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CN101684785A - Compressor - Google Patents

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Publication number
CN101684785A
CN101684785A CN200810161041A CN200810161041A CN101684785A CN 101684785 A CN101684785 A CN 101684785A CN 200810161041 A CN200810161041 A CN 200810161041A CN 200810161041 A CN200810161041 A CN 200810161041A CN 101684785 A CN101684785 A CN 101684785A
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CN
China
Prior art keywords
compressor
inner stator
outer rotor
hole
fixed
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Pending
Application number
CN200810161041A
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Chinese (zh)
Inventor
赖建宏
王宗吉
洪联馨
陈志聪
吴盛忠
陈国荣
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Teco Electric and Machinery Co Ltd
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Teco Electric and Machinery Co Ltd
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Priority to CN200810161041A priority Critical patent/CN101684785A/en
Publication of CN101684785A publication Critical patent/CN101684785A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a compressor, comprising a shell, a coolant compression device, an outer rotor type motor and a fixing piece. Wherein the coolant compression device is housed within the shell. The outer rotor type motor includes a crankshaft, an outer rotor, an inner stator, and at least one bearing. The crankshaft is connected with a coolant compression device; the outer rotor is fixed on the crankshaft; the inner stator is positioned in the outer rotor; and at least one bearing is arranged between the inner stator and the crankshaft. The fixing piece is used for fixing the inner stator on the shell. Therefore, the compressor of the invention can provide larger torsion force while being compact.

Description

压缩机 compressor

技术领域 technical field

本发明涉及一种压缩机,尤其是一种具有外转子马达的压缩机。The invention relates to a compressor, especially a compressor with an outer rotor motor.

背景技术 Background technique

一般来说,压缩机使用由转子与定子所构成的马达以进行驱动,现今市面的马达多以外侧为定子、内侧为转子的结构所组成。于现有技术中,使用内转子式单相定速马达的压缩机,其效率较差,且马达体积较大。使用内转子式无刷直流马达的压缩机,其虽然可提高马达效率,但是仍然无法解决马达体积较大的问题。Generally speaking, a compressor is driven by a motor composed of a rotor and a stator. Most motors on the market today are composed of a stator on the outside and a rotor on the inside. In the prior art, the compressor using the inner rotor type single-phase fixed-speed motor has poor efficiency and the motor has a large volume. Although the compressor using the inner rotor type brushless DC motor can improve the efficiency of the motor, it still cannot solve the problem of the large volume of the motor.

近来还有一种外转子式马达,将马达的转子置于外侧,定子置于内侧,其虽可将马达的体积大幅缩小,但是其所能产生的扭力较小,仅能适用于如遥控飞机等低扭力需求的装置。Recently, there is also an external rotor motor, the rotor of the motor is placed on the outside, and the stator is placed on the inside. Although the volume of the motor can be greatly reduced, the torque it can generate is small, and it is only suitable for remote control aircraft, etc. A device with low torque requirements.

因此,有必要提供一种压缩机,其具有外转子式马达,以改善现有技术所存在的问题。Therefore, it is necessary to provide a compressor with an outer rotor motor to improve the problems existing in the prior art.

发明内容 Contents of the invention

本发明的目的在于提供一种压缩机,其使用外转子式马达为冷却剂压缩的驱动装置。The object of the present invention is to provide a compressor which uses an external rotor motor as a driving device for coolant compression.

为达成上述的目的,本发明的用于空调系统的压缩机包括壳体、冷却剂压缩装置、外转子式马达及固定件。其中,冷却剂压缩装置容置于壳体内。外转子式马达包括曲轴、外转子、内定子以及至少一轴承。曲轴连接冷却剂压缩装置;外转子固定于曲轴;内定子位于外转子内;以及至少一轴承设于内定子与曲轴之间。固定件用以将内定子固定于壳体。To achieve the above object, the compressor for air conditioning system of the present invention includes a casing, a coolant compressing device, an outer rotor motor and a fixing member. Wherein, the coolant compression device is housed in the casing. The outer rotor motor includes a crankshaft, an outer rotor, an inner stator and at least one bearing. The crankshaft is connected with the coolant compression device; the outer rotor is fixed on the crankshaft; the inner stator is located in the outer rotor; and at least one bearing is arranged between the inner stator and the crankshaft. The fixing part is used for fixing the inner stator to the casing.

因此,本发明的压缩机在体积紧凑的同时可以提供较大的扭力。Therefore, the compressor of the present invention can provide relatively large torque while having a compact volume.

附图说明Description of drawings

图1为本发明的压缩机实施例的示意图。Fig. 1 is a schematic diagram of an embodiment of a compressor of the present invention.

图2为本发明的压缩机另一实施例的示意图。Fig. 2 is a schematic diagram of another embodiment of the compressor of the present invention.

其中,附图标记说明如下:Wherein, the reference signs are explained as follows:

压缩机1、1a                冷却剂压缩装置10Compressor 1, 1a Coolant compression device 10

外转子式马达2、2a          曲轴20Outer rotor motor 2, 2a crankshaft 20

盘体22                     第四散热孔24Plate body 22 The fourth cooling hole 24

外转子30                   第二散热孔32Outer rotor 30 Second cooling hole 32

内定子40、40a              第一散热孔42、42aInner stator 40, 40a First cooling holes 42, 42a

固定件50、50a              第三散热孔52Fixing parts 50, 50a Third cooling holes 52

轴承60                     平衡块70Bearing 60 Balance weight 70

壳体90Shell 90

具体实施方式 Detailed ways

为让本发明的上述和其他目的、特征和优点能更明显易懂,以下特举出本发明的具体实施例,并配合附图,详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be enumerated below and described in detail in conjunction with the accompanying drawings.

请参考图1,其为本发明的压缩机实施例的示意图。压缩机1可用于空调系统(例如冷气机、冰箱等),且压缩机1可为立式或卧式。压缩机1主要包括壳体90、冷却剂压缩装置10与外转子式马达2。Please refer to FIG. 1 , which is a schematic diagram of an embodiment of a compressor of the present invention. The compressor 1 can be used in air-conditioning systems (such as air conditioners, refrigerators, etc.), and the compressor 1 can be vertical or horizontal. The compressor 1 mainly includes a casing 90 , a coolant compressing device 10 and an outer rotor motor 2 .

其中,壳体90用于容置冷却剂压缩装置10及外转子式马达2,并且冷却剂压缩装置10及外转子式马达2固定于壳体90,使得压缩机1于运转时降低震动与噪音。其中,壳体90可为高压壳体或低压壳体。Wherein, the housing 90 is used to accommodate the coolant compression device 10 and the outer rotor motor 2, and the coolant compression device 10 and the outer rotor motor 2 are fixed to the housing 90, so that the compressor 1 reduces vibration and noise during operation. . Wherein, the housing 90 may be a high-pressure housing or a low-pressure housing.

冷却剂压缩装置10容置于壳体90内。冷却剂压缩装置10为一般常见类型的冷却剂压缩装置,举例来说,其可为往复式、回转式、涡卷式等。由于冷却剂压缩装置10属已知技术,因此不再赘述其细部结构。关于冷却剂压缩装置10的固定方式,于本实施例中,将冷却剂压缩装置10的外围与壳体90之间,以焊接方式(如二氧化碳焊接)进行固定。The coolant compressing device 10 is accommodated in the housing 90 . The coolant compression device 10 is a common type of coolant compression device, for example, it can be a reciprocating type, a rotary type, a scroll type, and the like. Since the coolant compressing device 10 is known in the art, its detailed structure will not be repeated here. Regarding the fixing method of the coolant compressing device 10 , in this embodiment, the periphery of the coolant compressing device 10 and the housing 90 are fixed by welding (such as carbon dioxide welding).

外转子式马达2主要包括曲轴20、外转子30与内定子40,举例来说,外转子式马达2可为无刷直流马达,其具有高效能的特性。于本实施例中,外转子式马达2位于冷却剂压缩装置10的上方,但是外转子式马达2也可位于冷却剂压缩装置10的下方。使用外转子式马达2的优势在于,在相同的扭力输出之下,可减少约一半的体积,因而可节省材料并降低成本。The outer rotor motor 2 mainly includes a crankshaft 20 , an outer rotor 30 and an inner stator 40 . For example, the outer rotor motor 2 can be a brushless DC motor, which has high performance. In this embodiment, the outer rotor motor 2 is located above the coolant compressing device 10 , but the outer rotor motor 2 may also be located below the coolant compressing device 10 . The advantage of using the external rotor motor 2 is that under the same torque output, the volume can be reduced by about half, thus saving materials and reducing costs.

曲轴20连接冷却剂压缩装置10。进一步来说,冷却剂压缩装置10具有轴心孔,轴心孔的内径与曲轴20的外径相配合,使得曲轴20恰可置入轴心孔。因此,由外转子式马达2所产生的动力,便可经由曲轴20输出后驱动冷却剂压缩装置10。The crankshaft 20 is connected to the coolant compressing device 10 . Further, the coolant compressing device 10 has a shaft hole, and the inner diameter of the shaft hole matches the outer diameter of the crankshaft 20 so that the crankshaft 20 can just fit into the shaft hole. Therefore, the power generated by the outer rotor motor 2 can be output through the crankshaft 20 to drive the coolant compression device 10 .

曲轴20还包括盘体22,盘体22的形状与外转子30的外侧大体相同。盘体22以紧固件(例如螺丝、螺栓或铆钉等)固定于外转子30的外侧,通过盘体22以连结曲轴20与外转子30,使得曲轴20与外转子30可同步旋转。The crankshaft 20 also includes a disc 22 that is substantially the same shape as the outer side of the outer rotor 30 . The disc body 22 is fixed on the outer side of the outer rotor 30 by fasteners (such as screws, bolts or rivets, etc.), and the crankshaft 20 and the outer rotor 30 are connected through the disc body 22 so that the crankshaft 20 and the outer rotor 30 can rotate synchronously.

由于本实施例中,冷却剂压缩装置10为单汽缸,其会产生运行不平衡的现象。为了解决此一问题,使用平衡块70,平衡块70靠近盘体22的外围部位,并且盘体22固定于平衡块70与外转子30之间。于外转子式马达2运转时,平衡块70即可产生平衡作用。但是须注意的是,若冷却剂压缩装置10为双汽缸或涡卷式汽缸,则可不需要使用平衡块70。Since the coolant compressing device 10 in this embodiment is a single cylinder, it will produce unbalanced operation. In order to solve this problem, a balance weight 70 is used. The balance weight 70 is close to the peripheral portion of the disk body 22 , and the disk body 22 is fixed between the balance weight 70 and the outer rotor 30 . When the outer rotor motor 2 is running, the balancing weight 70 can produce a balancing effect. However, it should be noted that if the coolant compressing device 10 is a double cylinder or a scroll cylinder, the balance weight 70 may not be used.

内定子40大部分位于外转子30内,而设置轴承60于内定子40与曲轴20之间,以避免内定子40与曲轴20直接摩擦。轴承60的数量可视曲轴20的长度而配置为一个或多个。当内定子40的长度较小时,可仅设置一个轴承60,其位于内定子40的中央(如图1所示);当内定子40的长度较长时,可设置多个轴承60,以减低曲轴20与马达2的晃动程度。Most of the inner stator 40 is located inside the outer rotor 30 , and a bearing 60 is provided between the inner stator 40 and the crankshaft 20 to avoid direct friction between the inner stator 40 and the crankshaft 20 . The number of bearings 60 can be configured as one or more depending on the length of the crankshaft 20 . When the length of the inner stator 40 is small, only one bearing 60 can be set, which is located at the center of the inner stator 40 (as shown in Figure 1); when the length of the inner stator 40 is longer, multiple bearings 60 can be set to reduce The shaking degree of the crankshaft 20 and the motor 2.

内定子40的一侧不是包覆于外转子30内,而是外露于外转子30的外缘。为了稳固内定子40,使用固定件50以便将内定子40固定于壳体90。于本实施例中,固定件50的截面呈倒U字形,其外形大体呈圆盘状,固定件50可通过锁固件将内定子40相互锁固,另外,固定件50的外缘焊接(例如浮凸焊接)于壳体90。关于固定件50的材质可视需求选择所用的材质,举例来说,其可为钣金件,若钣金件的强度不足以满足需求时则可改用铸铁。One side of the inner stator 40 is not wrapped in the outer rotor 30 , but exposed on the outer edge of the outer rotor 30 . In order to stabilize the inner stator 40 , a fixing member 50 is used to fix the inner stator 40 to the housing 90 . In this embodiment, the cross section of the fixing member 50 is in an inverted U shape, and its shape is generally disc-shaped. The fixing member 50 can lock the inner stators 40 to each other through a locking member. In addition, the outer edge of the fixing member 50 is welded (such as emboss welding) on the housing 90. The material of the fixing part 50 can be selected according to the requirements. For example, it can be a sheet metal part. If the strength of the sheet metal part is not enough to meet the requirements, cast iron can be used instead.

由于压缩机1运行时,外转子式马达2的内定子40为高温状态。为了帮助散热,外转子式马达2的内部具有散热流道,贯通内定子40与外转子30,以使冷却剂通过散热流道而对内定子40进行散热。散热流道可由多个散热孔所共同构成。Since the compressor 1 is running, the inner stator 40 of the outer rotor motor 2 is in a high temperature state. In order to help heat dissipation, the outer rotor motor 2 has a heat dissipation channel inside, which passes through the inner stator 40 and the outer rotor 30 , so that the coolant passes through the heat dissipation channel to dissipate heat to the inner stator 40 . The heat dissipation flow channel can be jointly formed by a plurality of heat dissipation holes.

于本实施例中,内定子40的一侧包括至少一第一散热孔42,外转子30的一侧包括至少一第二散热孔32,固定件50包括至少一第三散热孔52,盘体22包括至少一第四散热孔24。其中,第三散热孔52的位置配合第一散热孔42的位置,第二散热孔32的位置配合第四散热孔24的位置。In this embodiment, one side of the inner stator 40 includes at least one first cooling hole 42, one side of the outer rotor 30 includes at least one second cooling hole 32, the fixing member 50 includes at least one third cooling hole 52, and the disc body 22 includes at least one fourth cooling hole 24 . Wherein, the position of the third heat dissipation hole 52 matches the position of the first heat dissipation hole 42 , and the position of the second heat dissipation hole 32 matches the position of the fourth heat dissipation hole 24 .

通过第一散热孔42、第二散热孔32、第三散热孔52、第四散热孔24与内定子40的间隙,共同形成可用于冷却剂流通的散热通道。通过第四散热孔24与第二散热孔32以便将冷却剂导引进入内定子40内部,再通过第一散热孔42与第三散热孔52以用于冷却剂流出。The gaps between the first heat dissipation hole 42 , the second heat dissipation hole 32 , the third heat dissipation hole 52 , the fourth heat dissipation hole 24 and the inner stator 40 jointly form a heat dissipation channel for coolant circulation. The coolant is guided into the inner stator 40 through the fourth heat dissipation hole 24 and the second heat dissipation hole 32 , and then passed through the first heat dissipation hole 42 and the third heat dissipation hole 52 for the coolant to flow out.

接着请参考图2,其为本发明的压缩机另一实施例的示意图。于上述实施例最大不同之处在于,该固定件50a仅局部与内定子40a接触锁固,内定子40a贯穿固定件50a,因此固定件50a并无散热孔设计,内定子40a的第一散热孔42a可用于冷却剂流出外转子式马达2a。Please refer to FIG. 2 , which is a schematic diagram of another embodiment of the compressor of the present invention. The biggest difference from the above-mentioned embodiment is that the fixing part 50a is only partly contacted and locked with the inner stator 40a, and the inner stator 40a penetrates through the fixing part 50a, so the fixing part 50a does not have a cooling hole design, and the first cooling hole of the inner stator 40a 42a may be used for coolant to flow out of the outer rotor motor 2a.

因此,本发明的压缩机在体积紧凑的同时可以提供较大的扭力。Therefore, the compressor of the present invention can provide relatively large torque while having a compact volume.

综上所述,本发明无论就目的、手段及功效,均显示与现有技术不同的特征。但是须注意,上述实施例仅为示例性说明本发明的原理及功效,而非用于限制本发明的范围。本发明所要求的保护范围应如所附的权利要求书所限定的范围。In summary, the present invention has different characteristics from the prior art in terms of purpose, means and effect. However, it should be noted that the above-mentioned embodiments are only illustrative to illustrate the principles and functions of the present invention, and are not intended to limit the scope of the present invention. The scope of protection required by the present invention should be defined by the appended claims.

Claims (10)

1. compressor comprises:
One housing;
One freezing mixture compression set is placed in this housing;
One outer rotor-type motor comprises:
One bent axle connects this freezing mixture compression set;
One external rotor is fixed in this bent axle;
One inner stator is positioned at this external rotor; And
At least one bearing, it is located between this inner stator and this bent axle; And
One fixed block, this fixed block is in order to be fixed in this housing with this inner stator.
2. compressor as claimed in claim 1, wherein this outer rotor-type motor also comprises a heat radiation runner, described heat radiation runner connects this inner stator and this external rotor.
3. compressor as claimed in claim 2, wherein this heat radiation runner comprises at least one first radiation hole and at least one second radiation hole, and this at least one first radiation hole is positioned at this inner stator one side, and this at least one second radiation hole is positioned at this external rotor one side.
4. compressor as claimed in claim 3, wherein this heat radiation runner also comprises at least one the 3rd radiation hole, wherein this at least one the 3rd radiation hole is positioned at this fixed block, and the position of this first radiation hole cooperates the position of the 3rd radiation hole.
5. compressor as claimed in claim 4, wherein this bent axle also comprises a disk body, this disk body is fixed in a side of this external rotor, by this disk body to link this bent axle and this external rotor.
6. compressor as claimed in claim 5, wherein this heat radiation runner also comprises at least one hot hole that scatters, this at least one hot hole that scatters is positioned at this disk body, and the position of this second radiation hole cooperates this position that scatters hot hole.
7. compressor as claimed in claim 5 also comprises an equilibrium block, and this equilibrium block is fixed in a side of this disk body.
8. compressor as claimed in claim 1, wherein the cross section of this fixed block is reverse U shape, and the material of this fixed block is cast iron or panel beating.
9. as claim 1 or 8 described compressors, wherein a side of this fixed block is fixed at this inner stator, and the opposite side of this fixed block is welded in this housing.
10. compressor as claimed in claim 1, wherein this outer rotor-type motor is a Brushless DC motor.
CN200810161041A 2008-09-24 2008-09-24 Compressor Pending CN101684785A (en)

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CN102635538A (en) * 2012-04-28 2012-08-15 胡军 Small-sized brushless direct current self-absorption multi-cavity pump provided with outer rotor
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