CN101650472B - Two-piece fθ mirror of MEMS laser scanning device - Google Patents
Two-piece fθ mirror of MEMS laser scanning device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种微机电激光扫描装置的二片式fθ镜片,特别指一种用以修正呈简谐性运动的微机电反射镜而产生随时间成正弦关系的角度变化量,以达到激光扫描装置所要求的线性扫描效果的二片式fθ镜片。The invention relates to a two-piece fθ lens of a micro-electromechanical laser scanning device, in particular to a micro-electromechanical mirror used to correct a simple harmonic motion to produce a sinusoidal angle change with time to achieve laser scanning The two-piece fθ lens for the linear scanning effect required by the device.
背景技术Background technique
目前激光束打印机LBP(Laser Beam Print)所用之激光扫描装置LSU(LaserScanning Unit),是利用一高速旋转的多面镜来操控激光束的扫描动作,如美国专利US7079171、US6377293、US6295116,或如台湾专利I198966所述。其原理如下简述:半导体激光发出激光束,先经过准直镜,再经过光圈(aperture)而形成平行光束,而平行光束再经过柱面镜后,能在副扫描方向(Y轴)的宽度上沿着主扫描方向(X轴)的平行方向平行聚焦而形成一线状图像,再投射至一高速旋转之多面镜上,而多面镜上均匀连续设置有多面反射镜,其恰位于或接近于上述线状图像之焦点位置。通过多面镜控制激光束的投射方向,当连续的复数个反射镜在高速旋转时可将射至一反射镜上的激光束沿着主扫描方向(X轴)的平行方向以同一角速度偏斜反射至一fθ线性扫描镜片上,而fθ线性扫描镜片被设置在多面镜一侧,可以是单件式(single-element)扫描镜片或者二件式(two-element)扫描镜片。此fθ线性扫描镜片的功能在于使经由多面镜的反射镜反射而射入fθ镜片的激光束能聚焦成一椭圆型光点并投射在一光接收面(即成像面)上,并达到线性扫描的要求。然而,传统的激光扫描装置LSU在使用上会有下列问题:At present, the laser scanning device LSU (Laser Scanning Unit) used in the laser beam printer LBP (Laser Beam Print) uses a high-speed rotating polygonal mirror to control the scanning action of the laser beam, such as US patent US7079171, US6377293, US6295116, or Taiwan patent I198966 described. The principle is briefly described as follows: the laser beam emitted by the semiconductor laser first passes through the collimating mirror, then passes through the aperture (aperture) to form a parallel beam, and after the parallel beam passes through the cylindrical mirror, it can be in the width of the sub-scanning direction (Y axis). It is parallel focused along the direction parallel to the main scanning direction (X-axis) to form a linear image, and then projected onto a high-speed rotating polygon mirror, and the polygon mirror is uniformly and continuously equipped with multiple mirrors, which are located at or close to The focus position of the above linear image. The projection direction of the laser beam is controlled by the polygon mirror. When a plurality of continuous mirrors rotate at high speed, the laser beam incident on a mirror can be deflected and reflected at the same angular speed along the direction parallel to the main scanning direction (X axis). to a fθ linear scanning mirror, and the fθ linear scanning mirror is arranged on one side of the polygon mirror, which may be a single-element scanning mirror or a two-element scanning mirror. The function of this fθ linear scanning mirror is to focus the laser beam that is reflected by the reflector of the polygon mirror and enter the fθ mirror into an elliptical light spot and project it on a light-receiving surface (ie, the imaging surface) to achieve linear scanning. Require. However, the traditional laser scanning device LSU has the following problems in use:
(1)、旋转式多面镜的制作难度高且价格高,相对增加LSU的制作成本。(1) The manufacture of the rotating polygonal mirror is difficult and expensive, which relatively increases the manufacture cost of the LSU.
(2)、多面镜须具高速旋转(如40000转/分钟)功能,精密度要求又高,以致一般多面镜上反射面之镜面Y轴宽度极薄,传统LSU中均需增设一柱面镜以使激光束经过柱面镜能聚焦成一线(Y轴上成一点)而再投射在多面镜的反射镜上,以致增加构件成本及组装作业流程。(2) The polygonal mirror must have the function of high-speed rotation (such as 40,000 revolutions per minute), and the precision requirements are high, so that the Y-axis width of the reflective surface on the general polygonal mirror is extremely thin, and a cylindrical mirror needs to be added to the traditional LSU. The laser beam can be focused into a line (a point on the Y axis) through the cylindrical mirror and then projected on the reflector of the polygon mirror, so that the cost of components and the assembly process will be increased.
(3)、传统多面镜须高速旋转(如40000转/分钟),致旋转噪音相对提高,且多面镜从启动至工作转速须耗费较长时间,增加开机后的等待时间。(3) The traditional polygon mirror must rotate at high speed (such as 40,000 rpm), resulting in relatively high rotation noise, and it takes a long time for the polygon mirror to start to work, increasing the waiting time after startup.
(4)、传统LSU之组装结构中,投射至多面镜的反射镜的激光束中心轴并非正对多面镜的中心转轴,以致在设计相配合的fθ镜片时,需同时考虑多面镜的离轴偏差(off axis deviation)问题,相对增加fθ镜片之设计及制作上麻烦。(4) In the assembly structure of the traditional LSU, the central axis of the laser beam projected to the reflector of the polygonal mirror is not directly facing the central rotation axis of the polygonal mirror, so that the off-axis of the polygonal mirror must be considered when designing the matching fθ lens The problem of off axis deviation relatively increases the trouble in the design and production of fθ lenses.
近年以来,为了改善传统LSU组装结构之问题,目前市面上开发出一种摆动式(oscillatory)的微机电反射镜(MEMS mirror),用以取代传统多面镜来操控激光束扫描。微机电反射镜为转矩振荡器(torsion oscillators),其表层上附有反光层,可通过振荡摆动反光层,将光线反射而扫描,未来将可应用于成像系统、扫描仪或激光打印机的激光扫描装置(简称LSU),其扫描效率将可高于传统的旋转多面镜。如美国专利US6,844,951、US6,956,597(产生至少一个驱动讯号,其驱动频率趋近复数微机电反射镜的共振频率,并以一驱动讯号驱动微机电反射镜以产生一扫描路径)、US7,064,876、US7,184,187、US7,190,499、US2006/0113393;或如台湾专利TW M253133(在LSU模块结构中准直镜及fθ镜片之间,利用一微机电反射镜取代传统旋转式多面镜,从而控制激光束之投射方向);或如日本专利JP 2006-201350等。此微机电反射镜具有组件小,转动速度快,制造成本低的优点。然而由于微机电反射镜,在接收电压驱动后,将做简谐运动(harmonic motion),且此简谐运动的方式为时间与角速度呈正弦关系,而投射于微机电反射镜,其经反射后之反射角度θ与时间t的关系为:In recent years, in order to improve the problems of the traditional LSU assembly structure, an oscillating MEMS mirror has been developed on the market to replace the traditional polygonal mirror to control the laser beam scanning. Micro-electromechanical mirrors are torque oscillators (torsion oscillators), with a reflective layer attached to the surface, which can oscillate and swing the reflective layer to reflect light and scan. In the future, it will be used in imaging systems, scanners or laser printers. Scanning device (LSU for short), its scanning efficiency will be higher than the traditional rotating polygonal mirror. Such as U.S. Patents US6,844,951, US6,956,597 (generating at least one driving signal, the driving frequency of which is close to the resonant frequency of the complex MEMS mirrors, and driving the MEMS mirrors with a driving signal to generate a scanning path), US7, 064,876, US7,184,187, US7,190,499, US2006/0113393; or as Taiwan patent TW M253133 (between the collimating mirror and the fθ mirror in the LSU module structure, a micro-electromechanical mirror is used to replace the traditional rotating polygonal mirror, thereby controlling The projection direction of the laser beam); or such as Japanese patent JP 2006-201350, etc. The micro-electromechanical mirror has the advantages of small components, fast rotation speed and low manufacturing cost. However, due to the MEMS mirror, after receiving the voltage drive, it will perform simple harmonic motion (harmonic motion), and the way of this simple harmonic motion is a sinusoidal relationship between time and angular velocity, and projected on the MEMS mirror, after reflection The relationship between the reflection angle θ and time t is:
θ(t)=θs·sin(2π·f·t) (1)θ(t) = θ s sin(2π f t) (1)
其中:f为微机电反射镜的扫描频率;θs为激光束经微机电反射镜后,单边最大的扫描角度。Among them: f is the scanning frequency of the MEMS mirror; θ s is the maximum single-sided scanning angle of the laser beam after passing through the MEMS mirror.
因此,在相同的时间间隔Δt下,所对应的反射角度系与时间成正弦函数变化,即在相同时间间隔Δt时,反射角度变化为:Δθ(t)=θs·(sin(2π·f·t1)-sin(2π·f·t2)),而与时间呈非线性关系,亦即当此反射的光线以不同角度投射在目标物时,在相同时间间隔内所产生的光点距离间隔并不相同,而可能随时间递增或递减。Therefore, at the same time interval Δt, the corresponding reflection angle system changes as a sinusoidal function with time, that is, at the same time interval Δt, the reflection angle changes as: Δθ(t)=θ s ·(sin(2π·f ·t 1 )-sin(2π·f·t 2 )), and has a nonlinear relationship with time, that is, when the reflected light is projected on the target at different angles, the light spots generated in the same time interval The distance intervals are not uniform and may increase or decrease over time.
举例而言,当微机电反射镜的摆动角度位于正弦波波峰及波谷时,角度变化量将随时间递增或递减,与传统多面镜成等角速度转动的运动方式不同,若将传统fθ镜片使用在具有微机电反射镜之激光扫描装置(LSU)上,将无法修正微机电反射镜所产生之角度变化量,造成投射在成像面上之激光光速将产生非等速率扫描现象而产生位于成像面上的成像偏差。因此,对于微机电反射镜所构成的激光扫描装置,简称为微机电激光扫描装置(MEMS LSU),其特性为激光光线经过微机电反射镜扫描后,形成等时间间隔不等角度的扫描光线,因此迫切需要发展可使用于微机电激光扫描装置的fθ镜片以修正扫描光线,使得可以在目标物上正确成像。For example, when the swing angle of the microelectromechanical mirror is at the peak and trough of the sine wave, the angle change will increase or decrease with time, which is different from the traditional polygonal mirror that rotates at a constant angular velocity. If the traditional fθ lens is used in the On the laser scanning unit (LSU) with micro-electro-mechanical mirrors, it will not be possible to correct the angle change produced by the micro-electro-mechanical mirrors, resulting in the phenomenon of non-constant-speed scanning of the laser beam projected on the imaging surface, resulting in imaging deviation. Therefore, the laser scanning device composed of micro-electro-mechanical mirrors is referred to as micro-electro-mechanical laser scanning device (MEMS LSU). Therefore, there is an urgent need to develop fθ mirrors that can be used in MEMS laser scanning devices to modify the scanning light so that images can be correctly imaged on the target object.
发明内容Contents of the invention
本发明的目的在于提供一种微机电激光扫描装置的二片式fθ镜片,该二片式fθ镜片从微机电反射镜依序起算,由一正屈光度新月形且凹面在微机电反射镜侧的镜片及一负屈光度新月形且凸面在微机电反射镜侧的镜片所构成,可使微机电反射镜所反射的扫描光线在目标物上正确成像,而实现激光扫描装置所要求的线性扫描效果。The purpose of the present invention is to provide a two-piece fθ lens of a MEMS laser scanning device. The two-piece fθ lens is counted sequentially from the MEMS reflector, and has a positive diopter crescent shape with a concave surface on the MEMS reflector side. It is composed of a negative diopter crescent-shaped lens with a convex surface on the side of the micro-electromechanical mirror, so that the scanning light reflected by the micro-electromechanical mirror can be correctly imaged on the target object, and the linear scanning required by the laser scanning device can be realized. Effect.
本发明的另一目的在于提供一种微机电激光扫描装置的二片式fθ镜片,从而缩小投射在目标物上光点的面积,而实现提高分辨率之效果。Another object of the present invention is to provide a two-piece fθ mirror of a micro-electromechanical laser scanning device, thereby reducing the area of the light spot projected on the target object and achieving the effect of improving resolution.
本发明的再一目的在于提供一种微机电雷设扫描装置的二片式fθ镜片,可畸变修正因扫描光线偏离光轴,而造成在主扫描方向及副扫描方向的偏移的增加,使成像于感光鼓之光点变形成类椭圆形的问题,并使每一成像光点大小得以均匀化,而达成提升解像质量(resolution quality)之功效。Another object of the present invention is to provide a two-piece fθ lens of a MEMS scanning device, which can correct the distortion due to the deviation of the scanning light from the optical axis, resulting in an increase in the deviation in the main scanning direction and the sub-scanning direction, so that The light spot formed on the photosensitive drum is deformed into an elliptical shape, and the size of each imaging light spot can be uniformed, so as to achieve the effect of improving the resolution quality.
因此,本发明微机电激光扫描装置的二片式fθ镜片,适用于至少包含一个将发射激光束的光源以共振左右摆动将光源发射的激光束反射成为扫描光线的微机电反射镜,以在目标物上成像;对于激光打印机而言,此目标物常为感光鼓(drum),即,在成像光点经由光源发出激光束时,通过微机电反射镜左右扫描,微机电反射镜反射激光束形成扫描光线,扫描光线经过本发明的二片式fθ镜片修正角度与位置后,于感光鼓上形成光点,由于感光鼓涂有光敏剂,可感应碳粉使其聚集于纸上,这样可将数据打印出。Therefore, the two-piece fθ mirror of the micro-electro-mechanical laser scanning device of the present invention is suitable for at least one micro-electro-mechanical reflector that will oscillate the light source that emits the laser beam to resonate left and right to reflect the laser beam emitted by the light source into scanning light, so as to scan the target light. Imaging on the object; for laser printers, the target is often a photosensitive drum (drum), that is, when the imaging spot emits a laser beam through the light source, it is scanned left and right by the MEMS mirror, and the MEMS mirror reflects the laser beam to form Scanning light, the scanning light passes through the two-piece fθ lens of the present invention to correct the angle and position, and then forms a light spot on the photosensitive drum. Since the photosensitive drum is coated with a photosensitizer, it can sense the carbon powder and make it gather on the paper, so that the The data is printed out.
本发明的二片式fθ镜片包含从微机电反射镜开始依序起算的第一镜片和第二镜片,其中第一镜片具有第一光学面及第二光学面,该第一光学面与该第二光学面在主扫描方向上至少有一个光学面为非球面所构成,用于主要将呈简谐运动的微机电反射镜在成像面上光点间距由原来随时间增加而递减或递增的非等速率扫描现象修正为等速率扫描,使激光束在成像面的投射为等速率扫描。第二镜片具有第三光学面和第四光学面,该第三光学面与该第四光学面,在主扫描方向上至少有一个光学面为非球面所构成,主要用于均匀化扫描光线在主扫描方向及副扫描方向因偏移光轴而造成在感光鼓上形成的成像偏差,并将第一镜片之扫描光线修正聚光于目标物上。The two-piece fθ mirror of the present invention includes a first mirror and a second mirror that are counted sequentially from the micro-electromechanical mirror, wherein the first mirror has a first optical surface and a second optical surface, and the first optical surface is connected to the second optical surface. At least one optical surface in the main scanning direction of the two optical surfaces is composed of an aspheric surface, which is mainly used to change the distance between the light spots of the micro-electromechanical mirror with simple harmonic motion on the imaging surface from the original aspheric surface that decreases or increases with time. The constant-rate scanning phenomenon is corrected to equal-rate scanning, so that the projection of the laser beam on the imaging surface is equal-rate scanning. The second lens has a third optical surface and a fourth optical surface, and at least one optical surface of the third optical surface and the fourth optical surface in the main scanning direction is composed of an aspherical surface, which is mainly used to uniformize the scanning light in the The deviation of the optical axis in the main scanning direction and the sub scanning direction causes the imaging deviation formed on the photosensitive drum, and the scanning light of the first lens is corrected and focused on the target object.
附图说明Description of drawings
图1为本发明二片式fθ镜片的光学路径之示意图;Fig. 1 is the schematic diagram of the optical path of the two-piece fθ lens of the present invention;
图2为微机电反射镜扫描角度θ与时间t的关系图;Fig. 2 is the relationship diagram of microelectromechanical mirror scanning angle θ and time t;
图3为通过第一镜片及第二镜片的扫描光线的光学路径图及符号说明;Fig. 3 is the optical path diagram and symbol description of the scanning light passing through the first lens and the second lens;
图4为扫描光线投射在感光鼓上后,光点面积随投射位置的不同而变化的示意图;Fig. 4 is a schematic diagram showing that the area of the light spot changes with different projection positions after the scanning light is projected on the photosensitive drum;
图5为光束之高斯分布与光强度的关系图;Fig. 5 is a relation diagram of the Gaussian distribution of the light beam and the light intensity;
图6为本发明通过第一镜片及第二镜片的扫描光线的实施例的光学路径图;6 is an optical path diagram of an embodiment of the scanning light passing through the first lens and the second lens in the present invention;
图7为第一实施例的光点示意图;Fig. 7 is a schematic diagram of light spots of the first embodiment;
图8为第二实施例的光点示意图;Fig. 8 is a schematic diagram of light spots of the second embodiment;
图9为第三实施例的光点示意图;Fig. 9 is a schematic diagram of light spots of the third embodiment;
图10为第四实施例的光点示意图;以及Fig. 10 is a schematic diagram of light spots of the fourth embodiment; and
图11为第五实施例的光点示意图。Fig. 11 is a schematic diagram of light spots of the fifth embodiment.
[主要组件符号说明][Description of main component symbols]
10:微机电反射镜;10: MEMS mirror;
11:激光光源;11: Laser light source;
111:光束;111: light beam;
113a、113b、113c、114a、114b、115a、115b:扫描光线;113a, 113b, 113c, 114a, 114b, 115a, 115b: scanning light;
131:第一镜片;131: first lens;
132:第二镜片;132: second lens;
14a、14b:光电传感器;14a, 14b: photoelectric sensors;
15:感光鼓;15: photosensitive drum;
16:柱面镜;16: Cylindrical mirror;
2、2a、2b、2c:光点;以及2, 2a, 2b, 2c: light spots; and
3:有效扫描窗口。3: Effective scanning window.
具体实施方式Detailed ways
请参照图1,图1是本发明微机电激光扫描装置的二片式fθ镜片之光学路径之示意图。本发明微机电激光扫描装置的二片式fθ镜片包含一具有一第一光学面131a及一第二光学面131b的第一镜片131,和一具有一第三光学面132a及一第四光学面132b的第二镜片132,适用于微机电激光扫描装置。图中,微机电激光扫描装置主要包含一激光光源11、一微机电反射镜10、一柱面镜16、二个光电传感器14a、14b,及一用以感光的目标物。在图中,目标物用感光鼓15来实施。激光光源11所产生的光束111通过柱面镜16后,投射到微机电反射镜10上。而微机电反射镜10以共振左右摆动的方式,将光束111反射成扫描光线113a、113b、113c、114a、114b、115a、115b。其中扫描光线113a、113b、113c、114a、114b、115a、115b在X方向的投影被称为副扫描方向(sub scanning direction),在Y方向的投影被称为主扫描方向(mainscanning direction),而微机电反射镜10扫描角度为θc。Please refer to FIG. 1. FIG. 1 is a schematic diagram of the optical path of the two-piece fθ lens of the MEMS laser scanning device of the present invention. The two-piece fθ mirror of the MEMS laser scanning device of the present invention includes a
请参照图1及图2,其中图2为微机电反射镜扫描角度θ与时间t之关系图。由于微机电反射镜10呈简谐运动,其运动角度随时间呈正弦变化,因此扫描光线之射出角度与时间为非线性关系。如图示中的波峰a-a’及波谷b-b’,其摆动角度明显小于波段a-b及a’-b’,而此角速度不均等的现象容易造成扫描光线在感光鼓15上产生成像偏差。因此,光电传感器14a、14b被设置于微机电反射镜10最大扫描角度±θc之内,其夹角为±θp,激光束由图2的波峰处开始被微机电反射镜10所反射,此时相当于图1的扫描光线115a;当光电传感器14a侦测到扫描光束的时候,表示微机电反射镜10摆动到+θp角度,此时相当于图1的扫描光线114a;当微机电反射镜10扫描角度变化如图2的a点时,此时相当于扫描光线113b位置;此时激光光源11将被驱动而发出激光束111,而扫描至图2的b点时,此时相当于扫描光线113c的位置(相当±θn角度内由激光光源11发出激光束111);当微机电反射镜10产生反向振动时,如于波段a’-b’时由激光光源11被驱动而开始发出激光束111;这样完成一个周期。Please refer to FIG. 1 and FIG. 2 , wherein FIG. 2 is a relationship diagram between scanning angle θ and time t of the MEMS mirror. Since the
请参照图1及图3,其中图3为通过第一镜片及第二镜片之扫描光线之光学路径图。其中,±θn为有效扫描角度,当微机电反射镜10的转动角度进入±θn时,激光光源11开始发出激光束111,通过微机电反射镜10反射为扫描光线,当扫描光线通过第一镜片131时被第一镜片131的第一光学面131a与第二光学面131b折射,将微机电反射镜10所反射的距离与时间成非线性关系的扫描光线转换成距离与时间的线性关系的扫描光线。当扫描光线通过第一镜片131与第二镜片132后,由于第一光学面131a、第二光学面131b、第三光学面132a、第四光学面132b的光学性质,扫描光线被聚焦于感光鼓15上,从而在感光鼓15上形成一列光点2。在感光鼓15上,两个最远光点2之间的距离称为有效扫描窗口3。其中,d1为微机电反射镜10至第一光学面131a的间距、d2为第一光学面131a至第二光学面131b的间距、d3为第二光学面131b至第三光学面132a的间距、d4为第三光学面132a至第四光学面132b的间距、d5为第四光学面132b至感光鼓15的间距、R1为第一光学面131a的曲率半径(Curvature)、R2为第二光学面131b的曲率半径、R3为第三光学面132a的曲率半径,R4为第四光学面132b的曲率半径。Please refer to FIG. 1 and FIG. 3 , wherein FIG. 3 is an optical path diagram of the scanning light passing through the first lens and the second lens. Among them, ±θn is the effective scanning angle. When the rotation angle of the
请参照图4,在扫描光线投射在感光鼓上后,在光点面积(spot area)中,Sa0与Sb0为微机电反射镜10反射面上扫描光线的光点在主扫描方向(Y方向)及副扫描方向(X方向)的长度、Ga与Gb为扫描光线的高斯光束(GaussianBeams)在光强度为13.5%处在Y方向及X方向的光束半径,如图5所示,图5中仅显示Y方向的光束半径的说明。Please refer to Fig. 4, after the scanning light is projected on the photosensitive drum, in the spot area (spot area), Sa0 and Sb0 are the light spots of the scanning light on the reflection surface of the
综上所述,本发明的二片式fθ镜片可将微机电反射镜10反射的扫描光线,将高斯光束的扫描光线进行畸变(distortion)修正,及将时间-角速度的关系转成时间-距离的关系。扫描光线在主扫描方向(Y方向)与副扫描方向(x方向)与的光束经过fθ镜片被放大,在成像面上产生光点,以提供符合需求的分辨率。In summary, the two-piece fθ lens of the present invention can correct the scanning light reflected by the
为达成上述功效,本发明的二片式fθ镜片在第一镜片131的第一光学面131a或第二光学面132a及第二镜片132的第三光学面132a或第四光学面132b,在主扫描方向或副扫描方向,可使用球面曲面或非球面曲面设计,若使用非球面曲面设计,其非球面曲面系以下列曲面方程式:In order to achieve the above effects, the two-piece fθ lens of the present invention is on the first
1:横像曲面方程式(Anamorphic equation)1: Anamorphic equation
其中,Z为镜片上任一点以光轴方向至原点切平面的距离(SAG);Cx与Cy分别为X方向及Y方向的曲率(curvature);Kx与Ky分别为X方向及Y方向的圆锥系数(Conic coefficient);AR、BR、CR与DR分别为旋转对称(rotationallysymmetric portion)的四次、六次、八次与十次幂的圆锥变形系数(deformationfrom the conic);AP、BP、CP与DP分别为非旋转对称(non-rotationallysymmetric components)的四次、六次、八次、十次幂之圆锥变形系数(deformation from the conic);当Cx=Cy,Kx=Ky且AP=Bp=Cp=Dp=0时,则简化为单一非球面。Among them, Z is the distance from any point on the lens to the tangent plane of the origin in the direction of the optical axis (SAG); C x and Cy are the curvatures in the X direction and Y direction respectively; K x and Ky are the X direction and Y direction respectively The conic coefficient of the direction; A R , B R , C R and DR are the four, six, eight and ten power conic deformation coefficients (deformation from the conic) of the rotationally symmetrical portion, respectively ; A P , B P , C P and D P are the conic deformation coefficients (deformation from the conic) of the 4th, 6th, 8th, and 10th powers of non-rotationallysymmetric components, respectively; when C x =C y , K x =K y and A P =B p =C p =D p =0, it is simplified to a single aspheric surface.
2:环像曲面方程式(Toric equation)2: Toric equation
其中,Z为镜片上任一点以光轴方向至原点切平面的距离(SAG);Cy与Cx分别为Y方向与X方向的曲率(curvature);Ky为Y方向的圆锥系数(Coniccoefficient);B4、B6、B8与B10为四次、六次、八次、十次幂的圆锥变形系数;当Cx=Cy且Ky=AP=Bp=Cp=Dp=0时,则简化为单一球面。Among them, Z is the distance from any point on the lens in the direction of the optical axis to the tangent plane of the origin (SAG); C y and C x are the curvatures in the Y direction and X direction respectively; Ky is the conic coefficient in the Y direction (Coniccoefficient) ; B 4 , B 6 , B 8 and B 10 are conic deformation coefficients of the fourth, sixth, eighth and tenth powers; when C x =C y and Ky =A P =B p =C p =D When p = 0, it is simplified to a single sphere.
为能使扫描光线在目标物上的成像面上维持等扫描速度,举例而言,在两个相同的时间间隔内,维持两个光点的间距相等;本发明的二片式fθ镜片可将扫描光线113a至扫描光线113b之间的光线通过第一镜片131及第二镜片132进行扫描光线的出射角的修正,使相同的时间间隔的两扫描光线,经出射角度修正后,在成像的感光鼓15上形成的两个光点的距离相等。更进一步,当激光束111经由微机电反射镜10反射后,其高斯光束半径Ga与Gb较大,如果此扫描光线经过微机电反射镜10与感光鼓15之距离后,高斯光束半径Ga与Gb将更大,不符合实用分辨率的要求;本发明的二片式fθ镜片进一步可将微机电反射镜10反射的扫描光线113a至扫描光线113b之间的光线形成Ga与Gb较小的高斯光束,进行聚焦在成像的感光鼓15上产生较小的光点;再者,本发明的二片式fθ镜片更可将成像在感光鼓15上的光点大小均匀化(限制于符合分辨率要求的范围内),以得最佳的解析效果。In order to keep the scanning light on the imaging surface of the target object at an equal scanning speed, for example, in two identical time intervals, the distance between the two light spots is kept equal; the two-piece fθ lens of the present invention can The light rays between the
本发明的二片式fθ镜片包含,从微机电反射镜10开始依序起算,为第一镜片131,其为正屈光度新月形且凹面在微机电反射镜10侧的镜片所构成,及第二镜片132,为一负屈光度新月形且凸面在微机电反射镜侧的镜片所构成;其中第一镜片131具有第一光学面131a及第二光学面131b,用于将微机电反射镜10反射之角度与时间的非线性关系的扫描光线光点转换成距离与时间呈线性关系的扫描光线光点;其中第二镜片132具有第三光学面132a及第四光学面132b,用于将第一镜片131的扫描光线修正聚光于目标物上;通过该二片式fθ镜片,使微机电反射镜10反射的扫描光线在感光鼓15上成像;其中,第一光学面131a、第二光学面131b、第三光学面132a及第四光学面132b在主扫描方向上至少有一个为非球面所构成的光学面、第一光学面131a、第二光学面131b、第三光学面132a及第四光学面132b在副扫描方向可至少有一个为非球面所构成的光学面,或在副扫描方向均使用球面所构成的光学面。更进一步,对于第一镜片131及第二镜片132的构成,在光学效果上,本发明的二片式fθ镜片,在主扫描方向进一步满足式(4)~式(5)条件:The two-piece fθ lens of the present invention includes, counting from the
或,在主扫描方向满足式(6)Or, satisfy formula (6) in the main scanning direction
且在副扫描方向满足式(7)And satisfy formula (7) in the sub-scanning direction
其中,f(1)Y为第一镜片131在主扫描方向的焦距、f(2)Y为第二镜片132在主扫描方向的焦距、d3为θ=0°时第一镜片131目标物侧光学面至第二镜片132微机电反射镜10侧光学面的距离、d4为θ=0°时第二镜片132的厚度、d5为θ=0°时第二镜片132目标物侧光学面至目标物的距离,fsx为二片式fθ镜片在副扫描方向的复合焦距(combination focal length)、fsY为二片式fθ镜片在主扫描方向的复合焦距、Rix第i光学面在副扫描方向的曲率半径;Riy为第i光学面在主扫描方向的曲率半径;nd1与nd2为第一镜片131与第二镜片132之折射率(refraction index)。Wherein, f (1)Y is the focal length of the
再者,本发明的二片式fθ镜片所形成的光点均一性,可以用扫描光线在感光鼓15上之光束大小的最大值与最小值的比值δ表示,即满足式(8):Furthermore, the uniformity of the light spot formed by the two-piece fθ lens of the present invention can be represented by the ratio δ of the maximum value and the minimum value of the beam size of the scanning light on the
更进一步,本发明的二片式fθ镜片所形成的分辨率,可使用ηmax为微机电反射镜10反射面上扫描光线的光点经扫描在感光鼓15上光点最大值的比值与ηmin为微机电反射镜10反射面上扫描光线的光点经扫描在感光鼓15上光点最小值的比值为表示,即可满足式(9)及(10),Furthermore, the resolution formed by the two-piece fθ mirror of the present invention can use η max to be the ratio of the maximum value of the light spot on the
其中,Sa与Sb为感光鼓15上扫描光线形成的任一个光点在Y方向及X方向之长度、δ为感光鼓15上最小光点与最大光点之比值、η为微机电反射镜10反射面上扫描光线的光点与感光鼓15上光点之比值;Sa0与Sb0为微机电反射镜10反射面上扫描光线的光点在主扫描方向及副扫描方向的长度。Among them, S a and S b are the lengths of any light spot formed by scanning light on the
为使本发明更加明确详实,兹列举较佳实施例并配合下列图示,将本发明的结构及其技术特征详述如下:In order to make the present invention more definite and detailed, the preferred embodiments are listed hereby together with the following diagrams, and the structure and technical characteristics of the present invention are described in detail as follows:
本发明以下所揭示的实施例,是针对本发明微机电激光扫描装置的二片式fθ镜片的主要构成组件而作说明,因此本发明以下所揭示之实施例虽是应用于微机电激光扫描装置中,但就一般具有微机电激光扫描装置而言,除了本发明所揭示的二片式fθ镜片外,其它结构属于一般公知之技术,因此本领域技术人员应该了解,本发明所揭示的微机电激光扫描装置的二片式fθ镜片的构成组件并不限制于以下所揭示的实施例中的结构,也就是该微机电激光扫描装置的二片式fθ镜片的各构成组件是可以进行许多改变、修改、甚至等效变更的,例如:第一镜片131及第二镜片132的曲率半径设计或面型设计、材质选用、间距调整等并不限制。The embodiments disclosed below of the present invention are described for the main components of the two-piece fθ lens of the MEMS laser scanning device of the present invention. Therefore, the embodiments disclosed below of the present invention are applied to the MEMS laser scanning device. However, as far as the general MEMS laser scanning device is concerned, except for the two-piece fθ lens disclosed in the present invention, other structures belong to the generally known technology, so those skilled in the art should understand that the MEMS disclosed in the present invention The components of the two-piece fθ lens of the laser scanning device are not limited to the structures disclosed in the following embodiments, that is, the components of the two-piece fθ lens of the MEMS laser scanning device can be changed in many ways, Modifications, or even equivalent changes, such as: radius of curvature design or surface design, material selection, distance adjustment, etc. of the
<第一实施例><First embodiment>
请参考图6,其为本发明通过第一镜片及第二镜片的扫描光线的实施例的光学路径图。本实施例的二片式fθ镜片具有第一镜片131及第二镜片132,其中第一镜片131为正屈光度新月形且凹面在微机电反射镜10侧的镜片,第二镜片132为负屈光度新月形且凸面在微机电反射镜10侧的镜片所构成,第一镜片131为新月形且凹面在微机电反射镜10侧之镜片,其中,第一镜片131之第一光学面131a为球面,第二光学面131b、第二镜片132的第三光学面132a与第四光学面132b均为非球面,使用式(2)为非球面公式设计。其光学特性与非球面参数如表一及表二。Please refer to FIG. 6 , which is an optical path diagram of an embodiment of the scanning light passing through the first lens and the second lens of the present invention. The two-piece fθ lens of this embodiment has a
表一(第一实施例的fθ光学特性)Table 1 (fθ optical characteristics of the first embodiment)
*表示非球面 * Denotes aspherical
表二(第一实施例的光学面非球面参数)Table two (the optical surface aspheric surface parameter of the first embodiment)
这样所构成的二片式fθ镜片,f(1)Y=145.78、f(2)Y=-368.67、fsX=23.655、fsY=215.37(mm)可将扫描光线转换成距离与时间为线性关系的扫描光线光点,并将微机电反射镜10上光点Sa0=13.642(μm)、Sb0=3718.32(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点6,并满足式(4)~式(10)之条件,如表三、感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点之高斯光束直径(μm),如表四;且本实施例之光点分布图如图7所示。图中,单位圆直径为0.05mm。The two-piece fθ lens formed in this way, f(1)Y=145.78, f(2)Y=-368.67, fsX=23.655, fsY=215.37 (mm) can convert the scanning light into a linear relationship between distance and time Scan light spots, and scan the light spots Sa0=13.642 (μm) and Sb0=3718.32 (μm) on the
表三(第一实施例满足条件表)Table three (the first embodiment satisfies the condition table)
表四(第一实施例感光鼓上光点高斯光束直径的最大值)Table 4 (the maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the first embodiment)
<第二实施例><Second Embodiment>
本实施例的二片式fθ镜片包括第一镜片131及第二镜片132,其中第一镜片131为正屈光度新月形且凹面在微机电反射镜10侧之镜片,第二镜片132为负屈光度新月形且凸面在微机电反射镜10侧之镜片,第一镜片131为新月形且凹面在微机电反射镜10侧的镜片,其中,第一镜片131的第一光学面131a与第二光学面131b为球面,第二镜片132的第三光学面132a为非球面,使用式(2)为非球面公式设计;第二镜片132之第四光学面132b为非球面,使用式(3)为非球面公式设计。其光学特性与非球面参数如表五及表六。The two-piece fθ lens of this embodiment includes a
表五(第二实施例之fθ光学特性)Table 5 (fθ optical characteristics of the second embodiment)
*表示非球面 * Denotes aspherical
表六(第二实施例之光学面非球面参数)Table 6 (Aspherical parameters of the optical surface of the second embodiment)
经由此所构成的二片式fθ镜片,f(1)Y=133.89、f(2)Y=-233.70、fsX=20.084、fsY=274.205(mm)可将扫描光线转换成距离与时间呈线性的扫描光线光点,并将微机电反射镜10上光点Sa0=13.824(μm)、Sb0=3512.066(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点8,并满足(4)~式(10)的条件,如表七;感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表八;且本实施例之光点分布图如图8所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens formed here, f(1)Y=133.89, f(2)Y=-233.70, fsX=20.084, fsY=274.205 (mm) can convert the scanning light into linear distance and time Scan light spots, and scan light spots S a0 =13.824 (μm) and S b0 =3512.066 (μm) on the
表七(第二实施例满足条件表)Table seven (the second embodiment satisfies the condition table)
表八、第二实施例感光鼓上光点高斯光束直径的最大值Table 8. The maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the second embodiment
<第三实施例><Third embodiment>
本实施例的二片式fθ镜片的第一镜片131及第二镜片132,其中第一镜片131为正屈光度新月形且凹面在微机电反射镜10侧的镜片,第二镜片132为负屈光度新月形且凸面在微机电反射镜10侧的镜片所构成,第一镜片131为新月形且凹面在微机电反射镜10侧之镜片,其中,第一镜片131之第一光学面131a为球面,第二光学面131b、第二镜片132之第三光学面132a与第四光学面132b均为非球面,使用式(2)为非球面公式设计。其光学特性与非球面参数如表九及表十。The
表九(第三实施例之fθ光学特性)Table nine (fθ optical characteristics of the third embodiment)
*表示非球面 * Denotes aspherical
表十(第三实施例之光学面非球面参数)Table 10 (Aspherical parameters of the optical surface of the third embodiment)
经由此所构成的二片式fθ镜片,f(1)Y=124.07、f(2)Y=-344.01、fsX=23.785、fsY=176.355(mm)可将扫描光线转换成距离与时间呈线性关系的扫描光线光点,并将微机电反射镜10上光点Sa0=13.452(μm)、Sb0=3941.106(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点10,并满足(4)~式(10)之条件,如表十一;感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表十二;本实施例之光点分布图如图9所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens, f (1)Y = 124.07, f (2)Y = -344.01, f sX = 23.785, f sY = 176.355 (mm) can convert the scanning light into distance and time The light spot of the scanning light with a linear relationship, and the light spot S a0 =13.452 (μm) and S b0 =3941.106 (μm) on the
表十一(第三实施例满足条件表)Table eleven (the third embodiment satisfies the condition table)
表十二(第三实施例感光鼓上光点高斯光束直径的最大值)Table 12 (the maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the third embodiment)
<第四实施例><Fourth Embodiment>
本实施例之二片式fθ镜片的第一镜片131和第二镜片132,其中第一镜片131为正屈光度新月形且凹面在微机电反射镜侧之镜片,第二镜片132为负屈光度新月形且凸面在微机电反射镜10侧的镜片所构成,第一镜片131为新月形且凹面在微机电反射镜10侧的镜片,其中,第一镜片131之第一光学面131a为球面,第一镜片131之第二光学面131b与第二镜片132之第三光学面132a均为非球面,使用式(2)为非球面公式设计;第二镜片132的第四光学面132b为非球面,使用式(3)为非球面公式设计。其光学特性与非球面参数如表十三及表十四。The
表十三(第四实施例之fθ光学特性)Table 13 (fθ optical characteristics of the fourth embodiment)
*表示非球面 * Denotes aspherical
表十四(第四实施例之光学面非球面参数)Table 14 (Optical Aspherical Parameters of the Fourth Embodiment)
经由此所构成的二片式fθ镜片,f(1)Y=136.21、f(2)Y=-243.44、fsX=19.258、fsY=270.784(mm)可将扫描光线转换成距离与时间为线性之扫描光线光点,并将微机电反射镜10上光点Sa0=13.81(μm)、Sb0=3522.04(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点12,并满足(4)~式(10)之条件,如表十五;感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表十六;且本实施例之光点分布图如图10所示。图中,单位圆直径为0.05mm。Through this two-piece fθ lens, f (1)Y = 136.21, f (2) Y = -243.44, f sX = 19.258, f sY = 270.784 (mm), the scanning light can be converted into distance and time as Linear scanning light spots, and scan the light spots S a0 = 13.81 (μm) and S b0 = 3522.04 (μm) on the
表十五(第四实施例满足条件表)Table fifteen (the fourth embodiment satisfies the condition table)
表十六(第四实施例感光鼓上光点高斯光束直径的最大值)Table 16 (Maximum value of spot Gaussian beam diameter on the photosensitive drum of the fourth embodiment)
<第五实施例><Fifth Embodiment>
本实施例的二片式fθ镜片的第一镜片131及一第二镜片132,其中第一镜片131为正屈光度新月形且凹面在微机电反射镜10侧的镜片,第二镜片132为负屈光度新月形且凸面在微机电反射镜10侧的镜片所构成,第一镜片131为新月形且凹面在微机电反射镜10侧的镜片,第一镜片131的第二光学面131b与第二镜片132的第三光学面132a均为非球面,使用式(2)为非球面公式设计;第一镜片131的第一光学面131a与第二镜片132的第四光学面132b均为非球面,使用式(3)为非球面公式设计。其光学特性与非球面参数如表十七及表十八。The
表十七(第五实施例之fθ光学特性)Table 17 (fθ optical characteristics of the fifth embodiment)
*表示非球面 * Denotes aspherical
表十八(第五实施例之光学面非球面参数)Table 18 (Aspherical parameters of the optical surface of the fifth embodiment)
经由此所构成的二片式fθ镜片,f(1)Y=851.41、f(2)Y=-2714.78、fsX=26.469、fsY=1221.728(mm)可将扫描光线转换成距离与时间呈线性关系的扫描光线光点,并将微机电反射镜10上光点Sa0=14.31(μm)、Sb0=2983.85(μm)扫描成为扫描光线,在感光鼓15上进行聚焦,形成较小的光点12,并满足(4)~式(10)的条件,如表十九;感光鼓15上以中心轴Z轴在Y方向距离中心轴Y距离(mm)的光点的高斯光束直径(μm),如表二十;且本实施例之光点分布图如图11所示。图中,单位圆直径为0.05mm。Through the two-piece fθ lens formed here, f (1)Y = 851.41, f (2)Y = -2714.78, f sX = 26.469, f sY = 1221.728 (mm) can convert the scanning light into distance and time The light spot of the scanning light with a linear relationship, and the light spot S a0 =14.31 (μm) and S b0 =2983.85 (μm) on the
表十九(第五实施例满足条件表)Table nineteen (the fifth embodiment satisfies the condition table)
表二十(第五实施例感光鼓上光点高斯光束直径的最大值)Table 20 (the maximum value of the Gaussian beam diameter of the light spot on the photosensitive drum of the fifth embodiment)
通过上述对实施例的说明,本发明至少可达下列功效:By above-mentioned description to embodiment, the present invention can reach following effect at least:
(1)通过设置本发明的二片式fθ镜片,可将呈简谐运动的微机电反射镜在成像面上光点间距由原来随时间增加而递减或递增的非等速率扫描现象修正为等速率扫描,使激光束在成像面之投射作等速率扫描,使成像于目标物上形成之两相邻光点间距相等。(1) By arranging the two-piece fθ mirror of the present invention, the point spacing of the micro-electromechanical reflector in simple harmonic motion can be corrected to equal speed by the original non-equal rate scanning phenomenon that decreases or increases with time. Speed scanning, the projection of the laser beam on the imaging surface is scanned at a constant speed, so that the distance between two adjacent light spots formed on the target object is equal.
(2)通过设置本发明的二片式fθ镜片,可畸变修正于主扫描方向及副扫描方向扫描光线,使聚焦于成像的目标物上的光点得以缩小。(2) By arranging the two-piece fθ lens of the present invention, the distortion can be corrected to scan the light in the main scanning direction and the sub-scanning direction, so that the light spot focused on the imaging object can be reduced.
(3)通过设置本发明的二片式fθ镜片,可畸变修正在主扫描方向及副扫描方向上的扫描光线,使成像在目标物上的光点大小均匀化。(3) By arranging the two-piece fθ lens of the present invention, the scanning light in the main scanning direction and the sub-scanning direction can be distorted and corrected, so that the size of the light spot imaged on the target object can be made uniform.
以上所述仅为本发明的较佳实施例,对本发明而言仅是说明性的,而非限制性的;本专业技术人员理解,在本发明权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效变更,但都将落入本发明的保护范围内。The above is only a preferred embodiment of the present invention, and it is only illustrative of the present invention, rather than restrictive; those skilled in the art understand that it can be used within the spirit and scope defined by the claims of the present invention. Many changes, modifications, and even equivalent changes can be made, but all will fall within the protection scope of the present invention.
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