CN101659260B - Automatic control device and method for acid unloading of train - Google Patents
Automatic control device and method for acid unloading of train Download PDFInfo
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- CN101659260B CN101659260B CN2008100130014A CN200810013001A CN101659260B CN 101659260 B CN101659260 B CN 101659260B CN 2008100130014 A CN2008100130014 A CN 2008100130014A CN 200810013001 A CN200810013001 A CN 200810013001A CN 101659260 B CN101659260 B CN 101659260B
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- acid
- control device
- automatic control
- vacuum pump
- train according
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Abstract
The invention relates to an automatic control method for sulfuric acid unloading in chemical production, in particular to an automatic control device and method for acid unloading of a train in alumina production. The automatic control device for acid unloading of the train comprises a train tank car, wherein the train tank car is communicated with a buffer tank through an acid unloading crane pipe, the buffer tank is communicated with a water absorption tank through a pipeline, the water absorption tank is communicated with a vacuum pump through a vacuum pump exhaust pipe, the buffer tank is communicated with an underwater pump through a pipeline, a liquid level meter and a vacuum pressure gauge are arranged on the buffer tank, the underwater pump is an electric submerged pump, the vacuum pump is an electric vacuum pump, and the liquid level meter, the vacuum pressure gauge, the electric vacuum pump and the electric submerged pump are connected with a computer system. The invention has the following advantages and effects: the control method can effectively discharge the residual acid in the buffer tank. The control method only needs manual operation when the vacuum pump is started, and the subsequent operation is completed by a computer, so that the labor force is saved, the operation is simple and reliable, and the safe production can be realized.
Description
Technical field
The present invention relates to the autocontrol method that sulfuric acid is unloaded in Chemical Manufacture, relate in particular to the automatic control device and the method for a kind of acid unloading from train in the alumina producing.
Background technology
The method that present fuming sulfuric acid unloads acid is a lot, has centrifugal pump to unload acid system, and pressurized air is unloaded acid system, and acid system is unloaded in siphon.These unload sour method and adopt the operation of experiential operating method usually, and promptly the operative employee relies on knowhow execute-in-place for many years, and operating efficiency is low.Because acid is a kind of corrosive property dangerous material, adopt experiential operating fully simultaneously, then have accident potential in process of production.
Summary of the invention
In order to solve the problems of the technologies described above the present invention a kind of automatic control device and method of acid unloading from train is provided, purpose is to eliminate safe hidden trouble, and realizes the automation unload sour car unloading operation, satisfies safety, quick-release, requirement that bed material is few simultaneously to greatest extent.
For reaching the automatic control device that above-mentioned purpose the present invention is achieved in that acid unloading from train; Its structure is following: train tanker vehicle is communicated with expansion tank through unloading sour oil filling riser; Expansion tank is communicated with the water tourie through pipeline, and the water tourie is communicated with vacuum pump through the vacuum pump extraction pipe, and expansion tank is communicated with submerged pump through pipeline; On expansion tank, be provided with liquidometer and vacuum manometer; Submerged pump is electronic submerged pump, and vacuum pump is an electric vacuum pump, and liquidometer, vacuum manometer, electric vacuum pump and electronic submerged pump are connected with computer system.
Described submerged pump is 1-4, and submerged pump is communicated with the nadir of expansion tank.
Described submerged pump outlet pipe communicates with carrying acid tube, on the conveying acid tube, is provided with motorized valve.
Described motorized valve is connected with computer system.
Described expansion tank is a vertical storage tank, and expansion tank is provided with the vacuum conditions pipe.
Described vacuum conditions pipe is provided with electric control valve.
Described electric control valve is connected with computer system.
The bottom of described water tourie is provided with the PH index gauge, and the measurement range of PH index gauge is 4～7.
Described PH index gauge is connected with computer system.
Described water tourie is provided with coolant inlet pipe and gargle pipe.
Described coolant inlet pipe is located at the top of water tourie.
Described coolant inlet pipe is provided with into water motorized valve.
Described gargle pipe is located at the bottom of water tourie.
Described gargle pipe is provided with the discharging motorized valve.
Described liquid level is counted the continuous gauging radar type liquid-level gauge.
Described vacuum pump is discharged gas by the vacuum pump freeing pipe.
Described vacuum pump extraction pipe is provided with the vacuum pump valve.
The autocontrol method of acid unloading from train, comprise the steps: that vacuum pump starts after, vacuum manometer is measured and is formed the degree of vacuum value in the expansion tank; And send signal to computer system, after acid gets into expansion tank, measure the electrolyte level of acid by liquidometer; When acid solution face height was higher than tubular stinger lower end mouth of pipe 200mm, computer system was closed vacuum pump, opened motorized valve simultaneously; Open submerged pump, outwards carry sulfuric acid.
Degree of vacuum is low excessively in the described expansion tank, computer system output signal then, and the valve opening of control electric control valve is regulated degree of vacuum in the expansion tank.
After described liquidometer detected the slack tank signal of expansion tank, computer system was closed submerged pump, closed motorized valve simultaneously, finished to unload sour flow process.
The autocontrol method of acid unloading from train; Also comprise the steps: after the acid mist in the expansion tank gets into the water tourie, to be absorbed by water; Gas is discharged by the vacuum pump freeing pipe after getting in the vacuum pump by the vacuum pump extraction pipe, and PH index gauge continuous gauging absorbs the pH value of water, when pH value equals 4; Computer system is opened discharging motorized valve discharging acid solution, and open into the water motorized valve injects new water in the water tourie.
Advantage of the present invention and effect are following: this control method can actv. be discharged spent acid in the expansion tank.Use this control method just in the open vacuum pump, to need M/C, subsequent operation is accomplished by computing machine, not only save labour power, and operation is simple and reliable, can realize safety in production.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure: 1, train tanker vehicle; 2, unload sour oil filling riser; 3, expansion tank; 4, submerged pump; 5, pipeline; 6, water tourie; 7, vacuum pump; 8, vacuum conditions pipe; 9, electric control valve; 10, liquidometer; 11, vacuum manometer; 12, motorized valve; 13, carry acid tube; 14, PH index gauge; 15, discharging motorized valve; 16, gargle pipe; 17, water inlet motorized valve; 18, coolant inlet pipe; 19, vacuum pump valve; 20, computer system; 21, tubular stinger; 22, vacuum pump extraction pipe.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.
The automatic control device of acid unloading from train of the present invention as shown in the figure, its structure is following: train tanker vehicle 1 is communicated with expansion tank 3 through unloading sour oil filling riser 2, is provided with tubular stinger 21 in the expansion tank 3; Tubular stinger 21 with unload sour oil filling riser 2 and be connected, expansion tank 3 is communicated with water tourie 6 through pipeline, water tourie 6 passes through vacuum pump extraction pipe 22 and is communicated with vacuum pump 7; Vacuum pump extraction pipe 22 is provided with vacuum pump valve 19; Expansion tank 3 is communicated with submerged pump 4 through pipeline, on expansion tank 3, is provided with liquidometer 10 and vacuum manometer 11, and submerged pump 4 is electronic submerged pump; Vacuum pump 7 is an electric vacuum pump; Vacuum pump 7 is discharged gas by the vacuum pump freeing pipe, liquidometer 10, vacuum manometer 11, electric vacuum pump 7 and electronic submerged pump 4 are connected with computer system 20, and liquidometer 10 is the continuous gauging radar type liquid-level gauge.Submerged pump 4 is 1-4, and submerged pump 4 is communicated with the nadir of expansion tank 3, and submerged pump 4 outlet pipes communicate with carrying acid tube 13, on conveying acid tube 13, is provided with motorized valve 12, and motorized valve 12 is connected with computer system 20.Expansion tank 3 is a vertical storage tank, and expansion tank 3 is provided with vacuum conditions pipe 8, and vacuum conditions pipe 8 is provided with electric control valve 9, and electric control valve 9 is connected with computer system 20.The bottom of water tourie 6 is provided with PH index gauge 14; The measurement range of PH index gauge 14 is 4～7, and PH index gauge 14 is connected with computer system 20, and water tourie 6 is provided with coolant inlet pipe 18 and gargle pipe 16; Coolant inlet pipe 18 is located at the top of water tourie 6; Coolant inlet pipe 18 is provided with into water motorized valve 17, and gargle pipe 16 is located at the bottom of water tourie 6, and gargle pipe 16 is provided with discharging motorized valve 15.
The autocontrol method of acid unloading from train of the present invention comprises the steps: earlier the acid mist in the fuming sulfuric acid in the train tanker vehicle to be discharged through expansion tank, water tourie and vacuum pump; Again the fuming sulfuric acid in the train tanker vehicle is transported in the sour storage tank of on-site through submerged pump.
After vacuum pump started, vacuum manometer was measured and is formed the degree of vacuum value in the expansion tank, and sends signal to computer system; If degree of vacuum is low excessively in the expansion tank, computer system output signal then, the valve opening of control electric control valve; Regulate degree of vacuum in the expansion tank, after the acid mist in the expansion tank gets into the water tourie, absorbed by water, gas is discharged by the vacuum pump freeing pipe by back in the vacuum pump extraction pipe entering vacuum pump; PH index gauge continuous gauging absorbs the pH value of water; When pH value equaled 4, computer system was opened discharging motorized valve discharging acid solution, and open into the water motorized valve injects new water in the water tourie; After racking up acid mist, acid gets into expansion tank, measures the electrolyte level of acid by liquidometer, and when acid solution face height was higher than tubular stinger lower end mouth of pipe 200mm, computer system was closed vacuum pump, opened motorized valve simultaneously, opens submerged pump, outwards carries sulfuric acid; After liquidometer detected the slack tank signal of expansion tank, computer system was closed submerged pump, closed motorized valve simultaneously, finished to unload sour flow process.
Claims (21)
1. the automatic control device of acid unloading from train; It is characterized in that structure is following: train tanker vehicle is communicated with expansion tank through unloading sour oil filling riser; Expansion tank is communicated with the water tourie through pipeline, and the water tourie is communicated with vacuum pump through the vacuum pump extraction pipe, and expansion tank is communicated with submerged pump through pipeline; On expansion tank, be provided with liquidometer and vacuum manometer; Submerged pump is electronic submerged pump, and vacuum pump is an electric vacuum pump, and liquidometer, vacuum manometer, electric vacuum pump and electronic submerged pump are connected with computer system.
2. the automatic control device of acid unloading from train according to claim 1 is characterized in that described submerged pump is 1-4, and submerged pump is communicated with the nadir of expansion tank.
3. the automatic control device of acid unloading from train according to claim 2 is characterized in that described submerged pump outlet pipe communicates with carrying acid tube, is provided with motorized valve on the conveying acid tube.
4. the automatic control device of acid unloading from train according to claim 3 is characterized in that described motorized valve is connected with computer system.
5. the automatic control device of acid unloading from train according to claim 1 is characterized in that described expansion tank is a vertical storage tank, and expansion tank is provided with the vacuum conditions pipe.
6. the automatic control device of acid unloading from train according to claim 5 is characterized in that described vacuum conditions pipe is provided with electric control valve.
7. the automatic control device of acid unloading from train according to claim 5 is characterized in that described electric control valve is connected with computer system.
8. the automatic control device of acid unloading from train according to claim 1 is characterized in that the bottom of described water tourie is provided with the PH index gauge, and the measurement range of PH index gauge is 4～7.
9. the automatic control device of acid unloading from train according to claim 8 is characterized in that described PH index gauge is connected with computer system.
10. the automatic control device of acid unloading from train according to claim 8 is characterized in that described water tourie is provided with coolant inlet pipe and gargle pipe.
11. the automatic control device of acid unloading from train according to claim 10 is characterized in that described coolant inlet pipe is located at the top of water tourie.
12. the automatic control device of acid unloading from train according to claim 11 is characterized in that described coolant inlet pipe is provided with into water motorized valve.
13. the automatic control device of acid unloading from train according to claim 10 is characterized in that described gargle pipe is located at the bottom of water tourie.
14. the automatic control device of acid unloading from train according to claim 13 is characterized in that described gargle pipe is provided with the discharging motorized valve.
15. the automatic control device of acid unloading from train according to claim 1 is characterized in that described liquid level counts the continuous gauging radar type liquid-level gauge.
16. the automatic control device of acid unloading from train according to claim 15 is characterized in that described vacuum pump discharged gas by the vacuum pump freeing pipe.
17. the automatic control device of acid unloading from train according to claim 1 is characterized in that described vacuum pump extraction pipe is provided with the vacuum pump valve.
18. the autocontrol method of the acid unloading from train of the automatic control device of an acid unloading from train that uses claim 1, it is characterized in that comprising the steps: that vacuum pump starts after, vacuum manometer is measured and is formed the degree of vacuum value in the expansion tank; And send signal to computer system; After acid gets into expansion tank, measure the electrolyte level of acid by liquidometer, when acid solution face height is higher than tubular stinger lower end mouth of pipe 200mm; Computer system is closed vacuum pump; Open motorized valve simultaneously, open submerged pump, outwards carry sulfuric acid.
19. the autocontrol method of acid unloading from train according to claim 18 is characterized in that degree of vacuum is low excessively in the described expansion tank, computer system output signal then, and the valve opening of control electric control valve is regulated degree of vacuum in the expansion tank.
20. the autocontrol method of acid unloading from train according to claim 18, it is characterized in that described liquidometer detects the slack tank signal of expansion tank after, computer system is closed submerged pump, closes motorized valve simultaneously, finishes to unload sour flow process.
21. the autocontrol method of acid unloading from train according to claim 18; It is characterized in that also comprising the steps: after the acid mist in the expansion tank gets into the water tourie, being absorbed by water; Gas is discharged by the vacuum pump freeing pipe after getting in the vacuum pump by the vacuum pump extraction pipe, and PH index gauge continuous gauging absorbs the pH value of water, when pH value equals 4; Computer system is opened discharging motorized valve discharging acid solution, and open into the water motorized valve injects new water in the water tourie.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100130014A CN101659260B (en) | 2008-08-28 | 2008-08-28 | Automatic control device and method for acid unloading of train |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100130014A CN101659260B (en) | 2008-08-28 | 2008-08-28 | Automatic control device and method for acid unloading of train |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101659260A CN101659260A (en) | 2010-03-03 |
| CN101659260B true CN101659260B (en) | 2012-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100130014A Expired - Fee Related CN101659260B (en) | 2008-08-28 | 2008-08-28 | Automatic control device and method for acid unloading of train |
Country Status (1)
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| CN (1) | CN101659260B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109765852A (en) * | 2017-11-09 | 2019-05-17 | 浙江兆达经贸有限公司 | A kind of positive pressure industrial acids handling control system |
| CN113682661A (en) * | 2020-05-13 | 2021-11-23 | 力合科技（湖南）股份有限公司 | Buffer tank |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4059134A (en) * | 1976-06-21 | 1977-11-22 | Violette Theodore T | Mobile drum filling assembly |
| CN2205791Y (en) * | 1993-12-22 | 1995-08-23 | 重庆钢铁(集团)公司 | Acid unloading device for tank wagon |
| WO2000039021A1 (en) * | 1998-12-30 | 2000-07-06 | Semco Corporation | Chemical delivery systems and methods of delivery |
-
2008
- 2008-08-28 CN CN2008100130014A patent/CN101659260B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4059134A (en) * | 1976-06-21 | 1977-11-22 | Violette Theodore T | Mobile drum filling assembly |
| CN2205791Y (en) * | 1993-12-22 | 1995-08-23 | 重庆钢铁(集团)公司 | Acid unloading device for tank wagon |
| WO2000039021A1 (en) * | 1998-12-30 | 2000-07-06 | Semco Corporation | Chemical delivery systems and methods of delivery |
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| Publication number | Publication date |
|---|---|
| CN101659260A (en) | 2010-03-03 |
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Address after: 100032 Room 309, block C, apricot Road, No. 99, Beijing, Haidian District Patentee after: China Aluminum International Technology Development Co., Ltd. Address before: The 100032 Beijing Financial Street, No. 33 Winton building B block 15 layer Patentee before: China Aluminum International Technology Development Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120523 Termination date: 20160828 |
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| CF01 | Termination of patent right due to non-payment of annual fee |