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CN101654927B - Main structure of combined type house and assembly method thereof - Google Patents

Main structure of combined type house and assembly method thereof Download PDF

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Publication number
CN101654927B
CN101654927B CN2008100418341A CN200810041834A CN101654927B CN 101654927 B CN101654927 B CN 101654927B CN 2008100418341 A CN2008100418341 A CN 2008100418341A CN 200810041834 A CN200810041834 A CN 200810041834A CN 101654927 B CN101654927 B CN 101654927B
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China
Prior art keywords
agent structure
wall
base plate
pipeline
modular house
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Active
Application number
CN2008100418341A
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Chinese (zh)
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CN101654927A (en
Inventor
张馨
蔡颖
王飙
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ABC Building Systems China Co Ltd
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MAODI (SHANGHAI) CONSTRUCTION ENGINEERING CONSULTING Co Ltd
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Priority to CN2008100418341A priority Critical patent/CN101654927B/en
Priority to PCT/CN2009/000923 priority patent/WO2010020108A1/en
Publication of CN101654927A publication Critical patent/CN101654927A/en
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Publication of CN101654927B publication Critical patent/CN101654927B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/08Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/3483Elements not integrated in a skeleton the supporting structure consisting of metal

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Residential Or Office Buildings (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to a main structure of a combined type house and an assembly method thereof. The main structure is a rectangular case serving as a main load-bearing part of the whole combined type house. The main structure comprises an outer wall which surrounds the rectangular outside and plays a role in bearing, internal partition walls which partition the space enclosed by the outer wall into a plurality of spaces, and a bottom board of which the inside is provided with a pipeline structure; besides, part of fixtures are prearranged in each partitioned space, the pipeline structure comprises main water supply and drainage, heating and electric pipelines which are in matched connection with the fixtures and are processed integrally in a factory. The main structure can be put in an international standard container with the length of 12 meters for integral transportation. After arriving at an actual assembly destination, the main structure is only integrally hoisted to a preset concrete base of the assembly destination and is connected with the local pipelines to finish the assembly, so that the construction period is greatly shortened.

Description

A kind of agent structure of modular house and assemble method thereof
Technical field
The present invention relates to a kind of agent structure and mounting method thereof of house, relate in particular to a kind of design feature and assemble method of agent structure of modular house.
Background technology
Characteristics such as modular house is extensive use in a lot of fields now, because it is simple in structure, material is light, is easy to assembling, and is with low cost can solve the various interim perhaps housing needs of short-term easily.
Along with the prosperity of global trade and shipping circulation, general purpose modular houses such as various suitable inhabitations, office arise at the historic moment, and each building unit in this house is through whole supporting design; With each parts dismounting, be respectively charged in a plurality of casks, subsequently through the mode of international transport; Be transported to the destination; Take out the accessory of various piece then, re-assembly according to certain method and order, to realize building fast, easily the purpose in house.
The open text (CN1918346A) of Chinese patent discloses a kind of expandable container shape building structure of telescopic; Comprise the main modular that door is installed; And expansion module; Expansion module comprises some structural sections, have the ceiling portion that firmly is connected in first wall part, plate portion, and two folding second wall parts.In the transportation, expansion module shrinks in main modular; In expansion process; Ground plate portion elder generation along continuous straight runs translation from main modular of the first wall part that firmly connects is come out; Subsequently the ceiling portion of first wall part again from main modular level shift out, second wall part is swung out subsequently, has accomplished the overall structure in house.
The open text (CN101109192A) of Chinese patent discloses a kind of removable building that closes, and comprises the rectangular centre structure with a horizontal roof part and a ground plate portion; Two roof extensions; Be attached in pivotally through the off normal hinge on the sidepiece of roof parts; Roof and ground panel block can be pivoted to the expanded position of level from folding vertical position; Between two horizontal sheets that launch, fix then, insert exterior panel subsequently and inside panel is accomplished modular house with supporting strut.
The open text (CN181183A) of Chinese patent discloses a kind of finished product building system and assembling and method for dismounting, comprises the main building framework structure that is divided into a plurality of unit, and affiliated main building framework structure is provided with corresponding finished building interface; Can be contained in the finished product building in the transport agent; When said transport agent was raised to corresponding unit, the finished product Building assembling in the transport agent was in each unit of main building framework structure, and said finished product building links to each other with the finished product building interface of main building framework structure.
Yet above-mentioned various modular houses are all failing to provide a kind of directly house of assembling back use in the infield; Its pipeline is arranged, the installation of internal fixation parts, finishing etc. all need be carried out in follow-up engineering, makes the duration that is mounted to use become very long.
Summary of the invention
The purpose of this invention is to provide a kind of overall structure more integrated, more convenient and the agent structure of the modular house that structure is more firm and the assemble method of this agent structure be installed.This structure is accomplished the back whole Transporting through produce in factory, sends to behind the destination the only simple assembly unit of needs and can use, and can save the field erected time of house greatly.
Technical scheme of the present invention is that the agent structure of modular house and internal duct thereof, mounting article, body of wall are accomplished integratedly, and whole Transporting only need be carried out some simple actual installation and can accomplish behind the infield.
The invention provides a kind of agent structure of modular house; Be characterized in; This agent structure is a rectangular box; As the main supporting part of whole modular house, this agent structure comprises that the exterior wall that plays the load-bearing effect that centers on the rectangle outside, the spatial that exterior wall is surrounded are divided into the inside compartment wall in a plurality of spaces, the base plate that set inside has pipeline structure; And a part of mounting article is installed in each compartment in advance, and said pipeline structure comprises main plumbing, heating and the electrified pipeline that matches and be connected with said mounting article.
The agent structure of above-mentioned modular house; Wherein, The framework of the exterior wall of described agent structure, compartment wall and base plate is made up of as the light steel of C type of keel with as the light steel of grooved of fixture up and down inside; Between the adjacent light steel of C type, be filled with mineral wool, metope seals with structural panel in both sides again, forms complete body of wall.
The agent structure of above-mentioned modular house wherein, is preset with pipe hole in the keel frame of described base plate, in the pipe hole of said pipeline in the base plate, and is fixed in the base plate through these pore structures.
The agent structure of above-mentioned modular house, wherein, the rectangle base plate surrounding of described agent structure is provided with the square steel grade beam, and said square steel grade beam is fixedly connected with the built-in fitting of installation site.
The agent structure of above-mentioned modular house, wherein, said built-in fitting is the angle steel that the bottom has fixed structure, its part of basseting is complementary for the exterior contour with rectangular agent structure.
The agent structure of above-mentioned modular house, wherein, 4 drift angles that comprise at the top of described rectangular agent structure all are provided with 4 holes for hoist that are used to lift in the position at least.
The agent structure of above-mentioned modular house, wherein, the edge of described exterior wall, compartment wall and base plate all passes through screw, screw and bolt and is connected with adjacent body of wall or base plate.
The agent structure of above-mentioned modular house wherein, in the wall frame of described exterior wall and compartment wall, is provided with complete doorframe or window frame structure in advance.
The agent structure of above-mentioned modular house, wherein, the chi profile of described agent structure is very little suitable with the inwall size of international standard counter.
The agent structure of above-mentioned modular house, wherein, the appearance and size of described agent structure is for long 11.615 meters, and is wide 2.318 meters, high 3 meters.
The present invention also provides a kind of assemble method of modular house agent structure, wherein: and constitute a rectangular agent structure, specifically comprise the steps as the main supporting part of whole modular house,
Step 1, will comprise that the pipeline structure of water-feeding & drainaging pipeline and electrified pipeline passes the hole of reserving in the base plate, is embedded among the base plate of agent structure, and fixes;
Step 2, on the base plate of said agent structure, fixing internal compartment wall framework and exterior wall framework, and be separated out a plurality of spaces;
Step 3, in the space that said agent structure is separated, install and fix object, and with base plate in supporting connection of pipeline structure;
Step 4, lay wall covering, and seal on the wall frame of said each inner compartment wall, exterior wall surface;
Step 5, with the agent structure entire package, be transported to on-the-spot the installation.
Above-mentioned assemble method wherein, in described step 1, also comprises:
Step 1.1 offers pipe hole in the lightgage steel joist structure of said agent structure base plate;
Step 1.2 is passed pipe hole with the pipeline of electric pipeline and water-feeding & drainaging pipeline;
Step 1.3, the fixing various pipelines at the pipe hole place of said keel structure;
Step 1.4 is filled mineral wool, and is sealed with structural panel in both side surface between the lightgage steel joist structure of base plate, form complete base plate.
The assemble method of combinations thereof formula main house body structure wherein, in described step 2, also comprises:
Step 2.1, making has the inside compartment wall of doorframe and window frame structure and the wall frame of exterior wall;
Step 2.2 is arranged at inner compartment wall framework and the exterior wall framework parallel with inner compartment wall on the base plate, is separated out a plurality of spaces;
Step 2.3, exterior wall framework that will be vertical with inner compartment wall is arranged on the base plate, constitutes the border of each compartment in the agent structure;
Step 2.4 is connected inner compartment wall framework, exterior wall framework and the base plate screw through its edge fixing with bolt.
The assemble method of combinations thereof formula main house body structure wherein, in described step 3, also comprises:
Step 3.1 fixedly mounts mounting article in the space that is separated, said mounting article comprises washbasin, switchbox, gas-fired equipment, fixedly cabinet, shower house, toilet;
Step 3.2 interconnects mounting article respectively with the pipeline structure that comprises electrified pipeline, water inlet pipe, gutter, gas pipeline.
Above-mentioned assemble method wherein, in said step 4, also comprises:
Step 4.1 between the adjacent keel structure, is filled mineral wool in wall frame;
Step 4.2, mounting structure panel, exterior wall finish, inner wall finishing etc. on the two sides of wall frame form the body of wall that seals;
Step 4.3 is with between the adjacent body of wall or between body of wall and the bottom surface, with the space in the encapsulant sealing installation process.
The assemble method of combinations thereof formula main house body structure; Wherein, In said step 5; Comprise packaging step 5.1:,, said agent structure and outside protection casing thereof are lifted in the international standard counter from top to bottom through hole for hoist or the lifting components of reserving on the said agent structure at agent structure outer setting protection casing; At top seal or guard block is set, accomplish the packing of agent structure again.
Above-mentioned assemble method, wherein, in said step 5; Comprise actual installation step 5.2: after being transported to the destination; Through the hole for hoist of reserving on the said agent structure, the agent structure lifting to the concrete pedestal of installation site, is fixed through built-in fitting and pedestal.
Above-mentioned assemble method wherein, in said step 5, comprises actual installation step 5.3: the electric pipeline on the said agent structure, water-feeding & drainaging pipeline, heating pipeline etc. are connected with local pipeline structure in being preset in concrete pedestal, and fix.
The assemble method of combinations thereof formula main house body structure; Wherein, In said step 5; Comprise actual installation step 5.4: be reserved with link on each bar limit of said agent structure,, agent structure be connected with other outside expansion structures of modular house and fix through these links.
The assemble method of combinations thereof formula main house body structure, wherein, the overall package of said agent structure is made completion in factory.
The assemble method of combinations thereof formula main house body structure, wherein, said agent structure is connected through screw, bolt, screw by the slim light steel of clod wash, structural slab, gypsum plank, warming plate, indoor and outdoor finish material to be processed.
The invention has the advantages that; Owing to comprise complete pipeline structure in the base plate of main house body structure of the present invention; After being transported to the destination, not needing other installing and laying pipeline, and only need install with the pipeline structure that local reservation is installed; Even but electric system, supply and drain water system, communication system, air supply system, heating system etc. are launched immediately, work progress is convenient; Because therefore the size of main house body structure of the present invention, can integral body put into a counter corresponding to the size of international standard counter, be convenient to transportation; Because main house body inside configuration of the present invention is fixed with washbasin, shower house, toilet, fixedly cabinet, gas-fired equipment, switchbox, does not need extra too much interior decoration, can come into operation apace; And all through through connection between keel of the present invention and body of wall self and the body of wall and fixed structure and reinforcement design, can make the house after the completion reach the semipermanent service life more than 50 years.
Description of drawings
Fig. 1 is the assembling sketch map of the agent structure of a kind of modular house of the present invention;
Fig. 2 is the spatial division sketch map after the agent structure of a kind of modular house of the present invention is assembled in advance;
Fig. 3 is the sketch map that the agent structure of a kind of modular house of the present invention is put into the standard counter;
Fig. 4 is the sketch map that the agent structure of a kind of modular house of the present invention combines with the protection casing;
Fig. 5 is the side wall body framework sketch map that the agent structure of a kind of modular house of the present invention comprises exterior wall 5 and exterior wall 2;
Fig. 6 is the side wall body framework sketch map that the agent structure of a kind of modular house of the present invention only comprises exterior wall 2;
Fig. 7 is the sketch map of exterior wall 3 frameworks of the agent structure of a kind of modular house of the present invention;
Fig. 8 is the sketch map of inside compartment wall 4 frameworks of the agent structure of a kind of modular house of the present invention;
Fig. 9 is the base plate keel structure sketch map of agent structure first embodiment of a kind of modular house of the present invention;
Figure 10 is another embodiment schematic layout pattern of agent structure of a kind of modular house of the present invention;
Figure 11 is the base plate keel structure sketch map of the layout of corresponding Figure 10;
Figure 12 is the pipeline sketch map of arranging in the base plate of agent structure of a kind of modular house of the present invention;
Figure 13 is the sketch map that the square steel under the agent structure of the present invention combines with ground.
The specific embodiment
The invention provides a kind of agent structure of the clod wash type thin-walled light steel wall system combinations formula house that can accomplish in factory; Through the factory industry manufacturing, by light steel, structural slab (OSB plate, CCA plate), gypsum plank, thermal-insulating waterproof material and outer wall material body of wall, base plate, floor, roof panel through the bolt combination completion.Accomplish the whole agent structure of assembling by factory again, comprise wherein finishing and mounting article, all heating, power supply, supply and drain water system all are integrated in this agent structure, only need make cabling pipeline, socket and electric wire connector in advance in other bodies of wall.Each parts of this assembled house comprise that agent structure and other expansion structure can directly be positioned in the counter, are transported to the destination assembling combination after completion.
Fig. 1 to Figure 10 is the sketch map of the most preferred embodiment of the agent structure of modular house of the present invention.Wherein specifically referring to Fig. 1, the contour structures of the agent structure 10 of modular house of the present invention is a rectangular box, and as the core supporting part of whole modular house, this agent structure 10 comprises base plate 1, exterior wall 2, exterior wall 3, exterior wall 5 and inner compartment wall 4.Exterior wall 2, exterior wall 3 is provided with the rectangle outer rim of exterior wall 5 around this agent structure 10, as the load bearing wall in the agent structure 10; Inner compartment wall 4 is arranged in the rectangular region of agent structure 10, and the spatial that exterior wall is surrounded is divided into a plurality of inner spaces.
After being illustrated in figure 2 as factory's assembly unit completion, agent structure 10 sketch mapes when preparing to transport, its internal separation is three zones.As the zone 11 of washroom, as the zone 12 of passage, and as the zone 13 in kitchen.Wherein, in the zone 11 of washroom, sanitaryware (not shown)s such as shower house, washbasin and toilet are installed in advance; In zone, kitchen 13, mounting articles such as switchbox, washbasin, gas-fired equipment and cabinet are installed in advance.These mounting articles just installed before transportation, and were fixed in the agent structure of said modular house, engaged with corresponding subterranean pipe line setted structure subsequently.This subterranean pipe line structure comprises the metal tubes of a supply line, a laid inside electric wire, first discharge pipe line that is used for shower house and wash basin, and one is used for second discharge pipe line of toilet, a fuel gas pipeline and a heating pipeline.
In another embodiment of the present invention, with reference to dividing in the zone in the accompanying drawing 2, this agent structure 10 also comprises a washroom that is positioned at zone 11, between the office electric fixtures that is positioned at zone 12, and a boiled water room that is positioned at zone 13.This configuration can make this modular house be satisfied with the needs of office.
As shown in Figures 2 and 3, accomplish the modular house agent structure 10 in factory-assembled stage, its be fit to be positioned over one long be 12 meters, wide is 2.4 meters, height is in 3 meters the international standard counter 40.And in the preferred embodiment of the invention, its length is chosen to be 11.615 meters; 2.318 meters of width; Highly be 3 meters, its length and width all are slightly less than the size of the counter of putting into 40, are convenient to be provided with in corresponding position top or bottom roof beam structure or other outstanding structures.
As shown in Figure 3; For said agent structure is installed in the size match figure in the box counter 40 of corresponding rectangle; General, the size of described agent structure 10 can be slightly less than counter 40 inside dimensions, so that agent structure is put into counter and the agent structure surface of can not wearing and tearing easily.This concrete agent structure is passed through the hole for hoist of the position configuration at four angles, and lifting is gone in the counter 40 of an opened upper end from the top down, after waiting to fix completion, adds a cover the top board of counter 40 again, accomplishes all preceding preparations of this agent structure transportation.
Simultaneously, as shown in Figure 4, for the wall face that prevents agent structure is worn, can also be to the outer body of wall of outer layer protection of this agent structure parcel, protection casing 50 can adopt hollow out liner, sponge, corrugated sheet, waterproof plastic film, OSB external packing plate etc.This protection casing 50 can be overlying on outside the agent structure with regard to fixed packet before hoisting process, perhaps when adopting flexible materials such as sponge, hollow out liner as packing, also can this protection casing 50 directly be arranged in the counter 40.This agent structure 10 is in the process of the counter of packing into fully; Through himself size be wrapped in outer field protection casing 50; Be fixed in the counter 40,, can protect outer body of wall not to be damaged effectively simultaneously so that it in counter inside bigger relative displacement does not take place.Further, the outstanding beam frame structure on this agent structure etc. also can be used as the fixture of static housing position.
Like Fig. 5 to Fig. 9, shown in Figure 11; All exterior walls 2 of the present invention, exterior wall 3 all is made up of the light steel of clod wash hot dip type thin-walled in factory with the frame construction of exterior wall 5, inner compartment wall 4 and base plate 1, by the keel structure of the light steel of C shape as vertical direction; Regional up and down on the horizontal direction with two light steel restrictions of flute profile; Between two adjacent light steel of C type as keel, be filled with mineral wool, play the effect of insulation and sound insulation, metope seals with structural panel (OSB plate, CCA plate) in both sides again; Can further lay gypsum plank, thermal-insulating waterproof material and outer wall material etc., accomplish through bolt combination.Specifically, laying structure panel successively from the inside to the outside on the wall face of exterior wall of the present invention, waterproofing course and exterior wall finish; On the interior metope of exterior wall from lightgage steel joist layer laying structure panel and Thistle board successively; The interior metope of washroom, laying structure panel, waterproofing course, cement sawdust plate and ceramic tile.
And, to shown in Figure 7,, all offer a doorframe or window frame structure on exterior wall 3 and the exterior wall 5 like Fig. 5 at exterior wall 2, encrypt design accordingly at the lightgage steel joist at doorframe or window frame structure place.Specifically, general lightgage steel joist spacing is 610 millimeters among the present invention, and in the upper and lower part of doorframe top or window frame, except that the keel structure of normal separation, also need add 1 to 2 and encrypt keel; And in the side of doorframe and window frame and near the position of frame edge; The spacing of described keel structure also will be significantly less than 610 millimeters; For example 400 millimeters, 380 millimeters, 280 millimeters, 230 millimeters, 205 millimeters of optional usefulness or 110 millimeters etc. are to reach the effect of the weight capacity of strengthening body of wall.Wherein, being equipped with in the sash structure on exterior wall 2 can be around the door of one-sided loose-leaf rotation; On exterior wall 3, offer window frame structure, and sentence lightgage steel joist at said forms and encrypt design, window is installed in window frame structure, set window is preferably the tempered glass of shockproof anti-crushing; On exterior wall 5, equally also have a sash structure, this sash structure is wide than the sash structure of exterior wall 2, goes for open space structures such as kitchen, bar desk.
Referring to shown in Figure 8; Inner compartment wall 4; Generally not as load bearing wall, its inside also is set to identical with external wall structure lightgage steel joist, also offers door on the inner compartment wall; And keel are carried out the encryption identical with external wall structure design in the corresponding position, the door that can rotate around one-sided loose-leaf is installed in said doorframe.
In addition; The exterior wall 2 of the agent structure 10 of modular house of the present invention, exterior wall 3, exterior wall 5 all is directly fixed on the base plate 1 with inner compartment wall 4; Wherein, On the channel-section steel at the frame place of the framework of all exterior walls, inner compartment wall and base plate or the C shape steel, all be reserved with and be used for the screw that is connected with other bodies of wall, be connected with corresponding screw through bolt each other and fix.
In addition; Each side on the outer wall body of the agent structure among the present invention all is reserved with the hole for hoist that is used to lift, and is distributed on the metope position near the top, and bilateral symmetry distributes; At least have 2 holes for hoist on the one side wall face; General only need use the hole for hoist of two sides on the length direction, the hole for hoist of two sides lifts said agent structure to assigned address through above-mentioned hole for hoist in the actual installation process as subsequent use or the reply special circumstances are used on the width.
As shown in Figure 9, for the base plate keel structure sketch map of modular house agent structure, except the lightgage steel joist structure 101 that base plate itself is possessed; In the corresponding position that inner compartment wall is set, increase again to be provided with in addition and encrypt lightgage steel joist structure 102, and for wall periphery frame; Because this frame is main weight bearing area; Therefore also adopted the design of reinforcing, be provided with square steel 103, it is four that said square steel is divided into; Wherein two of minor face square steel fixed installations in advance, and two square steel on long limit are fixedly mounted on the two-port of two square steel that cover minor face.And the keel structure of described square steel and agent structure is accomplished simultaneously, lays thick OSB plate of 15mm and the thick composite floor board of 10mm from the bottom to top successively at said plate upper surface, lays the thick OSB plate of 15mm at the soffit of base plate.
Shown in figure 12; In said base plate 1, leave corresponding pipe hole 18 in advance, metal tube 17 runs through corresponding pipeline hole 18 to be arranged; Said metal tube can be used as supplying drainage, Gas Pipe, heating pipeline etc., and the mode of generally taking many pipelines to be arranged side by side is arranged; 15 is the electrified circuit pipe, and its skin is provided with metal coating sleeve pipe 16, also the same in corresponding pipe hole as metal tube 17, and said electric pipeline 15 is set to be higher than metal tube 17 on vertical height.Other pipe hole places at for example pipe hole 18 can also be provided for the fixedly structure of pipeline, as adopting plastic bushing, increase flange and keel structure and fix.Install and fix the position of object corresponding to the needs on the base plate; How logical said pipeline structure interconnect through the mounting article on threeway or structure and the floor; For example water inlet pipe is connected with the water inlet pipe of washbasin, shower house, toilet; First gutter is connected with the gutter of shower house and washbasin, and second gutter is connected with the gutter of toilet, and the circuit pipeline is connected with socket, illumination, switchbox etc.
Shown in figure 10, for another preferred embodiment of the present invention does, in said agent structure, be divided into 4 zones with inner compartment wall, the left side from figure to the right side among the figure is followed successively by first washroom, passage area, second washroom and kitchen.This partition structure only has been used as some for making of interior zone and has changed, and does not have influence on the size of this agent structure, and its total length is still for being slightly less than 12 meters.Simultaneously, offer a plurality of sash structures, and be provided with the encryption design of keel at respective regions in passage area.
Embodiment according to Figure 10 of the present invention; It is shown in figure 11 that its respective base keel are encrypted design; Wherein 101 is the conventional keel of laying, and 102 for encrypting the encryption keel of laying, 103 be corresponding body of wall the load-bearing frame square steel; The corresponding supporting part of base plate has been taked the design of encrypting or reinforcing, can meet load-bearing standard and the requirement of supporting whole house to ensure.
Figure 13 is the cross-section structure view of the side wall body bottom of said agent structure, has represented square steel 31 and built-in fitting (32,33) the hard-wired structure of predetermined fixed in the concrete pedestal 30 of installation site on the frame of agent structure bottom; Described built-in fitting comprises angle steel 33 and imbeds the ground fixture 32 at the end; The angle steel 33 of this built-in fitting, it simultaneously is embedded in underground, is used for fixing underground fixture 32; Another side is fixedly connected with square steel 31 through screw 35 then perpendicular to wall outer side.Also show the exterior wall 39 and the connected mode of base plate 34 of said agent structure like Figure 13, be mutually permanently connected through screw 35 with base plate channel-section steel 37 by separately exterior wall channel-section steel 38 with square steel 31.In addition; Said embedded part structure is arranged around the neighboring of the rectangle base plate of entire body structure; And on the concrete pedestal below the agent structure 30, be equipped with waterproof roll; Only need in the actual installation process agent structure is put between the built-in fitting, be screwed connection again and can accomplish the scene of said agent structure and install and fix work.
The present invention also provides a kind of assemble method of modular house agent structure, wherein: constitute a rectangular agent structure as the main supporting part of whole modular house, specifically comprise the steps:
Referring to Figure 12, in the lightgage steel joist structure of said agent structure base plate, offer the consistent pipe hole 18 of a plurality of length directions.The pipeline of electric pipeline and water-feeding & drainaging pipeline etc. is passed among the base plate that pipe hole is embedded in agent structure, and wherein electric pipeline is a metal tube 16, is installed with electric pipelines 15 such as electric wire, optical fiber in inside; Wherein water-feeding & drainaging pipeline is taked metal tube; Running through being fixed with fuel gas pipeline and heating pipeline etc. in addition, also all is metallic conduit.At pipe hole 18 places of said keel structure, through the fixing various pipelines of devices such as plastic bushing or flange; Mineral wool is filled at other white space places between the lightgage steel joist structure of base plate, and seals with structural panel in both side surface, forms complete base plate, re-lays one deck wood floors at plate upper surface.Referring to Fig. 1, the agent structure of modular house of the present invention by the light steel of clod wash thermoplastics type thin-walled, mainly is C shape steel and channel-section steel through factory, and making itself has the keel frame structure of doorframe or window frame structure, comprises inner compartment wall framework and exterior wall framework.On the width of rectangle base plate 1, the framework of the framework of inner compartment wall 4 and the exterior wall 3 parallel with inner compartment wall is arranged on the base plate, be separated out a plurality of spaces; To be arranged on the base plate with inner compartment wall 4 vertical exterior wall 2, exterior walls 5, thus the border of each compartment of the outer rim structure of formation agent structure and inside; Be connected the framework of framework, exterior wall 2 and the exterior wall 5 of inner compartment wall 4 and base plate channel-section steel or the screw on the C shape steel through frame edge fixing with bolt.Simultaneously, each edge at the sidepiece of agent structure 10 and top also all is reserved with the syndeton that links to each other with other widening parts, for example connects screw, adpting flange and connecting bolt etc., can be so that with the fixing of parts such as other bodies of wall, floor and be connected.
In each space that is separated with washbasin, switchbox, gas-fired equipment, fixedly the pipeline structure of mounting article such as cabinet, shower house, toilet and electrified pipeline, water inlet pipe, gutter, gas pipeline etc. interconnects; Through modes such as screw, bolt and screws above-mentioned mounting article is installed.
In the wall frame that comprises exterior wall framework, inner compartment wall framework, base plate, between per two adjacent keel structures, fill mineral wool.Mounting structure panel, exterior wall finish, inner wall finishing etc. on the body of wall two sides form the body of wall that seals.With between the adjacent body of wall or between body of wall and the bottom surface, owing to continue to employ the slit that wallboard is installed, encapsulants such as available fluid sealant or sealing plate seal the space in the installation process.
Outside in described agent structure coats a protection casing, and said tank material adopts hollow out liner, sponge, corrugated sheet, waterproof plastic film, OSB external packing plate etc.And hole for hoist of on the position of at least four drift angles in the top of said agent structure, reserving or lifting components; According to circumstances need; Can add hole for hoist or lifting components at corresponding inner compartment wall and exterior wall delivery position, said agent structure and outside protection casing thereof are from top to bottom lifted in the international standard counter; Again at top seal or guard block is set, for example canvas cloth or waterproof film etc. are accomplished the packing of agent structure; Perhaps also can take in counter, to lay materials such as sponge, hollow out liner in advance, agent structure from top to bottom lifted in the counter again, packing is accomplished at close and protect counter top again.
Through the hole for hoist of reserving on the said agent structure, said agent structure is lifted in the international standard counter from top to bottom; At top seal or the parts of protection counter are set, accomplish the packing of agent structure again.
Shown in figure 13; In the infield; Be provided with a concrete pedestal in advance and be used to be provided with whole house and agent structure; Leave the built-in fitting that is used for fixing said agent structure on the concrete pedestal, said built-in fitting is made up of angle steel 33 and the fixture 32 of imbedding the end, ground, and the part that angle steel 33 bassets is complementary for the exterior contour with rectangular agent structure.The agent structure that comprises exterior wall 39, base plate 34 and square steel 31 that overall package is accomplished lifts in the rectangle profile scope that surrounds to built-in fitting, and the screw of reserving on through built-in fitting is fixedly connected with the square steel 31 of screw 35 bottom agent structure.
Simultaneously, be equipped with pipeline structures such as local water-feeding & drainaging pipeline, electric pipeline, heating pipeline in the said concrete pedestal in advance.In order to protect concrete pedestal, can also below agent structure, be provided with and the corresponding reinforced steel structure of rectangle outer rim shape.
After being transported to the destination, in the actual installation step, at least four drift angles at agent structure 10 tops, be reserved with hole for hoist or hoisting structure,, also can add hole for hoist or hoisting structure in the position, boundary of exterior wall and inner compartment wall according to actual conditions.After being transported to the destination,, the agent structure lifting to the concrete pedestal of installation site, is fixed with pedestal through said hole for hoist or hoisting structure.Electric pipeline on the agent structure 10, water-feeding & drainaging pipeline, heating pipeline etc. are connected with local pipeline structure in being preset in concrete pedestal, and fixing and seal these pipeline junctions.
Be reserved with link on each bar limit of said agent structure,, agent structure be connected with other outside expansion structures of modular house and fix through these links.
Selection according to the mounting article that is provided with is different, can make complete kitchen and the washroom structure that becomes same aspect to the agent structure 10 of modular house of the present invention, is connected with outside other expansion structures as daily life and living space more subsequently.Described other expansion structures comprise the body of wall, stair, roof in outside other spaces etc., and said roof truss is located on agent structure and the outside expansion structure top.
Agent structure of the present invention is after factory process is accomplished; Transport through the international standard counter; After arriving the destination, only need carry out final step assembled on site step, and not need to arrange to carrying out too much extra internal placement and pipeline in the agent structure again; Through directly being connected electric system, supply and drain water system, communication system, air supply system, heating system etc. are launched immediately, can be shortened the construction period significantly with the installation ground interface that reservation is good in advance.
Above specific embodiment; Be the highly preferred embodiment of the present invention; Yet the present invention also not only is confined to this kind specific embodiment, selects for use, replaces or change for some public technical characterictics well known in the art, also should be considered to a part of the present invention.

Claims (18)

1. the agent structure of a modular house; It is characterized in that: this agent structure is a rectangular box; Main supporting part as whole modular house; This agent structure comprises that the exterior wall that plays the load-bearing effect that centers on the rectangle outside, the spatial that exterior wall is surrounded are divided into the inside compartment wall in a plurality of spaces, the base plate that set inside has pipeline structure; And a part of mounting article is installed in each compartment in advance, and said pipeline structure comprises main plumbing, heating and the electrified pipeline that matches and be connected with said mounting article; The framework of the exterior wall of described agent structure, compartment wall and base plate is made up of as the light steel of C type of keel with as the light steel of grooved of fixture up and down inside; Be filled with mineral wool between the adjacent light steel of C type; The both sides metope seals with structural panel, forms complete body of wall; Be preset with pipe hole in the keel frame of described base plate, in the pipe hole of said pipeline in the base plate, and be fixed in the base plate through these pore structures.
2. the agent structure of modular house as claimed in claim 1 is characterized in that, the rectangle base plate surrounding of described agent structure is provided with the square steel grade beam, and said square steel grade beam is fixedly connected with the built-in fitting of installation site.
3. the agent structure of modular house as claimed in claim 2 is characterized in that, said built-in fitting is the angle steel that the bottom has fixed structure, and its part of basseting is complementary for the exterior contour with rectangular agent structure.
4. the agent structure of modular house as claimed in claim 3 is characterized in that, the position that comprises 4 drift angles at the top of described rectangular agent structure is provided with 4 holes for hoist that are used to lift at least.
5. the agent structure of modular house as claimed in claim 1 is characterized in that, the edge of described exterior wall, compartment wall and base plate all passes through screw, screw and bolt and is connected with adjacent body of wall or base plate.
6. the agent structure of modular house as claimed in claim 1 is characterized in that, in the wall frame of described exterior wall and compartment wall, is provided with complete doorframe or window frame structure in advance.
7. like the agent structure of any described modular house in the claim 1 to 6, it is characterized in that the inwall size of the appearance and size of described agent structure and international standard counter is suitable.
8. the assemble method of a modular house agent structure as claimed in claim 1 is characterized in that: constitutes a rectangular agent structure, specifically comprises the steps as the main supporting part of whole modular house,
Step 1, will comprise that the pipeline structure of water-feeding & drainaging pipeline and electrified pipeline passes the hole of reserving in the base plate, is embedded among the base plate of agent structure, and fixes;
Step 2, on the base plate of said agent structure, fixing internal compartment wall framework and exterior wall framework, and be separated out a plurality of spaces;
Step 3, in the space that said agent structure is separated, install and fix object, and with base plate in supporting connection of pipeline structure;
Step 4, lay wall covering, and seal on the wall frame of said each inner compartment wall, exterior wall surface;
Step 5, with the agent structure entire package, be transported to on-the-spot the installation.
9. the assemble method of modular house agent structure as claimed in claim 8 is characterized in that, in described step 1, also comprises:
Step 1.1 offers pipe hole in the lightgage steel joist structure of said agent structure base plate;
Step 1.2 is passed pipe hole with the pipeline of electrified pipeline and water-feeding & drainaging pipeline;
Step 1.3, the fixing various pipelines at the pipe hole place of said keel structure;
Step 1.4 is filled mineral wool, and is sealed with structural panel in both side surface between the lightgage steel joist structure of base plate, form complete base plate.
10. the assemble method of modular house agent structure as claimed in claim 8 is characterized in that, in described step 2, also comprises:
Step 2.1, making has the inside compartment wall of doorframe and window frame structure and the wall frame of exterior wall;
Step 2.2 is arranged at inner compartment wall framework and the exterior wall framework parallel with inner compartment wall on the base plate, is separated out a plurality of spaces;
Step 2.3, exterior wall framework that will be vertical with inner compartment wall is arranged on the base plate, constitutes the border of each compartment in the agent structure;
Step 2.4 is connected inner compartment wall framework, exterior wall framework and the base plate screw through its edge fixing with bolt.
11. the assemble method of modular house agent structure as claimed in claim 8 is characterized in that, in described step 3, also comprises:
Step 3.1 fixedly mounts mounting article in the space that is separated, said mounting article comprises washbasin, switchbox, gas-fired equipment, fixedly cabinet, shower house, toilet;
Step 3.2 interconnects mounting article respectively with the pipeline structure that comprises electrified pipeline, water inlet pipe, gutter, gas pipeline.
12. the assemble method of modular house agent structure as claimed in claim 8 is characterized in that, in said step 4, also comprises:
Step 4.1 between the adjacent keel structure, is filled mineral wool in wall frame;
Step 4.2, mounting structure panel, exterior wall finish, inner wall finishing on the two sides of wall frame form the body of wall that seals;
Step 4.3 is with between the adjacent body of wall or between body of wall and the base plate, with the space in the encapsulant sealing installation process.
13. the assemble method of modular house agent structure as claimed in claim 8; It is characterized in that; In said step 5; Comprise packaging step 5.1:,, said agent structure and outside protection casing thereof are lifted in the international standard counter from top to bottom through the lifting components of reserving on the said agent structure at agent structure outer setting protection casing; At top seal or guard block is set, accomplish the packing of agent structure again.
14. the assemble method of modular house agent structure as claimed in claim 8; It is characterized in that; In said step 5, comprise actual installation step 5.2: after being transported to the destination, through the hole for hoist of reserving on the said agent structure; The agent structure lifting to the concrete pedestal of installation site, is fixed through built-in fitting and pedestal.
15. the assemble method of modular house agent structure as claimed in claim 8; It is characterized in that; In said step 5; Comprise actual installation step 5.3: electrified pipeline, water-feeding & drainaging pipeline, heating pipeline on the said agent structure and the local pipeline structure that is preset in the concrete pedestal are connected, and fix.
16. the assemble method of modular house agent structure as claimed in claim 8; It is characterized in that; In said step 5; Comprise actual installation step 5.4: be reserved with link on each bar limit of said agent structure,, agent structure be connected with other outside expansion structures of modular house and fix through these links.
17. the assemble method like any described modular house agent structure in the claim 8 to 16 is characterized in that, the overall package of said agent structure is made completion in factory.
18. assemble method like any described modular house agent structure in the claim 8 to 16; It is characterized in that said agent structure is connected with bolt through screw, screw by the slim light steel of clod wash, structural slab, gypsum plank, warming plate, indoor and outdoor finish material to be processed.
CN2008100418341A 2008-08-19 2008-08-19 Main structure of combined type house and assembly method thereof Active CN101654927B (en)

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