号公开一种整合卷带式液晶涂布、黏着材料涂布、框胶涂布以及上下板压合工艺。液晶涂布工艺与图案化工艺并无法制作完善,且显示器结构亦不同于被动记忆型单层彩色显示器结构。U.S. Patent No. 5,943,113 discloses a process that integrates tape-and-roll liquid crystal coating, adhesive material coating, frame glue coating, and upper and lower plate lamination. The liquid crystal coating process and patterning process cannot be perfected, and the display structure is also different from the passive memory single-layer color display structure.

美国专利第7,081,180号公开一种被动驱动液晶显示器的制作方法。整合透明导电图案涂布、液晶涂布及切割,其制作的面板结构简易,不符合目前面板结构的设计。US Patent No. 7,081,180 discloses a method for manufacturing a passively driven liquid crystal display. Integrating transparent conductive pattern coating, liquid crystal coating and cutting, the panel structure is simple and does not conform to the current panel structure design.

图1显示传统被动驱动液晶显示器的制作方法的示意图。请参阅图1,传统卷带式被动驱动液晶显示器的制作方法包括利用卷带式涂布机台形成含电极图案的下基板60,经基板传送滚轮50传送至黏着材料涂布装置80,涂布黏着材料81。另一方面,提供卷带式含电极图案的上基板70,与下基板60同时经基板滚压结合装置51迭合成基板结构,接着陆续传送至结构固化装置90,经切割装置20,形成未灌注液晶的面板结构单元21。接着,再进行后续的液晶灌注步骤,及其它后续工艺。FIG. 1 shows a schematic diagram of a conventional passively driven liquid crystal display manufacturing method. Please refer to FIG. 1 , the manufacturing method of the conventional tape-and-roll type passively driven liquid crystal display includes forming a lower substrate 60 containing electrode patterns by using a tape-and-roll coating machine, and conveying it to an adhesive material coating device 80 via a substrate conveying roller 50, and coating Adhesive material81. On the other hand, the roll-type upper substrate 70 containing electrode patterns is provided, and the lower substrate 60 is laminated into a substrate structure by the substrate rolling bonding device 51 at the same time, and then successively sent to the structure curing device 90, and the cutting device 20 is used to form the non-perfusion Liquid crystal panel structure unit 21. Then, a subsequent liquid crystal perfusion step and other subsequent processes are performed.

发明内容 Contents of the invention

本发明的实施例提供一种卷带式液晶显示器的制作方法,整合薄膜涂布及图案化卷式工艺技术,于基板上制作液晶分道结构、黏着层结构、上下板组立以及结构固化等工艺,再搭配液晶填入步骤,完成软性显示器的制作。Embodiments of the present invention provide a method for manufacturing a roll-to-roll liquid crystal display, which integrates thin film coating and patterned roll-to-roll technology, and manufactures a liquid crystal lane structure, an adhesive layer structure, upper and lower plate assembly, and structure curing on a substrate. process, and then with the liquid crystal filling step, the production of the flexible display is completed.

本发明的实施例亦提供一种液晶显示器装置的制造方法,包括:自一第一输入端提供一卷带式第一基板;形成图案化结构于该卷带式第一基板上,其中该图案化结构包括条状的液晶分流围篱结构;自一第二输入端提供一卷带式第二基板;形成黏结层结构于该卷带式第二基板上;以双滚轮压合该卷带式第一基板与该卷带式第二基板,使该黏结层与该图案化围篱结构紧密结合。Embodiments of the present invention also provide a method for manufacturing a liquid crystal display device, including: providing a first substrate of a roll type from a first input end; forming a patterned structure on the first substrate of the roll type, wherein the pattern The structure includes a strip-shaped liquid crystal shunt fence structure; a tape-type second substrate is provided from a second input end; an adhesive layer structure is formed on the tape-type second substrate; the tape-type is pressed by double rollers The first substrate and the roll-type second substrate make the bonding layer and the patterned fence structure closely combined.

本发明的实施例另提供一种液晶显示器装置的制造方法,包括:自一第一输入端提供一卷带式第一基板;形成图案化结构于该卷带式第一基板上,其中该图案化结构包括条状的液晶分流围篱结构;自一第二输入端提供一卷带式第二基板;以双滚轮压合该卷带式第一基板与该卷带式第二基板,使该图案化围篱与第二基板结构紧密结合。Embodiments of the present invention further provide a method for manufacturing a liquid crystal display device, including: providing a first substrate in a tape form from a first input terminal; forming a patterned structure on the first substrate in a tape form, wherein the pattern The structure includes a strip-shaped liquid crystal shunt fence structure; a second input terminal is provided with a tape-type second substrate; the tape-type first substrate and the tape-type second substrate are pressed together by double rollers, so that the The patterned fence is closely combined with the second substrate structure.

本发明的特征及优点在于,利用图案化滚轮制作显示器间隙子结构及黏着层结构,再将含结构图案的上下板滚压压合,最后将结构固化形成显示器面板,如再搭配液晶填入技术,即可完成反射式及记忆效应的单层彩色液晶显示器,达成简化工艺的复杂性进而达到量产效益。The feature and advantage of the present invention are that patterned rollers are used to make the display gap substructure and the adhesive layer structure, and then the upper and lower plates containing the structural patterns are rolled and pressed together, and finally the structure is solidified to form a display panel, such as with liquid crystal filling technology , to complete a single-layer color liquid crystal display with reflective and memory effects, thereby simplifying the complexity of the process and achieving mass production benefits.

附图说明 Description of drawings

图1显示传统被动驱动液晶显示器的制作方法的示意图;Fig. 1 shows the schematic diagram of the manufacturing method of traditional passive driving liquid crystal display;

图2显示根据本发明实施例的卷带式胆固醇型液晶显示器装置的制造方法示意图;2 shows a schematic diagram of a manufacturing method of a roll-to-roll cholesteric liquid crystal display device according to an embodiment of the present invention;

图3显示本发明实施例的卷带式胆固醇型液晶显示器装置的制造方法的流程图;Fig. 3 shows the flow chart of the manufacturing method of the roll-to-roll type cholesteric liquid crystal display device of the embodiment of the present invention;

图4A至图4C分别显示本发明的实施例的第一、第二基板与组合基板的示意图;4A to 4C are schematic diagrams showing the first and second substrates and the combined substrate of the embodiment of the present invention, respectively;

图5显示根据本发明实施例的围离结构的示意图;FIG. 5 shows a schematic diagram of an enclosure structure according to an embodiment of the present invention;

图6显示根据本发明实施例的基板结合后沿切割线A-A的剖面示意图;以及FIG. 6 shows a schematic cross-sectional view of substrates combined along cutting line A-A according to an embodiment of the present invention; and

图7A至图7C显示根据本发明实施例的各彩色液晶灌注步骤的示意图。FIG. 7A to FIG. 7C show schematic diagrams of filling steps of various colored liquid crystals according to an embodiment of the present invention.

附图中主要组件符号说明Explanation of main component symbols in the drawings

(图1中)(in Figure 1)

20~切割装置;20 ~ cutting device;

21~未灌注液晶的面板结构单元;21~The panel structure unit that is not filled with liquid crystal;

50~基板传送滚轮;50~substrate conveying roller;

51~基板滚压结合装置;51~substrate rolling bonding device;

60~下基板;60~lower substrate;

70~基板;70 ~ substrate;

80~黏着材料涂布装置;80~adhesive material coating device;

81~黏着材料;81~adhesive material;

90~结构固化装置。90 ~ structure curing device.

(图2~图7C中)(in Fig. 2 to Fig. 7C)

110~第一基板;110~the first substrate;

110a~第一电极图案;110a~the first electrode pattern;

120~涂布装置;120~coating device;

130~液晶分道结构图案化装置;130~A liquid crystal lane structure patterning device;

140a、140b、140c~材料固化装置;140a, 140b, 140c~material curing device;

150~黏着材料涂布装置;150~adhesive material coating device;

160a、160b~双滚轮;160a, 160b~double rollers;

170~图案化结构;170~patterned structure;

175~具图案化结构的基板;175~a substrate with a patterned structure;

180a-180g~基板传送滚轮;180a-180g~substrate transfer roller;

190~第二基板;190~second substrate;

190a~第二电极图案;190a~the second electrode pattern;

195~具黏结层结构的第二基板;195~a second substrate with an adhesive layer structure;

200~切割后的卷带式基板结构;200~The tape-and-reel substrate structure after cutting;

210-246~卷带式液晶显示器的工艺步骤;210-246~Process steps of roll-to-roll liquid crystal display;

310~第一基板;310~the first substrate;

320~图案化围篱结构;320~patterned fence structure;

322~平直的封止端;322~straight sealing end;

324~墙状结构;324~wall structure;

C1~第一液晶通道;C 1 ~the first liquid crystal channel;

C2~第二液晶通道;C 2 ~ the second liquid crystal channel;

C3~第三液晶通道;C 3 ~ the third liquid crystal channel;

350~第二基板;350~second substrate;

36~黏结层;36 ~ bonding layer;

420~围篱结构;420~ fence structure;

410~墙状结构;410~wall structure;

422~平直的封止端;422~straight sealing end;

440~围篱结构的整块区域;440~The entire area of the fenced structure;

510~第一基板;510~the first substrate;

520~第一电极;520~the first electrode;

530~图案化围篱结构;530~patterned fence structure;

540~液晶流道;540~LCD channel;

550~第二基板;550~second substrate;

560~第二电极;560~second electrode;

570~黏结层;570~bonding layer;

490R~第一色胆固醇液晶;490R~first color cholesteric liquid crystal;

490G~第二色胆固醇液晶;490G~Second color cholesteric liquid crystal;

490B~第三色胆固醇液晶;490B~Third color cholesteric liquid crystal;

480a~第一封止材料;480a~the first sealing material;

480b~第二封止材料;480b~Second sealing material;

480c~第三封止材料。480c ~ the third sealing material.

具体实施方式 Detailed ways

为使本发明能更明显易懂,下文特举实施例,并配合附图作详细说明如下。In order to make the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.

以下以各实施例详细说明并伴随着图式说明的范例,做为本发明的参考依据。在图式或说明书描述中,相似或相同的部分皆使用相同的图号。且在附图中,实施例的形状或是厚度可扩大,并以简化或是方便标示。再者,附图中各组件的部分将以分别描述说明的,值得注意的是,图中未绘示或描述的组件,为本领域技术人员所公知的形式,另外,特定的实施例仅为描述本发明使用的特定方式,其并非用以限定本发明。In the following, each embodiment is described in detail and examples accompanied by drawings are used as a reference basis of the present invention. In the drawings or descriptions in the specification, the same figure numbers are used for similar or identical parts. And in the drawings, the shapes or thicknesses of the embodiments may be enlarged, and marked for simplicity or convenience. Furthermore, the parts of the components in the drawings will be described separately. It should be noted that the components not shown or described in the drawings are well known to those skilled in the art. In addition, the specific embodiment is only A specific method used in the present invention is described, but it is not intended to limit the present invention.

图2显示根据本发明实施例的卷带式胆固醇型液晶显示器装置的制造方法示意图。请参阅图2,首先自一第一输入端提供一卷带式第一基板110。第一基板110的材质包括一聚碳酸酯(PC)基板、一聚醚砜树脂(PES)基板、一聚对苯二甲酸乙二酯(PET)基板、一聚亚醯胺(PI)基板、一聚原冰片烯(PNB)基板、一聚醚醚酮(PEEK)基板、一polyethylenenapthalate(PEN)基板、一聚醚醯亚胺(PEI)基板或一聚芳香酯(PAR)基板。卷带式第一基板110上包括一第一电极图案110a。在经过基板传送滚轮180a、180b后,陆续传送至液晶分道结构材料涂布装置120及液晶分道结构图案化装置130,以形成图案化结构170于该卷带式第一基板110上,其中该图案化结构包括条状的液晶分流围篱结构。接着,再将具图案化结构的基板175,经基板传送滚轮180c传送至材料固化装置140a。FIG. 2 shows a schematic diagram of a manufacturing method of a roll-to-roll cholesteric liquid crystal display device according to an embodiment of the present invention. Please refer to FIG. 2 , first, a roll-type first substrate 110 is provided from a first input terminal. The material of the first substrate 110 includes a polycarbonate (PC) substrate, a polyethersulfone resin (PES) substrate, a polyethylene terephthalate (PET) substrate, a polyimide (PI) substrate, A polyorthobornene (PNB) substrate, a polyetheretherketone (PEEK) substrate, a polyethylenenapthalate (PEN) substrate, a polyetherimide (PEI) substrate or a polyarylate (PAR) substrate. The roll-type first substrate 110 includes a first electrode pattern 110a. After passing through the substrate conveying rollers 180a, 180b, it is successively conveyed to the liquid crystal lane structure material coating device 120 and the liquid crystal lane structure patterning device 130 to form a patterned structure 170 on the roll-type first substrate 110, wherein The patterned structure includes a striped liquid crystal shunt fence structure. Next, the substrate 175 with the patterned structure is transferred to the material curing device 140a via the substrate transfer roller 180c.

应注意的是,上述图案化结构170的材质包括光固化材料、热固化材料或光阻材料。再者,图案化结构的形成步骤包括喷墨法、条状涂布法、面状涂布法、滚轮滚压法、网版印刷法、或热压法。并且,形成图案化围篱结构的步骤包括紫外(UV)光固化或加热固化。It should be noted that the material of the above-mentioned patterned structure 170 includes photo-curable material, thermal-curable material or photoresist material. Furthermore, the step of forming the patterned structure includes an inkjet method, a strip coating method, a surface coating method, a roller pressing method, a screen printing method, or a hot pressing method. Also, the step of forming the patterned fence structure includes ultraviolet (UV) light curing or heat curing.

另一方面,自一第二输入端提供一卷带式第二基板190。第二基板的材质包括一聚碳酸酯(PC)基板、一聚醚砜树脂(PES)基板、一聚对苯二甲酸乙二酯(PET)基板、一聚亚醯胺(PI)基板、一聚原冰片烯(PNB)基板、一聚醚醚酮(PEEK)基板、一polyethylenenapthalate(PEN)基板、一聚醚醯亚胺(PEI)基板或一聚芳香酯(PAR)基板。该卷带式第二基板190上另包括一第二电极图案190a。在经过基板传送滚轮180d后,传送至黏着材料涂布装置150,以形成黏结层结构195于该卷带式第二基板上。接着,再将具黏结层结构195的第二基板,经基板传送滚轮180e传送至材料固化装置140b。On the other hand, a tape-type second substrate 190 is provided from a second input terminal. The material of the second substrate includes a polycarbonate (PC) substrate, a polyethersulfone resin (PES) substrate, a polyethylene terephthalate (PET) substrate, a polyimide (PI) substrate, a A polyorthobornene (PNB) substrate, a polyetheretherketone (PEEK) substrate, a polyethylenenapthalate (PEN) substrate, a polyetherimide (PEI) substrate or a polyarylate (PAR) substrate. The roll-type second substrate 190 further includes a second electrode pattern 190a. After passing through the substrate conveying roller 180d, it is conveyed to the adhesive material coating device 150 to form the adhesive layer structure 195 on the roll-type second substrate. Next, the second substrate with the adhesive layer structure 195 is transferred to the material curing device 140b via the substrate transfer rollers 180e.

应注意的是,上述该黏结层的材质包括一光固化材料或一热固化材料。或者,该黏结层材料为一胶状液体或一固状材料。形成该黏结层的步骤包括喷墨法、条状涂布法、面状涂布法、滚轮滚压法、网版印刷法或热压法。或者,形成该黏结层步骤包括紫外(UV)光固化或加热固化。It should be noted that, the above-mentioned material of the adhesive layer includes a photo-curable material or a thermal-curable material. Alternatively, the adhesive layer material is a gel-like liquid or a solid material. The step of forming the adhesive layer includes inkjet method, strip coating method, surface coating method, roller rolling method, screen printing method or hot pressing method. Alternatively, the step of forming the adhesive layer includes ultraviolet (UV) light curing or heat curing.

该卷带式第二基板190结构在经过基板传送滚轮180f后,与卷带式第一基板110结合。亦即,以双滚轮160a、160b压合该卷带式第一基板与该卷带式第二基板,使该黏结层与该图案化围篱结构紧密结合。压合该卷带式第一基板与该卷带式第二基板的步骤包括滚轮滚压法或热滚压法。上述压合步骤还包括调整滚轮滚压法的滚压压力、速度或温度的步骤。The tape-and-roll type second substrate 190 is combined with the tape-and-roll type first substrate 110 after passing through the substrate conveying rollers 180f. That is, the first tape-and-roll substrate and the tape-and-roll second substrate are pressed together by the double rollers 160a, 160b, so that the adhesive layer is closely combined with the patterned fence structure. The step of pressing the roll-type first substrate and the roll-type second substrate includes a roller rolling method or a hot rolling method. The pressing step above also includes the step of adjusting the rolling pressure, speed or temperature of the roller rolling method.

接着,在经过双滚轮160a、160b压合后,经材料固化装置140c,施以一光固化步骤或一热固化步骤于组合后的卷带式基板结构,再经过基板传送滚轮180g,进型后续的工艺步骤。例如,切割组合后的卷带式基板结构200,该切割步骤包括轮刀切割,激光切割,刀片切割或冲型裁切。Next, after being pressed by the double rollers 160a and 160b, a light curing step or a heat curing step is applied to the combined tape-and-roll substrate structure through the material curing device 140c, and then passed through the substrate conveying roller 180g, and then into the subsequent mold. process steps. For example, the cutting step of cutting the combined tape-and-roll substrate structure 200 includes wheel cutting, laser cutting, blade cutting or die cutting.

图3显示本发明实施例的卷带式胆固醇型液晶显示器装置的制造方法的流程图。请参阅图3,于步骤210中,提供含电极图案的卷带式第一基板(步骤212),涂布形成黏着层(步骤214),滚压出所需的图案后将其固化(步骤216)。另一方面,于步骤220中,提供含电极图案的第二基板(步骤222),涂布一结构材料,并用滚轮滚压形成图案化围篱结构(步骤224),再固化(步骤226)。接着,于步骤230中,将上述的第一、第二基板滚压贴合,组立成未填入液晶的基板结构(步骤232),再将结构固化(步骤234),使该黏结层与该图案化围篱结构紧密结合,以防止后续液晶灌注时,邻近的次像素液晶通道溢流。最后,于步骤240中,裁切出所需尺寸(步骤242),利用真空注入法灌注液晶(步骤244),并封止(步骤246)。FIG. 3 shows a flow chart of a manufacturing method of a roll-to-roll cholesteric liquid crystal display device according to an embodiment of the present invention. Please refer to Fig. 3, in step 210, provide the roll-type first substrate (step 212) that contains electrode pattern, coat and form adhesive layer (step 214), it is cured after rolling out required pattern (step 216 ). On the other hand, in step 220, a second substrate containing electrode patterns is provided (step 222), a structural material is coated, and a patterned fence structure is formed by rolling with a roller (step 224), and then cured (step 226). Next, in step 230, the above-mentioned first and second substrates are rolled and laminated to form a substrate structure not filled with liquid crystal (step 232), and then the structure is cured (step 234), so that the adhesive layer and the The patterned fence structure is tightly combined to prevent liquid crystal channels of adjacent sub-pixels from overflowing during subsequent liquid crystal pouring. Finally, in step 240, the desired size is cut out (step 242), liquid crystal is perfused by vacuum injection method (step 244), and sealed (step 246).

应注意的是,当图案化围篱结构本身具有黏结性时,涂布形成黏着层便非必要步骤,可省略此步骤。由于本发明实施例采用连续性卷式工艺技术,制作具反射式及记忆效应的单层彩色液晶显示器结构,可简化工艺的复杂性进而达到量产效益。It should be noted that, when the patterned fence structure itself has adhesive properties, coating to form an adhesive layer is not an essential step, and this step can be omitted. Since the embodiment of the present invention adopts continuous roll-to-roll process technology to manufacture a single-layer color liquid crystal display structure with reflective and memory effects, the complexity of the process can be simplified to achieve mass production efficiency.

图4A至图4C分别显示本发明的实施例的第一、第二基板与组合基板的示意图。请参阅图4A,图案化围篱结构320形成于卷带式第一基板310上,其结构如图2的结构175。图案化围篱结构320包括复数条墙状结构324,各墙状结构324的一端直交一平直的封止端322,隔离成具有一第一液晶注入口的一第一液晶通道C1、封闭的一第二液晶通道C2及封闭的一第三液晶通道C3。第一液晶通道C1的长度大于第二液晶通道C2的长度大于第三液晶通道C3的长度。4A to 4C are schematic diagrams of the first and second substrates and the combined substrate of the embodiment of the present invention, respectively. Please refer to FIG. 4A , the patterned fence structure 320 is formed on the roll-type first substrate 310 , and its structure is the structure 175 of FIG. 2 . The patterned fence structure 320 includes a plurality of wall-like structures 324, one end of each wall-like structure 324 is perpendicular to a straight sealing end 322, and is isolated as a first liquid crystal channel C 1 with a first liquid crystal injection port, closed A second liquid crystal channel C 2 and a closed third liquid crystal channel C 3 . The length of the first liquid crystal channel C1 is greater than the length of the second liquid crystal channel C2 and greater than the length of the third liquid crystal channel C3 .

第一基板上包括控制像素电极的电路组件,例如薄膜晶体管(TFT)及电容。或者,第一基板上还包括像素电极,例如沿第一方向的第一电极,以及第一配向层。The first substrate includes circuit components for controlling the pixel electrodes, such as thin film transistors (TFTs) and capacitors. Alternatively, the first substrate further includes a pixel electrode, such as a first electrode along the first direction, and a first alignment layer.

请参阅图4B,形成黏结层360于卷带式第二基板350上,其结构如图2的结构195。于第二基板350上可包括共同电极,例如沿第二方向的第二电极,以及第二配向层。第一电极与第二电极彼此实质上相互垂直。黏结层350的厚度小于图案化围篱结构320的高度。Referring to FIG. 4B , an adhesive layer 360 is formed on the roll-type second substrate 350 , the structure of which is the structure 195 of FIG. 2 . A common electrode, such as a second electrode along a second direction, and a second alignment layer may be included on the second substrate 350 . The first electrode and the second electrode are substantially perpendicular to each other. The thickness of the adhesive layer 350 is smaller than the height of the patterned fence structure 320 .

请参阅图4C,经双滚轮压合后,对向组合第一基板310与第二基板350,其结构如图2的结构200,使黏结层360与图案化围篱结构320紧密结合,以防止后续液晶灌注时,邻近的次像素液晶通道溢流。Please refer to FIG. 4C , after double-roller pressing, the first substrate 310 and the second substrate 350 are combined in opposite directions, and its structure is shown in the structure 200 of FIG. During the subsequent liquid crystal pouring, the adjacent sub-pixel liquid crystal channel overflows.

图5显示根据本发明实施例的围离结构的示意图。于图5中,图案化围篱结构420包括复数条墙状结构410。各墙状结构410的一端直交一平直的封止端422以及一整块区域440使图案化围篱结构隔离成具有一第一液晶注入口的一第一液晶通道C1、封闭的一第二液晶通道C2及封闭的一第三液晶通道C3。第一液晶通道C1的长度大于第二液晶通道C2的长度大于第三液晶通道C3的长度。整块区域440可使黏结层与图案化围篱结构之间的结合更紧密,防止后续液晶灌注时,邻近的次像素液晶通道溢流。FIG. 5 shows a schematic diagram of an enclosure structure according to an embodiment of the present invention. In FIG. 5 , the patterned fence structure 420 includes a plurality of wall structures 410 . One end of each wall structure 410 is perpendicular to a straight closed end 422 and a whole area 440 to isolate the patterned fence structure into a first liquid crystal channel C 1 with a first liquid crystal injection port, a closed first Two liquid crystal channels C 2 and a closed third liquid crystal channel C 3 . The length of the first liquid crystal channel C1 is greater than the length of the second liquid crystal channel C2 and greater than the length of the third liquid crystal channel C3 . The entire area 440 can make the bonding between the adhesive layer and the patterned fence structure tighter, and prevent liquid crystal channels of adjacent sub-pixels from overflowing during subsequent liquid crystal pouring.

图6显示根据本发明实施例的基板结合后沿切割线A-A的剖面示意图。请参阅图6,基板结合后的结构包括第一基板510与一第二基板550对向设置,其间夹置复数条平行的液晶流道540,以容纳各颜色的胆固醇液晶。第一基板510上具有沿第一方向的第一电极520,例如像素电极。第二基板550上具有沿第二方向的第二电极560,例如共同电极,且第一方向与第二方向实质上相互垂直。于第一基板510与第二基板550之间设置黏结层570与图案化围篱结构530,彼此间紧密结合,防止后续液晶灌注时,邻近的次像素液晶通道溢流。应注意的是,当图案化围篱结构本身具有黏结性时,可省略涂布形成黏着层步骤。FIG. 6 shows a schematic cross-sectional view of substrates along cutting line A-A after bonding according to an embodiment of the present invention. Please refer to FIG. 6 , the substrate-bonded structure includes a first substrate 510 and a second substrate 550 disposed opposite to each other, and a plurality of parallel liquid crystal channels 540 are interposed therebetween to accommodate cholesteric liquid crystals of various colors. The first substrate 510 has a first electrode 520 along the first direction, such as a pixel electrode. The second substrate 550 has a second electrode 560 along a second direction, such as a common electrode, and the first direction and the second direction are substantially perpendicular to each other. An adhesive layer 570 and a patterned fence structure 530 are disposed between the first substrate 510 and the second substrate 550 to closely bond with each other to prevent adjacent sub-pixel liquid crystal channels from overflowing during subsequent liquid crystal pouring. It should be noted that, when the patterned fence structure itself has adhesive properties, the step of coating to form an adhesive layer may be omitted.

图7A至图7C显示根据本发明实施例的各彩色液晶灌注步骤的示意图。请参阅图7A,灌注第一色(例如红色)胆固醇液晶490R于第一液晶通道中,并以第一封止材料480a封止。红色胆固醇液晶层包括一红色染料及一含旋光剂的扭转向列液晶。第一封止材料480a包括一光固化材料或一热固化材料。接着,施以第一切割步骤(例如沿切割线B-B),露出第二长条状液晶通道C2。第一切割步骤包括一轮刀切割步骤或一激光切割步骤。FIG. 7A to FIG. 7C show schematic diagrams of filling steps of various colored liquid crystals according to an embodiment of the present invention. Referring to FIG. 7A , a first color (for example, red) cholesteric liquid crystal 490R is poured into the first liquid crystal channel and sealed with a first sealing material 480 a. The red cholesteric liquid crystal layer includes a red dye and a twisted nematic liquid crystal containing an optical activator. The first sealing material 480a includes a photo-curable material or a thermal-curable material. Next, a first cutting step (for example, along the cutting line BB) is performed to expose the second elongated liquid crystal channel C 2 . The first cutting step includes a knife cutting step or a laser cutting step.

请参阅图7B,灌注第二色(例如绿色)胆固醇液晶490G于第二液晶通道中,并以第二封止材料480b封止。绿色胆固醇液晶层包括一绿色染料及一含旋光剂的扭转向列液晶。第二封止材料480b包括一光固化材料或一热固化材料。接着,施以第二切割步骤(例如沿切割线C-C),露出第三长条状液晶通道C3。第二切割步骤包括一轮刀切割步骤或一激光切割步骤。Referring to FIG. 7B , the second color (for example, green) cholesteric liquid crystal 490G is poured into the second liquid crystal channel and sealed with the second sealing material 480 b. The green cholesteric liquid crystal layer includes a green dye and a twisted nematic liquid crystal containing an optical activator. The second sealing material 480b includes a photo-curable material or a thermal-curable material. Next, a second cutting step (for example, along the cutting line CC) is performed to expose the third elongated liquid crystal channel C 3 . The second cutting step includes a knife cutting step or a laser cutting step.

请参阅图7C,灌注第三色(例如蓝色)胆固醇液晶490B于第三液晶通道中,并以第三封止材料480c封止。蓝色胆固醇液晶层包括一蓝色染料及一含旋光剂的扭转向列液晶。第三封止材料480c包括一光固化材料或一热固化材料。于完成各色液晶流道填充步骤后,进行后续显示器面板工艺。Referring to FIG. 7C , a third color (for example, blue) cholesteric liquid crystal 490B is poured into the third liquid crystal channel and sealed with a third sealing material 480c. The blue cholesteric liquid crystal layer includes a blue dye and a twisted nematic liquid crystal containing an optical activator. The third sealing material 480c includes a photo-curable material or a thermal-curable material. After completing the steps of filling liquid crystal flow channels of various colors, the subsequent display panel process is carried out.

应注意的是,本发明实施例所述的各彩色胆固醇液晶层已可包括一高分子分散型液晶材料。将含高分子单体的液晶灌注于液晶通道中,并进光固化该液晶步骤,例如以紫外光照射,使其光聚合化后,形成高分子分散型液晶(polymer dispersed liquid crystal,简称PDLC)。采用高分子分散型液晶可省略以封止材料封止液晶通道的步骤。例如,于基板对向组立步骤后,依序自第一液晶注入口灌注一第一色高分子分散型液晶于第一液晶通道。接着,施以一第一切割步骤使第一液晶通道露出第二液晶注入口。自第一液晶注入口灌注一第二色高分子分散型液晶于第二液晶通道,并施以一第二切割步骤使第三液晶通道露出一第三液晶注入口。接着,自第一液晶注入口灌注一第三色高分子分散型液晶于第三液晶通道。于完成各色液晶流道填充步骤后,进行后续显示器面板工艺。It should be noted that each color cholesteric liquid crystal layer described in the embodiment of the present invention may include a polymer dispersed liquid crystal material. The liquid crystal containing polymer monomer is poured into the liquid crystal channel, and the liquid crystal is cured by light, for example, irradiated with ultraviolet light to make it photopolymerized to form a polymer dispersed liquid crystal (PDLC for short). The step of sealing the liquid crystal channel with sealing material can be omitted by adopting the polymer dispersed liquid crystal. For example, after the step of assembling the substrates facing each other, pouring a polymer-dispersed liquid crystal of the first color into the first liquid crystal channel sequentially from the first liquid crystal injection port. Next, a first cutting step is performed to expose the first liquid crystal channel to the second liquid crystal injection port. Pouring a second-color polymer-dispersed liquid crystal into the second liquid crystal channel from the first liquid crystal injection port, and applying a second cutting step to expose the third liquid crystal channel to a third liquid crystal injection port. Next, pour a third color polymer dispersed liquid crystal into the third liquid crystal channel from the first liquid crystal injection port. After completing the steps of filling liquid crystal flow channels of various colors, the subsequent display panel process is carried out.

本发明虽以较佳实施例描述如上,然其并非用以限定本发明的范围,本领域技术人员在不脱离本发明的精神和范围内,当可做些许的更动与润饰,因此本发明的保护范围应当以申请的权利要求范围所界定的内容为准。Although the present invention is described above with preferred embodiments, it is not intended to limit the scope of the present invention. Those skilled in the art may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be based on the content defined in the scope of the claims of the application.

Claims (30)

1、一种液晶显示器装置的制造方法,包括:1. A method of manufacturing a liquid crystal display device, comprising: 自一第一输入端提供一卷带式第一基板;providing a tape-and-reel first substrate from a first input end; 形成图案化结构于该卷带式第一基板上,其中该图案化结构包括条状的液晶分流围篱结构;forming a patterned structure on the roll-type first substrate, wherein the patterned structure includes a strip-shaped liquid crystal shunt fence structure; 自一第二输入端提供一卷带式第二基板;providing a tape-and-reel second substrate from a second input terminal; 形成黏结层结构于该卷带式第二基板上;forming an adhesive layer structure on the tape-and-roll type second substrate; 以双滚轮压合该卷带式第一基板与该卷带式第二基板,使该黏结层与该图案化围篱结构紧密结合。The roll-type first substrate and the roll-type second substrate are pressed together by double rollers, so that the adhesive layer is closely combined with the patterned fence structure. 2、如权利要求1所述的液晶显示器装置的制造方法,其中,包括填充一液晶材料于该卷带式第一基板与该卷带式第二基板之间,其中该液晶材料为胆固醇液晶或高分子分散型液晶材料。2. The manufacturing method of a liquid crystal display device as claimed in claim 1, comprising filling a liquid crystal material between the roll-type first substrate and the roll-type second substrate, wherein the liquid crystal material is cholesteric liquid crystal or Polymer dispersed liquid crystal material. 3、如权利要求1所述的液晶显示器装置的制造方法,其中,该第一基板与该第二基板的材质包括一软性材料。3. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the material of the first substrate and the second substrate comprises a soft material. 4、如权利要求1所述的液晶显示器装置的制造方法,其中,该第一基板与该第二基板的材质包括:聚碳酸酯基板、聚醚砜树脂基板、聚对苯二甲酸乙二酯基板、聚亚醯胺基板、聚原冰片烯基板、聚醚醚酮基板、polyethylenenapthalate基板、聚醚醯亚胺基板或聚芳香酯基板。4. The method of manufacturing a liquid crystal display device according to claim 1, wherein the materials of the first substrate and the second substrate include: polycarbonate substrate, polyethersulfone resin substrate, polyethylene terephthalate substrate, polyimide substrate, polyorthobornene substrate, polyetheretherketone substrate, polyethylenenapthalate substrate, polyetherimide substrate or polyarylate substrate. 5、如权利要求1所述的液晶显示器装置的制造方法,其中,该卷带式第一基板上包括一第一电极图案,以及该卷带式第二基板上包括一第二电极图案。5. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the roll-type first substrate includes a first electrode pattern, and the roll-type second substrate includes a second electrode pattern. 6、如权利要求5所述的液晶显示器装置的制造方法,其中,该第一电极图案与该第二电极图案为条状且彼此实质上互相垂直。6. The method of manufacturing a liquid crystal display device as claimed in claim 5, wherein the first electrode pattern and the second electrode pattern are striped and substantially perpendicular to each other. 7、如权利要求1所述的液晶显示器装置的制造方法,其中,该图案化结构材料包括光固化材料、热固化材料或光阻材料。7. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the patterned structure material comprises a photocurable material, a thermosetting material or a photoresist material. 8、如权利要求1所述的液晶显示器装置的制造方法,其中,该图案化结构的形成步骤包括喷墨法、条状涂布法、面状涂布法、滚轮滚压法、网版印刷法或热压法。8. The method for manufacturing a liquid crystal display device as claimed in claim 1, wherein the step of forming the patterned structure comprises inkjet method, strip coating method, surface coating method, roller rolling method, screen printing method or hot pressing method. 9、如权利要求1所述的液晶显示器装置的制造方法,其中,形成该图案化围篱结构步骤包括紫外光固化或加热固化。9. The method for manufacturing a liquid crystal display device as claimed in claim 1, wherein the step of forming the patterned fence structure comprises ultraviolet curing or heat curing. 10、如权利要求1所述的液晶显示器装置的制造方法,其中,该黏结层的材料包括一光固化材料或一热固化材料。10. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the material of the adhesive layer comprises a photo-curable material or a thermal-curable material. 11、如权利要求1所述的液晶显示器装置的制造方法,其中,该黏结层材料为一胶状液体或一固状材料。11. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the adhesive layer material is a gel-like liquid or a solid material. 12、如权利要求1所述的液晶显示器装置的制造方法,其中,形成该黏结层的步骤包括喷墨法、条状涂布法、面状涂布法、滚轮滚压法、网版印刷法或热压法。12. The manufacturing method of a liquid crystal display device as claimed in claim 1, wherein the step of forming the adhesive layer comprises an inkjet method, a strip coating method, a surface coating method, a roller rolling method, and a screen printing method or hot pressing method. 13、如权利要求1所述的液晶显示器装置的制造方法,其中,形成该黏结层步骤包括紫外光固化或加热固化。13. The method of manufacturing a liquid crystal display device as claimed in claim 1, wherein the step of forming the adhesive layer comprises ultraviolet curing or heat curing. 14、如权利要求1所述的液晶显示器装置的制造方法,其中,压合该卷带式第一基板与该卷带式第二基板的步骤包括滚轮滚压法或热滚压法。14. The manufacturing method of a liquid crystal display device as claimed in claim 1, wherein the step of laminating the tape-and-roll first substrate and the tape-and-roll second substrate comprises a roller rolling method or a thermal rolling method. 15、如权利要求14所述的液晶显示器装置的制造方法,其中,包括一调整滚轮滚压法的滚压压力、速度或温度的步骤。15. The method of manufacturing a liquid crystal display device as claimed in claim 14, comprising a step of adjusting the rolling pressure, speed or temperature of the rolling method. 16、如权利要求1所述的液晶显示器装置的制造方法,其中,包括施以一光固化步骤或一热固化步骤于组合后的卷带式基板结构。16. The manufacturing method of a liquid crystal display device as claimed in claim 1, further comprising applying a photocuring step or a thermal curing step to the assembled tape-and-roll substrate structure. 17、如权利要求1所述的液晶显示器装置的制造方法,其中,包括切割组合后的卷带式基板结构,其中该切割步骤包括轮刀切割,激光切割,刀片切割或冲型裁切。17. The manufacturing method of a liquid crystal display device as claimed in claim 1, comprising cutting the combined tape-and-roll substrate structure, wherein the cutting step includes wheel cutting, laser cutting, blade cutting or die cutting. 18、一种液晶显示器装置的制造方法,包括:18. A method of manufacturing a liquid crystal display device, comprising: 自一第一输入端提供一卷带式第一基板;providing a tape-and-reel first substrate from a first input terminal; 形成图案化结构于该卷带式第一基板上,其中该图案化结构包括条状的液晶分流围篱结构;forming a patterned structure on the roll-type first substrate, wherein the patterned structure includes a strip-shaped liquid crystal shunt fence structure; 自一第二输入端提供一卷带式第二基板;providing a tape-and-reel second substrate from a second input terminal; 以双滚轮压合该卷带式第一基板与该卷带式第二基板,使该图案化围篱与第二基板结构紧密结合。The roll-type first substrate and the roll-type second substrate are pressed together by double rollers, so that the patterned fence and the second substrate structure are closely combined. 19、如权利要求18所述的液晶显示器装置的制造方法,其中,包括填充一液晶材料于该卷带式第一基板与该卷带式第二基板之间,其中该液晶材料为胆固醇液晶或高分子分散型液晶材料。19. The manufacturing method of a liquid crystal display device as claimed in claim 18, comprising filling a liquid crystal material between the roll-type first substrate and the roll-type second substrate, wherein the liquid crystal material is cholesteric liquid crystal or Polymer dispersed liquid crystal material. 20、如权利要求18所述的液晶显示器装置的制造方法,其中,该第一基板与该第二基板的材质包括一软性材料。20. The method of manufacturing a liquid crystal display device as claimed in claim 18, wherein the material of the first substrate and the second substrate comprises a soft material. 21、如权利要求18所述的液晶显示器装置的制造方法,其中,该第一基板与该第二基板的材质包括聚碳酸酯基板、聚醚砜树脂基板、聚对苯二甲酸乙二酯基板、聚亚醯胺基板、聚原冰片烯基板、聚醚醚酮基板、polyethylenenapthalate基板、聚醚醯亚胺基板或聚芳香酯基板。21. The method of manufacturing a liquid crystal display device according to claim 18, wherein the materials of the first substrate and the second substrate include polycarbonate substrate, polyethersulfone resin substrate, polyethylene terephthalate substrate , polyimide substrate, polyorthobornene substrate, polyetheretherketone substrate, polyethylenenapthalate substrate, polyetherimide substrate or polyarylate substrate. 22、如权利要求18所述的液晶显示器装置的制造方法,其中,该卷带式第一基板上包括一第一电极图案,以及该卷带式第二基板上包括一第二电极图案。22. The method for manufacturing a liquid crystal display device as claimed in claim 18, wherein the roll-type first substrate includes a first electrode pattern, and the roll-type second substrate includes a second electrode pattern. 23、如权利要求22所述的液晶显示器装置的制造方法,其中,该第一电极图案与该第二电极图案为条状且彼此实质上互相垂直。23. The method of manufacturing a liquid crystal display device as claimed in claim 22, wherein the first electrode pattern and the second electrode pattern are striped and substantially perpendicular to each other. 24、如权利要求18所述的液晶显示器装置的制造方法,其中,该图案化结构材料包括一具黏着特性材料。24. The method of manufacturing a liquid crystal display device as claimed in claim 18, wherein the patterned structural material comprises a material with adhesive properties. 25、如权利要求18所述的液晶显示器装置的制造方法,其中,该图案化结构的形成步骤包括喷墨法、条状涂布法、面状涂布法、滚轮滚压法、网版印刷法、或热压法。25. The manufacturing method of a liquid crystal display device as claimed in claim 18, wherein the step of forming the patterned structure comprises inkjet method, strip coating method, surface coating method, roller rolling method, screen printing method, or hot pressing method. 26、如权利要求18所述的液晶显示器装置的制造方法,其中,形成该图案化围篱结构步骤包括紫外光预固化或加热预固化。26. The method for manufacturing a liquid crystal display device as claimed in claim 18, wherein the step of forming the patterned fence structure comprises ultraviolet pre-curing or heating pre-curing. 27、如权利要求18所述的液晶显示器装置的制造方法,其中,压合该卷带式第一基板与该卷带式第二基板的步骤包括滚轮滚压法或热滚压法。27. The method of manufacturing a liquid crystal display device as claimed in claim 18, wherein the step of laminating the tape-and-roll first substrate and the tape-and-roll second substrate comprises a roller rolling method or a thermal rolling method. 28、如权利要求27所述的液晶显示器装置的制造方法,其中,包括一调整滚轮滚压法的滚压压力、速度或温度的步骤。28. The method of manufacturing a liquid crystal display device as claimed in claim 27, comprising a step of adjusting the rolling pressure, speed or temperature of the rolling method. 29、如权利要求18所述的液晶显示器装置的制造方法,其中,包括施以一光固化步骤或一热固化步骤于组合后的卷带式基板结构。29. The manufacturing method of a liquid crystal display device as claimed in claim 18, further comprising applying a photocuring step or a thermal curing step to the assembled tape-and-roll substrate structure. 30、如权利要求18所述的液晶显示器装置的制造方法,其中,包括切割组合后的卷带式基板结构,其中该切割步骤包括轮刀切割、激光切割、刀片切割或冲型裁切。30. The manufacturing method of a liquid crystal display device as claimed in claim 18, comprising cutting the combined tape-and-roll substrate structure, wherein the cutting step includes wheel cutting, laser cutting, blade cutting or die cutting.
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TWI421579B (en) * 2010-12-15 2014-01-01 Ind Tech Res Inst Color cholesteric liquid crystal display devices and fabrication methods thereof
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JP2534311B2 (en) * 1988-04-04 1996-09-11 出光興産株式会社 Liquid crystal optical element manufacturing method
JP3654483B2 (en) * 1997-10-09 2005-06-02 富士写真フイルム株式会社 Manufacturing method of liquid crystal display device
TWI228190B (en) * 2003-09-29 2005-02-21 Ind Tech Res Inst Method of fabricating a passive matrix plastic display by roll-to-roll process
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TWI421579B (en) * 2010-12-15 2014-01-01 Ind Tech Res Inst Color cholesteric liquid crystal display devices and fabrication methods thereof
CN108351542A (en) * 2015-06-30 2018-07-31 哥兹有限公司 Multilayer and single layer dispersed liquid crystal devices and methods therefor for the application of common and direct glassing
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