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CN101570372A - Method for purifying electroplating wastewater and comprehensively utilizing resources - Google Patents

Method for purifying electroplating wastewater and comprehensively utilizing resources Download PDF

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CN101570372A
CN101570372A CNA2009100669058A CN200910066905A CN101570372A CN 101570372 A CN101570372 A CN 101570372A CN A2009100669058 A CNA2009100669058 A CN A2009100669058A CN 200910066905 A CN200910066905 A CN 200910066905A CN 101570372 A CN101570372 A CN 101570372A
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chromium
resin
adsorption column
exchange resin
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陈继
邓岳锋
龙涛
祝丽荔
刘英辉
郭琳
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Changchun Institute of Applied Chemistry of CAS
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Abstract

本发明涉及一种电镀废水净化、资源综合利用的方法,采用廉价的含大孔含咪唑结构的强碱阴离子交换树脂,基于化学氧化还原法、沉淀法和离子交换法的耦合技术回收电镀废水中的有价资源。首先通过化学反应使Cr(III)在碱性条件下氧化为Cr(VI),然后使废水中的Zn、Cu、Ni等重金元素转化为氢氧化物沉淀,最后采用强碱性阴离子树脂吸附废水中的Cr(VI),净化后的水质达到电镀污染物排放标准和回用要求,同时使电镀废水中的Cr和其它重金属资源得到综合回收利用。该方法克服了传统孔弱碱性树脂再生过程中需要酸化的缺陷,工艺简单、处理成本低、处理量大和节约酸碱消耗的优点,是绿色环保、资源高效利用的电镀废水处理方法。The invention relates to a method for purification of electroplating wastewater and comprehensive utilization of resources, which uses cheap strong base anion exchange resin containing macropores and imidazole structures, and recycles electroplating wastewater based on the coupling technology of chemical redox method, precipitation method and ion exchange method. valuable resources. First, through chemical reaction, Cr(III) is oxidized to Cr(VI) under alkaline conditions, then Zn, Cu, Ni and other heavy metal elements in wastewater are converted into hydroxide precipitation, and finally, strong basic anion resin is used to absorb wastewater The Cr(VI) in the purified water meets the electroplating pollutant discharge standard and reuse requirements, and at the same time, the Cr and other heavy metal resources in the electroplating wastewater can be comprehensively recycled. This method overcomes the defect that acidification is required in the regeneration process of the traditional porous weakly alkaline resin, and has the advantages of simple process, low treatment cost, large treatment capacity and saving acid and alkali consumption. It is a green and environmentally friendly electroplating wastewater treatment method with efficient resource utilization.

Description

一种电镀废水净化、资源综合利用的方法 A method for purification of electroplating wastewater and comprehensive utilization of resources

技术领域 technical field

本发明涉及一种电镀废水净化、资源综合利用的方法。The invention relates to a method for purifying electroplating wastewater and comprehensively utilizing resources.

背景技术 Background technique

近几年来,我国的电镀和制革工业发展较快,各地相继建立了许多中小型企业,但生产过程中排放出来的废物所造成的环境污染也日趋严重。据不完全统计,我国每年排出的电镀废水约为40×108m3,主要含有Cr(III)、Cr(VI)、Zn(II)、Cu(II)、Ni(III)、Fe(III)等重金属离子。医学研究表明,六价铬是一种致癌物质,Cr(VI)的毒性比Cr(III)大100倍。在废水中铬(VI)随pH值的不同分别以CrO3,CrO4 2-,Cr2O7 2-等形式存在。由于有害物质含量高,成分复杂,因而造成处理技术难度较大,对周围环境造成严重的威胁。In recent years, my country's electroplating and tanning industry has developed rapidly, and many small and medium-sized enterprises have been established in various places. However, the environmental pollution caused by the waste discharged during the production process is also becoming more and more serious. According to incomplete statistics, the annual discharge of electroplating wastewater in China is about 40×10 8 m 3 , mainly containing Cr(III), Cr(VI), Zn(II), Cu(II), Ni(III), Fe(III ) and other heavy metal ions. Medical research shows that hexavalent chromium is a carcinogen, and the toxicity of Cr(VI) is 100 times greater than that of Cr(III). In wastewater, chromium (VI) exists in the form of CrO 3 , CrO 4 2- , Cr 2 O 7 2- and so on, depending on the pH value. Due to the high content of harmful substances and complex components, the processing technology is difficult and poses a serious threat to the surrounding environment.

为了保护环境和促进电镀行业的可持续发展,国家制定了电镀污染物排放标准(GB 21900-2008),其中对含铬废水排放有严格的规定:现有企业自2009年1月1日至2010年6月30日执行Cr(VI)和总铬的最高允许排放量分别为0.5mg/L和1.5mg/L;新建企业自2008年8月1日和现有企业自2010年7月1日的执行Cr(VI)和总铬的最高允许排放量分别为0.2mg/L和1.0mg/L;在国土开发密度较高、环境承载能力减弱或水环境容量较小、生态环境脆弱、容易发生严重水环境污染问题而需要采取特殊保护措施的地区执行Cr(VI)和总铬的最高允许排放量分别为0.1mg/L和0.5mg/L。同时对其他Zn、Cu、Ni等重金元素的排放也有严格的限制。随着我国环保排放标准的提高,目前许多含铬废水的排放,都远远超过了这一规定,严重地污染了环境。如果能有效的回收铬及其它有价重金属资源,不仅可减少环境污染,又可节约资源,变废为宝,具有重要的经济价值和社会意义。In order to protect the environment and promote the sustainable development of the electroplating industry, the country has formulated the electroplating pollutant discharge standard (GB 21900-2008), which has strict regulations on the discharge of chromium-containing wastewater: from January 1, 2009 to 2010 On June 30, 2008, the maximum allowable emissions of Cr(VI) and total chromium were 0.5mg/L and 1.5mg/L respectively; for new enterprises since August 1, 2008 and for existing enterprises since July 1, 2010 The implementation of the maximum allowable discharge of Cr(VI) and total chromium is 0.2mg/L and 1.0mg/L respectively; in the country where the development density is high, the environmental carrying capacity is weakened or the water environment capacity is small, the ecological environment is fragile, and it is easy to occur In areas where serious water pollution problems require special protection measures, the maximum allowable discharges of Cr(VI) and total chromium are 0.1mg/L and 0.5mg/L, respectively. At the same time, there are strict restrictions on the discharge of other heavy gold elements such as Zn, Cu, and Ni. With the improvement of my country's environmental protection discharge standards, the current discharge of many chromium-containing wastewater far exceeds this regulation, seriously polluting the environment. If chromium and other valuable heavy metal resources can be recovered effectively, it can not only reduce environmental pollution, but also save resources and turn waste into treasure, which has important economic value and social significance.

电镀含铬废水处理常用的方法有化学沉淀法、电解法、溶剂萃取法及离子交换法,这些方法各有优缺点。化学沉淀法虽然成本低,适用面广,但产生大量的废渣,容易引起二次污染;电解还原法需要设备简单,占地面积少,但电解设备耗能多,处理工艺较麻烦,不易推广;萃取法具有较高的效率,使用较多有机溶剂,易引起二次污染;离子交换法是当前比较先进的方法,处理后出水水质极好,可回收利用其中的铬资源,但一次性投资大,操作管理复杂。刘志刚(含铬污水净化回收、资源化技术,CN 1810683A)公开了利用离子交换树脂和大孔弱碱树脂回收含铬废水中的铬资源,大孔弱碱树脂吸附电镀废水中六价铬,达到对六价铬的资源回收利用。传统用于处理电镀含铬废水的树脂为D301、D371和D370等大孔弱碱性阴离子交换树脂,由于其碱性较弱,只在酸性或近中性条件下才能有效的吸附铬,要使其达到高的吸附容量,必须先对树脂进行酸化,在频繁的树脂再生过程中存在耗酸较大和操作麻烦的问题。利用含咪唑结构的强碱阴离子交换树脂可解决传统阴离子交换树脂存在的上述缺陷。中国发明专利(陈继,祝丽荔,刘英辉,一种含咪唑结构的强碱阴离子交换树脂吸附废水中六价铬离子的方法,专利申请号:200810051262.5)制备了一种凝胶型含咪唑结构的强碱阴离子交换树脂吸附废水中的Cr(VI),再生过程中不需要酸化过程,解决了传统阴离子交换树脂存在的上述缺陷。然而这种凝胶型树脂具有较高的生产成本,制约着其在离子交换技术上的大规模使用。Commonly used methods for the treatment of electroplating chromium-containing wastewater include chemical precipitation, electrolysis, solvent extraction and ion exchange, each of which has its own advantages and disadvantages. Although the chemical precipitation method is low in cost and widely applicable, it produces a large amount of waste residue and easily causes secondary pollution; the electrolytic reduction method requires simple equipment and occupies a small area, but the electrolysis equipment consumes a lot of energy and the treatment process is cumbersome, so it is not easy to promote; The extraction method has high efficiency, and uses more organic solvents, which is easy to cause secondary pollution; the ion exchange method is currently a relatively advanced method, and the quality of the effluent after treatment is excellent, and the chromium resources can be recycled and utilized, but the one-time investment is large , Operation and management are complex. Liu Zhigang (Chromium Containing Sewage Purification Recovery, Recycling Technology, CN 1810683A) discloses utilization of ion exchange resin and macroporous weak base resin to reclaim chromium resources in chromium-containing wastewater, macroporous weak base resin adsorbs hexavalent chromium in electroplating wastewater, reaching Resource recovery and utilization of hexavalent chromium. Traditionally used to treat electroplating chromium-containing wastewater are macroporous weakly basic anion exchange resins such as D301, D371, and D370. Due to their weak alkalinity, chromium can only be effectively adsorbed under acidic or near-neutral conditions. To achieve high adsorption capacity, the resin must be acidified first, and there are problems of high acid consumption and troublesome operation in the frequent resin regeneration process. The above-mentioned defects in traditional anion exchange resins can be solved by using strong base anion exchange resins containing imidazole structures. Chinese invention patent (Chen Ji, Zhu Lili, Liu Yinghui, a method for adsorbing hexavalent chromium ions in waste water with strong base anion exchange resin containing imidazole structure, patent application number: 200810051262.5) prepared a gel-type strong base anion exchange resin containing imidazole structure The alkali anion exchange resin adsorbs Cr(VI) in wastewater, and no acidification process is required in the regeneration process, which solves the above-mentioned defects of traditional anion exchange resins. However, this gel-type resin has a relatively high production cost, which restricts its large-scale use in ion exchange technology.

发明内容 Contents of the invention

在凝胶型含咪唑结构的强碱阴离子交换树脂的研究基础上,本发明制备出了一种廉价的大孔含咪唑结构的强碱阴离子交换树脂,采用大孔含咪唑结构的强碱阴离子交换树脂吸附电镀废水中的Cr(VI),将化学氧化还原法、沉淀法和离子交换法相结合,使电镀废水中的Cr(III)和Cr(VI)及其它重金属资源得到综合回收利用。图1是电镀废水中有价重金属资源回收工艺路线示意图。On the basis of the research on the gel type strong base anion exchange resin containing imidazole structure, the present invention has prepared a cheap macroporous strong base anion exchange resin containing imidazole structure. The resin adsorbs Cr(VI) in electroplating wastewater, and combines chemical redox, precipitation and ion exchange methods to comprehensively recycle Cr(III) and Cr(VI) and other heavy metal resources in electroplating wastewater. Figure 1 is a schematic diagram of the recovery process route for valuable heavy metal resources in electroplating wastewater.

本发明提供的一种电镀废水净化、资源综合利用的方法,其原理及相关反应如下:A method for purification of electroplating wastewater and comprehensive utilization of resources provided by the invention, its principle and related reactions are as follows:

(1)首先,通过化学反应使Cr(III)在溶液pH值为13.0~14.0的条件下氧化为Cr(VI),然后将废水pH值调回7.0~9.0,使废水中的Zn、Cu、Ni、Fe、Al等有价重金元素转化为氢氧化物沉淀,最后将去除重金属后的废水采用强碱性阴离子树脂吸附Cr(VI),净化后的水质要求达到电镀污染物排放标准和回用要求,同时将废水中的Cr及其重金属资源回收。Cr(VI)在废水中主要以HCrO4 -、Cr2O4 2-、Cr2O7 2-形式存在,废水的pH值控制其存在形式。利用强碱性阴离子树脂对阴离子的交换吸附特性,使Cr(VI)吸附在阴离子交换树脂上加以去除,从而使废水达到净化。(1) Firstly, Cr(III) is oxidized to Cr(VI) under the condition that the pH value of the solution is 13.0-14.0 through a chemical reaction, and then the pH value of the wastewater is adjusted back to 7.0-9.0, so that the Zn, Cu, Valuable heavy metal elements such as Ni, Fe, Al are converted into hydroxide precipitation, and finally the waste water after heavy metal removal is adsorbed with strong basic anion resin to absorb Cr(VI). The purified water quality is required to meet the electroplating pollutant discharge standard and reuse Requirements, while recovering Cr and its heavy metal resources in wastewater. Cr(VI) mainly exists in the form of HCrO 4 - , Cr 2 O 4 2- , Cr 2 O 7 2- in wastewater, and the pH value of wastewater controls its existing form. Utilizing the exchange adsorption characteristics of strong basic anion resin to anion, Cr(VI) is adsorbed on the anion exchange resin to be removed, so that the waste water can be purified.

强碱阴离子交换树脂吸附Cr(VI)的原理及相关反应如下:The principle and related reactions of strong base anion exchange resin to adsorb Cr(VI) are as follows:

RCl+HCrO4 -=RHCrO4+Cl-              (1)RCl+HCrO 4 - =RHCrO 4 +Cl - (1)

2RCl+CrO4 2-=R2CrO4+2Cl-            (2)2RCl+CrO 4 2- =R 2 CrO 4 + 2Cl- (2)

2RCl+Cr2O7 2-=R2Cr2O7+2Cl-          (3)2RCl+Cr 2 O 7 2- =R 2 Cr 2 O 7 + 2Cl- (3)

2RCl+2HCrO4 -=R2Cr2O7+2Cl-+H2O      (4)2RCl+2HCrO 4 - =R 2 Cr 2 O 7 +2Cl - +H 2 O (4)

树脂饱和后,可用NaOH+NaCl混合溶液再生,恢复树脂交换能力,其原理及相关反应如下:After the resin is saturated, it can be regenerated with NaOH+NaCl mixed solution to restore the resin exchange capacity. The principle and related reactions are as follows:

2RHCrO4+2NaOH=R2CrO4+Na2CrO4+2H2O    (5)2RHCrO 4 +2NaOH=R 2 CrO 4 +Na 2 CrO 4 +2H 2 O (5)

R2Cr2O7+2NaOH=R2CrO4+Na2CrO4+H2O     (6)R 2 Cr 2 O 7 +2NaOH=R 2 CrO 4 +Na 2 CrO 4 +H 2 O (6)

R2CrO4+2NaCl=2RCl+Na2CrO4            (7)R 2 CrO 4 +2NaCl=2RCl+Na 2 CrO 4 (7)

本发明的一种电镀废水净化、资源综合利用的方法,其步骤和条件如下:A kind of electroplating waste water purification of the present invention, the method for resource comprehensive utilization, its steps and conditions are as follows:

(1)铬(III)氧化为铬(VI):将含铬废水导入前处理池中,首先使用无机碱调节废水的pH值为13.0~14.0,然后加入氧化剂,Cr(III):氧化剂的摩尔比为1∶l~3,使废水中的铬(III)完全氧化为铬(VI);(1) Chromium (III) is oxidized to chromium (VI): import chromium-containing wastewater into the pretreatment tank, first use inorganic alkali to adjust the pH value of the wastewater to 13.0-14.0, and then add oxidant, Cr(III): the mole of oxidant The ratio is 1:1~3, so that the chromium (III) in the wastewater is completely oxidized to chromium (VI);

所述的无机碱为氢氧化钠、氢氧化钾或氢氧化钙;Described inorganic base is sodium hydroxide, potassium hydroxide or calcium hydroxide;

所述的氧化剂为双氧水或过氧化钠;Described oxidizing agent is hydrogen peroxide or sodium peroxide;

(2)回收有价重金属资源:将步骤(1)前处理池中的经过步骤(1)处理过的废水利用无机酸调节pH值为7.0~9.0,使废水中锌、铜、镍、铁或铝重金元素转化为氢氧化物沉淀,然后过滤,滤渣经脱水,粉碎,研磨,得到混合重金属原料,进一步通过湿法冶金工艺制备出单一重金属材料;(2) Recovery of valuable heavy metal resources: the wastewater treated in step (1) in the pretreatment pool of step (1) is adjusted to a pH value of 7.0 to 9.0 with inorganic acid, so that zinc, copper, nickel, iron or The aluminum heavy metal elements are converted into hydroxide precipitates, and then filtered, and the filter residue is dehydrated, crushed, and ground to obtain mixed heavy metal raw materials, and a single heavy metal material is further prepared through a hydrometallurgical process;

所述的无机酸为盐酸、硫酸或硝酸;Described mineral acid is hydrochloric acid, sulfuric acid or nitric acid;

(3)强碱性阴离子交换树脂吸附铬(VI)及树脂再生:吸附柱内装入强碱性阴离子交换树脂,将步骤(2)中的滤液用无机酸调节pH值为4.0~6.0,然后自上而下导入吸附柱中,当第1吸附柱吸附后,尾液中铬(VI)浓度大于0.1mg/L时,串连第2吸附柱,当第2吸附柱的尾液中铬(VI)浓度大于0.1mg/L时,串连第3吸附柱吸附,同时第1吸附柱淋洗再生;当第3吸附柱的尾液中铬(VI)浓度大于0.1mg/L时,串连第1吸附柱吸附,同时第2吸附柱淋洗再生;当第1吸附柱的尾液中铬(VI)浓度大于0.1mg/L时,串连第2吸附柱吸附,同时第3吸附柱淋洗再生;如此循环操作进行上述吸附和再生方法;直至尾液中铬(VI)浓度小于0.1mg/L停止;(3) strong basic anion exchange resin adsorption chromium (VI) and resin regeneration: strong basic anion exchange resin is loaded into the adsorption column, the filtrate in the step (2) is adjusted to a pH value of 4.0~6.0 with mineral acid, and then automatically It is introduced into the adsorption column from top to bottom. When the concentration of chromium (VI) in the tail liquid is greater than 0.1 mg/L after the first adsorption column is adsorbed, the second adsorption column is connected in series. When the chromium (VI) concentration in the tail liquid of the second adsorption column is ) concentration is greater than 0.1mg/L, the third adsorption column is connected in series for adsorption, and the first adsorption column is rinsed and regenerated at the same time; when the concentration of chromium (VI) in the tail liquid of the third adsorption column is greater than 0.1mg/L, The first adsorption column is adsorbed, and the second adsorption column is rinsed and regenerated at the same time; when the concentration of chromium (VI) in the tail liquid of the first adsorption column is greater than 0.1mg/L, the second adsorption column is connected in series for adsorption, and the third adsorption column is rinsed at the same time Regeneration; carry out the above-mentioned adsorption and regeneration method in such a cycle operation; stop until the concentration of chromium (VI) in the tail liquid is less than 0.1mg/L;

所述的无机酸为盐酸、硫酸或硝酸;Described mineral acid is hydrochloric acid, sulfuric acid or nitric acid;

所述的吸附柱淋洗再生条件为:淋洗液为摩尔比为1∶1的氢氧化钠和氯化钠混合水溶液,氢氧化钠和氯化钠的摩尔浓度为0.1~1.0mol/L,淋洗液自上而下导入吸附柱中对吸附柱淋洗再生,当树脂由黑色或者黄色转化为白色时为再生终点,得到铬酸钠溶液;The conditions for the leaching regeneration of the adsorption column are: the eluent is a mixed aqueous solution of sodium hydroxide and sodium chloride with a molar ratio of 1:1, and the molar concentration of sodium hydroxide and sodium chloride is 0.1 to 1.0 mol/L, The eluent is introduced into the adsorption column from top to bottom to rinse and regenerate the adsorption column. When the resin turns from black or yellow to white, it is the regeneration end point, and sodium chromate solution is obtained;

上述的多柱串连使用,进行吸附和再生方法循环操作,充分保证吸附后的水质铬(VI)浓度小于0.1mg/L,同时也使离子交换树脂达到最大的吸附量。The above-mentioned multiple columns are used in series, and the adsorption and regeneration methods are cyclically operated to fully ensure that the concentration of chromium (VI) in the water after adsorption is less than 0.1mg/L, and at the same time, the ion exchange resin can reach the maximum adsorption capacity.

(4)制备铬产品:将铬酸钠溶液采用H+型阳离子交换树脂脱钠,制备铬酸或铬酸酐;采用可溶性钡盐或铅盐沉淀法制备出铬酸钡或铬酸铅产品;所述的可溶性钡盐优选氯化钡、碳酸钡或硫化钡,可溶性铅盐优选醋酸铅、硝酸铅或硫酸铅。(4) Preparation of chromium product: the sodium chromate solution is desodiumized by H + type cation exchange resin to prepare chromic acid or chromic anhydride; adopt soluble barium salt or lead salt precipitation method to prepare barium chromate or lead chromate product; The soluble barium salt is preferably barium chloride, barium carbonate or barium sulfide, and the soluble lead salt is preferably lead acetate, lead nitrate or lead sulfate.

根据市场对铬产品的需求,可以制备不同类型的铬产品。According to the market demand for chromium products, different types of chromium products can be prepared.

所述的步骤(3)的强碱性阴离子交换树脂为大孔咪唑结构阴离子交换树脂,其结构是:The strongly basic anion exchange resin of described step (3) is macroporous imidazole structure anion exchange resin, and its structure is:

Figure A20091006690500101
Figure A20091006690500101

式中,X-是氯离子、硫酸根离子或硝酸根离子;In the formula, X - is a chloride ion, a sulfate ion or a nitrate ion;

所述的大孔含咪唑结构阴离子交换树脂的制备方法的步骤如下:The steps of the preparation method of described macroporous imidazole structure-containing anion exchange resin are as follows:

将氯甲基化的苯乙烯型大孔吸附树脂在N,N-二甲基甲酰胺溶剂中室温搅拌2h,然后加入N-甲基咪唑,氯甲基化的苯乙烯型大孔吸附树脂:N-甲基咪唑的摩尔比为1∶1~1.3,于40~80℃反应24~72h,过滤合成树脂并用乙醇洗涤,将洗涤后树脂真空干燥,得到氯型大孔含咪唑结构的强碱阴离子交换树脂(简写为大孔RCl);Stir the chloromethylated styrene type macroporous adsorption resin in N,N-dimethylformamide solvent at room temperature for 2h, then add N-methylimidazole, chloromethylated styrene type macroporous adsorption resin: The molar ratio of N-methylimidazole is 1:1~1.3, react at 40~80°C for 24~72h, filter the synthetic resin and wash it with ethanol, dry the resin in vacuum after washing, and obtain a strong base with a chlorine-type macroporous imidazole structure Anion exchange resin (abbreviated as macroporous RCl);

将氯型大孔含咪唑结构的强碱阴离子交换树脂在去离子水中搅拌2h,然后加入硫酸钠,氯型大孔含咪唑结构的强碱阴离子交换树脂∶硫酸钠摩尔比为1∶0.5~1,混合振荡10~24h,直至反应完全,并过滤树脂,再用去离子水洗涤过滤后的树脂,除去过量的硫酸根离子,得到硫酸根型大孔含咪唑结构的强碱阴离子交换树脂(简写为大孔R2SO4);Stir the chlorine type macroporous strong base anion exchange resin containing imidazole structure in deionized water for 2h, then add sodium sulfate, the chlorine type macroporous strong base anion exchange resin containing imidazole structure: sodium sulfate molar ratio is 1: 0.5~1 , mixed and oscillated for 10 to 24 hours until the reaction is complete, and the resin is filtered, and then the filtered resin is washed with deionized water to remove excess sulfate ions to obtain a sulfate-type macroporous strong base anion exchange resin containing imidazole structure (abbreviated is macroporous R 2 SO 4 );

将氯型大孔含咪唑结构的强碱阴离子交换树脂在去离子水中搅拌2h,然后加入硝酸钠化学反应物的摩尔比为1∶1~1.5,混合振荡10~24h,直至反应完全,并过滤树脂,再用去离子水洗涤过滤后的树脂,除去过量的硝酸根离子,得到硝酸根型大孔含咪唑结构的强碱阴离子交换树脂(简写为大孔RNO3)。Stir the chlorine-type macroporous strong base anion exchange resin containing imidazole structure in deionized water for 2 hours, then add sodium nitrate chemical reactant with a molar ratio of 1:1 to 1.5, mix and shake for 10 to 24 hours until the reaction is complete, and filter resin, and then wash the filtered resin with deionized water to remove excess nitrate ions to obtain a nitrate-type macroporous imidazole-containing strong base anion exchange resin (abbreviated as macroporous RNO 3 ).

由于凝胶型含咪唑结构强碱阴离子交换树脂与本发明制备的大孔含咪唑结构强碱阴离子交换树脂具有相同的官能团结构,因此两种树脂的吸附容量、吸附最佳条件、使用寿命性能都非常相近。图2是振荡时间对不同树脂吸附量的影响,从图中可以看出大孔RCl树脂和D301树脂具有相似的吸附速率,而RCl树脂的吸附速率最快,这主要与树脂材料的粒度相关。因此从树脂的吸附性能、使用寿命方面和再生过程方面比较,大孔含咪唑结构的阴离子交换树脂具有非常大的优势,有望在处理电镀废水中Cr(VI)中替代传统的弱碱性阴离子树脂,实现离子交换技术处理电镀废水的技术创新。Because the gel-type strong base anion exchange resin containing imidazole structure and the macroporous strong base anion exchange resin containing imidazole structure prepared by the present invention have the same functional group structure, the adsorption capacity, adsorption optimum conditions, and service life performance of the two resins are different very close. Figure 2 shows the effect of oscillation time on the adsorption capacity of different resins. It can be seen from the figure that the macroporous RCl resin and D301 resin have similar adsorption rates, and the adsorption rate of RCl resin is the fastest, which is mainly related to the particle size of the resin material. Therefore, compared with the adsorption performance, service life and regeneration process of the resin, the anion exchange resin with a macroporous imidazole structure has great advantages, and is expected to replace the traditional weakly basic anion resin in the treatment of Cr(VI) in electroplating wastewater , to realize the technological innovation of ion exchange technology to treat electroplating wastewater.

有益效果:(1)本发明提供的一种电镀废水净化、资源综合利用的方法,采用大孔含咪唑结构的强碱阴离子交换树脂吸附电镀废水中的Cr(VI),克服了商品化D301、D371和D370等大孔弱碱性阴离子交换树脂再生过程中需要消耗大量酸,为电镀废水中铬高效回收和利用提供一种新型高效的吸附材料和分离技术。Beneficial effects: (1) The method for purification of electroplating wastewater and comprehensive utilization of resources provided by the present invention adopts macroporous strong base anion exchange resin containing imidazole structure to adsorb Cr(VI) in electroplating wastewater, which overcomes commercialization of D301, The regeneration process of macroporous weakly basic anion exchange resins such as D371 and D370 needs to consume a large amount of acid, which provides a new and efficient adsorption material and separation technology for the efficient recovery and utilization of chromium in electroplating wastewater.

(2)本发明提供的一种电镀废水净化、资源综合利用的方法,采用化学氧化、离子交换与沉淀等耦合技术,使电镀废水中的Cr、Ni、Cu等有价重金属资源高效回收利用,具有显著的经济效益和社会效益。(2) A method for purification of electroplating wastewater and comprehensive utilization of resources provided by the present invention uses coupling technologies such as chemical oxidation, ion exchange and precipitation to efficiently recycle valuable heavy metal resources such as Cr, Ni, and Cu in electroplating wastewater, It has significant economic and social benefits.

(3)本发明提供的一种电镀废水净化、资源综合利用的方法,采用高热稳定性、机械强度和抗氧化能力的大孔含咪唑结构的强碱阴离子交换树脂连续化吸附电镀废水中的Cr(VI),具有工艺稳定、处理成本低等优点。(3) a kind of electroplating waste water purification provided by the present invention, the method for comprehensive resource utilization, adopt the strong alkali anion exchange resin of the macroporous imidazole-containing structure of high thermal stability, mechanical strength and oxidation resistance to continuously absorb Cr in electroplating waste water (VI), which has the advantages of stable process and low processing cost.

附图说明 Description of drawings

图1是电镀废水中有价重金属资源回收工艺路线示意图。Figure 1 is a schematic diagram of the recovery process route for valuable heavy metal resources in electroplating wastewater.

图2是振荡时间对不同树脂吸附容量的影响图。Figure 2 is a graph showing the influence of oscillation time on the adsorption capacity of different resins.

图3是吸附树脂柱的吸附和解吸附曲线图。Fig. 3 is an adsorption and desorption curve diagram of an adsorption resin column.

具体实施方式 Detailed ways

实施例1Example 1

取50g氯甲基化的苯乙烯型大孔吸附树脂于三口烧瓶中,加入300mL N,N-二甲基甲酰胺,室温下搅拌2h,加入16.5g N-甲基咪唑40℃反应72h,过滤合成树脂并用乙醇洗涤。将洗涤后树脂真空干燥,得到氯型大孔含咪唑结构的强碱阴离子交换树脂。Take 50g of chloromethylated styrene-type macroporous adsorption resin in a three-necked flask, add 300mL of N,N-dimethylformamide, stir at room temperature for 2h, add 16.5g of N-methylimidazole at 40°C for 72h, filter The resin was synthesized and washed with ethanol. The washed resin is vacuum-dried to obtain a chlorine-type macroporous strong base anion exchange resin containing an imidazole structure.

将1g氯型大孔含咪唑结构的强碱阴离子交换树脂在去离子水中搅拌2h,然后加入20mL摩尔浓度为2mol/L的硫酸钠溶液振荡10h,直至反应完全,并过滤树脂,再用去离子水洗涤过滤后的树脂,除去过量的硫酸根离子,得到硫酸根型大孔含咪唑结构的强碱阴离子交换树脂。Stir 1 g of chlorine-type macroporous strong base anion exchange resin containing imidazole structure in deionized water for 2 h, then add 20 mL of sodium sulfate solution with a molar concentration of 2 mol/L and shake for 10 h until the reaction is complete, filter the resin, and then use deionized The filtered resin is washed with water to remove excess sulfate ions to obtain a sulfate-type macroporous strong base anion exchange resin containing an imidazole structure.

将1g氯型大孔含咪唑结构的强碱阴离子交换树脂在去离子水中搅拌2h,然后加入20mL摩尔浓度为2mol/L的硝酸钠溶液振荡10h,直至反应完全,并过滤树脂,再用去离子水洗涤过滤后的树脂,除去过量的硝酸根离子,得到硝酸根型大孔含咪唑结构的强碱阴离子交换树脂。Stir 1 g of chlorine-type macroporous strong base anion exchange resin containing imidazole structure in deionized water for 2 hours, then add 20 mL of sodium nitrate solution with a molar concentration of 2 mol/L and shake for 10 hours until the reaction is complete, filter the resin, and then use deionized The filtered resin is washed with water to remove excess nitrate ions to obtain a nitrate type macroporous strong base anion exchange resin containing imidazole structure.

实施例2Example 2

以某电镀厂的废水为研究对象,主要成分测试结果如表1,从表中可以看出该废水中含有大量的Cr(III)、Cr(VI)和其它有价重金属元素,直接排放造成环境污染,回收有价重金属元素可以产生一定的经济效益。Taking the wastewater of an electroplating factory as the research object, the test results of the main components are shown in Table 1. It can be seen from the table that the wastewater contains a large amount of Cr(III), Cr(VI) and other valuable heavy metal elements, and direct discharge causes environmental pollution. Pollution, recovery of valuable heavy metal elements can produce certain economic benefits.

表1电镀含铬废水的主要成份Table 1 Main components of electroplating chromium-containing wastewater

  污染物名称 Pollutant name  Cr(V) Cr(V)   Cr(总) Cr(total)   Cu Cu   Zn Zn   Ni Ni   Fe Fe   Al Al   浓度(mg/L) Concentration (mg/L)   250 250   344 344   28.92 28.92   16.61 16.61   8.589 8.589   134.6 134.6   5.063 5.063

铬(III)氧化为铬(VI):取2L含铬废水,分别使用NaOH调节废水的pH值为13.00,然后加入10.8mmol的双氧水,使废水中的铬(III)氧化为铬(VI)。Chromium (III) is oxidized to chromium (VI): Take 2L of chromium-containing wastewater, use NaOH to adjust the pH value of the wastewater to 13.00, and then add 10.8 mmol of hydrogen peroxide to oxidize the chromium (III) in the wastewater to chromium (VI).

回收有价重金属资源:将步骤(1)前处理池中废水利用硫酸调节废水pH值为7.00,使废水中锌、铜、镍、铁、铝重金元素转化为氢氧化物沉淀,然后过滤,滤渣经脱水、粉碎、研磨,即为混合重金属原料,可通过湿法冶金工艺制备出单一重金属材料。沉淀后滤液中的锌、铜、镍、铁、铝含量分别为1.95mg/L、0.28mg/L、4.17mg/L、1.02mg/L、0.17mg/L。Recovery of valuable heavy metal resources: Use sulfuric acid to adjust the pH value of the wastewater in the pretreatment pool of step (1) to 7.00, so that the zinc, copper, nickel, iron, and aluminum heavy metal elements in the wastewater are converted into hydroxide precipitates, and then filtered, the filter residue After dehydration, pulverization, and grinding, it is a mixed heavy metal raw material, and a single heavy metal material can be prepared through a hydrometallurgical process. The contents of zinc, copper, nickel, iron and aluminum in the filtrate after precipitation were 1.95mg/L, 0.28mg/L, 4.17mg/L, 1.02mg/L and 0.17mg/L respectively.

强碱性阴离子交换树脂吸附铬(VI)及树脂再生:首先将步骤(2)中的滤液利硫酸调节pH值为4.60,然后自上而下导入吸附柱中。当第1吸附柱吸附后,尾液中铬(VI)浓度大于0.1mg/L时,串连第2吸附柱,当第2吸附柱的尾液中铬(VI)浓度大于0.1mg/L时,串连第3吸附柱,同时第1吸附柱淋洗再生。上述2柱串连使用,充分保证吸附后的水质铬(VI)浓度小于0.1mg/L,同时也使离子交换树脂达到最大的吸附量。将0.3M氢氧化钠和0.3M氯化钠的混合淋洗液自上而下导入第1吸附柱中,对吸附柱再生,当树脂由黑色或者黄色转化为白色时为再生终点,得到铬酸钠溶液。上述吸附和再生方法循环操作。图3为吸附树脂柱吸附和解吸附的曲线,吸附柱的内径为1cm,加入2.5g吸附树脂,吸附和解吸附的流速控制为3mL/min。Adsorption of chromium (VI) on strongly basic anion exchange resin and regeneration of resin: firstly adjust the pH value of the filtrate in step (2) with sulfuric acid to 4.60, and then introduce it into the adsorption column from top to bottom. When the concentration of chromium (VI) in the tail liquid is greater than 0.1mg/L after the first adsorption column is adsorbed, connect the second adsorption column in series, when the concentration of chromium (VI) in the tail liquid of the second adsorption column is greater than 0.1mg/L , the third adsorption column is connected in series, and the first adsorption column is rinsed and regenerated at the same time. The above two columns are used in series to fully ensure that the concentration of chromium (VI) in the water quality after adsorption is less than 0.1 mg/L, and at the same time make the ion exchange resin reach the maximum adsorption capacity. Lead the mixed eluent of 0.3M sodium hydroxide and 0.3M sodium chloride into the first adsorption column from top to bottom, and regenerate the adsorption column. When the resin turns from black or yellow to white, it is the regeneration end point, and chromic acid is obtained. sodium solution. The above-mentioned adsorption and regeneration method operates in a cycle. Figure 3 is the adsorption and desorption curves of the adsorption resin column, the inner diameter of the adsorption column is 1cm, 2.5g of adsorption resin is added, and the flow rate of adsorption and desorption is controlled at 3mL/min.

制备铬产品:将铬酸钠溶液采用H+型阳离子交换树脂脱钠,制备出铬酸或铬酸酐产品。收集上述解吸附步骤中的洗脱液,自上而下导入H+型阳离子柱,流出液为稀重铬酸溶液,当树脂由橙红色变为橙色时为脱钠终点,同时H+型阳离子柱采用1%~10%的硫酸溶液再生。稀重铬酸溶液经过蒸发浓缩得到铬酸或铬酸酐产品。Chromium product preparation: sodium chromate solution is desodiumized with H + type cation exchange resin to prepare chromic acid or chromic anhydride product. Collect the eluate in the above desorption step and introduce it into the H + type cation column from top to bottom. The column is regenerated with 1%-10% sulfuric acid solution. The dilute dichromic acid solution is evaporated and concentrated to obtain chromic acid or chromic anhydride products.

实施例3Example 3

按照实施例2的方法,在回收铜、镍等有价重金属资源步骤中利用盐酸调节pH值为8.00,使废水中锌、铜、镍、铁等重金元素转化为氢氧化物沉淀,沉淀后滤液中的锌、铜、镍、铁、铝含量分别为0.13mg/L、0.22mg/L、0.41mg/L、0.69mg/L、0.21mg/L。According to the method of Example 2, in the step of recovering valuable heavy metal resources such as copper and nickel, the pH value is adjusted to 8.00 with hydrochloric acid, so that heavy metal elements such as zinc, copper, nickel and iron in the wastewater are converted into hydroxide precipitation, and the filtrate after precipitation The contents of zinc, copper, nickel, iron, and aluminum in it are 0.13mg/L, 0.22mg/L, 0.41mg/L, 0.69mg/L, and 0.21mg/L respectively.

强碱性阴离子交换树脂吸附铬(VI)步骤中的滤液利用盐酸调节pH值为4.00。按照实施例2采用二级吸附柱串连使用,使离子交换处理后废水中Cr(VI)含量小于0.1mg/L。The filtrate in the step of adsorbing chromium (VI) on the strongly basic anion exchange resin is adjusted to pH 4.00 with hydrochloric acid. According to Example 2, the secondary adsorption columns are used in series, so that the Cr(VI) content in the wastewater after ion exchange treatment is less than 0.1 mg/L.

制备铬产品步骤中,将铬酸钠溶液采用可溶性氯化钡沉淀法制备出铬酸钡产品。收集上述解吸附步骤中的洗脱液100mL,测定洗脱液中Cr(VI)的浓度为3234mg/L,加入1.5g氯化钡搅拌使Cr(VI)转化为铬酸钡沉淀,过滤、干燥得到铬酸钡产品。In the step of preparing the chromium product, the sodium chromate solution is prepared by a soluble barium chloride precipitation method to prepare the barium chromate product. Collect 100 mL of the eluate in the above-mentioned desorption step, measure the concentration of Cr(VI) in the eluate to be 3234 mg/L, add 1.5 g of barium chloride and stir to make Cr(VI) be converted into barium chromate precipitate, filter and dry A barium chromate product is obtained.

实施例4Example 4

按照实施例2的方法,在回收铜、镍等有价重金属资源步骤中利用硝酸调节pH值为9.00,使废水中锌、铜、镍、铁等重金元素转化为氢氧化物沉淀,沉淀后滤液中的锌、铜、镍、铁、铝含量分别为0.06mg/L、0.17mg/L、0.32mg/L、0.32mg/L、0.19mg/L。According to the method of Example 2, in the step of recovering valuable heavy metal resources such as copper and nickel, the pH value is adjusted to 9.00 with nitric acid, so that heavy metal elements such as zinc, copper, nickel and iron in the wastewater are converted into hydroxide precipitation, and the filtrate after precipitation The contents of zinc, copper, nickel, iron, and aluminum in it are 0.06mg/L, 0.17mg/L, 0.32mg/L, 0.32mg/L, and 0.19mg/L, respectively.

强碱性阴离子交换树脂吸附铬(VI)步骤中的滤液利用硝酸调节pH值为6.00。按照实施例2采用二级吸附柱串连使用,使离子交换处理后废水中Cr(VI)含量小于0.1mg/L。The filtrate in the step of adsorbing chromium (VI) on the strongly basic anion exchange resin is adjusted to a pH value of 6.00 with nitric acid. According to Example 2, the secondary adsorption columns are used in series, so that the Cr(VI) content in the wastewater after ion exchange treatment is less than 0.1 mg/L.

制备铬产品步骤中,将铬酸钠溶液采用可溶性醋酸铅沉淀法制备出铬酸铅产品。收集上述解吸附步骤中的洗脱液100mL,测定洗脱液中Cr(VI)的浓度为3234mg/L,加入2.8g醋酸铅搅拌使Cr(VI)转化为铬酸铅沉淀,过滤、干燥得到铬酸铅产品。In the step of preparing the chromium product, the sodium chromate solution is prepared by a soluble lead acetate precipitation method to prepare the lead chromate product. Collect the eluent 100mL in the above-mentioned desorption step, measure the concentration of Cr(VI) in the eluent to be 3234mg/L, add 2.8g lead acetate and stir to make Cr(VI) be converted into lead chromate precipitate, filter, dry to obtain chromium lead acid products.

Claims (1)

1, the method for a kind of purifying electroplating wastewater, comprehensive utilization of resources is characterized in that, its step and condition are as follows: its step and condition are as follows:
(1) chromium (III) is oxidized to chromium (VI): chromate waste water is imported in the pre-treatment pond, the pH value of at first using mineral alkali to regulate waste water is 13.0~14.0, add oxygenant then, Cr (III): the chemical reaction mol ratio of oxygenant is 1: 1~3, and making chromium (III) complete oxidation in the waste water is chromium (VI);
Described mineral alkali is sodium hydroxide, potassium hydroxide or calcium hydroxide;
Described oxygenant is hydrogen peroxide or sodium peroxide;
(2) recovery has the valency heavy metal resources: the inorganic acid for adjusting pH value of water reuse that the process step (1) in step (1) the pre-treatment pond was handled is 7.0~9.0, make zinc in the waste water, copper, nickel, iron or aluminium huge sum of money element be converted into precipitation of hydroxide, filter then, filter residue is through dehydration, pulverize, grind, obtain the mixture-metal raw material, further prepare single heavy metal material by hydrometallurgical processes;
Described mineral acid is hydrochloric acid, sulfuric acid or nitric acid;
(3) strongly basic anion exchange resin absorption chromium (VI) and resin regeneration: the strongly basic anion exchange resin of packing in the adsorption column, is 4.0~6.0 with the filtrate in the step (2) with inorganic acid for adjusting pH value, import in the adsorption column from top to bottom then, after the absorption of the 1st adsorption column, chromium in the tail washings (VI) concentration is during greater than 0.1mg/L, and the 2nd adsorption column of contacting is when chromium (VI) concentration is greater than 0.1mg/L in the tail washings of the 2nd adsorption column, the 3rd adsorption column of contacting absorption, the 1st adsorption column leaching regeneration simultaneously; When chromium (VI) concentration is greater than 0.1mg/L in the tail washings of the 3rd adsorption column, the 1st adsorption column of contacting absorption, the 2nd adsorption column leaching regeneration simultaneously; When chromium (VI) concentration is greater than 0.1mg/L in the tail washings of the 1st adsorption column, the 2nd adsorption column of contacting absorption, the 3rd adsorption column leaching regeneration simultaneously; So above-mentioned absorption and renovation process are carried out in cyclical operation; Chromium in tail washings (VI) concentration stops less than 0.1mg/L;
Described mineral acid is hydrochloric acid, sulfuric acid or nitric acid;
Described adsorption column leaching regeneration condition is: leacheate is that mol ratio is 1: 1 sodium hydroxide and a sodium-chlor mixed aqueous solution, the concentration of sodium hydroxide and sodium-chlor is respectively 0.1~1.0mol/L, leacheate imports in the adsorption column from top to bottom to the adsorption column leaching regeneration, be the regeneration terminal point when resin is converted into white by black or yellow, obtain chromium acid sodium solution;
(4) preparation chromium product: chromium acid sodium solution is adopted H +The type Zeo-karb takes off sodium, preparation chromic acid or chromic trioxide; Adopt soluble barium salt or lead salt precipitation to prepare baryta yellow or lead chromate product; The preferred bariumchloride of described soluble barium salt, barium carbonate or barium sulphide, the preferred plumbic acetate of solubility lead salt, lead nitrate or lead sulfate;
The strongly basic anion exchange resin of described step (3) is a macropore glyoxaline structure anionite-exchange resin, and its structure is:
Figure A2009100669050003C1
In the formula, X -Be chlorion, sulfate ion or nitrate ion;
Preparation method's the step that described macropore contains glyoxaline structure anionite-exchange resin is as follows: with the styrene tyle macroporous adsorption resin of chloromethylation at N, stirring at room 2h in the dinethylformamide solvent, add the N-Methylimidazole then, the styrene tyle macroporous adsorption resin of chloromethylation: the mol ratio of N-Methylimidazole is 1: 1~1.3, in 40~80 ℃ of reaction 24~72h, filter synthetic resins and use washing with alcohol, to wash back resin vacuum-drying, obtain the strong anion-exchange resin that chlorine type macropore contains glyoxaline structure;
Chlorine type macropore is contained the strong anion-exchange resin of glyoxaline structure at deionized water for stirring 2h, add sodium sulfate then, chlorine type macropore contains the strong anion-exchange resin of glyoxaline structure: the mol ratio of sodium sulfate is 1: 0.5~1.0, mix vibration 10~24h, until reacting completely, and filter resin, the resin after filtering with deionized water wash again, remove excessive sulfate ion, obtain the strong anion-exchange resin that sulfate radical type macropore contains glyoxaline structure;
Chlorine type macropore is contained the strong anion-exchange resin of glyoxaline structure at deionized water for stirring 2h, add SODIUMNITRATE then, chlorine type macropore contains the strong anion-exchange resin of glyoxaline structure: the mol ratio of SODIUMNITRATE is 1: 1~1.5, mix vibration 10~24h, until reacting completely, and filter resin, the resin after filtering with deionized water wash again, remove excessive nitrate ion, obtain the strong anion-exchange resin that nitrate radical type macropore contains glyoxaline structure.
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