CN101595205A - Compressed fuel made from renewable organic residues and/or raw materials and method for the production thereof - Google Patents
Compressed fuel made from renewable organic residues and/or raw materials and method for the production thereof Download PDFInfo
- Publication number
- CN101595205A CN101595205A CNA2007800434668A CN200780043466A CN101595205A CN 101595205 A CN101595205 A CN 101595205A CN A2007800434668 A CNA2007800434668 A CN A2007800434668A CN 200780043466 A CN200780043466 A CN 200780043466A CN 101595205 A CN101595205 A CN 101595205A
- Authority
- CN
- China
- Prior art keywords
- oil
- fuel
- raw materials
- compressed fuel
- fraction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 146
- 239000002994 raw material Substances 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000000203 mixture Substances 0.000 claims abstract description 89
- 239000003921 oil Substances 0.000 claims abstract description 55
- 239000000654 additive Substances 0.000 claims abstract description 39
- 239000003925 fat Substances 0.000 claims abstract description 29
- 230000032683 aging Effects 0.000 claims abstract description 27
- 239000000126 substance Substances 0.000 claims abstract description 26
- 239000004094 surface-active agent Substances 0.000 claims abstract description 25
- 239000006096 absorbing agent Substances 0.000 claims abstract description 20
- 229960001922 sodium perborate Drugs 0.000 claims abstract description 19
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 claims abstract description 19
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 230000000996 additive effect Effects 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims abstract description 11
- 239000010902 straw Substances 0.000 claims abstract description 11
- 239000002893 slag Substances 0.000 claims abstract description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000001301 oxygen Substances 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 8
- 229920005610 lignin Polymers 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 7
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims abstract description 7
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 7
- 235000009120 camo Nutrition 0.000 claims abstract description 7
- 235000013339 cereals Nutrition 0.000 claims abstract description 7
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 7
- 239000011487 hemp Substances 0.000 claims abstract description 7
- 239000004312 hexamethylene tetramine Substances 0.000 claims abstract description 7
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims abstract description 7
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 claims abstract description 6
- 240000007594 Oryza sativa Species 0.000 claims abstract description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 4
- 244000081757 Phalaris arundinacea Species 0.000 claims abstract description 4
- 240000000111 Saccharum officinarum Species 0.000 claims abstract description 4
- 235000007201 Saccharum officinarum Nutrition 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims abstract description 4
- 235000009566 rice Nutrition 0.000 claims abstract description 4
- 244000198134 Agave sisalana Species 0.000 claims abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 3
- 240000008564 Boehmeria nivea Species 0.000 claims abstract description 3
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 3
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 3
- 240000000491 Corchorus aestuans Species 0.000 claims abstract description 3
- 235000011777 Corchorus aestuans Nutrition 0.000 claims abstract description 3
- 235000010862 Corchorus capsularis Nutrition 0.000 claims abstract description 3
- 229920000742 Cotton Polymers 0.000 claims abstract description 3
- 244000299507 Gossypium hirsutum Species 0.000 claims abstract description 3
- 240000006240 Linum usitatissimum Species 0.000 claims abstract description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 claims abstract description 3
- 244000082204 Phyllostachys viridis Species 0.000 claims abstract description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 3
- 235000015696 Portulacaria afra Nutrition 0.000 claims abstract description 3
- 244000177175 Typha elephantina Species 0.000 claims abstract description 3
- 235000018747 Typha elephantina Nutrition 0.000 claims abstract description 3
- 239000011425 bamboo Substances 0.000 claims abstract description 3
- 240000000797 Hibiscus cannabinus Species 0.000 claims abstract 2
- 235000019198 oils Nutrition 0.000 claims description 52
- 235000019197 fats Nutrition 0.000 claims description 26
- 238000002156 mixing Methods 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000002280 amphoteric surfactant Substances 0.000 claims description 10
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims description 8
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 8
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 8
- 240000002791 Brassica napus Species 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 239000003607 modifier Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 239000001760 fusel oil Substances 0.000 claims description 6
- 235000019482 Palm oil Nutrition 0.000 claims description 5
- 239000002540 palm oil Substances 0.000 claims description 5
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 claims description 4
- 229910021538 borax Inorganic materials 0.000 claims description 4
- 239000012436 odor-modifying agent Substances 0.000 claims description 4
- 239000001488 sodium phosphate Substances 0.000 claims description 4
- 239000004328 sodium tetraborate Substances 0.000 claims description 4
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 4
- 229910000406 trisodium phosphate Inorganic materials 0.000 claims description 4
- 235000019801 trisodium phosphate Nutrition 0.000 claims description 4
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 241000221089 Jatropha Species 0.000 claims description 3
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 3
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 3
- 239000003240 coconut oil Substances 0.000 claims description 3
- 235000019864 coconut oil Nutrition 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 231100000252 nontoxic Toxicity 0.000 claims description 3
- 230000003000 nontoxic effect Effects 0.000 claims description 3
- IOJPJUPBADFEMS-UHFFFAOYSA-N trisodium boric acid borate Chemical compound B([O-])([O-])[O-].B(O)(O)O.B(O)(O)O.B(O)(O)O.B(O)(O)O.B(O)(O)O.B(O)(O)O.B(O)(O)O.[Na+].[Na+].[Na+] IOJPJUPBADFEMS-UHFFFAOYSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 235000019499 Citrus oil Nutrition 0.000 claims description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 239000010500 citrus oil Substances 0.000 claims description 2
- 239000010634 clove oil Substances 0.000 claims description 2
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 229930195729 fatty acid Natural products 0.000 claims description 2
- 150000004665 fatty acids Chemical class 0.000 claims description 2
- 238000005469 granulation Methods 0.000 claims description 2
- 230000003179 granulation Effects 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims description 2
- 238000000746 purification Methods 0.000 claims description 2
- 235000019795 sodium metasilicate Nutrition 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims 1
- 239000000443 aerosol Substances 0.000 claims 1
- 239000010692 aromatic oil Substances 0.000 claims 1
- 239000010903 husk Substances 0.000 claims 1
- 229910052938 sodium sulfate Inorganic materials 0.000 claims 1
- 235000011152 sodium sulphate Nutrition 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 4
- 239000006229 carbon black Substances 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 description 24
- 239000002956 ash Substances 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 7
- 239000003546 flue gas Substances 0.000 description 7
- 239000002023 wood Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 241000609240 Ambelania acida Species 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 239000010905 bagasse Substances 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 150000004760 silicates Chemical class 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 240000008415 Lactuca sativa Species 0.000 description 2
- 235000003228 Lactuca sativa Nutrition 0.000 description 2
- 244000273256 Phragmites communis Species 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 235000019486 Sunflower oil Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000002154 agricultural waste Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 231100000989 no adverse effect Toxicity 0.000 description 2
- 239000004006 olive oil Substances 0.000 description 2
- 235000008390 olive oil Nutrition 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000002600 sunflower oil Substances 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 1
- 235000006008 Brassica napus var napus Nutrition 0.000 description 1
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 1
- 244000188595 Brassica sinapistrum Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 241000592344 Spermatophyta Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- -1 alkali metal salts Chemical class 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000002431 foraging effect Effects 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- PEYVWSJAZONVQK-UHFFFAOYSA-N hydroperoxy(oxo)borane Chemical compound OOB=O PEYVWSJAZONVQK-UHFFFAOYSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
- C10L5/363—Pellets or granulates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
Description
本发明涉及由有机残渣和/或原料制成的压缩燃料,其含至少一种用于提高热值和降低渣形成的添加剂,本发明还涉及一种制备该燃料的方法。The invention relates to a compressed fuel made from organic residues and/or raw materials, containing at least one additive for increasing the calorific value and reducing slag formation, and to a process for the production of the fuel.
由经压缩的可再生有机原料制成的燃料在工业以及私用领域用于产生能量特别是产生热能中的重要性日益增长,这些有利原料例如作为谷物种植或油菜种植和其它种子植物的副产物的茎杆,还有木材废料、在用油菜等制油中作为副产物的油菜籽饼、以及其它有机原料和残渣。Fuels made from compressed renewable organic raw materials are of increasing importance in industry as well as in the private sector for the generation of energy, especially heat, for example as by-products of cereal cultivation or of rapeseed and other seed plants stalks, as well as wood waste, rapeseed cake as a by-product in the production of oil such as canola, and other organic raw materials and residues.
由DE 10334645A1中已知一种压缩燃料,其由粉碎形式的木材和其它有机副产物和残渣的混合物制成,其中该粉碎形式的木材部分为20-80%,其余部分由不含粘合剂的其它可再生原料的有机组分组成。该燃料由这样的方法制备,按该方法,在压制前该混合物按粉碎形式的木材和有机组分的混合比调节到进料湿度和压制湿度为5%-40%,并进行压制。但以此方式调节的进料湿度和压制湿度可导致在燃料混合物中的湿度有大的波动,虽然该波动对该混合物的无粘合剂压制本身可能是不显著的,但尤其对燃料体的密度和烧透特性是不利的,由此对热值也是不利的,该热值据信为4.8-5kWh/kg,并且燃烧时会发烟。A compressed fuel is known from DE 10334645 A1, which is produced from a mixture of wood in crushed form and other organic by-products and residues, wherein the wood in the crushed form is partly 20-80% and the remainder is made of binder-free Composition of organic components of other renewable raw materials. The fuel is produced by a method in which the mixture is adjusted to a feed humidity and a pressing humidity of 5% to 40% in the mixing ratio of wood in pulverized form and organic components before pressing and pressed. But the feed humidity and press humidity adjusted in this way can lead to large fluctuations in the humidity in the fuel mixture, although the fluctuations may not be significant for the binder-free pressing of the mixture itself, but especially for the fuel body. Density and fire-through characteristics are unfavorable, and thus also unfavorable for the calorific value, which is believed to be 4.8-5 kWh/kg, and will smoke when burned.
由DE 102004042659A1已知一种燃料模制体,按该方法通过将农业废料、用于提高热值的第一种添加剂和用于降低渣形成的第二种添加剂混合成物质混合物,并接着使该物质混合物成型成模制体而制备。其中利用谷物收割的初级废料作为农业废料和利用该谷物加工的残余产物作用第一种添加剂和利用石灰作为降低渣形成的第二种添加剂。A fuel molded body is known from DE 10 2004 042 659 A1, by mixing agricultural waste, a first additive for increasing the calorific value and a second additive for reducing slag formation into a substance mixture, and then making the The mixture of substances is produced by shaping into molded bodies. Wherein primary waste from grain harvesting is used as agricultural waste and residues from the grain processing are used as the first additive and lime is used as the second additive to reduce slag formation.
该燃料体组合物主要由谷物加工的茎杆和残余产物组成,以致类似于纯茎杆燃烧一样,该燃烧过程分4个阶段进行,即第一阶段为湿气挥发,第二阶段为气化,其中形成含一定量碳、氢、甲烷和其它烃的可燃气体,第三阶段是气体燃烧,第四阶段是焦炭残余物燃烧。在此燃烧过程中总是要确保足够的氧输入,从确保完全燃烧,并防止形成较大量的随烟道气释放到大气中的一氧化碳而不是二氧化碳。如已知的,该足够量的氧输入是通过所谓的超过理论所需的燃烧空气的过量空气实现。所以该过量空气增加了排入大气中的烟道气的量,在此燃烧方法中该烟道气的量还含有少量灰颗粒、极细粉尘和碱金属盐,这些组分对环境带来了额外的负担。该所需的过量空气还导致该燃料仅可在另外确保过量空气的燃烧设备中使用。The fuel body composition is mainly composed of stalks and residual products of grain processing, so that similar to the combustion of pure stalks, the combustion process is carried out in 4 stages, namely, the first stage is moisture volatilization, and the second stage is gasification , in which a combustible gas containing a certain amount of carbon, hydrogen, methane and other hydrocarbons is formed, the third stage is gas combustion, and the fourth stage is coke residue combustion. Sufficient oxygen input is always ensured during this combustion to ensure complete combustion and to prevent the formation of larger quantities of carbon monoxide instead of carbon dioxide which are released into the atmosphere with the flue gases. As is known, this sufficient oxygen input is achieved by so-called excess air over the theoretically required combustion air. This excess air therefore increases the amount of flue gas discharged into the atmosphere, which in this combustion process also contains small amounts of ash particles, fine dust and alkali metal salts, which contribute to the environment. extra burden. This required excess air also means that the fuel can only be used in combustion plants which otherwise ensure an excess air.
但与堪相比较的燃料相比,用该燃料体不能明显改进热值,即据信与木材的热值相近,约为5.0kWh/kg。However, the calorific value could not be significantly improved with this fuel mass compared to comparable fuels, ie it is believed to be similar to that of wood, approximately 5.0 kWh/kg.
此外,由农业原料组成的燃料的灰由于矿物质部分例如硅酸盐(其已知具有低的熔点)也会产生一些问题。如所指出的,在温度≤600℃下该灰已经会呈粘性,这就导致渣形成和炉栅的粘结,这特别是对较小的锅炉是很不利的。渣形成虽然可通过所述的添加剂即石灰降低,但不能长期防止。Furthermore, the ash of fuels consisting of agricultural raw materials can also cause problems due to mineral fractions such as silicates, which are known to have a low melting point. As indicated, at temperatures ≤ 600° C. the ash is already viscous, which leads to slag formation and sticking of the grate, which is particularly detrimental for smaller boilers. Although the formation of slag can be reduced by the aforementioned additive, namely lime, it cannot be prevented in the long term.
本发明的目的是通过如下方式改进由可再生有机残渣和/或原料制成的前述燃料,该燃料可在各种燃烧设备中使用,在较少量发烟情况下具有改进的烧透特性和较高的热值,在燃烧时几乎无炭黑和无排放并具有灰软化点,长期防止渣形成并由此长期防止炉栅的粘结,本发明还提供一种制备方法,该方法在连续运行时是节能的且确保有保持相同的燃料品质。The object of the present invention is to improve the aforementioned fuels produced from renewable organic residues and/or raw materials in such a way that they can be used in various combustion plants, have improved burn-through characteristics and High calorific value, practically no carbon black and no emission during combustion with ash softening point, long-term prevention of slag formation and thus long-term prevention of sticking of the grate, the invention also provides a preparation method, which in continuous Running is energy efficient and ensures the same fuel quality is maintained.
本发明的目的是通过由可再生有机残渣和/或原料制成的压缩燃料实现的,该燃料混合物由下列组成:The object of the present invention is achieved by a compressed fuel made from renewable organic residues and/or raw materials, the fuel mixture consisting of:
-72-83重量%的湿度为8-20%的可燃烧有机残渣和/或原料- 72-83% by weight combustible organic residues and/or raw materials with a humidity of 8-20%
-15-25重量%的用于提高热值的天然有机油和/或脂肪,和- 15-25% by weight of natural organic oils and/or fats for increasing caloric value, and
-2-3重量%的用于提高灰熔点和作为供氧剂的过硼酸钠。- 2-3% by weight of sodium perborate for raising the ash melting point and as oxygen donor.
令人意外地发现,由此燃料组合物可制备来自有机物的压缩燃料,其在明显改进烧透特性(Durchbrandverhalt)下的热值约为6.8kWh/kg,该热值明显高于由压缩茎杆;木材;木材/茎杆制成的燃料的热值,并甚至可近似于液体气(flüssigkeitsgas)的热值范围。Surprisingly, it has been found that from this fuel composition it is possible to prepare compressed fuels from organic matter, which have a calorific value of approximately 6.8 kWh/kg at significantly improved burn-through characteristics (Durchbrandverhalt), which is significantly higher than those obtained from compressed stems ; wood; the calorific value of fuels made of wood/stem, and can even approximate the calorific value range of liquid gas (flüssigkeitsgas).
用已知具有好的粘附特性的天然油和/或脂肪部分可免去添加天然的或改性的淀粉,并可抑制燃烧期间的灰形成,以致排放的烟道气不含精细粉尘。The use of natural oil and/or fat fractions known to have good adhesion properties eliminates the addition of native or modified starches and inhibits ash formation during combustion so that the emitted flue gas is free of fine dust.
通过通常已知的在加热时连续放出其氧含量(约9.9%)的过硼酸钠部分,可使燃烧过程在无需额外过量空气下也恒定地且有足够氧部分支持直至燃料体完全燃烧。所以该燃料适于所有不能确保额外的过量空气的炉膛。更确切地说,通过在加热过硼酸钠时释出的连续的和足够的氧部分完全避免了暗火(Schwelbrand),该暗火的烟道气可能载有升高的一氧化碳。By the generally known sodium perborate fraction which continuously liberates its oxygen content (approx. 9.9%) upon heating, the combustion process can be carried out constantly without additional excess air and with sufficient oxygen fraction until complete combustion of the fuel body. This fuel is therefore suitable for all furnaces where additional excess air cannot be ensured. Rather, due to the continuous and sufficient oxygen released during heating of the sodium perborate, dark fires, the flue gases of which can be laden with elevated carbon monoxide, are partially completely avoided.
此外,过硼酸钠在加热时会转变成氧代硼酸盐且是无水的,以致灰软化点可提高到约815-1098℃。在该灰软化点下,灰不再是粘性的,以致可排除渣形成和其在炉栅上粘结。In addition, sodium perborate converts to oxoborate when heated and is anhydrous so that the ash softening point can be increased to about 815-1098°C. Below this ash softening point, the ash is no longer sticky, so that slag formation and its sticking to the grate can be ruled out.
有利的是,该混合物含按总质量计0.4-0.6%的六亚甲基四胺。六亚甲基四胺有利于该燃料的点火,并明显有利于该燃料的加速燃耗和减少炭黑。Advantageously, the mixture contains 0.4-0.6% by total mass of hexamethylenetetramine. Hexamethylenetetramine is beneficial to the ignition of the fuel, and is obviously beneficial to the accelerated burnup of the fuel and the reduction of carbon black.
如果该混合物含按总质量计1.0-1.5%的木质素,则也是有利的。木质素有利于压缩燃料的固化,并在燃烧后在烟道气或灰中几乎未留下或仅留下轻微的有害物质。It is also advantageous if the mixture contains 1.0-1.5% lignin, based on the total mass. Lignin facilitates the solidification of the compressed fuel and leaves little or only slightly harmful substances in the flue gas or ash after combustion.
为进一步提高灰软化点,还可按燃料混合物的总质量计向该混合物中加入至多3%的其它粉状添加剂或pH值≥7的溶于水的添加剂以提高灰软化点。In order to further increase the ash softening point, up to 3% of other powdered additives or water-soluble additives with a pH value ≥ 7 can be added to the mixture based on the total mass of the fuel mixture to increase the ash softening point.
这些添加剂优选是硼砂或偏硅酸钠或八硼酸三钠或硼酸锌或磷酸三钠或硫酸铵或适于提高灰软化点的类似化学物质。These additives are preferably borax or sodium metasilicate or trisodium octaborate or zinc borate or trisodium phosphate or ammonium sulfate or similar chemicals suitable for raising the softening point of the ash.
所用的有机残渣和/或原料优选是所有类型的谷物茎杆、甘蔗、竹、棉树、黄麻、剑麻、大麻、苎麻、稻草、稻壳、中国芦苇、象草、亚麻、椰壳、洋麻或芦苇草。用这类残渣和原料与所述的压缩燃料的组成相结合可实现几乎相同的热值,但是也可制备具有优良可计量性的密实的和压缩的燃料。The organic residues and/or raw materials used are preferably all types of cereal stalks, sugar cane, bamboo, cotton, jute, sisal, hemp, ramie, straw, rice hulls, Chinese reeds, elephant grass, flax, coconut shells, Hemp or reed grass. Using such residues and raw materials in combination with the described composition of compressed fuels it is possible to achieve almost the same calorific value, but it is also possible to produce compacted and compressed fuels with good meterability.
混合物的有机残渣和/或原料部分也可由50-58重量%的有机残渣和/或原料和22-25重量%的油菜籽饼组成。这种混合物部分有利于所述燃料的经济制备,同时该热值可通过在油菜籽饼中保留的富能残余油成本有利地进一步提高,该残余油含量依由油菜籽制油的所用方法不同可能为不同的水平。此外,如果由于油菜籽饼的高蛋白含量不可用作动物饲料时,这同时又是一种既经济又环境友好的油菜籽饼的处置方案。The organic residue and/or raw material part of the mixture may also consist of 50-58% by weight of organic residue and/or raw material and 22-25% by weight of rapeseed cake. This mixture partly facilitates the economical production of the fuel, while the calorific value can advantageously be further increased by the cost of an energy-rich residual oil remaining in the rapeseed cake, the residual oil content of which varies depending on the method used for the production of rapeseed oil May be different levels. Furthermore, this is at the same time an economical and environmentally friendly disposal option for rapeseed cakes if they cannot be used as animal feed due to their high protein content.
但是,在该燃料中混合物的天然有机油和/或脂肪部分也可由13-21重量%的天然有机油和/或脂肪和2-4重量%的杂醇油组成。However, the natural organic oil and/or fat portion of the mixture in the fuel may also consist of 13-21% by weight of natural organic oil and/or fat and 2-4% by weight of fusel oil composition.
在此情况下,杂醇油是乙醇或更高级醇如戊醇的同系物是有利的。因为正如已知的,杂醇油降低油和脂肪的粘度,所以用由油和/或脂肪/杂醇油组成的混合物可有利于有机原料的渗透。所以该燃料的价格会由于成本有利的杂醇油而有利于消费者,同时对燃烧过程或燃料的热值无害或也未让烟道气额外负载有害物质。In this case it is advantageous that the fusel oil is ethanol or a homologue of a higher alcohol such as pentanol. Since, as is known, fusel oils reduce the viscosity of oils and fats, penetration of organic feedstocks can be facilitated with mixtures consisting of oils and/or fats/fusel oils. The price of the fuel will therefore be favorable to the consumer due to the cost-effective fusel oil without detriment to the combustion process or the calorific value of the fuel or to additionally load the flue gas with harmful substances.
燃料特别是在敞口炉膛如在壁炉中所用的燃料,该用于压制该燃料的混合物通常可含按油量计1.5-3重量%的气味改良剂。Fuels, especially fuels used in open hearths such as in fireplaces, the mixture for pressing the fuels may generally contain 1.5-3% by weight, based on the amount of oil, of an odor modifying agent.
该气味改良剂优选是溶于油的含醚油,如松针油、丁香油或柑桔油或森林芳香油这类气味改良剂可混入油中,并表明按油量计为1.5-3重量%的含量对燃料燃烧和排放的废气无不利影响。The odor modifier is preferably an ether-containing oil soluble in oil, such as pine needle oil, clove oil or citrus oil or forest aroma oil Such odor modifiers can be incorporated into oils and have been shown to have no adverse effect on fuel combustion and emitted exhaust gases at levels of 1.5 to 3% by weight, based on the amount of oil.
如果混合物中含按总混合物计1.5-3重量%的加气剂,那么也是有利的。It is also advantageous if the mixture contains 1.5 to 3% by weight of air-entraining agents, based on the total mixture.
该加气剂优选是粉状月桂基硫酸钠或十二烷基硫酸钠或pH值≥7的溶于水中的月桂基硫酸钠或十二烷基硫酸钠。The air-entraining agent is preferably powdered sodium lauryl sulfate or sodium lauryl sulfate or sodium lauryl sulfate or sodium lauryl sulfate with a pH value ≧7 dissolved in water.
pH值≥7的加气剂是无毒的且可生物分解,并且一方面额外提高了燃料中的有利于燃烧的氧含量,另一方面其含封端的表面活性剂,其改进了有机残渣和/或原料的渗透。Air-entraining agents with a pH value ≥7 are non-toxic and biodegradable and on the one hand additionally increase the combustion-friendly oxygen content of the fuel and on the other hand contain blocked surfactants which improve the organic residue and / or penetration of raw materials.
所用的有机残渣和/或原料优选是天然老化的针对应用(anwendungsgerecht)经存放过的新原料或旧原料如灰色茎杆(grauesStroh)。The organic residues and/or raw materials used are preferably new or old raw materials, such as gray stalks, which have been stored for use due to natural aging.
在这类原料情况下,含于有机残渣和/或原料中的并对锅炉设备有腐蚀作用或对燃烧过程和灰有不利影响的化学和部分腐蚀性的物质如硅酸盐、氯、钾等通过风化部分分解。In the case of such raw materials, chemically and partially corrosive substances such as silicates, chlorine, potassium, etc. Partially decomposes by weathering.
为分解该化学和部分腐蚀性的物质,所用的有机残渣和/或原料也可是人工针对应用老化的残渣和/或原料。The organic residues and/or raw materials used to decompose the chemically and partly aggressive substances can also be artificially aged residues and/or raw materials.
为人工老化,在有机残渣和/或原料中加入按有机残渣和/或原料部分的质量计0.1-0.3重量%的优选pH值≥7的UV吸收剂或优选pH值≥7的促进老化的UV添加剂或用UV-辐射预处理该有机残渣和/或原料。由此老化过程的时间可限制到非常短,可省去用于通过风化长时间老化的仓储面积,且该燃料的制备工艺可经济地运行。For artificial aging, 0.1-0.3% by weight of a UV absorber preferably with a pH value ≥ 7 or an aging-promoting UV with a preferred pH value ≥ 7 is added to the organic residue and/or raw material Additives or pretreatment of the organic residue and/or raw material with UV-radiation. The duration of the aging process can thus be limited to a very short time, storage areas for prolonged aging by weathering can be saved, and the fuel production process can be operated economically.
为实现有机残渣和/或原料的改进的渗透性,如果使有机残渣和/或原料与计量加入的油部分和/或脂肪部分的混合物或已混合好的燃料混合物经受真空浸渍处理,那么是有利的。以此方法从有机残渣和/或原料的孔中抽出存在的气体(空气),并由此显著增加该残渣和/或原料对油和/或脂肪的可容纳性。因此有利于压制过程和燃烧过程,并且该压缩燃料有较高的密度和稳定性。To achieve an improved permeability of the organic residues and/or raw materials, it is advantageous if the mixture of the organic residues and/or raw materials with the metered oil fraction and/or fat fraction or the already mixed fuel mixture is subjected to a vacuum impregnation treatment of. In this way, the gas (air) present is extracted from the pores of the organic residue and/or raw material, thereby significantly increasing the receptivity of the residue and/or raw material to oil and/or fat. Therefore, the compression process and the combustion process are beneficial, and the compressed fuel has a higher density and stability.
为改进渗透性,如果该燃料混合物含按油部分和/或脂肪部分计1-5重量%的pH值≥7的表面活性剂添加剂,那么是特别有利的。To improve the permeability, it is particularly advantageous if the fuel mixture contains 1 to 5% by weight, based on the oil fraction and/or fat fraction, of surfactant additives with a pH value ≧7.
混入选自由两性(ampholytisch)或兼性(amphoter)的表面活性剂组成的群组的表面活性剂是有利的,优选使用选自来自椰子油或棕榈油或麻疯果油的脂肪酸作为基础的两性或兼性的表面活性剂。It is advantageous to incorporate a surfactant selected from the group consisting of amphoteric (ampholytisch) or amphoteric (amphoter) surfactants, preferably using as a basis ampholytisch or amphoteric (amphoter) fatty acids from coconut oil or palm oil or jatropha oil. or amphoteric surfactants.
令人意外地表明,用表面活性剂可大大降低该残渣和/或原料的表面张力,使该有机残渣呈高的可渗透性,以致在加入表面活性剂情况下可免去进行原料-油-混合物或燃料混合物的附加真空浸渍。因此可明显更经济地实现该燃料的制备过程。Surprisingly, it has been shown that the surface tension of the residue and/or raw material can be greatly reduced with surfactants, making the organic residue highly permeable, so that the addition of surfactants eliminates the need for a raw material-oil- Additional vacuum impregnation of mixtures or fuel mixtures. The fuel production process can thus be realized significantly more economically.
此外,pH值≥7的表面活性剂处于碱性范围,因而不是危险物料,特别是含椰子油、棕榈油或麻疯果油作为基础的两性或兼性的表面活性剂可易于和快速经生物分解,并且有利于该燃料的燃烧和对废气无不利影响。In addition, surfactants with a pH value ≥ 7 are in the alkaline range, so they are not hazardous materials, especially amphoteric or amphoteric surfactants based on coconut oil, palm oil, or jatropha oil, which can be easily and quickly passed through biological processes. Decomposition is beneficial to the combustion of the fuel and has no adverse effect on exhaust gas.
燃烧实验也表明,用含表面活性剂的燃料混合物地可达到大约6.8kWh/kg和更大的热值,该燃料也同样表现出优良的无粉尘烧透特性和无烟燃烧。更确切说,实验甚至已经表明,该燃料燃烧时废气中几乎不可检测到可测出的有害物质。Combustion experiments have also shown that calorific values of about 6.8 kWh/kg and more can be achieved with fuel mixtures containing surfactants, which also exhibit excellent dust-free burn-through properties and smokeless combustion. Rather, experiments have even shown that almost no measurable harmful substances can be detected in the exhaust gases when the fuel is burned.
此外有利的是,该燃料混合物优选在200-250bar的压力下压制成模制体用该压力会达到该物质的高可计量性以及高密度和稳定性。It is also advantageous if the fuel mixture is pressed into molded bodies, preferably at a pressure of 200-250 bar With this pressure a high quantifiability as well as a high density and stability of the substance is achieved.
此外,如果所有使用的添加剂均在碱性范围(pH值≥7)和无毒性且可生物分解,则也是有利的。由此可确保该燃料不含燃烧时会导致腐蚀的腐蚀组分,并且该燃料的灰可顺利地呈环境友好方式处置。Furthermore, it is also advantageous if all additives used are in the alkaline range (pH ≧7) and non-toxic and biodegradable. This ensures that the fuel is free of corrosive components that would cause corrosion when burned, and that the ashes of the fuel can be disposed of in an environmentally friendly manner without difficulty.
本发明中采用一种方法由有机残渣和/或原料来制备压缩燃料,按该方法Adopt a kind of method among the present invention to prepare compressed fuel from organic residue and/or raw material, according to this method
-对湿度为8-20%的有机残渣和/或原料单独或以混合物形式进行净化以去除杂质、灰和废料,并进行粉碎,- Purification of organic residues and/or raw materials at a humidity of 8-20%, individually or in mixtures, to remove impurities, ash and waste, and comminution,
-将该经粉碎的残渣和/或原料经废气过滤器除灰并以相对于其它待混物质部分预定的百分比计量加入到混合设备和计量设备中,- the pulverized residue and/or raw material is deashed through an exhaust gas filter and metered into the mixing device and the metering device in a predetermined percentage relative to the other fraction of the substances to be mixed,
-向按计量加入到混合设备和计量设备中的残渣和/或原料部分计量加入温度为≥60℃的油部分和/或脂肪部分以及以水溶液呈单独或与油部分和/或脂肪部分混合的加气剂和/或杂醇油和/或提高灰熔点的物质的液体部分,- Metering of the oil fraction and/or the fat fraction at a temperature ≥ 60°C to the residue and/or raw material fraction metered into the mixing device and the metering device and in aqueous solution alone or mixed with the oil fraction and/or the fat fraction Air-entraining agents and/or fusel oils and/or the liquid portion of substances raising the melting point of ash,
-接着以粉状呈单独或预混合料计量加入过硼酸钠和/或六亚甲基四胺和/或木质素和/或提高灰熔点的物质和/或加气剂的粉末和/或颗粒状部分,和- powders and/or granules of sodium perborate and/or hexamethylenetetramine and/or lignin and/or substances that increase the ash melting point and/or air-entraining agents are subsequently metered in pulverulent form as individual or premixtures shaped part, and
-之后在混合设备和计量设备中将燃料组分混合成均匀燃料混合物,并将该均匀燃料混合物计量地送入制粒压机中,在该制粒压机中优选用200-250bar压力压制成燃料体。- the fuel components are then mixed into a homogeneous fuel mixture in a mixing device and a metering device, and this homogeneous fuel mixture is metered into a pelletizing press where it is preferably compressed with a pressure of 200-250 bar to form fuel body.
通过该方法可在连续过程中由燃料混合物制备燃料,该燃料混合物具有该燃料物质的保持相同的组成以及可控的恒定湿度,并且不含不可燃烧的组分。With this method, fuel can be produced in a continuous process from a fuel mixture which has a constant composition of the fuel substance and a controlled constant humidity and which is free of non-combustible components.
借助计量加入的温度≥60℃的油部分和/或脂肪部分,该油部分和/或脂肪部分具有确保该有机残渣和/或原料优良粘附的粘度。更确切地说,借助在优选200-250bar压力下压制燃料混合物,压制出非常高密度和稳定性的燃料,这特别有利于使得该燃料体的烧透特性直至完全燃烧保持相同。By means of the metered-in oil fraction and/or fatty fraction having a temperature ≧60° C., the oil fraction and/or fatty fraction has a viscosity which ensures good adhesion of the organic residue and/or raw material. More precisely, by pressing the fuel mixture at a pressure of preferably 200-250 bar, a fuel of very high density and stability is pressed, which is particularly advantageous in that the burn-through characteristics of the fuel body remain the same up to complete combustion.
该液态和溶于水的物质可选择性地单独或相互已经预混合式地和该粉状或粒状的物质也可选择性地单独或相互预混合式地计量加入到残渣和/或原料部分中。重要的仅为,首先计量加入该液态或溶于水的物质,然后计量加入该粉状或粒状的物质。The liquid and water-soluble substances can optionally be metered in separately or premixed with one another and the pulverulent or granular substances can optionally also be metered in separately or premixed with one another into the residue and/or raw material part . It is only important that first the liquid or water-soluble substance is metered in and then the pulverulent or granular substance is metered in.
按该方法的一个有利方案,将该经粉碎和除尘过的残渣和/或原料中间贮存于计量料仓中并计量地输送到混合设备和计量设备中。由此如果在残渣和/或原料加工时或将粉碎的燃料经空气输送到废气过滤器时或在原料输送时无待排除的故障,则该方法可长期无干扰运行。According to an advantageous variant of the method, the pulverized and dedusted residue and/or raw material is intermediately stored in a metering silo and metered into the mixing device and the metering device. As a result, the method can be operated without interruption for a long period of time if there are no faults to be corrected during the processing of the residue and/or raw material or during the conveying of pulverized fuel via the air to the exhaust gas filter or during the conveying of the raw material.
如果使用自然老化的有机残渣和/或原料(如灰色的麦杆)实施该方法,那么这也是有利的。如已所述,这类残渣和/或原料仅还含少量化学和部分腐蚀性的物质如硅酸盐、氯、钾等,以致可显著降低由这些化学物质引起的对燃烧装置的腐蚀作用和对燃烧过程的不利作用和烟道气形成。It is also advantageous if the method is carried out using naturally aged organic residues and/or raw materials such as gray straw. As already mentioned, such residues and/or raw materials also contain only a small amount of chemical and partially corrosive substances such as silicates, chlorine, potassium, etc., so that the corrosive effect on combustion plants caused by these chemical substances and Adverse effects on the combustion process and flue gas formation.
按本发明的一个特别有利的实施方案,该经粉碎的有机残渣和/或原料在除尘后经UV-辐照处理,接着在料仓中停留老化一段时间,或在除尘后向该经粉碎的有机残渣和/或原料添加按该残渣和/或原料计0.1-0.3重量%的促进老化的UV添加剂或UV吸收剂,并接着在料仓中停留老化一段时间。由此可使残渣和/或原料以最短的时间人工老化,以致可免去通过风化的长时间老化,并由此不需要用于有机残渣和/或原料的风化所需的额外仓储面积。因此也确保了在不需附加对老化状态的控制情况下总可提供用于制备燃料混合物的均匀老化原料。由此可以排除燃料的品质波动。According to a particularly advantageous embodiment of the invention, the comminuted organic residues and/or raw materials are subjected to UV-irradiation after dedusting, followed by aging in a silo for a period of time, or after dedusting the comminuted Organic residues and/or raw materials are added with 0.1-0.3% by weight of aging-promoting UV additives or UV absorbers based on the residues and/or raw materials, and then stay in the silo for aging for a period of time. As a result, the residues and/or raw materials can be artificially aged in the shortest possible time, so that prolonged aging by weathering can be avoided, and thus no additional storage space is required for the weathering of organic residues and/or raw materials. It is thus also ensured that a homogeneous aged raw material for the production of the fuel mixture is always available without additional control of the aging state. Variations in the quality of the fuel can thus be ruled out.
人工老化时间优选利用在方法流程中所具有的用于残渣和/或原料的计量料仓,该计量料仓的存储容量设计要在保持老化时间下允许该方法连续进行。The artificial aging time preferably utilizes a metering silo for residues and/or raw materials present in the process sequence, the storage capacity of which is designed to allow the process to continue while maintaining the aging time.
按本发明的另一特别有利的实施方案,将混有按油部分和/或脂肪部分计1-5重量%的表面活性剂的油部分和/或脂肪部分输送到混合设备和计量设备中。According to a further particularly advantageous embodiment of the invention, the oil fraction and/or the fat fraction admixed with 1 to 5% by weight of surfactant, based on the oil fraction and/or the fat fraction, is fed to the mixing device and the metering device.
用此方式降低了该有机残渣和/或原料的表面张力和大大改进了该残渣和/或原料的可渗透性,并已经使计量加入的油部分和/或脂肪部分渗入残渣部分和/或原料部分中。该压缩燃料体的检验表明,该燃料混合物经压制后该油部分和/或脂肪部分完全均匀结合在燃料混合物中。通过该物质在燃料混合物中的均匀分布可确保该压缩燃料的均匀烧透。In this way the surface tension of the organic residue and/or raw material is reduced and the permeability of the residue and/or raw material is greatly improved and the metered oil fraction and/or fat fraction already penetrates into the residue fraction and/or raw material section. Examination of the compressed fuel body showed that the oil fraction and/or the fat fraction were fully and homogeneously incorporated in the fuel mixture after compression of the fuel mixture. A homogeneous burn-through of the compressed fuel is ensured by the homogeneous distribution of the substance in the fuel mixture.
但如果以计量加入的油部分和/或脂肪部分真空浸渍经粉碎的残渣和/或原料或在制粒前真空浸渍该均匀混合的燃料混合物来代替表面活性剂,那么也可达类似的效果。However, a similar effect is also achieved if, instead of the surfactant, the metered oil and/or fat fraction is vacuum impregnated with the comminuted residue and/or the raw material or the homogeneously mixed fuel mixture is vacuum impregnated before granulation.
如果在实施该方法时将经粉碎的残渣和/或原料用热空气被空气输送到废气过滤器以均衡湿度,那么同样是有利的。由此确保计量加添加到混合设备和计量设备中的和经粉碎的有机残渣和/或原料总是具有几乎恒定的湿度。It is also advantageous if, during the implementation of the method, the comminuted residue and/or raw material is air-conveyed with hot air to the exhaust air filter for equalizing the humidity. This ensures that the comminuted organic residues and/or raw materials metered into the mixing device and metering device always have an almost constant humidity.
按本发明的另一有利的实施方案,为保持该燃料混合物的百分比组成,该计量加入到混合设备和计量设备中的油和/或脂肪、该液态和粉状或粒状物质的数量单位依加到混合设备和计量设备中的残渣和/或原料的计量加入质量以体积或重量进行调节。由此确保该残渣和/或原料的计量质量出现波动时总是确保用于燃料混合物的物质的预定百分比。According to another advantageous embodiment of the invention, in order to maintain the percentage composition of the fuel mixture, the quantity units of the oil and/or fat, the liquid and the pulverulent or granular substances metered into the mixing device and the metering device are in increments The metered mass of residue and/or raw material into the mixing device and metering device is adjusted in volume or weight. This ensures that, in the event of fluctuations in the dosing quality of the residue and/or feedstock, a predetermined percentage of substances for the fuel mixture is always ensured.
下面将以实施例给出按本发明方法制备压缩燃料的燃料混合物的可能组成。Possible compositions of fuel mixtures for the preparation of compressed fuels according to the process of the invention will be given by way of example below.
燃料混合物(1)由下列配方组成:The fuel mixture (1) consists of the following recipes:
75%的湿度为约12%的麦杆,其用UV-辐射预处理以进行人工老化,75% moisture for about 12% straw pretreated with UV-radiation for artificial aging,
20.5%的棕榈油,20.5% palm oil,
3%的过硼酸钠,3% sodium perborate,
1.5%的pH值≥7的选自两性或兼性表面活性剂组成的群组的表面活性剂。1.5% of a surfactant selected from the group consisting of amphoteric or amphoteric surfactants having a pH value > 7.
为制备这种燃料混合物,利用经UV-辐照过的粉碎的麦杆,由此其是经人工老化的。经老化后计量加入加热到≥60℃的含混入的表面活性剂和过硼酸钠部分的棕榈油部分。For the preparation of this fuel mixture, UV-irradiated comminuted straw was used, whereby it was artificially aged. After aging, the palm oil fraction containing the surfactant mixed in and the sodium perborate fraction heated to ≧60° C. is metered in.
燃料混合物(2)由下列配方组成:The fuel mixture (2) consists of the following recipes:
77.8%经均匀榨取过的甘蔗的甘蔗渣,77.8% bagasse from homogeneously extracted sugar cane,
17.4%的豆油,17.4% soybean oil,
2%的过硼酸钠,2% sodium perborate,
0.5%的作为点火助剂的六亚甲基四胺,0.5% of hexamethylenetetramine as ignition aid,
2.1%的pH值≥7的选自由两性或兼性表面活性剂组成的群组的表面活性剂,和2.1% of surfactants selected from the group consisting of amphoteric or amphoteric surfactants with a pH value ≥ 7, and
0.2%的pH值≥7的促进老化的UV添加剂或pH值≥7的UV吸收剂。0.2% of aging-promoting UV additives with pH ≥ 7 or UV absorbers with pH ≥ 7.
为制备这种燃料混合物,使用粉碎过的甘蔗渣,其中加有促进老化的UV添加剂或UV吸收剂部分,由此其是经人工老化的。经老化后向该甘蔗渣中计量加入加热到≥60℃的含混入的表面活性剂组分和过硼酸钠部分的豆油部分。For the preparation of this fuel mixture, comminuted bagasse is used, to which is added UV additives or UV absorber fractions that promote aging, whereby it is artificially aged. To the bagasse after aging, the soybean oil fraction containing the surfactant component mixed in and the sodium perborate fraction heated to ≧60° C. is metered.
燃料混合物(3)由下列配方组成:The fuel mixture (3) consists of the following recipes:
49.75%的大麻纤维,49.75% hemp fiber,
25%的经榨油的菜籽油饼,25% oil-pressed rapeseed fritters,
20.9%的向日葵油,20.9% sunflower oil,
2%的过硼酸钠,2% sodium perborate,
1.2%的粉状木质素,1.2% powdered lignin,
1.0%的pH值≥7的选自由两性或兼性表面活性剂组成的群组的表面活性剂,和1.0% of a surfactant selected from the group consisting of amphoteric or amphoteric surfactants having a pH value ≥ 7, and
0.15%的pH值≥7的促进老化的UV添加剂或pH值≥7的UV吸收剂。0.15% of aging-promoting UV additives with pH ≥ 7 or UV absorbers with pH ≥ 7.
为制备这种燃料混合物,使用粉碎过的大麻纤维,其中加有促进老化的UV添加剂或UV吸收剂部分,由此其是经人工老化的。经老化后在大麻纤维中计量加入加热到≥60℃的含混入的表面活性剂部分和过硼酸钠部分的向日葵油部分,并接着计量加入粉状木质素部分。For the preparation of this fuel mixture, comminuted hemp fibers are used, to which are added UV additives or UV absorber fractions that promote aging, whereby they are artificially aged. After aging, the sunflower oil fraction containing the incorporated surfactant fraction and the sodium perborate fraction heated to ≧60° C., and subsequently the pulverulent lignin fraction, are metered into the hemp fibers.
燃料混合物(4)由下列配方组成:The fuel mixture (4) consists of the following recipes:
75.75%的稻草,75.75% Straw,
12.9%的生菜籽油和/或妥尔油,12.9% lettuce and/or tall oil,
2%的过硼酸钠,2% sodium perborate,
4%的杂醇油,4% fusel oil,
1.8%的硼酸锌,1.8% zinc borate,
3,3%的pH值≥7的选自由两性或兼性表面活性剂组成的群组的表面活性剂,和3. 3% of surfactants selected from the group consisting of amphoteric or amphoteric surfactants with a pH value ≥ 7, and
0.25%的pH值≥7的促进老化的UV添加剂或pH值≥7的UV吸收剂。0.25% of aging-promoting UV additives with pH ≥ 7 or UV absorbers with pH ≥ 7.
为制备这种燃料混合物,使用粉碎过的稻草,其中加有促进老化的UV添加剂或UV吸收剂部分,由此其是经人工老化的。经老化后计量加入加热到≥60℃的含混入的表面活性剂部分和杂醇油部分从及过硼酸钠部分和硼酸锌部分的生菜籽油部分。For the preparation of this fuel mixture, comminuted rice straw is used, to which UV additives or UV absorber fractions are added to promote aging, whereby it is artificially aged. After aging, a portion of lettuce oil containing admixed surfactant portion and fusel oil portion and a portion of sodium perborate and a portion of zinc borate heated to ≧60° C. is metered in.
燃料混合物(5)由下列配方组成:The fuel mixture (5) consists of the following recipes:
71.6%的中国芦苇,71.6% Chinese Phragmites,
20.9%的橄榄油,20.9% olive oil,
3%的加有八硼酸三钠(多硼)的过硼酸钠,3% sodium perborate with trisodium octaborate (polyboron),
4.2%的pH值≥7的选自由两性或兼性表面活性剂组成的组的表面活性剂,和4.2% of surfactants selected from the group consisting of amphoteric or amphoteric surfactants with a pH value ≥ 7, and
0.3%的pH值≥7的促进老化的UV添加剂或pH值≥7的UV吸收剂。0.3% of aging-promoting UV additives with pH ≥ 7 or UV absorbers with pH ≥ 7.
为制备这种燃料混合物,使用粉碎过的中国芦苇,其中加有促进老化的UV添加剂或UV吸收剂部分,由此其是经人工老化的。经老化后计量加入加热到≥60℃的含混入的表面活性剂部分和过硼酸钠部分的橄榄油部分。For the preparation of this fuel mixture, pulverized Chinese reed was used, to which was added UV additives or UV absorber fractions to promote aging, whereby it was artificially aged. After aging, the portion of olive oil heated to ≧60° C. containing the portion of surfactant mixed in and the portion of sodium perborate is metered in.
燃料混合物(6)由下列配方组成:The fuel mixture (6) consists of the following recipes:
80.4%的灰色的黑麦杆,80.4% gray rye straw,
11%的亚麻籽油,11% flaxseed oil,
2.5%的过硼酸钠,其含按总质量计为2%加入的由约0.6%的硼砂、约0.6%的磷酸三钠和0.8%的硫酸铵组成的混合物,2.5% sodium perborate with 2% added by total mass of a mixture consisting of about 0.6% borax, about 0.6% trisodium phosphate and 0.8% ammonium sulfate,
2.8%的pH值≥7的选自由两性或兼性表面活性剂组成的群组的表面活性剂,2.8% of surfactants selected from the group consisting of amphoteric or amphoteric surfactants having a pH value ≥ 7,
1.2%的气味改良剂,和1.2% odor modifier, and
2.1%的加气剂。2.1% air-entraining agent.
为制备这种燃料混合物,使用自然老化的经粉碎过的灰色的黑麦杆,向其中计量加入加热到≥60℃的含混入的表面活性剂部分的亚麻籽油部分以及含硼砂混合物的过硼酸钠部分、磷酸三钠和气味改良剂部分。For the preparation of this fuel mixture, naturally aged crushed gray rye stalks are used, to which the linseed oil fraction with the incorporated surfactant fraction and perboric acid with the borax mixture, heated to ≥ 60° C., are metered Sodium portion, Trisodium Phosphate and Odor Modifier portion.
当然在按本发明教导设计的燃料混合物中可包括加入气味改良剂和/或加气剂,并且不限于使用自然老化的残渣和/或原料情况。Of course, the addition of odor modifiers and/or air-entraining agents may be included in fuel mixtures designed according to the teachings of the present invention, and are not limited to the use of naturally aged residues and/or raw materials.
要注意的是,在加入1.5-3%百分比的气味改良剂情况下,在燃料混合物中的各油部分和/或脂肪部分在百分数上减去加入的气味改良剂的量,与此相反,在加入1.5-3%百分比的加气剂情况下,优选各有机残渣和/或原料在百分数上减去加入的加气剂的量。It should be noted that, in the case of adding 1.5-3% percentage of odor modifying agent, each oil fraction and/or fat fraction in the fuel mixture subtracts the amount of odor modifying agent added on the percentage, and on the contrary, in In the case of adding an air-entraining agent in a percentage of 1.5-3%, it is preferred to subtract the amount of the added air-entraining agent from the percentage of each organic residue and/or raw material.
也可用一种技术方法制备每种所述的燃料混合物2-6以及另外选择的燃料混合物,在该技术方法中该有机残渣和/或原料经UV-辐照老化,如在燃料混合物1中所述。Each of the described fuel mixtures 2-6, as well as additionally selected fuel mixtures, can also be prepared using a technical process in which the organic residues and/or raw materials are aged by UV-irradiation, as in fuel mixture 1 stated.
在这些情况下,可以免去使用促进老化的UV添加剂或UV吸收剂,并且该有机残渣和/或原料的百分比加上该促进老化的UV添加剂或UV吸收剂的百分比。In these cases, the age-promoting UV additive or UV absorber can be dispensed with and the percentage of organic residue and/or raw material is added to the percentage of the age-promoting UV additive or UV absorber.
当然,在燃料1的实例中也可利用pH值≥7的促进老化的UV添加剂或pH值≥7的UV吸收剂代替用UV-辐照预处理麦杆,在此情况下该麦杆部分减去UV添加剂或UV吸收剂的百分比部分。Of course, instead of pre-treating the straw with UV-irradiation, in the example of fuel 1 an aging-promoting UV additive with a pH ≥ 7 or a UV absorber with a pH ≥ 7 could also be used, in which case the straw is partially reduced. Go to the percentage of UV additives or UV absorbers.
促进老化的UV添加剂或UV吸收剂的使用与燃料的制备装置的地理位置或所用的原材料有关,并在开始制备燃料时依情况而定。The use of aging-promoting UV additives or UV absorbers is related to the geographical location of the fuel production plant or the raw materials used and is a case-by-case basis at the start of the fuel production.
也可通过风化而自然老化的残渣和/或原料代替在实施例中所述的用UV-辐照或用促进老化的UV添加剂或UV吸收剂的人工老化。在此情况下,该残渣和/或原料部分增加UV添加剂或UV吸收剂的部分。Residues and/or raw materials aged naturally by weathering can also be used instead of the artificial aging described in the examples with UV-irradiation or with aging-promoting UV additives or UV absorbers. In this case, the residue and/or raw material fraction increases the fraction of UV additives or UV absorbers.
该燃料混合物的前述组成是示例性的组成,因此依该有机残渣和/或原料特性在各百分比含量范围内变化。该燃料混合物的百分比组成和添加物质或其组合的选择(除气味改良剂外)均与该有机残渣和/或原料的种类和特性和可能还与已经处理过的有机残渣的特性有关,该残渣应包括作为来自其它方法的废料的有机残渣。The foregoing composition of the fuel mixture is an exemplary composition and thus varies within the range of percentages depending on the organic residue and/or feedstock properties. The percentage composition of the fuel mixture and the choice of additives or combinations thereof (except for odor modifiers) are related to the type and properties of the organic residue and/or raw material and possibly also the properties of the organic residue that has been treated, the residue Organic residues that are waste from other processes should be included.
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DE202006014651.2 | 2006-09-22 | ||
DE200620014651 DE202006014651U1 (en) | 2006-09-22 | 2006-09-22 | Fuel based on compressed renewable organic raw materials and/or agricultural waste for producing energy, especially thermal energy, industrially and in private sector contains natural oil and/or fat and sodium perborate |
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DE202006014651U1 (en) | 2006-12-28 |
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