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CN101597776B - Metallurgy method of metal sulfide M1S - Google Patents

Metallurgy method of metal sulfide M1S Download PDF

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CN101597776B
CN101597776B CN2009100630378A CN200910063037A CN101597776B CN 101597776 B CN101597776 B CN 101597776B CN 2009100630378 A CN2009100630378 A CN 2009100630378A CN 200910063037 A CN200910063037 A CN 200910063037A CN 101597776 B CN101597776 B CN 101597776B
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金先波
陈政
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Wuhan University WHU
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Abstract

本发明涉及一种金属硫化物M1S的冶金方法,该方法以离子液体M2X为电解质,将金属硫化物作为固态阴极、或者将添加了电子导电物质的金属硫化物的粉末或块与金属集流体复合作为固态阴极,以石墨或者惰性阳极作阳极,在惰性气氛或者空气中进行电解,电解温度控制在120-780℃,控制电解时间使电解电量达到理论所需电量及以上,将金属硫化物电化学分解为金属产物与单质硫(S)。该方法工艺简单,能耗低,产品附加值高,其中所制备的金属材料如金属钽粉、钼粉、多孔铁等为纳米金属粉体材料或者超细金属粉体材料或者多孔金属材料,可直接用作储氢材料、电池材料、电容器材料等或者用作粉末冶金等的原料。

The present invention relates to a metallurgical method of metal sulfide M 1 S, the method uses ionic liquid M 2 X as electrolyte, uses metal sulfide as solid cathode, or mixes powder or block of metal sulfide added with electronically conductive substance with The metal current collector composite is used as a solid cathode, and graphite or an inert anode is used as an anode, and the electrolysis is carried out in an inert atmosphere or in the air. The sulfide is electrochemically decomposed into metal products and elemental sulfur (S). The method has the advantages of simple process, low energy consumption and high added value of products, wherein the prepared metal materials such as metal tantalum powder, molybdenum powder, porous iron, etc. are nanometer metal powder materials or ultrafine metal powder materials or porous metal materials, which can be It can be directly used as hydrogen storage material, battery material, capacitor material, etc. or as a raw material for powder metallurgy.

Description

一种金属硫化物M1S的冶金方法A metallurgical method for metal sulfide M1S

技术领域 technical field

本发明属于冶金领域,尤其涉及一种金属硫化物的冶金方法。The invention belongs to the field of metallurgy, in particular to a metallurgical method for metal sulfides.

背景技术 Background technique

金属硫化物是仅次于氧化物丰度的另一重要基础矿产资源,许多常用有色金属的矿产资源甚至主要为硫化物。如铜矿中硫化矿占87%;铅锌矿主要包括硫化铅锌、硫化铅、硫化锌等矿石;铜镍硫化物矿占镍总储量的84%,此外还有一些稀有金属矿如辉钼矿、锡矿、碲矿等均属于这一类型。但传统的硫化物高温煅烧及热还原的冶金工艺往往流程长,能耗高,且涉及到SO2及CO2大量排放。因而,金属硫化物矿冶炼新技术的开发一直以来都备受重视。Metal sulfide is another important basic mineral resource next to the abundance of oxides, and many commonly used non-ferrous metal mineral resources are even mainly sulfide. For example, copper sulfide ore accounts for 87%; lead-zinc ore mainly includes lead-zinc sulfide, lead sulfide, zinc sulfide and other ores; copper-nickel sulfide ore accounts for 84% of the total nickel reserves, and there are also some rare metal ores such as molybdenite Ore, tin ore, tellurium ore, etc. all belong to this type. However, the traditional metallurgical process of high-temperature calcination and thermal reduction of sulfides often has a long process, high energy consumption, and involves a large amount of SO 2 and CO 2 emissions. Therefore, the development of new technologies for metal sulfide ore smelting has always been paid attention to.

采用电化学方法将金属硫化物分解为金属材料和单质硫是较为理想的冶金思路,其中金属硫化物可以作为阳极、阴极或者溶于电解液。以NiS电解制备金属Ni和单质硫的工业化为例:将硫化镍制成阳极在水溶液中进行电解,阳极上生成单质硫和镍离子,后者传质到阴极电沉积为金属镍。但这一方法无法推广到本身导电性较差的其他金属硫化物。It is an ideal metallurgical idea to decompose metal sulfides into metal materials and elemental sulfur by electrochemical methods, in which metal sulfides can be used as anodes, cathodes or dissolved in electrolyte. Take the industrialization of NiS electrolysis to prepare metal Ni and elemental sulfur as an example: nickel sulfide is made into an anode and electrolyzed in an aqueous solution, and elemental sulfur and nickel ions are generated on the anode, and the latter are mass-transferred to the cathode to be electrodeposited into metallic nickel. But this approach cannot be generalized to other metal sulfides, which are inherently poor conductors.

文献(云南冶金,1995,5,30-33)报道在NaCl和KCl的混合离子液体中直接电解溶解的PbS制备金属铅。阴极铅的纯度可高达99.8%,石墨阳极上则主要析出气态单质硫。但由于PbS在熔盐中的溶解度太小,使得反应无法快速进行。The literature (Yunnan Metallurgy, 1995, 5, 30-33) reported that the PbS dissolved in the mixed ionic liquid of NaCl and KCl was directly electrolyzed to prepare metallic lead. The purity of cathode lead can be as high as 99.8%, and gaseous elemental sulfur is mainly precipitated on graphite anode. However, because the solubility of PbS in molten salt is too small, the reaction cannot proceed rapidly.

在阴极方案中,文献(Journal of the Institute of Metals,1961,90,6-12)报道在氯化钡熔盐中可以将熔融铜阴极中的硫除去。但该报道中,(1)阴极为液态金属;(2)硫作为杂质其含量有限。In the cathode scheme, literature (Journal of the Institute of Metals, 1961, 90, 6-12) reported that sulfur in molten copper cathodes can be removed in barium chloride molten salts. However, in this report, (1) the cathode is a liquid metal; (2) the content of sulfur as an impurity is limited.

申请专利(专利申请号200610092501.2)公开了一种从物质X和金属或者半金属M的固态化合物MX中除去该物质的方法,以期在氯化钙、氯化钡等高温离子液体中除去固态MX阴极中的X。该申请专利没有对电解过程中的阳极产物进行明确表述。目前看来,要实现这一技术,石墨阳极仍是最可能的选择,其他阳极或者不成熟或者成本高昂。当X为O时,石墨阳极上的产物主要是X与阳极碳的化合物CX而非X,这不仅偏离了理想预期,而且会由于阳极的消耗产生一系列技术、成本困难。文献(Electrochemistry Communications,2007,9,1951-1957)根据该专利在CaCl2熔盐中对MoS2作为固态阴极电解除硫进行了研究,结果表明阴极金属产物中很容易夹杂硫元素;而夹杂硫元素的完全电解除去将导致电流效率偏低同时能耗显著升高。此外,XRD分析表明阴极产物中除了单质硫以外还有大量不可辨认的杂质。The patent application (patent application No. 200610092501.2) discloses a method for removing the substance from the solid compound MX of substance X and metal or semimetal M, in order to remove the solid MX cathode in high temperature ionic liquids such as calcium chloride and barium chloride X in The patent application does not clearly express the anode product in the electrolysis process. At present, it seems that to realize this technology, graphite anode is still the most likely choice, and other anodes are either immature or costly. When X is O, the product on the graphite anode is mainly the compound CX of X and anode carbon instead of X, which not only deviates from the ideal expectation, but also causes a series of technical and cost difficulties due to the consumption of the anode. According to the literature (Electrochemistry Communications, 2007, 9, 1951-1957), MoS2 was studied as solid cathode electrolytic desulfurization in CaCl2 molten salt according to the patent. The complete electrolytic removal of elements will lead to low current efficiency and significant increase in energy consumption. In addition, XRD analysis revealed a large number of unidentifiable impurities in the cathode product besides elemental sulfur.

要采用电化学方法以高效、节能、环保、低成本的方式实现硫化物的电冶金,必须综合考虑电解过程中阴极过程、阳极过程以及硫离子在离子液体中的传质过程并尽量采用廉价易得的电解质和电极材料(如石墨)。比如,固态金属硫化物中的硫元素应能很容易地进入离子液体,并迁移到阳极放电。而对于申请专利(专利申请号200610092501.2)中推荐的氯化钙、氯化钡等,由于其中硫化钙、硫化钡的溶解度较小,因而容易在阴极上沉积形成夹杂。适当提高电解温度将有利于硫化钙、硫化钡等的溶解,但这一举措除了将增加能耗外,也将导致石墨阳极上更易放电生成CS2In order to use electrochemical methods to achieve electrometallurgy of sulfides in a highly efficient, energy-saving, environmentally friendly, and low-cost manner, it is necessary to comprehensively consider the cathodic process, the anode process, and the mass transfer process of sulfur ions in the ionic liquid during the electrolysis process, and try to use cheap and easy-to-use methods. The obtained electrolyte and electrode materials (such as graphite). For example, sulfur element in solid metal sulfide should be able to easily enter the ionic liquid and migrate to the anode for discharge. For the calcium chloride and barium chloride recommended in the patent application (patent application number 200610092501.2), since the solubility of calcium sulfide and barium sulfide is small, it is easy to deposit and form inclusions on the cathode. Appropriately increasing the electrolysis temperature will be beneficial to the dissolution of calcium sulfide and barium sulfide, but this measure will not only increase energy consumption, but also lead to easier discharge of graphite anode to generate CS 2 .

发明内容: Invention content:

本发明的目的就是要解决现有技术中所存在的上述不足,采用中低温离子液体作为电解液,并在此基础上提供了一种金属硫化物M1S的冶金方法。该方法或者采用廉价的中温离子液体电解质,或采用低温绿色离子液体,能在相对较低温度下以固态金属硫化物为阴极,石墨为阳极,将金属硫化物有效分解为金属材料和单质硫。The purpose of the present invention is to solve the above-mentioned deficiencies in the prior art by adopting medium and low temperature ionic liquid as electrolyte, and providing a metallurgical method for metal sulfide M 1 S on this basis. The method either uses cheap medium-temperature ionic liquid electrolytes or low-temperature green ionic liquids, which can effectively decompose metal sulfides into metal materials and elemental sulfur at relatively low temperatures using solid metal sulfides as cathodes and graphite as anodes.

本发明提供的技术方案是:一种金属硫化物M1S的冶金方法,以离子液体M2X为电解质,将金属硫化物作为固态阴极、或者将添加了电子导电物质的金属硫化物的粉末或块与金属集流体复合作为固态阴极,以石墨或者惰性阳极作阳极,在惰性气氛或者空气中进行电解,电解温度控制在120-780℃,电解时阴极中的硫以离子的形式进入电解液并在阳极放电生成单质硫,控制电解时间使电解电量达到理论所需电量及以上,将金属硫化物电化学分解为金属产物与单质硫(S);所述控制电解时间使电解电量达到理论所需电量及以上中的理论电量,是指将M1S还原成M1时,根据法拉第定律计算所需要的还原电量;The technical solution provided by the present invention is: a metallurgical method of metal sulfide M 1 S, using ionic liquid M 2 X as electrolyte, using metal sulfide as solid cathode, or adding metal sulfide powder with electronically conductive substance Or blocks and metal current collectors are combined as solid cathodes, graphite or inert anodes are used as anodes, and electrolysis is performed in an inert atmosphere or air. The electrolysis temperature is controlled at 120-780 ° C. During electrolysis, the sulfur in the cathode enters the electrolyte in the form of ions And discharge at the anode to generate elemental sulfur, control the electrolysis time so that the electrolysis power reaches the theoretically required power and above, and electrochemically decompose the metal sulfide into metal products and elemental sulfur (S); the controlled electrolysis time makes the electrolysis power reach the theoretical required The theoretical power in the power demand and above refers to the required reduction power calculated according to Faraday's law when M 1 S is reduced to M 1 ;

所述M2为至少包含Na离子、K离子、Al离子、R1R2R3R4N有机阳离子或者R1R2R3R4P有机阳离子中的一种或两种以上;所述R1、R2、R3、R4为含1-16个碳原子的有机基团、H、F、Cl、Br、NO2或者NH2,并且所述R1,R2,R3和R4至少一个为含1-16个碳原子的有机基团;所述X至少包含F,Cl,Br,OH,NO3,CO3,SO4,PO4,AlCl4,PF6,BF4,SbF6,CH3COO,NTf2,CF3SO3,CF3CO2,N(SO2CF3)2等阴离子中的一种或两种以上;The M2 is at least one or more of Na ions, K ions, Al ions, R 1 R 2 R 3 R 4 N organic cations or R 1 R 2 R 3 R 4 P organic cations; the R 1 , R 2 , R 3 , and R 4 are organic groups containing 1-16 carbon atoms, H, F, Cl, Br, NO 2 or NH 2 , and said R 1 , R 2 , R 3 and At least one of R 4 is an organic group containing 1-16 carbon atoms; said X contains at least F, Cl, Br, OH, NO 3 , CO 3 , SO 4 , PO 4 , AlCl 4 , PF 6 , BF 4 , SbF 6 , CH 3 COO, NTf 2 , CF 3 SO 3 , CF 3 CO 2 , N(SO 2 CF 3 ) 2 and other anions, one or more;

上述离子液体选择包含NaCl或KCl的混合熔盐作为电解质,电解温度控制在450-780℃,阳极产物主要为气态单质硫。上述离子液体选择AlCl3熔盐、硝酸盐熔盐、包含R1R2R3R4N或R1R2R3R4P阳离子的有机物熔盐或他们的混和熔盐作为电解质,电解温度控制在120-450℃,阳极产物主要为液态单质硫。A mixed molten salt containing NaCl or KCl is selected as the electrolyte for the above-mentioned ionic liquid, the electrolysis temperature is controlled at 450-780° C., and the anode product is mainly gaseous elemental sulfur. The above-mentioned ionic liquid selects AlCl 3 molten salt, nitrate molten salt, organic molten salt containing R 1 R 2 R 3 R 4 N or R 1 R 2 R 3 R 4 P cations or their mixed molten salt as the electrolyte, and the electrolysis temperature Controlled at 120-450°C, the anode product is mainly liquid elemental sulfur.

上述金属硫化物M1S中的M1为Ti,Zr,Hf,Cr,Mo,W,V,Nb,Ta,Fe,Co,Ni,Mn,Cu,Zn,Si,Ge,Pb,Sn,Ag,Au,Pt,Pd,Rh,Ir,Ru,Os,Re,Al,B,Ga,In,Tl,Te,Sb,Bi,Sc,Y,U,镧系,锕系中的一种或者多种; M1 in the above metal sulfide M1S is Ti, Zr, Hf, Cr, Mo, W, V, Nb, Ta, Fe, Co, Ni, Mn, Cu, Zn, Si, Ge, Pb, Sn, One of Ag, Au, Pt, Pd, Rh, Ir, Ru, Os, Re, Al, B, Ga, In, Tl, Te, Sb, Bi, Sc, Y, U, lanthanides, actinides or various;

上述金属硫化物为单一金属元素的硫化物,或两种及以上金属元素的硫化物的组合物;所述两种及以上金属元素的硫化物的组合物为混合物或者复合金属硫化物。The above-mentioned metal sulfides are sulfides of a single metal element, or a combination of sulfides of two or more metal elements; the combination of sulfides of two or more metal elements is a mixture or a composite metal sulfide.

上述金属产物为纯金属、半金属、合金、金属间化合物或者金属混合物以及金属与所添加导电材料的组合物。The aforementioned metal products are pure metals, semi-metals, alloys, intermetallic compounds or metal mixtures as well as combinations of metals with added conductive materials.

上述金属产物的基本粒子尺寸为1纳米-1Q0微米,是粉末或者多孔的材料。The basic particle size of the above metal products is 1 nanometer-100 micrometers, and they are powder or porous materials.

上述所述单质硫(S)为液态或者气态,可与离子液体电解液相分离,电解过程中或者电解完成后可从电解槽中分离、引出、冷凝为固态单质硫。The above-mentioned elemental sulfur (S) is liquid or gaseous, and can be separated from the ionic liquid electrolyte, and can be separated, extracted, and condensed into solid elemental sulfur from the electrolytic cell during or after electrolysis.

上述电解可以采用控制槽压模式(恒槽压或者变槽压)、控制电流模式(恒电流或者变电流)或者控制电位模式。The above-mentioned electrolysis can adopt the control tank pressure mode (constant tank pressure or variable tank pressure), control current mode (constant current or variable current) or control potential mode.

上述电解在较高温度(400℃以上)进行时,一般在惰性气体保护下进行,所述惰性气体在高温熔盐电解过程中稳定,优选高纯氩气等。上述电解在较低温度(120℃~400℃)下进行时,可直接在空气气氛中进行。When the above-mentioned electrolysis is carried out at a relatively high temperature (above 400°C), it is generally carried out under the protection of an inert gas, which is stable during the high-temperature molten salt electrolysis process, preferably high-purity argon. When the above-mentioned electrolysis is carried out at a relatively low temperature (120° C. to 400° C.), it can be carried out directly in an air atmosphere.

上述金属产物取出后,在惰性气氛或者空气中冷却至常温,然后在水、稀的无机酸(如硝酸、盐酸、硫酸、氢氟酸、过氧化氢或者它们的任意组合)或者有机溶剂中洗涤,在大气或者真空中干燥后得到金属材料。After the above-mentioned metal product is taken out, it is cooled to normal temperature in an inert atmosphere or air, and then washed in water, dilute inorganic acid (such as nitric acid, hydrochloric acid, sulfuric acid, hydrofluoric acid, hydrogen peroxide or any combination thereof) or organic solvent , to obtain metallic materials after drying in the atmosphere or in vacuum.

上述金属硫化物是粉末、或者多孔或致密的硫化物块,其与金属集流体的结合可以是点接触、面接触或者三维网状接触(在与金属集流体结合之前,也可以在金属硫化物事先添加其他电子导电材料如金属、碳、导电陶瓷等)。The above-mentioned metal sulfides are powders, or porous or dense sulfide blocks, and their combination with the metal current collector can be point contact, surface contact or three-dimensional network contact (before combining with the metal current collector, it can also be in the metal sulfide Add other electronically conductive materials such as metals, carbon, conductive ceramics, etc. beforehand).

上述电解过程中,还可采用允许离子通过的隔膜将阴极室和阳极室进行隔离。其目的为了限制阳极产物向阴极传质。In the above electrolysis process, the cathode chamber and the anode chamber can also be separated by a diaphragm that allows ions to pass through. Its purpose is to limit the mass transfer of anode products to the cathode.

电解过程完成后,金属产物即可随工作电极从熔盐中取出,如有必要,熔盐中可放入新的硫化物固态阴极开始新一轮电解,从而实现金属材料的连续生产。After the electrolysis process is completed, the metal product can be taken out of the molten salt along with the working electrode. If necessary, a new sulfide solid cathode can be placed in the molten salt to start a new round of electrolysis, thereby realizing the continuous production of metal materials.

本发明采用较低的电解温度,从而有利于生产纳米尺寸的金属粒子。这些金属材料可直接用作储氢材料、电池材料、电容器材料等或者用作粉末冶金等的原料。The present invention adopts a lower electrolysis temperature, thereby facilitating the production of nanometer-sized metal particles. These metal materials can be directly used as hydrogen storage materials, battery materials, capacitor materials, etc. or as raw materials for powder metallurgy, etc.

本发明因为采用较低的电解温度,因而具备能耗低,电解效率高,生产流程短,污染少,工艺简单,产物附加值高等优势。The invention has the advantages of low energy consumption, high electrolysis efficiency, short production process, less pollution, simple process and high added value of products due to the low electrolysis temperature.

发明原理:Invention principle:

与现有技术相比,本发明主要是通过实验发现NaCl,KCl等以及他们的混盐对硫离子具有更好的溶解度,若以其为离子液体电解质,可以显著降低电解反应的温度且提高电解反应的速度,从而达到将金属硫化物高效率低能耗分解为金属和单质硫的目的。该发明的化学基础为:Compared with the prior art, the present invention mainly finds through experiments that NaCl, KCl, etc. and their mixed salts have better solubility to sulfur ions. If it is used as an ionic liquid electrolyte, the temperature of the electrolysis reaction can be significantly reduced and the electrolysis reaction can be improved. The speed of the reaction, so as to achieve the purpose of decomposing the metal sulfide into metal and elemental sulfur with high efficiency and low energy consumption. The chemical basis of the invention is:

硫化物冶金的理想预期:Ideal expectations for sulphide metallurgy:

阴极反应:M1S(固)+2e=M1(固)+S2-   (1)Cathode reaction: M 1 S (solid) + 2e = M1 (solid) + S 2- (1)

阳极反应:S2--2e=S(气态或液态)    (2)Anode reaction: S 2- -2e=S (gas or liquid) (2)

总反应:M1S(固)=M1(固)+S(气态或液态)Total reaction: M 1 S (solid) = M 1 (solid) + S (gas or liquid)

对于石墨阳极,可能发生下列副反应:For graphite anodes, the following side reactions may occur:

C+2S2--4e=CS2(气)                 (3)C+2S 2- -4e=CS 2 (gas) (3)

降低反应温度可以避免副反应(3)的发生,但由于(1)和(2)反应的高效进行依赖于硫离子在离子液体电解液中快速迁移,这就要求离子液体电解液对硫离子具有较高的溶解度。若采用CaCl2,BaCl2作离子液体,则由于CaS,BaS等在熔盐中溶解度较小,而使得反应速度降低或者只能在较高温度下进行或者形成CaS,BaS等在金属产物中的夹杂,这些显然都与硫化物冶金的理想预期相偏离。而在NaCl,KCl等离子液体中,Na2S,K2S等都具有很高的溶解度,从而使得电解反应可以在较低的温度下按理想预期快速进行,并且金属产物中不易形成硫化物夹杂,同时也有利于电解完成后金属产物的洗涤。相比之下,LiCl等则由于价格太高而应避免作为主体离子液体使用。Reducing the reaction temperature can avoid the occurrence of side reaction (3), but because the efficient progress of (1) and (2) reactions depends on the rapid migration of sulfide ions in the ionic liquid electrolyte, this requires the ionic liquid electrolyte to have higher solubility. If CaCl 2 and BaCl 2 are used as the ionic liquid, the reaction rate is reduced due to the low solubility of CaS, BaS, etc. in the molten salt, or it can only be carried out at a higher temperature or the formation of CaS, BaS, etc. in the metal product These are obviously deviated from the ideal expectations of sulfide metallurgy. In NaCl, KCl and other ionic liquids, Na 2 S, K 2 S, etc. have high solubility, so that the electrolysis reaction can be carried out quickly at a lower temperature as expected, and the metal products are not easy to form sulfide inclusions , It is also beneficial to the washing of metal products after electrolysis is completed. In contrast, LiCl should be avoided as the main ionic liquid due to its high price.

虽然目前在本技术领域尚无惰性阳极可与石墨阳极在性价比上相比拟,本发明不排除未来惰性阳极的使用。如果采用惰性阳极,可能允许电解温度进一步升高,但即便如此,NaCl,KCl等也是比CaCl2,BaCl2,LiCl等更好的选择。必须指出的是,高的电解温度意味着大的热散失及高熔盐蒸气压,这些对电解反应是不利的。Although currently there is no inert anode in this technical field that can compare with graphite anode in terms of cost performance, the present invention does not exclude the use of inert anode in the future. If an inert anode is used, the electrolysis temperature may be allowed to rise further, but even so, NaCl, KCl, etc. are better choices than CaCl2 , BaCl2 , LiCl, etc. It must be pointed out that high electrolysis temperature means large heat loss and high vapor pressure of molten salt, which are unfavorable to electrolysis reaction.

本发明还公开阳极产物为液态单质硫时,电解反应可以在更低的温度甚至接近室温的条件下进行,从而可显著降低电解的设备及操作成本。The invention also discloses that when the anode product is liquid elemental sulfur, the electrolysis reaction can be carried out at a lower temperature or even close to room temperature, thereby significantly reducing electrolysis equipment and operating costs.

附图说明: Description of drawings:

图1为本发明实施例电解产物钼的SEM图。Fig. 1 is the SEM image of the molybdenum electrolysis product of the embodiment of the present invention.

图2为本发明实施例电解产物铁的XRD图。Fig. 2 is the XRD pattern of the electrolysis product iron in the embodiment of the present invention.

图3为本发明实施例电解产物钼的XRD图。Fig. 3 is an XRD pattern of the molybdenum electrolysis product in the embodiment of the present invention.

图4为本发明实施例生成的阳极产物S的XRD图。Fig. 4 is the XRD pattern of the anode product S generated in the embodiment of the present invention.

具体实施方式: Detailed ways:

下面将进一步结合附图和实施例对本发明进行描述。这些描述只是为了进一步对本发明进行说明,而不是对本发明进行限制。The present invention will be further described below in conjunction with the accompanying drawings and embodiments. These descriptions are only for further illustrating the present invention, rather than limiting the present invention.

本发明中,硫化物原料可以通过机械压力或浇铸法制备成特定尺寸的多孔块,在100-1500℃空气中或惰性气氛中除水或者烧结后,所得硫化物块的孔隙率约为0-80%。In the present invention, the sulfide raw material can be prepared into a porous block of a specific size by mechanical pressure or casting method. After dehydration or sintering in the air or inert atmosphere at 100-1500 ° C, the porosity of the obtained sulfide block is about 0- 80%.

本发明中采用的离子液体电解质包括NaNO3,KNO3,NaCl,KCl,AlCl3,KF,BMIMPF6等,经过脱水干燥和除杂处理。电解时,将硫化物粉末或者块与导电的阴极集流体复合作为固态阴极,集流体材料为金属导电材料,可以选择铁、钼、钨或钽的丝,片,网,篮等。阳极选用石墨,在惰性气氛保护下或者在空气中进行电解,电解时间一般为0.5-40小时。The ionic liquid electrolyte used in the present invention includes NaNO 3 , KNO 3 , NaCl, KCl, AlCl 3 , KF, BMIMPF 6 and the like, which are dehydrated, dried and impurity-removed. During electrolysis, the sulfide powder or block is combined with a conductive cathode current collector as a solid cathode. The current collector material is a metal conductive material, and wires, sheets, nets, baskets, etc. of iron, molybdenum, tungsten or tantalum can be selected. The anode is made of graphite, and the electrolysis is carried out under the protection of an inert atmosphere or in the air, and the electrolysis time is generally 0.5-40 hours.

取出电解产物后,将其在水、有机溶剂、无机酸中洗涤,然后常规或者真空干燥。After the electrolysis product is taken out, it is washed in water, an organic solvent, and an inorganic acid, and then conventionally or vacuum-dried.

下面对本发明的实施例进行详细描述。Embodiments of the present invention are described in detail below.

实施例1:Example 1:

将市售MoS2粉末约0.5~2g,通过机械压力在0.5~10MPa下压制为直径大约20mm,厚度在0.5~1.5mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用石英导管将石墨电极与电解池的气相部分隔开以导出阳极产物。以熔融KCl+NaCl为电解质,在氩气的环境中,温度为680及750℃,控制电解电压为1.2~2.4V。分别经过30,60,120,180,300分钟电解,金属产物取出后经水洗涤干燥,所得金属产物钼的SEM如图1所示,由图1可以看出,所得金属是基本粒子尺寸为30-80纳米的纳米颗粒,金属产物钼的XRD如图3所示,由图3可以看出,得到的钼是纯金属;阳极产物为气态单质硫。阳极产物硫的XRD如图4所示,由图4可以看出所得硫为纯单质硫。About 0.5-2g of commercially available MoS2 powder is compressed into a sulfide test piece with a diameter of about 20mm and a thickness of 0.5-1.5mm by mechanical pressure at 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours. The porosity is 20-80%. The sulfide test piece and the conductive cathode current collector are combined as the working electrode, the graphite rod is used as the counter electrode, and the graphite electrode is separated from the gas phase of the electrolytic cell by a quartz tube to export the anode product. Molten KCl+NaCl is used as the electrolyte, in an argon environment, the temperature is 680 and 750°C, and the electrolysis voltage is controlled at 1.2-2.4V. After 30, 60, 120, 180, and 300 minutes of electrolysis, the metal product was taken out and washed and dried with water. The SEM of the obtained metal product molybdenum is shown in Figure 1. As can be seen from Figure 1, the obtained metal has a basic particle size of 30 -80 nanometer particles, the XRD of the metal product molybdenum is shown in Figure 3, as can be seen from Figure 3, the obtained molybdenum is a pure metal; the anode product is gaseous elemental sulfur. The XRD of the anode product sulfur is shown in Figure 4, and it can be seen from Figure 4 that the obtained sulfur is pure elemental sulfur.

实施例2:Example 2:

将市售FeS块约2g,孔隙率基本为0,与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用石英导管将石墨电极与电解池的气相部分隔开以导出阳极产物。以熔融KCl+NaCl为电解质,在氩气的环境中,温度为680℃,控制电解电压为1.2~2.4V。分别经过30,60,120,180,300分钟电解,金属产物取出后洗涤干燥,得到多孔铁,基本粒子尺寸5~50微米。所得产物铁的XRD如图2所示,由图2可以看出,所得铁是纯金属;阳极产物为气态单质硫。About 2g of commercially available FeS blocks, with a porosity of basically 0, are combined with a conductive cathode current collector as a working electrode, and a graphite rod is used as a counter electrode, and a quartz tube is used to separate the graphite electrode from the gas phase of the electrolytic cell to export the anode product . Using molten KCl+NaCl as the electrolyte, in an argon atmosphere, the temperature is 680°C, and the electrolysis voltage is controlled at 1.2-2.4V. After electrolysis for 30, 60, 120, 180, and 300 minutes respectively, the metal product is taken out and washed and dried to obtain porous iron with a basic particle size of 5-50 microns. The XRD of the obtained product iron is shown in Figure 2, and it can be seen from Figure 2 that the obtained iron is a pure metal; the anode product is gaseous elemental sulfur.

实施例3:Example 3:

将按比例称量的Ti2S3粉末与FeS粉末约0.5~2g,通过机械球磨混合均匀后在0.5-10MPa下压制为直径大约20mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用石英导管将石墨电极与电解池的气相部分隔开以导出阳极产物。以熔融KCl+KF为电解质,在氩气的环境中,温度为650℃,控制电解电压为2.4~3.2V。经过240~900分钟电解,金属产物取出后经洗涤干燥,得到TiFe合金。阳极产物为气态单质硫。Mix about 0.5-2g of Ti 2 S 3 powder and FeS powder weighed in proportion, mix them evenly through mechanical ball milling, press them into sulfide test pieces with a diameter of about 20mm at 0.5-10MPa, and dry them in air at 200°C for 0.5-8 Hours, the porosity of the obtained sample is between 20% and 80%. The sulfide test piece and the conductive cathode current collector are combined as the working electrode, the graphite rod is used as the counter electrode, and the graphite electrode is separated from the gas phase of the electrolytic cell by a quartz tube to export the anode product. Using molten KCl+KF as the electrolyte, in an argon atmosphere, the temperature is 650°C, and the electrolysis voltage is controlled at 2.4-3.2V. After 240-900 minutes of electrolysis, the metal product is taken out and washed and dried to obtain a TiFe alloy. The anode product is gaseous elemental sulfur.

实施例4:Example 4:

将市售FeS块约2g,孔隙率基本为0,与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用石英导管将石墨电极与电解池的气相部分隔开以导出阳极产物。以熔融KCl+NaCl+CsCl为电解质,在氩气的环境中,温度为550℃,控制电解电压为1.4~2.4V。分别经过30,60,120,180,300分钟电解,金属产物取出后洗涤干燥,得到多孔铁,基本粒子尺寸1~50微米。阳极产物为气态单质硫。About 2g of commercially available FeS blocks, with a porosity of basically 0, are combined with a conductive cathode current collector as a working electrode, and a graphite rod is used as a counter electrode, and a quartz tube is used to separate the graphite electrode from the gas phase of the electrolytic cell to export the anode product . Using molten KCl+NaCl+CsCl as the electrolyte, in an argon atmosphere, the temperature is 550°C, and the electrolysis voltage is controlled at 1.4-2.4V. After electrolysis for 30, 60, 120, 180, and 300 minutes respectively, the metal product is taken out and washed and dried to obtain porous iron with a basic particle size of 1-50 microns. The anode product is gaseous elemental sulfur.

实施例5:Example 5:

将市售TaS2粉末约0.5~2g,通过机械压力在0.5~10MPa下压制为直径大约20mm,厚度在1.3-1.5mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用石英导管将石墨电极与电解池的气相部分隔开以导出阳极产物。以熔融KCl+NaCl+CsCl为电解质,在氩气的环境中,温度为550及680℃,控制电解电压为2.2~3.0V。分别经过180,300,600分钟电解,金属产物取出后经水洗涤干燥,得到基本粒子尺寸50纳米左右的纳米钽粉。阳极产物为气态单质硫。About 0.5-2g of commercially available TaS 2 powder is compressed into a sulfide test piece with a diameter of about 20mm and a thickness of 1.3-1.5mm by mechanical pressure at 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours to obtain a sample The porosity is between 20% and 80%. The sulfide test piece and the conductive cathode current collector are combined as the working electrode, the graphite rod is used as the counter electrode, and the graphite electrode is separated from the gas phase of the electrolytic cell by a quartz tube to export the anode product. Molten KCl+NaCl+CsCl is used as the electrolyte, in an argon atmosphere, the temperature is 550 and 680°C, and the electrolysis voltage is controlled at 2.2-3.0V. After electrolysis for 180, 300, and 600 minutes respectively, the metal product was taken out and washed with water and dried to obtain nano-tantalum powder with a basic particle size of about 50 nanometers. The anode product is gaseous elemental sulfur.

实施例6:Embodiment 6:

将市售Cu2S粉末约0.5~2g,通过机械压力在0.5~10MPa压制为直径大约20mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用内径比石墨电极直径大约2cm的石英管套住石墨电极,其中石英管的下端比与石墨电极平齐或者稍下,上端在电解液页面以上。以熔融NaNO3+LiNO3+LiCl为电解质,温度为250及350℃,控制电解电压为0.5~1.5V。经过120~600分钟电解,金属产物取出后经水洗涤干燥,得到金属铜粉。阳极产物为液态单质硫。About 0.5-2g of commercially available Cu 2 S powder is compressed into a sulfide test piece with a diameter of about 20mm by mechanical pressure at 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours. The porosity of the obtained sample is 20-80 %. Combine the sulfide test piece and the conductive cathode current collector as the working electrode, use the graphite rod as the counter electrode, and cover the graphite electrode with a quartz tube whose inner diameter is about 2cm larger than that of the graphite electrode, wherein the lower end of the quartz tube is flush with the graphite electrode Or slightly lower, the upper end is above the electrolyte page. The molten NaNO 3 +LiNO 3 +LiCl is used as the electrolyte, the temperature is 250 and 350°C, and the electrolysis voltage is controlled at 0.5-1.5V. After 120-600 minutes of electrolysis, the metal product is taken out and washed with water and dried to obtain metal copper powder. The anode product is liquid elemental sulfur.

实施例7:Embodiment 7:

将市售MoS2粉末约0.5~2g,通过机械压力在0.5~10MPa压制为直径大约20mm硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用内径比石墨电极直径大约2cm的石英管套住石墨电极,其中石英管的下端比与石墨电极平齐或者稍下,上端在电解液液面以上。以熔融KCl+LiCl+LiF为电解质,温度为400℃,控制电解电压为1.8~2.5V。经过120~600分钟电解,金属产物取出后经水洗涤干燥,得到基本粒子尺寸50纳米左右的纳米钼粉。阳极产物主要为液态单质硫。About 0.5-2g of commercially available MoS 2 powder is compressed into a sulfide test piece with a diameter of about 20mm by mechanical pressure at 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours. The porosity of the obtained sample is 20-80%. Combine the sulfide test piece and the conductive cathode current collector as the working electrode, use the graphite rod as the counter electrode, and cover the graphite electrode with a quartz tube whose inner diameter is about 2cm larger than that of the graphite electrode, wherein the lower end of the quartz tube is flush with the graphite electrode Or slightly lower, the upper end is above the liquid level of the electrolyte. The molten KCl+LiCl+LiF is used as the electrolyte, the temperature is 400°C, and the electrolysis voltage is controlled at 1.8-2.5V. After 120 to 600 minutes of electrolysis, the metal product is taken out and washed with water and dried to obtain nanomolybdenum powder with a basic particle size of about 50 nanometers. The anode product is mainly liquid elemental sulfur.

实施例8:Embodiment 8:

将市售PbS粉末约0.5~2g,通过机械压力在0.5~10MPa压制为直径大约20mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极,并用内径比石墨电极直径大约2cm的石英管套住石墨电极,其中石英管的下端比与石墨电极平齐或者稍下,上端在电解液液面以上。以熔融NaCl+AlCl3为电解质,温度为200℃,0.5~1.5V。经过120~600分钟电解,金属产物取出后经水洗涤、干燥,得到金属铅粉。阳极产物为液态单质硫。About 0.5-2g of commercially available PbS powder is compressed into a sulfide test piece with a diameter of about 20mm by mechanical pressure at 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours. The porosity of the obtained sample is 20-80%. Combine the sulfide test piece with the conductive cathode current collector as the working electrode, use the graphite rod as the counter electrode, and cover the graphite electrode with a quartz tube with an inner diameter about 2 cm larger than the graphite electrode, wherein the lower end of the quartz tube is flush with the graphite electrode Or slightly lower, the upper end is above the liquid level of the electrolyte. Use molten NaCl+AlCl 3 as the electrolyte, the temperature is 200°C, 0.5-1.5V. After 120-600 minutes of electrolysis, the metal product is taken out, washed with water and dried to obtain metal lead powder. The anode product is liquid elemental sulfur.

实施例9:Embodiment 9:

将市售Cu2S粉末约0.5~1g,通过机械压力0.5~10MPa压制为直径大约20mm的硫化物试片,在200℃空气中干燥0.5~8小时,所得样品的孔隙率在20~80%。将硫化物试片与导电的阴极集流体复合作为工作电极,以石墨棒作为对电极。以熔融BMIMPF6为电解质,温度为150℃,控制电解电压为0.5~1.5V。经过120~600分钟电解,金属产物取出后经水洗涤干燥,得到金属铜粉。阳极产物液态单质硫沉于容器底部。About 0.5-1g of commercially available Cu2S powder is compressed into a sulfide test piece with a diameter of about 20mm by a mechanical pressure of 0.5-10MPa, and dried in air at 200°C for 0.5-8 hours. The porosity of the obtained sample is 20-80%. The sulfide test piece and the conductive cathode current collector are combined as the working electrode, and the graphite rod is used as the counter electrode. The molten BMIMPF 6 was used as the electrolyte, the temperature was 150°C, and the electrolysis voltage was controlled at 0.5-1.5V. After 120-600 minutes of electrolysis, the metal product is taken out and washed with water and dried to obtain metal copper powder. The liquid elemental sulfur produced by the anode sinks to the bottom of the container.

Claims (8)

1. metal sulfide M 1The metallurgical method of S is characterized in that: with ionic liquid M 2X is an ionogen; Metallic sulfide is compound as solid state cathode as solid state cathode and metal collector, make anode with graphite or inert anode, in inert atmosphere or air, carry out electrolysis; Electrolysis temperature is controlled at 120-780 ℃; Sulphur during electrolysis in the negative electrode gets into electrolytic solution and generates elemental sulfur at anode discharge with the ionic form, the control electrolysis time make electrolysis electricity reach theoretical required electric weight and more than, be metallic product and elemental sulfur (S) with the metallic sulfide electrochemical decomposition;
Said control electrolysis time make electrolysis electricity reach theoretical required electric weight and above in theoretical electric weight, be meant M 1S is reduced into M 1The time, calculate needed reduction electric weight according to Faraday's law;
Said M 2For comprising Na ion, K ion, Al ion, R at least 1R 2R 3R 4N organic cation or R 1R 2R 3R 4In the P organic cation one or more;
Said organic cation is BMIMPF 6
Said X comprises F, Cl, Br, OH, NO at least 3, CO 3, SO 4, PO 4, AlCl 4, PF 6, BF 4, SbF 6, CH 3COO, NTf 2, CF 3SO 3, CF 3CO 2, N (SO 2CF 3) 2A kind of or two or more in the negatively charged ion;
Said metal sulfide M 1M among the S 1Be among Ti, Zr, Hf, Cr, Mo, W, V, Nb, Ta, Fe, Co, Ni, Mn, Cu, Zn, Si, Ge, Pb, Sn, Ag, Au, Pt, Pd, Rh, Ir, Ru, Os, Re, Al, B, Ga, In, Tl, Te, Sb, the Bi one or more.
2. like claim 1,2 or 3 described metal sulfide Ms 1The metallurgical method of S is characterized in that: said metallic product is pure metal, semi-metal; The ultimate particle of said metallic product is of a size of 1 nanometer-100 micron, is powder or porous materials.
3. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: said elemental sulfur (S) can be separated with il electrolyte for liquid or gaseous state, can from electrolyzer, separate, draw, be condensed into solid-state elemental sulfur in the electrolytic process or after the electrolysis completion.
4. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: control flume die pressing type, control current pattern or CONTROLLED POTENTIAL pattern are adopted in said electrolysis; Electrolysis will be carried out under protection of inert gas when carrying out more than 400 ℃; Said rare gas element is a high-purity argon gas.
5. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: said metallic product is cooled to normal temperature after taking out in inert atmosphere or air, in water, rare mineral acid or organic solvent, washs then, in atmosphere or vacuum, obtains metallic substance after the drying.
6. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: said metallic sulfide is powder or porous or fine and close sulfide piece, its with the combination of metal collector be some contact, face contacts perhaps three-dimensional netted contact.
7. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: in the electrolytic process, also adopted the barrier film that allows ion to pass through that cathode compartment and anolyte compartment are isolated.
8. metal sulfide M as claimed in claim 1 1The metallurgical method of S is characterized in that: the fused salt mixt that said ionic liquid is selected to comprise NaCl or KCl is as ionogen, and electrolysis temperature is controlled at 450-780 ℃, and anodic product is mainly gaseous elemental sulphur; Said ionic liquid is selected AlCl 3Fused salt, nitrate salt fused salt, BMIMPF 6Cationic organism fused salt or their mixed fused salt are as ionogen, and electrolysis temperature is controlled at 120-450 ℃, and anodic product is mainly liquid elemental sulfur.
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