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CN101576576B - Probe card assembly and intermediary device used for probe card assembly - Google Patents

Probe card assembly and intermediary device used for probe card assembly Download PDF

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Publication number
CN101576576B
CN101576576B CN 200810099201 CN200810099201A CN101576576B CN 101576576 B CN101576576 B CN 101576576B CN 200810099201 CN200810099201 CN 200810099201 CN 200810099201 A CN200810099201 A CN 200810099201A CN 101576576 B CN101576576 B CN 101576576B
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probe card
card assembly
intermediaries
daughter board
motherboard
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CN101576576A (en
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易继铭
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Chipmos Technologies Inc
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Chipmos Technologies Inc
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Abstract

The invention discloses a probe card assembly and an intermediary device used for the probe card assembly, which are used for testing a wafer to be tested and mainly comprise a mother board and a daughter board. The daughter board is provided with a plurality of test probes near the center for contacting the wafer to be tested. The daughter board is provided with a plurality of first electrical contacts in an annular array towards the motherboard, and a plurality of second electrical contacts in an annular array are arranged outside the opening of the central part of the motherboard corresponding to the first electrical contacts. The probe card assembly further comprises at least one spacer and a plurality of intermediary devices, wherein the spacer has a preset thickness and is arranged between the mother board and the daughter board, and a plurality of slots are formed in the spacer so as to accommodate the intermediary devices.

Description

探针卡组件以及使用于探针卡组件的中介装置Probe card assembly and intermediary device used for probe card assembly

技术领域 technical field

本发明是有关于一种探针卡组件以及使用于探针卡组件的中介装置,特别是有关于用于晶圆测试的探针卡组件者。The present invention relates to a probe card assembly and an intermediary device used in the probe card assembly, in particular to the probe card assembly used for wafer testing.

背景技术 Background technique

以往在半导体的晶圆工艺中,晶圆切割前为了测试晶圆上晶粒(die)的良莠,必须使用高性能的探针卡(probe card)来执行晶圆测试,如先前技术中的美国公告专利US6292005、US6184698、US6398570、US6478596等所揭示者,探针卡上具有精密的接触机构,用来与待测晶圆做接触,导通电路,并执行电性测试。但探测卡的结构相当复杂,且须以半导体等级的工艺加工而成,造价十分昂贵。且当晶粒内的IC设计与布局不同时,探针卡也必须更换与重新制作;常常为了测试一种新的IC设计而花费相当昂贵的代价来制作探针卡,若是测试不成功,则整组探针卡报废,成本负担极高,因此造成业界许多公司的怯步。因此若能提供一种探针卡组件,具有可替换的构件,当IC设计不同时,只需更换部份构件,探针卡其余部份仍可沿用,如此即可重复使用该探针卡,并降低探针卡制造成本,实为业界一大福音。In the past, in the semiconductor wafer process, in order to test the good and bad of the die on the wafer before the wafer is diced, it is necessary to use a high-performance probe card (probe card) to perform wafer testing, as in the previous technology. As disclosed in US Publication Nos. US6292005, US6184698, US6398570, US6478596, etc., the probe card has a precise contact mechanism, which is used to make contact with the wafer to be tested, conduct the circuit, and perform electrical testing. However, the structure of the probe card is quite complicated, and it must be processed with semiconductor-level technology, so the cost is very expensive. And when the IC design and layout in the die are different, the probe card must also be replaced and remade; often in order to test a new IC design and spend a very expensive price to make the probe card, if the test is unsuccessful, then The entire set of probe cards is scrapped, and the cost burden is extremely high, which has caused many companies in the industry to hesitate. Therefore, if a probe card assembly can be provided with replaceable components, when the IC design is different, only part of the components need to be replaced, and the rest of the probe card can still be used, so that the probe card can be reused, And it reduces the manufacturing cost of the probe card, which is really a great boon for the industry.

发明内容 Contents of the invention

为了解决上述先前技术不尽理想之处,本发明提出一种探针卡组件以及使用于探针卡组件的中介装置,用于晶圆的测试。主要包含一母板与可替换的子板,该子板邻近中央附近设置有多个测试探针,用以接触一待测晶圆。子板朝向母板以环形阵列状设置有多个第一电性接点,母板中央部份开口处之外侧为对应于第一电性接点处,以环形阵列状设置有多个第二电性接点。探针卡组件进一步包含有至少一个间隔件与多个中介装置,其中间隔件具有一预先设定的厚度,且设置于母板与子板之间,其上设有多个开槽,以使中介装置容置其中。中介装置的上、下两侧分别具有多个第三电性接点与第四电性接点,且中介装置受压缩后可弹性变形,以使得第三电性接点用以接触第一电性接点,第四电性接点用以接触第二电性接点,以使电气信号从第一电性接点经由中介装置导通至第二电性接点,亦即使电气信号从子板导通至母板。由于子板为可替换,当IC设计不同而需更改探针卡时,只需将子板移除,更换另一个依据新的IC设计而制作的子板,再将此新的子板跟母板结合,同时藉由间隔件与中介装置,调整子板与母板之间的平行度与电性传递,如此即可重复使用该探针卡,降低探针卡制造成本。In order to solve the unsatisfactory problems of the above-mentioned prior art, the present invention proposes a probe card assembly and an intermediary device used in the probe card assembly for wafer testing. It mainly includes a mother board and a replaceable daughter board. The daughter board is provided with a plurality of test probes near the center for contacting a wafer to be tested. The daughter board is provided with a plurality of first electrical contacts in an annular array toward the motherboard, and the outer side of the opening in the central part of the motherboard is corresponding to the first electrical contacts, and a plurality of second electrical contacts are arranged in an annular array. contact. The probe card assembly further includes at least one spacer and a plurality of intermediary devices, wherein the spacer has a predetermined thickness and is disposed between the motherboard and the daughter board, and is provided with a plurality of slots so that The intermediary device is accommodated therein. The upper and lower sides of the intermediary device respectively have a plurality of third electrical contacts and fourth electrical contacts, and the intermediary device can be elastically deformed after being compressed, so that the third electrical contacts are used to contact the first electrical contacts, The fourth electrical contact is used to contact the second electrical contact, so that the electrical signal is conducted from the first electrical contact to the second electrical contact through the intermediary device, that is, the electrical signal is conducted from the daughter board to the motherboard. Because the sub-board is replaceable, when the IC design is different and the probe card needs to be changed, just remove the sub-board and replace it with another sub-board made according to the new IC design, and then connect the new sub-board to the mother board. The board is combined, and at the same time, the parallelism and electrical transmission between the daughter board and the mother board are adjusted through the spacer and the intermediary device, so that the probe card can be reused and the manufacturing cost of the probe card can be reduced.

由此,本发明的主要目的在提供一种探针卡组件,主要包含一母板与子板,其中子板上的电路设计可以依不同需求设计,进而替换使用,因此可以节省工艺、测试及生产上的制造费用。Therefore, the main purpose of the present invention is to provide a probe card assembly, which mainly includes a mother board and a daughter board, wherein the circuit design on the daughter board can be designed according to different requirements, and then replaced, so that the process, testing and labor can be saved. Manufacturing overhead.

本发明的次要目的在提供一种使用于探针卡组件的中介装置,其具有弹性与导电效果,设置于探针卡组件的母板与子板之间,用以稳固地传递母板与子板间的电气信号。The secondary purpose of the present invention is to provide a kind of intermediary device used in the probe card assembly, which has elasticity and conductive effect, and is arranged between the motherboard and the daughter board of the probe card assembly, in order to firmly transmit the motherboard and the daughter board. Electrical signals between daughter boards.

附图说明 Description of drawings

图1为一示意图,是根据本发明提出的第一较佳实施例,为一种探针卡组件。FIG. 1 is a schematic diagram of a probe card assembly according to the first preferred embodiment of the present invention.

图2为一上视图,是根据本发明提出的第一或第二较佳实施例,为一种中介装置。Fig. 2 is a top view, which is an intermediary device according to the first or second preferred embodiment of the present invention.

图3为一侧视图,是根据本发明提出的第一或第二较佳实施例,为一种中介装置。Fig. 3 is a side view, which is an intermediary device according to the first or second preferred embodiment of the present invention.

图4为图3中A部分的局部放大图。FIG. 4 is a partially enlarged view of part A in FIG. 3 .

主要组件符号说明:Description of main component symbols:

探针卡组件                                20Probe Card Components 20

母板                                      1Motherboard 1

开口                                      11Opening 11

第二电性接点                              12The second electrical contact 12

子板                                2Daughter Board 2

测试探针                            21Test Probes 21

第一电性接点                        22The first electrical contact 22

间隔件                              3Spacer 3

开槽                                31Grooving 31

中空的环状结构                      32Hollow Ring Structure 32

中介装置                            4Intermediary device 4

本体                                41Body 41

第一框架                            411First frame 411

第二框架                            412Second frame 412

弹性导电销                          42Elastic conductive pin 42

第三电性接点                        421The third electrical contact 421

第四电性接点                        422The fourth electrical contact 422

定位销                              43Locating pin 43

具体实施方式 Detailed ways

由于本发明是揭示一种探针卡组件以及使用于探针卡组件的中介装置,用于一待测晶圆的测试,其中探针卡组件的使用原理与基本功能,已为相关技术领域具有通常知识者所能明了,故以下文中的说明,不再作完整描述。同时,以下文中所对照的图式,是表达与本发明特征有关的结构示意,并未也不需要依据实际尺寸完整绘制,盍先叙明。Since the present invention discloses a probe card assembly and an intermediary device used in the probe card assembly for testing a wafer to be tested, the principle of use and basic functions of the probe card assembly have already been known in the related technical field Usually knowledgeable people can understand it, so the description below will not give a complete description. At the same time, the diagrams compared below are structural representations related to the features of the present invention, and are not and need not be completely drawn according to the actual size, so please describe first.

首先请参考图1至图4,是本发明提出的第一较佳实施例,为一种探针卡组件20,用于一待测晶圆的测试。探针卡组件20主要包含一母板1与子板2,子板2邻近中央附近设置有多个测试探针21,为用以接触待测晶圆。其中子板2朝向母板1方向的那一面上设置有以环形阵列状排列的多个第一电性接点22,而母板中央部份设有一开口11,开口11外侧对应于第一电性接点22之处,也有设置以环形阵列状排列的多个第二电性接点12。进一步,探针卡组件20包含有至少一个间隔件3与多个用以传递电气信号的中介装置4,其中间隔件3具有一预先设定的厚度,且设置于母板1与子板2之间,具有缓冲的作用,其上设有多个开槽31,以使中介装置4可以容置其中,且也有保护中介装置4之意,当母板1与子板2组合锁固时,由于间隔件3在厚度方向提供的支撑力,使母板1与子板2不会压坏中介装置4。中介装置4的上、下两侧分别具有多个第三电性接点421与第四电性接点422,其中第三电性接点421可用以接触子板2的第一电性接点22,以及第四电性接点422可用以接触母板1的第二电性接点12,并且中介装置4受压缩后可弹性变形,当探针卡组件20装配组合成为成品时,中介装置4是处于略受压缩的状态,如此可使得上述第一电性接点22、第二电性接点12、第三电性接点421与第四电性接点422间的接触更为紧密,以达成使电气信号稳固地从第一电性接点22经由中介装置4导通至第二电性接点12。要特别说明的是,因母板1与子板2为分别独立的个体,故子板2可依不同需求设计进而替换使用,因此可以节省工艺、测试及生产上的制造费用,并且提高工艺、测试及生产上的制造效率,且由于间隔件3与弹性的中介装置4的使用,可消除母板1与子板2之间因平行度差异而造成的误差,并使电气信号的稳固地传递。Please refer to FIG. 1 to FIG. 4 , which are the first preferred embodiment of the present invention, which is a probe card assembly 20 for testing a wafer to be tested. The probe card assembly 20 mainly includes a motherboard 1 and a daughter board 2 , and the daughter board 2 is provided with a plurality of test probes 21 near the center for contacting the wafer to be tested. A plurality of first electrical contacts 22 arranged in a circular array are arranged on the side of the daughter board 2 facing the direction of the mother board 1, and an opening 11 is provided in the central part of the mother board, and the outer side of the opening 11 corresponds to the first electrical contacts 22. Where the contacts 22 are located, there are also a plurality of second electrical contacts 12 arranged in a circular array. Further, the probe card assembly 20 includes at least one spacer 3 and a plurality of intermediary devices 4 for transmitting electrical signals, wherein the spacer 3 has a preset thickness and is disposed between the motherboard 1 and the daughter board 2 There are a number of slots 31 on it, so that the intermediary device 4 can be accommodated therein, and it also has the meaning of protecting the intermediary device 4. When the motherboard 1 and the sub-board 2 are combined and locked, due to The supporting force provided by the spacer 3 in the thickness direction prevents the motherboard 1 and the sub-board 2 from crushing the intermediary device 4 . The upper and lower sides of the intermediary device 4 respectively have a plurality of third electrical contacts 421 and fourth electrical contacts 422, wherein the third electrical contacts 421 can be used to contact the first electrical contacts 22 of the sub-board 2 and the second electrical contacts 421. The four electrical contacts 422 can be used to contact the second electrical contacts 12 of the motherboard 1, and the intermediary device 4 can be elastically deformed after being compressed. When the probe card assembly 20 is assembled into a finished product, the intermediary device 4 is slightly compressed. In this way, the contact between the first electrical contact 22, the second electrical contact 12, the third electrical contact 421 and the fourth electrical contact 422 can be made closer, so that the electrical signal can be stably transmitted from the first An electrical contact 22 is connected to the second electrical contact 12 through the intermediary device 4 . It should be noted that since the mother board 1 and the daughter board 2 are independent entities, the daughter board 2 can be designed and replaced according to different requirements, thus saving manufacturing costs in process, testing and production, and improving the process, Manufacturing efficiency in testing and production, and due to the use of the spacer 3 and the elastic intermediary device 4, the error caused by the difference in parallelism between the motherboard 1 and the daughter board 2 can be eliminated, and the electrical signal can be transmitted stably .

为了使母板1及子板2的电气信号可以拥有良好的导通,中介装置4进一步包含有多个弹性导电销42,其一端为第三电性接点421,另一端为第四电性接点422。弹性导电销42包含有导电金属颗粒与适当的高分子材料,其中导电金属颗粒的材质为金,金是为了提供良好的电气传导特性,高分子材料是为了提供适当的弹性,以容许受压缩后的变形。中介装置4也进一步包含有一本体41,本体41包含有一第一框架411,以及包覆于第一框架411外部的第二框架412,其中第二框架412的弹性系数小于第一框架411的弹性系数,亦即第一框架411的刚性较佳,用以维持必要的构型,第二框架较软,用以提供弹性变形。并且中介装置4进一步凸设有成对的定位销43,用以插入设置于母板1或子板2的定位孔,以使中介装置4在探针卡组件20内的定位更加精确与稳固。In order to make the electrical signals of the motherboard 1 and the daughter board 2 have a good conduction, the intermediary device 4 further includes a plurality of elastic conductive pins 42, one end of which is a third electrical contact 421, and the other end is a fourth electrical contact 422. The elastic conductive pin 42 contains conductive metal particles and appropriate polymer materials, wherein the material of the conductive metal particles is gold, the gold is to provide good electrical conduction characteristics, and the polymer material is to provide appropriate elasticity to allow compression after compression. deformation. The intermediary device 4 further includes a body 41, the body 41 includes a first frame 411, and a second frame 412 covering the outside of the first frame 411, wherein the elastic coefficient of the second frame 412 is smaller than that of the first frame 411 , that is, the rigidity of the first frame 411 is better to maintain the necessary configuration, and the second frame is softer to provide elastic deformation. Furthermore, the intermediary device 4 is further protruded with a pair of positioning pins 43 for inserting into positioning holes provided on the motherboard 1 or daughter board 2 , so that the positioning of the intermediary device 4 in the probe card assembly 20 is more precise and stable.

上述的间隔件3是呈中空的环状结构32,并且间隔件3可由单一的平面状构件组成中空的环状结构32及该些开槽31,也可由多个平面状构件组成中空的环状结构32及该些开槽31,其中以单一的平面状构件组成中空的环状结构32及该些开槽31为较佳。The above-mentioned spacer 3 is a hollow ring structure 32, and the spacer 3 can be composed of a single planar member to form the hollow ring structure 32 and the slots 31, or can be composed of a plurality of planar members to form a hollow ring. The structure 32 and the slots 31 are preferably composed of a single planar member to form the hollow ring structure 32 and the slots 31 .

上述的探针卡组件20,其中使用的测试探针21除了可为如图1中的悬臂式探针外,也可使用弹簧探针(pogo pin)(未示出)。In the above-mentioned probe card assembly 20, the test probe 21 used therein can be a cantilever probe as shown in FIG. 1, or a pogo pin (not shown) can also be used.

本发明进一步提供第二较佳实施例,为一种使用于探针卡组件20的中介装置4。中介装置4包含有一本体41及多个弹性导电销42,其特征如前述的第一较佳实施例中所揭示者。The present invention further provides a second preferred embodiment, which is an intermediary device 4 used in the probe card assembly 20 . The intermediary device 4 includes a body 41 and a plurality of elastic conductive pins 42, the features of which are as disclosed in the aforementioned first preferred embodiment.

以上所述仅为本发明的较佳实施例,并非用以限定本发明的权利范围;同时以上的描述,对于熟知本技术领域的专门人士应可明了及实施,因此其它未脱离本发明所揭示的精神下所完成的等效改变或修饰,均应包含在权利要求范围中。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of rights of the present invention; at the same time, the above descriptions should be clear and implementable for those who are familiar with the technical field, so others do not depart from the disclosure of the present invention. Equivalent changes or modifications made under the spirit of the invention should be included in the scope of the claims.

Claims (6)

1. a probe card assembly is used for the test of a wafer to be measured, mainly comprises a motherboard and daughter board, is provided with a plurality of test probes near the said daughter board adjacent central, in order to the contact measured wafer, it is characterized in that:
Said daughter board is provided with a plurality of first electrical contacts towards said motherboard with the annular array shape, and said motherboard central part is provided with an opening, and said open outer side is provided with a plurality of second electrical contacts corresponding to said a plurality of first electrical contact places with the annular array shape; Said probe card assembly further includes at least one distance piece and a plurality of intermediaries device; Wherein said distance piece has a predefined thickness; And be arranged between said motherboard and the daughter board, which is provided with a plurality of flutings, so that said a plurality of intermediaries device is wherein ccontaining; Said a plurality of intermediaries device includes a plurality of elastic conduction pins; Said a plurality of elastic conduction pin one of which end is the 3rd electrical contact, and the other end is the 4th electrical contact, and said a plurality of elastic conduction pin includes conducting metal particles and suitable macromolecular material; And said a plurality of intermediaries device is the back elastically deformable by compression; So that said a plurality of the 3rd electrical contact is in order to contacting said a plurality of first electrical contact, said a plurality of the 4th electrical contacts are in order to contacting said a plurality of second electrical contact so that electric signal from said a plurality of first electrical contacts via said a plurality of intermediaries device conducting to said a plurality of second electrical contacts.
2. according to the described probe card assembly of claim 1; It is characterized in that; The thickness of said a plurality of intermediaries device is slightly larger than the predefined thickness of said distance piece, and the thickness of said a plurality of intermediaries device after being out of shape by compression is not less than the predefined thickness of said distance piece.
3. according to the described probe card assembly of claim 2; It is characterized in that; Said a plurality of intermediaries device further includes a body; Said body further includes one first framework, and is coated on the second outside framework of said first framework, and the elasticity coefficient of wherein said second framework is less than the elasticity coefficient of said first framework.
4. according to the described probe card assembly of claim 2, it is characterized in that the two ends of said a plurality of intermediaries device further convex with paired register pin, in order to insert the pilot hole that the location is arranged at said motherboard or said daughter board.
5. according to the described probe card assembly of claim 1, it is characterized in that said a plurality of test probes are cantalever type probe or spring probe.
6. according to the described probe card assembly of claim 1, it is characterized in that ring texture and said distance piece that said distance piece is hollow are ring texture and the said a plurality of flutings of forming hollow with single plane member or a plurality of plane member.
CN 200810099201 2008-05-08 2008-05-08 Probe card assembly and intermediary device used for probe card assembly Expired - Fee Related CN101576576B (en)

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CN104345182B (en) * 2014-10-29 2017-06-27 华中科技大学 A kind of multistation test fixture
CN107015035A (en) * 2016-01-27 2017-08-04 旺矽科技股份有限公司 Probe card with replaceable daughter board and using method thereof
CN113471103B (en) * 2021-06-09 2023-10-20 上海华虹宏力半导体制造有限公司 A probe module
CN113419163B (en) * 2021-07-12 2023-02-10 深圳市道格特科技有限公司 A MEMS probe card with flexible level adjustment

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CN1806178A (en) * 2003-06-09 2006-07-19 Jsr株式会社 Anisotropic conductive connector and wafer inspection device
CN1932529A (en) * 2005-09-16 2007-03-21 南茂科技股份有限公司 Module detecting card

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