CN101675213B - Ram bop position sensor - Google Patents
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
- E21B33/061—Ram-type blow-out preventers, e.g. with pivoting rams
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
- E21B33/061—Ram-type blow-out preventers, e.g. with pivoting rams
- E21B33/062—Ram-type blow-out preventers, e.g. with pivoting rams with sliding rams
- E21B33/063—Ram-type blow-out preventers, e.g. with pivoting rams with sliding rams for shearing drill pipes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
- E21B33/061—Ram-type blow-out preventers, e.g. with pivoting rams
- E21B33/062—Ram-type blow-out preventers, e.g. with pivoting rams with sliding rams
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
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Abstract
Description
技术领域technical field
本文公开的实施例总体上涉及闸板防喷器的仪器。更具体地,本文公开的实施例涉及闸板防喷器中闸板的位置,速度和运动率的直接测量。Embodiments disclosed herein relate generally to instrumentation of ram blowout preventers. More specifically, embodiments disclosed herein relate to the direct measurement of the position, velocity and rate of motion of a ram in a ram blowout preventer.
背景技术Background technique
井控是油气勘探的一个重要方面。例如,当钻井时,安全设备必须放置到位以防止与钻井活动有关的意外事件引起的人员受伤和装置受损。Well control is an important aspect of oil and gas exploration. For example, when drilling wells, safety equipment must be put in place to prevent injury to personnel and damage to equipment due to accidents associated with drilling activities.
钻井过程包括穿透各种地下的地质结构或“层”。有时候井眼会穿透形成压强大致高于井眼保持压强的层中。当这种情况发生时,这口井就被称作是发生了“井涌”。形成的流体(可以是液体、气体或两者的混合)流入井眼通常会造成压强增大并伴随有井涌。较高压强的井涌会从井眼的进入点沿井孔向上(从高压区向低压区)传播。如果允许井涌传播到地表面,钻井流体、井具及其他钻井设备就会被喷出井眼。这种“井喷”会对钻井装置(例如包括钻机)造成严重的损坏或导致钻井人员的伤亡。The drilling process involves penetrating various subterranean geological formations, or "layers." Sometimes the wellbore penetrates to form a zone at a pressure substantially higher than the wellbore maintains pressure. When this happens, the well is said to have a "kick". The flow of the formed fluid (which may be a liquid, a gas, or a mixture of both) into the wellbore typically causes a pressure buildup with an accompanying kick. The higher pressure kick propagates from the entry point of the wellbore up the wellbore (from the high pressure area to the low pressure area). If the kick is allowed to travel to the surface, drilling fluid, well tools and other drilling equipment can be ejected out of the wellbore. Such "blowouts" can cause serious damage to drilling equipment (including, for example, drilling rigs) or cause casualties to drilling personnel.
由于有井喷的危险,因此在地表面或深水钻井装备海底的井口以上安装已知为防喷器的设备,以便于有效地密封井眼直到可进行有效措施来控制井涌。防喷器可以被启动使得井涌被充分控制并使其从系统中“向外循环”。有几种类型的防喷器,其中最为常用的是闸板防喷器与环形防喷器(包括球形防喷器)。Because of the risk of blowouts, devices known as blowout preventers are installed above the wellheads of surface or deepwater drilling installations in order to effectively seal the wellbore until effective measures can be taken to control the kick. The blowout preventers can be activated so that the kick is sufficiently contained and "circulated out" from the system. There are several types of BOPs, the most commonly used of which are ram BOPs and annular BOPs (including spherical BOPs).
闸板防喷器典型地具有本体和至少一对水平相对的罩盖。罩盖通常通过围绕其周边的例如螺栓固定到本体上。可替换地,罩盖可通过铰链和螺栓固定到本体上,使得罩盖可被转动到一侧进行维护。每个罩盖的内部是活塞驱动的闸板。闸板可以是管式闸板(启动时,运动到与钻管和井具接合并包围钻管和井具以密封井眼),或剪切闸板(启动时,运动到与井眼内的任何钻管或井具接合并对其进行物理剪切)。或是全封闭闸板(启动时,像闸门阀一样封闭井孔)。闸板典型地彼此相对定位,无论是管式闸板,剪切闸板或是全封闭闸板,闸板典型地在井眼中心附近相互贴靠进行密封,从而完全密封住井眼。A ram blowout preventer typically has a body and at least one pair of horizontally opposed shrouds. The cover is usually secured to the body by, for example, bolts around its periphery. Alternatively, the cover can be hinged and bolted to the body so that the cover can be turned to the side for maintenance. Inside each cover is a piston-actuated gate. The rams can be tubular rams (when actuated, move to engage and enclose the drill pipe and tools to seal the borehole), or shear rams (when actuated, move to engage with the wellbore any drill pipe or well tool joint and physically shears it). Or a fully enclosed ram (when starting, it closes the well hole like a gate valve). The rams are typically positioned relative to each other, whether tubular rams, shear rams or fully enclosed rams, and the rams typically seal against each other near the center of the borehole to completely seal the borehole.
闸板大体上由钢构成并在密封表面上设有弹性部件。闸板块(ram block)可用于允许其密封井眼的各种构造。管式闸板典型地在中间具有对应于孔洞中的管直径的圆形开口,从而当管在孔洞中时密封住井;然而,这些管式闸板只能有效密封有限范围的管直径。可变井孔闸板被设计用于密封更大范围的管道直径。各种闸板块还可在防喷器中更换,以允许井操作者为特定孔洞部分或正在进行的工作优化防喷器构造。闸板式防喷器的例子在美国专利No.6,554,247,No.6,244,560,No.5,897,094,No.5,655,745,和No.4,647,002中被公开,其中每个专利都通过引用被全文并入本文。The gate is generally constructed of steel and is provided with resilient members on the sealing surface. Ram blocks are available in various configurations that allow them to seal the wellbore. Tubular rams typically have a circular opening in the middle corresponding to the diameter of the pipe in the bore, thereby sealing the well when the pipe is in the bore; however, these tubular rams can only effectively seal a limited range of pipe diameters. Variable well rams are designed to seal a wider range of pipe diameters. Various ram blocks are also interchangeable within the BOP to allow the well operator to optimize the BOP configuration for a particular hole section or job in progress. Examples of ram blowout preventers are disclosed in US Patent Nos. 6,554,247, 6,244,560, 5,897,094, 5,655,745, and 4,647,002, each of which is incorporated herein by reference in its entirety.
知道井况对于保持井的正常工作和预测将发生问题是非常重要的。通过这些参数,井可被更有效地监测从而可保持安全状况。此外,当检测到不安全状况时,井可手动或自动地适时开始关闭。例如,防喷器腔内的压强和温度传感器可指示或预测不安全的状况。这些和其他信号作为控制信号显示在井操作者使用的控制台上。例如,井操作者可通过调节钻管的转动速度,钻头上的向下压强和钻井液的循环泵而影响井的状况。此外,当希望关闭防喷器闸板时,对于操作者来说准确地知道每个闸板的位置是很有用的。Knowing the well condition is very important to keep the well working and to predict problems that will occur. With these parameters, the well can be more effectively monitored so that a safe condition can be maintained. In addition, when an unsafe condition is detected, the well can be manually or automatically initiated to shut down in good time. For example, pressure and temperature sensors within a blowout preventer cavity can indicate or predict unsafe conditions. These and other signals are displayed as control signals on a console used by the well operator. For example, the well operator can affect the condition of the well by adjusting the rotational speed of the drill pipe, the downward pressure on the drill bit and the circulation pump of the drilling fluid. Furthermore, when it is desired to close the BOP rams, it is useful for the operator to know exactly where each ram is.
一种过去采用的发出位于封闭外壳(未必是防喷器壳体)中的部件相对位置的信号指示的设备是电位器式传感器。这种设备采用一个或更多个感测器,该感测器容易磨损并且在恶劣环境下不准确。而且,这种感测器容易从不论是否被跟踪的表面上抬起,这导致了不准备。还有,动力的损失经常导致失真的读数,因为这些设备工作将特殊的转数或导线部段相关的值递增地加或减到之前的值。而且,例如这些的设备是众所周知的较差高速装置。因此,电位测量对于准确确定闸板运动的位置参数是没有用的。此外,电位器式传感器不适用于高速应用,因此电位器式传感器在闸板监测应用中很少使用或不使用。One device that has been used in the past to signal the relative position of components located in a closed enclosure (not necessarily a blowout preventer casing) is a potentiometer type sensor. Such devices employ one or more sensors that are subject to wear and are inaccurate in harsh environments. Also, such sensors are easily lifted from surfaces whether tracked or not, which leads to unreadiness. Also, loss of power often results in distorted readings, as these devices operate to incrementally add or subtract particular revolutions or wire section related values to previous values. Also, devices such as these are notoriously poor high speed devices. Therefore, potentiometric measurements are not useful for accurately determining the positional parameters of the gate movement. Also, potentiometer sensors are not suitable for high speed applications, so potentiometer sensors are rarely or never used in gate monitoring applications.
另外,仅测量中间运动的递增测量装置具有以下固有缺点:当发生动力故障时必须重新设定至基线,以及伴随连续测量产生的没有精确度。In addition, incremental measurement devices that only measure intermediate movements have the inherent disadvantage of having to reset to baseline when a power failure occurs, and the inaccuracy that accompanies continuous measurement.
为了提高测量闸板位置的准确度,磁致伸缩感测器被用于监测和/或控制闸板的位置。如通过引用并入的美国专利No.5,320,325和No.5,407,172所描述的,闸板的活塞驱动臂与固定的可磁化波导管平行放置。磁体组件围绕波导管并附接到托架臂,所述托架臂附接到活塞尾部。To improve the accuracy of measuring the position of the gate, magnetostrictive sensors are used to monitor and/or control the position of the gate. As described in US Patent Nos. 5,320,325 and 5,407,172, which are incorporated by reference, the piston drive arm of the shutter is placed parallel to the fixed magnetizable waveguide. A magnet assembly surrounds the waveguide and is attached to a carriage arm attached to the piston tail.
在美国专利No.7,023,199,7,121,185和6,509,733中,磁致伸缩感测器安装在感测器端口的内部开口中。感测器具有延伸至活塞本体的内腔并可伸缩地容纳于活塞和杆组件的杆通道中的压强管。In US Patent Nos. 7,023,199, 7,121,185 and 6,509,733, the magnetostrictive sensor is mounted in the internal opening of the sensor port. The sensor has a pressure tube that extends into the lumen of the piston body and is telescopically received in the rod channel of the piston and rod assembly.
在上述每个专利中,磁致伸缩感测器的定位都不是最佳。例如,在美国专利No.7,023,199中,因为感测器延伸至缸体的腔中,在感测器单元上进行维护必须要求闸板不工作。尽管不进入缸体的腔中,感测器和使用美国专利No.5,320,325中的托架臂的附接会导致闸板位置的不准确测量并会增加闸板防喷器的制造成本。In each of the above patents, the positioning of the magnetostrictive sensor is not optimal. For example, in US Patent No. 7,023,199, because the sensor extends into the cavity of the cylinder, maintenance on the sensor unit must require the gate to be inoperative. Although not into the cavity of the cylinder block, the attachment of the sensor and the bracket arm using US Patent No. 5,320,325 can result in inaccurate measurements of the ram position and can increase the manufacturing cost of the ram BOP.
因此,本发明特征在于提供一种精确测量防喷器闸板或闸板活塞的定位或位置的改进装置。Accordingly, the present invention is characterized by providing an improved apparatus for accurately measuring the positioning or position of a blowout preventer ram or ram piston.
因此,需要一种精确测量防喷器闸板或闸板活塞的定位或位置的改进装置。Accordingly, there is a need for an improved apparatus for accurately measuring the positioning or position of a blowout preventer ram or ram piston.
发明内容Contents of the invention
一方面,本公开涉及一种监测施加到防喷器闸板上的缸体压强的方法,所述方法包括:以磁致伸缩感测器感测防喷器闸板的相对位置;将来自磁致伸缩感测器的信号发送至数据采集设备;以压强感测设备感测施加到闸板上的缸体压强;将来自压强感测设备的信号发送至数据采集设备;并且以数据采集设备记录作为感测到的相对位置的函数的感测到的缸体压强。In one aspect, the present disclosure relates to a method of monitoring cylinder pressure applied to a blowout preventer ram, the method comprising: sensing the relative position of the blowout preventer ram with a magnetostrictive sensor; The signal of the telescopic sensor is sent to the data acquisition device; the cylinder pressure applied to the gate plate is sensed with the pressure sensing device; the signal from the pressure sensing device is sent to the data acquisition device; and the data acquisition device records The sensed cylinder pressure as a function of the sensed relative position.
另一方面,本公开涉及一种测试防喷器部件的方法,所述方法包括对防喷器进行循环测试;在循环测试中于选定位置感测并记录施加到防喷器闸板上的缸体压强;并且在循环测试中以磁致伸缩感测器感测并记录闸板位置。In another aspect, the present disclosure relates to a method of testing components of a blowout preventer, the method including performing a cyclic test on the blowout preventer; Cylinder pressure; and the magnetostrictive sensor senses and records the gate position during the cycle test.
另一方面,本公开涉及一种确定井口部件运动的方法,所述方法包括以磁致伸缩感测器感测所述井口部件的相对位置;将来自磁致伸缩感测器的信号发送至数据采集设备;相对于选定的时间间隔,以数据采集设备记录井口部件的相对位置;并且将记录的井口部件的位置与工作数据相比较以确定相对位置是否是所期望的。In another aspect, the present disclosure relates to a method of determining movement of a wellhead, the method comprising sensing the relative position of the wellhead with a magnetostrictive sensor; sending a signal from the magnetostrictive sensor to a data an acquisition device; recording the relative position of the wellhead member with the data acquisition device relative to the selected time interval; and comparing the recorded position of the wellhead member with the operational data to determine whether the relative position is desired.
另一方面,本公开涉及一种闸板式防喷器,其包括本体;穿过本体的竖直孔;与竖直孔相交的穿过本体的水平孔;置于本体相对侧的水平孔中的一对闸板组件,其中闸板组件适用于受控地水平运动到竖直孔和从竖直孔受控地水平运动出,其中每个闸板组件包括液压活塞,该活塞在第一端连接到闸板块,在第二端连接到活塞尾部;延伸进入至少一个活塞尾部的孔中的磁致伸缩波导管;置于至少一个活塞尾部上的永磁体;磁致伸缩波导管包括导线以接收来自传感器的询问脉冲,其中询问脉冲响应于永磁体关于波导管的相对位置产生螺旋返回信号;其中传感器配置用于接收螺旋返回信号并输出对应于至少一个活塞尾部的闸板块位置。In another aspect, the present disclosure relates to a ram type BOP comprising a body; a vertical hole passing through the body; a horizontal hole passing through the body intersecting the vertical hole; a pair of ram assemblies, wherein the ram assemblies are adapted for controlled horizontal movement into and out of the vertical bore, wherein each ram assembly includes a hydraulic piston connected at a first end to the ram block, connected at the second end to the piston tail; a magnetostrictive waveguide extending into a hole in the at least one piston tail; a permanent magnet placed on the at least one piston tail; the magnetostrictive waveguide including wires to receive the An interrogation pulse of the sensor, wherein the interrogation pulse generates a helical return signal in response to the relative position of the permanent magnet with respect to the waveguide; wherein the sensor is configured to receive the helical return signal and output a ram block position corresponding to the at least one piston tail.
另一方面,本公开涉及一种确定闸板的相对位置的方法,所述方法包括在活塞尾部的孔内相互接合磁致伸缩波导管;以固定到活塞尾部的至少一个永磁体纵向磁化波导管的一部分;对位于波导管内侧的导线施以脉冲以产生环向磁场,其中当环向磁场遇到波导管纵向磁化部分时产生返回信号;并且从返回信号确定闸板的相对位置。In another aspect, the present disclosure relates to a method of determining the relative position of a ram, the method comprising interengaging a magnetostrictive waveguide in a bore at the tail of a piston; longitudinally magnetizing the waveguide with at least one permanent magnet secured to the tail of the piston part of the waveguide; pulse the wire located inside the waveguide to generate a hoop magnetic field, wherein a return signal is generated when the hoop magnetic field meets the longitudinally magnetized portion of the waveguide; and determine the relative position of the shutter from the return signal.
另一方面,本公开涉及一种向闸板防喷器添加仪器的方法,所述方法包括移走缸盖封闭件;从液压闸板活塞移走活塞尾部;安装更换的活塞尾部,所述更换的活塞尾部包括孔;安装更换的缸盖封闭件,所述更换的缸盖封闭件包括仪器端口;将磁体组件附接到活塞尾部;并且将磁致伸缩感测器设置从更换的缸盖封闭件中,使得磁致伸缩感测器配置成随着液压闸板活塞往复运动而接合和脱离活塞尾部孔。In another aspect, the present disclosure relates to a method of instrumenting a ram blowout preventer, the method comprising removing a head seal; removing a piston tail from a hydraulic ram piston; installing a replacement piston tail, the replacing The piston tail of the piston includes a hole; installing a replacement head closure including an instrument port; attaching a magnet assembly to the piston tail; and disposing the magnetostrictive sensor from the replacement head closure components such that the magnetostrictive sensor is configured to engage and disengage the piston aft bore as the hydraulic ram piston reciprocates.
根据下面的描述和所附权利要求,本发明的其他方面和优点将变得更加清楚。Other aspects and advantages of the invention will become apparent from the following description and appended claims.
附图说明Description of drawings
图1示出了现有技术的闸板防喷器的局部剖视图。Fig. 1 shows a partial sectional view of a ram blowout preventer in the prior art.
图2是根据本文公开的实施例的闸板防喷器罩盖组件的剖视图。2 is a cross-sectional view of a ram blowout preventer cover assembly according to embodiments disclosed herein.
图3是图2的闸板防喷器罩盖组件的一部分的详细视图。3 is a detailed view of a portion of the ram blowout preventer cover assembly of FIG. 2 .
图4描绘了一幅曲线图,其根据本公开的实施例显示了作为闸板间隙的函数的缸体压强。FIG. 4 depicts a graph showing cylinder pressure as a function of ram clearance, according to an embodiment of the present disclosure.
具体实施方式detailed description
一方面,本文公开的实施例涉及闸板防喷器,其包括用于确定防喷器内闸板位置的仪器。另一个方面,本文公开的实施例涉及用于确定闸板防喷器中闸板的位置,速度,或关闭率的方法。In one aspect, embodiments disclosed herein relate to a ram blowout preventer including instrumentation for determining a position of a ram within the blowout preventer. In another aspect, embodiments disclosed herein relate to methods for determining the position, velocity, or closure rate of a ram in a ram blowout preventer.
图1示出了闸板式防喷器10。所示井管12穿过防喷器10本体16的中心竖直孔14,所述井管12可为位于被钻井顶部的钻柱的一部分或者为油或气产物下的井的生产管柱的一部分。本体16可包括横向于孔14的、相对的水平通道18。水平通道可向外延伸至连接到本体16的罩盖17。在通道18中工作的是由在各自缸套23中的液压活塞22驱动的闸板20,所述缸套23位于罩盖17向外连接的各自液压缸体19中。活塞22可使闸板20在水平通道18中来回往复运动从而相对于管道12的表面在闸板20面上打开或关闭封隔器或耐磨垫片24。液压流体连接部(未示出)连同打开室25和关闭室26一起工作以定位闸板20。FIG. 1 shows a ram type blowout preventer 10 . The well tubular 12 is shown passing through the central vertical hole 14 of the body 16 of the blowout preventer 10. The well tubular 12 may be part of the drill string at the top of the well being drilled or the production string of a well under oil or gas production. part. Body 16 may include opposing horizontal channels 18 transverse to bore 14 . The horizontal channel may extend outwardly to a cover 17 connected to the body 16 . Working in channels 18 are rams 20 driven by hydraulic pistons 22 in respective cylinder casings 23 located in respective hydraulic cylinder blocks 19 to which cover 17 is connected outwardly. Piston 22 may reciprocate ram 20 back and forth in horizontal channel 18 to open or close packer or wear pad 24 on the face of ram 20 relative to the surface of tubing 12 . Hydraulic fluid connections (not shown) work together with the opening chamber 25 and closing chamber 26 to position the gate 20 .
如所示,闸板防喷器10可包括连接到活塞22的尾部部分28。活塞22的尾部28在缸盖30内往复运动,所述缸盖30可螺栓连接或以其他方式连接到缸体19。As shown, the ram BOP 10 may include an aft portion 28 connected to the piston 22 . Tail 28 of piston 22 reciprocates within cylinder head 30 , which may be bolted or otherwise connected to cylinder block 19 .
如上所述,希望知道闸板20的位置或为闸板20定位。这可通过将磁致伸缩感测器部件定位在液压缸盖封闭件(其连接到图1所示的缸体19)内而实现。本领域技术人员将认识到本文公开的实施例可广泛应用于任何闸板式防喷器,甚至更广泛地应用于任何采用闸板的设备。As mentioned above, it is desirable to know the position of the gate 20 or to position the gate 20 . This can be achieved by positioning the magnetostrictive sensor components within the hydraulic cylinder head enclosure (which is connected to the cylinder block 19 shown in Figure 1). Those skilled in the art will recognize that the embodiments disclosed herein are broadly applicable to any ram-type blowout preventer, and even more generally to any device employing rams.
图2和3示出了根据本文公开的实施例的缸盖与感测器装备。缸盖30可通过螺纹连接,焊接,法兰连接或本领域中已知的任何其他连接而连接到缸体19。活塞22(在其完全打开的位置示出)可连接到活塞尾部28,所述活塞尾部28具有至少部分延伸穿过活塞尾部28的活塞尾部孔32。磁体组件38可与活塞尾部28同心并且通过螺钉40附接到活塞尾部28(在一些实施例中为非磁性螺钉)。垫圈42(例如O型垫圈)可放置在磁体组件38和活塞尾部28之间。2 and 3 illustrate a cylinder head and sensor setup according to embodiments disclosed herein. The cylinder head 30 may be connected to the cylinder block 19 by screwing, welding, flanged or any other connection known in the art. The piston 22 (shown in its fully open position) is connectable to a piston tail 28 having a piston tail bore 32 extending at least partially therethrough. The magnet assembly 38 may be concentric with the piston tail 28 and attached to the piston tail 28 by a screw 40 (a non-magnetic screw in some embodiments). A gasket 42 , such as an O-ring, may be placed between the magnet assembly 38 and the piston tail 28 .
磁体组件38可包括两个或更多个永磁体。在一些实施例中,磁体组件38包括三个磁体;在其他实施例中则包括四个磁体,在另外的实施例中则可包括多于四个磁体。Magnet assembly 38 may include two or more permanent magnets. In some embodiments, the magnet assembly 38 includes three magnets; in other embodiments, it includes four magnets, and in still other embodiments, it may include more than four magnets.
固定的波导管44可位于缸盖30内,并可至少部分延伸进入活塞尾部28的活塞尾部孔32。优选地,活塞尾部28与波导管44径向隔开从而不干扰活塞22的运动或引起波导管44上的磨损。类似地,磁体组件38可与波导管44径向隔开。在选定的实施例中,磁体组件38的磁体可处于横向于波导管44的平面中。A fixed waveguide 44 may be located within the cylinder head 30 and may extend at least partially into the piston tail bore 32 of the piston tail 28 . Preferably, the piston tail 28 is radially spaced from the waveguide 44 so as not to interfere with the movement of the piston 22 or cause wear on the waveguide 44 . Similarly, magnet assembly 38 may be radially spaced from waveguide 44 . In selected embodiments, the magnets of magnet assembly 38 may lie in a plane transverse to waveguide 44 .
另外,导电元件或导线(未示出)可定位成穿过波导管44的中心。导线和波导管可通过连通端口48连接到位于缸盖30外部的传感器46。传感器46还可包括向导线发出询问电流脉冲的适合装置。Additionally, a conductive element or wire (not shown) may be positioned through the center of waveguide 44 . The wires and waveguide may be connected to a sensor 46 external to the cylinder head 30 through a communication port 48 . The sensor 46 may also include suitable means for sending an interrogating current pulse to the wire.
位于缸盖30和液压缸体19之间的O型环可密封以防泄露。O型环还可用于密封连通端口48与传感器46之间的连接。O-rings located between the cylinder head 30 and the cylinder block 19 seal against leakage. O-rings may also be used to seal the connection between communication port 48 and sensor 46 .
当闸板20轴向运动时,活塞尾部28和磁体组件38轴向运动相同的量。因此,通过置于其中的磁致伸缩感测器的工作,能够在连续的基础上确定闸板20的位置。As the ram 20 moves axially, the piston tail 28 and magnet assembly 38 move axially by the same amount. Thus, the position of the shutter 20 can be determined on a continuous basis through the operation of a magnetostrictive sensor disposed therein.
关于磁致伸缩感测器的工作,磁致伸缩指的是一些金属(例如铁或镍或铁镍合金)当被置于磁场中时会伸展或收缩。当磁体组件38关于波导管44纵向平移时,磁致伸缩波导管44在外部磁体组件38内可具有纵向磁化区域。如上所述,磁体组件38包括永磁体,所述永磁体在横向于波导管44的平面中可位于相互隔开的均匀间隔位置上,并且相对于波导管44表面径向等距隔开。磁体组件38产生了可纵向磁化波导管44一定区域的外部磁场。Regarding the operation of magnetostrictive sensors, magnetostriction refers to the fact that some metals, such as iron or nickel or iron-nickel alloys, expand or contract when placed in a magnetic field. The magnetostrictive waveguide 44 may have a longitudinally magnetized region within the outer magnet assembly 38 when the magnet assembly 38 translates longitudinally with respect to the waveguide 44 . As noted above, the magnet assembly 38 includes permanent magnets that may be located at spaced, evenly spaced locations in a plane transverse to the waveguide 44 and equally spaced radially with respect to the surface of the waveguide 44 . The magnet assembly 38 generates an external magnetic field that longitudinally magnetizes a region of the waveguide 44 .
波导管44围绕沿其轴线定位的导线(未示出)。该导线可被周期性施以脉冲或以本领域中众所周知的方式以电流询问,例如通过位于封闭件30外侧的传感器46。这种电流产生了绕导线和波导管44的环向磁场。当环向磁场与磁体组件38所产生的磁场相交时,在波导管44中感测出螺旋磁场,从而产生了向波导管44两端传播的声波脉冲。在波导管44端部的适合阻尼器(未示出)可防止脉冲的回声混响的发生。然而,在传感器端部或头部,螺旋波转化为波导扭转,其将横向应力施加到连接至波导管44的非常薄的磁致伸缩带上。已知为维拉里效应的现象导致穿过感测线圈的磁体磁链被在所述带上的传播应力波扰乱并跨线圈产生电压。传感器46还可为了计量或控制目的增大此电压。The waveguide 44 surrounds a wire (not shown) positioned along its axis. The wire may be periodically pulsed or interrogated with a current in a manner well known in the art, such as by a sensor 46 located on the outside of the enclosure 30 . This current creates a toroidal magnetic field around the wire and waveguide 44 . When the hoop magnetic field intersects the magnetic field generated by the magnet assembly 38 , a helical magnetic field is sensed in the waveguide 44 , resulting in acoustic pulses propagating toward both ends of the waveguide 44 . A suitable damper (not shown) at the end of the waveguide 44 prevents echo reverberation of the pulses from occurring. However, at the sensor end or head, the helicon wave is converted into a waveguide twist that applies transverse stress to the very thin magnetostrictive strip connected to the waveguide 44 . A phenomenon known as the Villari effect causes the flux linkage of the magnets passing through the sensing coil to be disturbed by the propagating stress wave on the strip and generate a voltage across the coil. Sensor 46 may also boost this voltage for metering or control purposes.
因为电流脉冲以接近光速传播,而声波脉冲仅以大概声速传播,相比头部端电子设备产生电脉冲的时间,头部端传感器接收每个脉冲的时刻之间存在时间间隔。这个时间间隔是外部磁体组件38离管的传感器端的距离的函数。通过仔细测量时间间隔并除以管的传播速率,可确定磁体组件离管的头部端的绝对距离。Because electrical current pulses travel at close to the speed of light, while acoustic pulses travel only roughly at the speed of sound, there is a time gap between the moment each pulse is received by the head-end sensor compared to when the electrical pulse is generated by the head-end electronics. This time interval is a function of the distance of the outer magnet assembly 38 from the sensor end of the tube. By carefully measuring the time interval and dividing by the propagation velocity of the tube, the absolute distance of the magnet assembly from the head end of the tube can be determined.
在信号丢失的情况下,信息没有丢失,因而任何读数都不需要重新归零或重新复位。读数完全由磁体组件38相对于传感器46的位置确定。In the event of a loss of signal, no information is lost and therefore no readings need to be re-zeroed or re-reset. The reading is determined entirely by the position of the magnet assembly 38 relative to the sensor 46 .
通过知道了闸板的绝对位置,就可以确定闸板是否完全关闭,闸板是否被抬起,闸板前面的封隔器或耐磨垫片磨损到了什么程度,以及活塞机构中的反冲或磨损到了什么程度。通过连续询问脉冲,可以测量活塞关闭速率或速度,以及活塞的运动率或者加速和减速率。By knowing the absolute position of the ram, it can be determined whether the ram is fully closed, whether the ram is lifted, how worn the packers or wear pads in front of the ram are, and how much backlash or How worn is it. By successive interrogation pulses, the closing rate or velocity of the piston can be measured, as well as the rate of movement or acceleration and deceleration of the piston.
本文所使用的“闸板间隙”指的是防喷器的水平相对的闸板之间的平移间隙。在选择的实施例中,闸板间隙可通过确定每个闸板的绝对位置(因而使得闸板间的相对距离被计算出来)而计算并记录。在选择的实施例中,防喷器闸板位置可使用类似于图2和3中示出的缸体和感测器装备,或使用本领域中已知的任何其他仪器机构而确定。此外,闸板的相对位置可发送至可用于计算并记录防喷器闸板间隙的数据采集设备。在选定的实施例中,闸板间隙可由测量或计算出的两个闸板之间的间隔距离(例如英寸,厘米等)量化。As used herein, "ram clearance" refers to the translational gap between horizontally opposed rams of a blowout preventer. In selected embodiments, the ram clearance can be calculated and recorded by determining the absolute position of each ram (thus allowing the relative distance between the rams to be calculated). In selected embodiments, the BOP ram position may be determined using a cylinder and sensor setup similar to that shown in FIGS. 2 and 3 , or using any other instrumentation mechanism known in the art. Additionally, the relative position of the rams can be sent to a data acquisition device that can be used to calculate and record the BOP ram clearances. In selected embodiments, ram clearance may be quantified by a measured or calculated separation distance (eg, inches, centimeters, etc.) between two rams.
此外,本文所使用的“缸体压强”指的是施加到活塞上的液压值,所述活塞被配置用于关闭防喷器闸板。这样,可在各个位置(例如在不同闸板间隙)测量缸体压强值并记录。这样,根据本文公开的实施例的防喷器可包括压强传感器或被配置用于感测缸体压强的任何其他设备。此外,压强感测设备可发送信号到数据采集设备以记录在选定位置的缸体压强。Additionally, as used herein, "cylinder pressure" refers to the hydraulic pressure applied to the piston configured to close the blowout preventer ram. In this way, cylinder pressure values can be measured and recorded at various locations (for example, at different ram clearances). As such, a blowout preventer according to embodiments disclosed herein may include a pressure sensor or any other device configured to sense cylinder pressure. Additionally, the pressure sensing device may send a signal to the data acquisition device to record cylinder pressure at selected locations.
可替换地,力传感器可用于给出并记录实际的闸板力,其中闸板力是缸体压强的函数。为了本公开的目的,缸体压强与闸板力可互换地使用,因为闸板力可定义为缸体压强乘以闸板活塞的横截面积。Alternatively, a force sensor can be used to give and record the actual ram force as a function of cylinder pressure. For purposes of this disclosure, cylinder pressure and ram force are used interchangeably because ram force can be defined as cylinder pressure times the cross-sectional area of the ram piston.
现在参照4,示出了一幅曲线图,其根据本公开的实施例示出了作为闸板间隙的函数的缸体压强。图4所示的数据是以防喷器闸板剪切各种形状和尺寸的缆线和管时观测到的。此数据可使用前述的任何设备和方法测量并记录。曲线图中包括数据点和曲线,并且有助于理解围绕物体关闭闸板的周围情况。Referring now to 4, there is shown a graph showing cylinder pressure as a function of ram clearance in accordance with an embodiment of the present disclosure. The data shown in Figure 4 were observed when the BOP ram sheared cables and pipes of various shapes and sizes. This data can be measured and recorded using any of the equipment and methods previously described. Data points and curves are included in the graph and are helpful in understanding the surrounding conditions around the object closing the gate.
曲线是以防喷器闸板剪切各种缆线和管时观测到的数据点所组成的。曲线100示出了以新的“闸板块”对剪切接头(Shear Sub)进行剪切时观测到的数据,其中闸板块是附接到闸板的部件,所述闸板配置用于剪切延伸穿过防喷器的物体。类似地,曲线200示出了以已用过的闸板块对剪切接头进行剪切时观测到的数据。曲线300描绘了剪切5.5英寸厚壁管时观测到的数据,曲线500描绘了以防喷器剪切3.5英寸管和缆线时观测到的数据。最后,曲线600示出了以防喷器剪切只有缆线时观测到的数据。The curves are composed of data points observed when the BOP ram shears various cables and pipes. Curve 100 shows the data observed when shearing a shear sub (Shear Sub) with a new "ram block", where the ram block is the part attached to the ram configured to shear Objects extending through a blowout preventer. Similarly, curve 200 shows data observed when a shear joint is sheared with a used ram block. Curve 300 depicts data observed when shearing 5.5 inch thick wall pipe and curve 500 depicts data observed when shearing 3.5 inch pipe and cable with BOP. Finally, curve 600 shows the data observed when only the cable is sheared with the BOP.
另外,曲线图反映的数据点可表示当防喷器闸板围绕物体关闭时某些事件发生。尤其地,数据点401表示在接触物体之后缸体压强开始超过操作者关闭压强的位置。此外如所示的,曲线图中数据点402可表示需要剪切穿过防喷器的管和/或缆线的缸体压强。此外,数据点402可表示当管和/或缆线被剪切时闸板的位置。本文所使用的“剪切压强”是需要开始剪切管和/或缆线的缸体压强值。数据点403可表示闸板接触柔性元件(例如密封件)的位置。数据点404可表示当闸板相互接触时的位置和缸体压强。数据点405可表示从闸板和密封件接触开始增加的缸体压强,由此意味着闸板完全关闭。Additionally, the data points reflected by the graph may represent certain events occurring as the BOP ram closes around the object. In particular, data point 401 represents the location at which cylinder pressure begins to exceed operator close pressure after contact with an object. Also as shown, data points 402 in the graph may represent cylinder pressures required to shear pipes and/or cables through the blowout preventer. Additionally, data points 402 may represent the position of the ram when the pipe and/or cable was sheared. As used herein, "shear pressure" is the value of cylinder pressure required to initiate shearing of tubing and/or cable. Data point 403 may represent the location where the shutter contacts a flexible element (eg, a seal). Data points 404 may represent the position and cylinder pressure when the rams are in contact with each other. Data point 405 may represent increasing cylinder pressure from the time the ram and seal contact, thereby implying that the ram is fully closed.
在一个实施例中,防喷器可包括类似于图2和3中所示的缸体、闸板和感测器装备。防喷器可通过多次打开和关闭闸板而进行循环测试。一次循环可包括完全打开和关闭闸板一次。循环测试是本领域中已知的方法,其可用于评估被测试部件的可靠性。当防喷器进行循环测试时,包括在选定位置(即,闸板间隙)的缸体压强的数据可在每次循环中被测量并记录。此数据然后可被编译以显示防喷器部件(例如,密封件,封隔器,耐磨板和锁定机构)在循环中如何反应或运动。这种数据可用于确定何时需要更换或改造部件。更换防喷器部件的原因可包括,但不限于,过度的反冲和磨损。In one embodiment, a blowout preventer may include a cylinder, ram, and sensor setup similar to that shown in FIGS. 2 and 3 . BOPs can be cycle tested by opening and closing the rams multiple times. A cycle may include fully opening and closing the gate once. Cyclic testing is a method known in the art that can be used to assess the reliability of a tested component. As the BOP is cycled, data including cylinder pressure at selected locations (ie, ram clearances) may be measured and recorded during each cycle. This data can then be compiled to show how BOP components (eg, seals, packers, wear plates, and locking mechanisms) react or move during the cycle. This data can be used to determine when parts need to be replaced or rebuilt. Reasons for replacing BOP components may include, but are not limited to, excessive recoil and wear.
行业中其他井口部件会受到长时间运动的影响。井口部件可包括例如井口连接器,故障安全阀,舱盒楔块(pod wedge),分流器锁定件,堆叠安装的聚积瓶,以及本领域已知的任何其他部件。在一个实施例中,包括磁致伸缩感测器的感测器装备可用于确定至少一个井口部件的位置。磁致伸缩感测器可向数据采集设备发送信号,然后数据采集设备可记录所述至少一个井口部件的位置。磁致伸缩感测器可在选定的时间间隔向数据采集设备发送多个信号,由此指示井口部件在选定的时间间隔内的任何运动。Other wellhead components in the industry are subject to prolonged motion. Wellhead components may include, for example, wellhead connectors, fail-safe valves, pod wedges, diverter locks, stack-mounted accumulation bottles, and any other components known in the art. In one embodiment, sensor equipment including magnetostrictive sensors may be used to determine the position of at least one wellhead member. The magnetostrictive sensor may send a signal to a data acquisition device, which may then record the position of the at least one wellhead member. The magnetostrictive sensor may send a plurality of signals to the data acquisition device at selected time intervals, thereby indicating any movement of the wellhead member during the selected time intervals.
还需要向现有闸板防喷器添加仪器。为了向现有闸板防喷器添加仪器,能够只更换或改造闸板防喷器的一部分,以减少升级现有设备使其包括仪器所需的成本。例如,能够通过只更换或改造缸盖封闭件和活塞尾部以向现有闸板防喷器添加仪器。There is also a need to add instrumentation to the existing ram BOP. To add instrumentation to an existing ram BOP, only a portion of the ram BOP can be replaced or retrofitted, reducing the cost required to upgrade existing equipment to include instrumentation. For example, it is possible to instrument an existing ram BOP by replacing or retrofitting only the head closure and piston tail.
现有缸盖封闭件和活塞尾部可被移走。移走的活塞尾部可改造成具有用于仪器的中心孔并重新附接到液压活塞,或改造成可附接到液压活塞的具有中心孔的新的活塞尾部。同样地,缸盖封闭件可被改造成包括仪器端口,或被改造成可连接到闸板防喷器本体的具有仪器端口的新的缸盖封闭件。磁体组件可被附接到具有中心孔的活塞尾部,并且如上所述,磁致伸缩感测器可至少部分地置于活塞尾部的中心孔中。Existing cylinder head closures and piston tails can be removed. The removed piston tail can be retrofitted with a center hole for the instrumentation and reattached to the hydraulic piston, or a new piston tail with a center hole that can be attached to the hydraulic piston. Likewise, the head closure may be retrofitted to include instrumentation ports, or a new head closure with instrumentation ports connectable to the ram BOP body. A magnet assembly may be attached to a piston tail having a central bore, and as described above, a magnetostrictive sensor may be at least partially disposed within the central bore of the piston tail.
添加仪器之后,需要校准磁致伸缩感测器至闸板的完全打开和完全关闭位置。另外,用于确定闸板位置的仪器可被可操作地连接到数字控制系统。该数字控制系统然后可用于基于来自磁致伸缩感测器的电信号监测,显示和/或控制闸板的位置。After adding the instrumentation, the magnetostrictive sensor needs to be calibrated to the fully open and fully closed positions of the gate. Additionally, the instrumentation for determining the position of the ram can be operatively connected to the digital control system. This digital control system can then be used to monitor, display and/or control the position of the shutter based on electrical signals from the magnetostrictive sensors.
有利地,本文公开的实施例可为闸板防喷器提供容易安装的仪器,其可准确地测量闸板的位置,速度和加速度。另外,本文公开的实施例不会进入液压缸体腔内,这可提供额外的优点。Advantageously, embodiments disclosed herein may provide an easily installed instrumentation for a ram blowout preventer that can accurately measure the position, velocity and acceleration of the ram. Additionally, the embodiments disclosed herein do not enter the hydraulic cylinder cavity, which may provide additional advantages.
此外,本文公开的实施例可允许闸板防喷器部件的灵活性,同时提供了闸板防喷器的一致构造。例如,消费者可能希望闸板防喷器具有仪器或不具有仪器。连接闸板和活塞的杆的完整性没有由于放置感测器的内孔的存在而受到损害(感测器置于杆中的内孔处),因此不论使用和不使用仪器的杆都不需要加强或改造。另外,为仪器所提供的缸盖和尾部可容易地与不提供仪器端口的缸盖和尾部互换。以此方式,部件可互换,现有闸板防喷器可被容易地改造为包括仪器,消费者将有产品选择的灵活性而不用担心不一致的制造。Furthermore, embodiments disclosed herein may allow for flexibility in ram blowout preventer components while providing consistent construction of the ram blowout preventer. For example, a customer may want a ram BOP with or without instrumentation. The integrity of the rod connecting the ram to the piston is not compromised by the presence of the bore in which the sensor is placed (the sensor is placed in the bore in the rod), so rods are not required with or without the instrument Enhance or transform. Additionally, the heads and tails provided with the instrument are easily interchangeable with those that do not provide instrument ports. In this way, components are interchangeable, existing ram BOPs can be easily retrofitted to include instrumentation, and consumers will have flexibility in product selection without fear of inconsistent manufacturing.
本文公开的实施例可有利地提供用于测试和监测防喷器部件的方法,因而检测和/或防止工作中的潜在的问题或隐患(issues)。例如,本文公开的实施例可提供一种在闸板的锁定机构中感测反冲的方法。此外,本文公开的实施例可提供一种测试和测量包括在防喷器中的某些部件(例如,密封件,封隔器,锁定机构)的使用寿命和/或维护时间间隔的方法。此外,本文公开的实施例可提供一种在防喷器工作前或工作中检测磨损和/或干扰隐患的方法。Embodiments disclosed herein may advantageously provide methods for testing and monitoring blowout preventer components, thereby detecting and/or preventing potential problems or issues in operation. For example, embodiments disclosed herein may provide a method of sensing backlash in a locking mechanism of a gate. Additionally, embodiments disclosed herein may provide a method of testing and measuring the service life and/or maintenance intervals of certain components (eg, seals, packers, locking mechanisms) included in a blowout preventer. Additionally, embodiments disclosed herein may provide a method of detecting wear and/or interference hazards before or during operation of a blowout preventer.
另外,本文公开的实施例可有利地提供记录长时间闭合位置从而为橡胶部件用图标估计剩余寿命的方法与装置。此外,本文公开的实施例可提供在密封过程和测试过程中监测防喷器部件位置以确定弹性密封件如何作用和反应使得弹性体设计可改进的装置和方法。此外,本文公开的实施例可提供确定何时管被闸板防喷器剪切,因而影响蓄压器的要求的方法和装置。Additionally, embodiments disclosed herein may advantageously provide a method and apparatus for recording closed position over time to graphically estimate remaining life for rubber components. Additionally, embodiments disclosed herein may provide apparatus and methods for monitoring the position of BOP components during sealing and testing to determine how elastomeric seals function and react so that elastomeric design can be improved. Additionally, embodiments disclosed herein may provide methods and apparatus for determining when a tube is sheared by a ram blowout preventer, thereby affecting the accumulator demand.
而且,本文公开的实施例可用于环形防喷器中活塞的运动。这种实施例可包括使用位置指示器以确定耐磨板和用于环形防喷器的封隔单元的更换时间间隔。此外,本文公开的实施例可用于堆叠部件,其包括,但不限于,井口连接器,故障安全阀,舱盒楔块,分流器锁定件和蓄压瓶。Furthermore, embodiments disclosed herein may be used for the movement of pistons in annular blowout preventers. Such an embodiment may include the use of position indicators to determine replacement intervals for wear plates and containment units for annular blowout preventers. Additionally, embodiments disclosed herein may be used to stack components including, but not limited to, wellhead connectors, fail-safe valves, pod wedges, diverter locks, and accumulator bottles.
尽管本发明关于有限数量的实施例被描述,从本公开中获益的本领域技术人员将认识到可设计出其他实施例,只要不脱离本文公开的本发明的范围。因此,本发明的范围应只由所附权利要求限制。While the invention has been described with respect to a limited number of embodiments, those skilled in the art having the benefit of this disclosure will recognize that other embodiments can be devised without departing from the scope of the invention disclosed herein. Accordingly, the scope of the invention should be limited only by the appended claims.
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KR102171653B1 (en) * | 2013-10-14 | 2020-10-30 | 대우조선해양 주식회사 | Apparatus and method for test of bop control system |
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