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CN102120658B - Treatment and Recovery Method of Ammonia Nitrogen in Electrolytic Manganese Production Terminal Wastewater - Google Patents

Treatment and Recovery Method of Ammonia Nitrogen in Electrolytic Manganese Production Terminal Wastewater Download PDF

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CN102120658B
CN102120658B CN 201110033536 CN201110033536A CN102120658B CN 102120658 B CN102120658 B CN 102120658B CN 201110033536 CN201110033536 CN 201110033536 CN 201110033536 A CN201110033536 A CN 201110033536A CN 102120658 B CN102120658 B CN 102120658B
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wastewater
ammonia nitrogen
electrolytic manganese
exchange resin
cation exchange
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CN102120658A (en
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段宁
王璠
但智钢
潘涔轩
周长波
马聪
高小娟
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Chinese Research Academy of Environmental Sciences
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Abstract

本发明提供了一种电解锰生产末端废水中氨氮的处理和回收方法。它是将电解锰生产末端废水经过除铬、除锰、过滤等预处理后调节pH为10左右,使NH4 +转化为NH3•H2O,用自制含铜阳离子交换树脂吸附废水中的NH3;当树脂吸附NH3达到饱和后,用H2SO4作为再生剂,在pH为4左右的弱酸性条件下将吸附饱和的树脂进行脱附再生。利用本发明的方法可以使电解锰生产末端废水经上述处理后,废水中氨氮浓度低于国家规定的排放要求,同时可将废水中的氨氮分离回收,从而实现电解锰行业高浓度氨氮废水的有效治理与资源的回收利用,具有显著的环境、经济及社会效益。The invention provides a method for treating and recovering ammonia nitrogen in the terminal wastewater of electrolytic manganese production. It adjusts the pH to about 10 after pretreatment of electrolytic manganese production terminal wastewater such as chromium removal, manganese removal, and filtration, so that NH 4 + is converted into NH 3 •H 2 O, and the self-made copper-containing cation exchange resin is used to absorb the ions in the wastewater. NH 3 ; when the resin adsorbs NH 3 to saturation, use H 2 SO 4 as a regeneration agent to desorb and regenerate the saturated resin under weakly acidic conditions with a pH of about 4. Utilizing the method of the present invention can make the electrolytic manganese production terminal wastewater undergo the above-mentioned treatment, the concentration of ammonia nitrogen in the wastewater is lower than the discharge requirements stipulated by the state, and at the same time, the ammonia nitrogen in the wastewater can be separated and recovered, thereby realizing the effective treatment of high-concentration ammonia nitrogen wastewater in the electrolytic manganese industry. Governance and resource recycling have significant environmental, economic and social benefits.

Description

电解锰生产末端废水中氨氮的处理和回收方法 Treatment and Recovery Method of Ammonia Nitrogen in Electrolytic Manganese Production Terminal Wastewater

技术领域 technical field

本发明涉及电解锰生产末端废水中高浓度氨氮的处理和回收利用技术,具体来说是采用自制的含铜阳离子交换树脂实现对废水中的高浓度NH4 +进行选择性的分离和回收利用。 The invention relates to the treatment and recycling technology of high-concentration ammonia nitrogen in the waste water at the end of electrolytic manganese production. Specifically, the self-made copper-containing cation exchange resin is used to realize the selective separation and recycling of high-concentration NH 4 + in the waste water.

背景技术 Background technique

电解锰是一种重要的工业原料,广泛应用于冶金、化工、轻工、电子材料等部门,“无锰不成钢”,在钢铁工业中,电解锰的用量仅次于铁。目前我国的电解锰生产主要是用碳酸锰矿石加硫酸制取硫酸锰,然后进行电解获得,每生产1吨电解锰,排放废水约4~5吨,其中高浓度的氨氮废水主要来源于压滤、净化、电解等车间、生产辅助用锅炉房和尾矿库渗滤液,浓度约1000~2000mg/L。 Electrolytic manganese is an important industrial raw material. It is widely used in metallurgy, chemical industry, light industry, electronic materials and other departments. "No manganese can't make steel". In the iron and steel industry, the amount of electrolytic manganese is second only to iron. At present, the production of electrolytic manganese in my country is mainly to produce manganese sulfate by adding sulfuric acid to manganese carbonate ore, and then obtain it by electrolysis. For every ton of electrolytic manganese produced, about 4 to 5 tons of wastewater will be discharged, and the high-concentration ammonia nitrogen wastewater is mainly from pressure filtration. , Purification, electrolysis and other workshops, boiler rooms for auxiliary production and tailings pond leachate, the concentration is about 1000-2000mg/L.

目前,国内的电解锰废水大部分采用“还原-中和沉淀法”工艺进行治理,它只针对废水中的铬、锰离子进行去除,对氨氮的去除无任何作用。国内绝大多数的电解锰厂未对氨氮进行处理就直接排放,造成重大的环境污染,随着近几年电解锰行业对环境的污染情况日益加剧,相关标准陆续制定公布,国家已将氨氮列入“十二五”重点控制污染物名录,氨氮的污染控制成为当前非常紧迫的任务。 At present, most of the domestic electrolytic manganese wastewater is treated by the "reduction-neutralization precipitation" process, which only removes chromium and manganese ions in the wastewater, and has no effect on the removal of ammonia nitrogen. The vast majority of electrolytic manganese plants in China directly discharge ammonia nitrogen without treatment, causing major environmental pollution. With the increasing environmental pollution in the electrolytic manganese industry in recent years, relevant standards have been formulated and announced one after another. The country has listed ammonia nitrogen as a Ammonia nitrogen pollution control has become a very urgent task at present.

本发明针对电解锰废水的特点,采用一套废水中高浓度氨氮的去除及回收利用的新技术,在处理废水的同时回收资源。 Aiming at the characteristics of electrolytic manganese wastewater, the invention adopts a set of new technologies for the removal and recycling of high-concentration ammonia nitrogen in wastewater, and recycles resources while treating wastewater.

发明内容 Contents of the invention

本发明的主要目的是提供一种电解锰生产末端废水高浓度氨氮的处理和回收方法,利用本发明方法最终能使电解锰废水中氨氮浓度达到国家规定的排放标准要求,并且可以从中分离回收绝大部分的NH4 +重新回用于电解锰生产,实现废水治理和资源回收利用的有机结合。 The main purpose of the present invention is to provide a method for treating and recovering high-concentration ammonia-nitrogen from electrolytic manganese production end wastewater. Using the method of the present invention, the concentration of ammonia-nitrogen in electrolytic manganese wastewater can finally meet the discharge standard requirements stipulated by the state, and it can be separated and recovered from it. Most of the NH 4 + is reused for electrolytic manganese production, realizing the organic combination of wastewater treatment and resource recovery.

为实现上述目的,本发明采用如下技术方案: To achieve the above object, the present invention adopts the following technical solutions:

一种电解锰生产末端废水中氨氮的处理和回收方法,其步骤如下: A method for treating and recovering ammonia nitrogen in electrolytic manganese production terminal waste water, the steps are as follows:

a. 将电解锰生产末端废水经过常规除铬、除锰、过滤处理后调节pH为9~10,使NH4 +转化为NH3•H2O,在20℃的条件下,采用逐级流态交换吸附方式,利用阳离子交换树脂负载的过渡金属离子吸附废水中的NH3a. After conventional chromium removal, manganese removal, and filtration treatment, adjust the pH of the electrolytic manganese production terminal wastewater to 9~10, so that NH 4 + can be converted into NH 3 •H 2 O. State-exchange adsorption method, using transition metal ions loaded on cation exchange resin to adsorb NH 3 in wastewater;

b. 当上述阳离子交换树脂在吸附达到饱和后,用H2SO4作为再生剂,在pH为4左右的条件下,对吸附饱和的交换树脂进行脱附再生。 b. When the adsorption of the cation exchange resin reaches saturation, use H 2 SO 4 as a regeneration agent, and desorb and regenerate the saturated exchange resin at a pH of about 4.

上述步骤a中经过吸附的出水可直接达标(GB8978-1996)排放。 The effluent that has been adsorbed in step a above can be discharged directly up to the standard (GB8978-1996).

如上所述的处理和回收方法,其中,步骤a中所述的阳离子交换树脂为自制的含有过渡金属的阳离子交换树脂。 The treatment and recovery method as described above, wherein the cation exchange resin described in step a is a self-made cation exchange resin containing transition metals.

如上所述的处理和回收方法,其中,步骤a中所述的阳离子交换树脂为自制的含铜阳离子交换树脂。 The treatment and recovery method as described above, wherein the cation exchange resin described in step a is a self-made copper-containing cation exchange resin.

如上所述的处理和回收方法,其中,所述的含有铜离子的阳离子交换树脂是将0.5~1.5mol/L的CuSO4流过装有一种弱酸性阳离子交换树脂的离子交换柱使其穿透,从而使其转化成含铜阳离子型交换树脂; The above-mentioned treatment and recovery method, wherein, the cation exchange resin containing copper ions is that 0.5 ~ 1.5mol/L CuSO flows through an ion exchange column equipped with a weakly acidic cation exchange resin to penetrate , so that it is converted into a copper-containing cation exchange resin;

所述的弱酸性阳离子交换树脂是指含有弱酸性交换基团:羧酸基—COOH的阳离子交换树脂。 The weakly acidic cation exchange resin refers to the cation exchange resin containing weakly acidic exchange group: carboxylic acid group—COOH.

如上所述的处理和回收方法,其特征是,所述的弱酸性阳离子交换树脂为大孔型丙烯酸系弱酸性阳离子交换树脂。 The above treatment and recovery method is characterized in that the weakly acidic cation exchange resin is a macroporous acrylic weakly acidic cation exchange resin.

如上所述的处理和回收方法,其中,上述步骤b中所述再生剂H2SO4的浓度为1~2mol/L。 The treatment and recovery method as described above, wherein the concentration of the regenerant H 2 SO 4 in the above step b is 1-2 mol/L.

如上所述的处理和回收方法,其中,上述步骤b中产生的再生液为(NH4)2SO4,可将其回用到电解锰的生产工艺中,氨氮浓度低于3000mg/L的再生液可将其套用于下批含铜阳离子交换树脂的再生步骤。 The above-mentioned treatment and recovery method, wherein, the regeneration solution generated in the above step b is (NH 4 ) 2 SO 4 , which can be reused in the production process of electrolytic manganese, and the regeneration solution with an ammonia nitrogen concentration lower than 3000mg/L The solution can be used in the regeneration step of the next batch of copper-containing cation exchange resins.

如上所述的处理和回收方法,其中,本发明中阳离子交换吸附优选采用“三级流态逐级交换吸附——同步再生”工艺:所述的三级流态逐级交换,即一级吸附出水作为二级吸附进水,二级吸附出水作为三级吸附进水,采用机械搅拌等方式使树脂充分吸附NH3分子至饱和,在某一级进行交换吸附的同时,对其他级已吸附饱和的阳离子交换树脂实施同步再生。如此进行,可以保证整个装置的高效率运行。 In the above-mentioned treatment and recovery method, wherein, the cation exchange adsorption in the present invention preferably adopts the process of "three-stage flow state step-by-step exchange adsorption-synchronous regeneration": the three-stage flow state step-by-step exchange, that is, one-stage adsorption The effluent is used as the secondary adsorption inlet water, and the secondary adsorption effluent is used as the tertiary adsorption inlet water. Mechanical stirring is used to make the resin fully adsorb NH3 molecules to saturation. While performing exchange adsorption at one stage, other stages have been adsorbed and saturated. The cation exchange resin is regenerated synchronously. In this way, the high-efficiency operation of the entire device can be guaranteed.

如上所述的处理和回收方法,其中,所述的三级流态逐级交换工艺为利用在线氨氮检测仪和工业计算机控制所有阀门和流量的自动操作方式。 The above-mentioned treatment and recovery method, wherein, the three-stage flow state step-by-step exchange process is an automatic operation mode that uses an online ammonia nitrogen detector and an industrial computer to control all valves and flow rates.

本发明的有益效果在于: The beneficial effects of the present invention are:

本发明可以使电解锰生产末端废水经上述处理后,出水氨氮浓度达到国家规定的排放标准(GB8978-1996),即氨氮浓度≤15mg/L,去除率≥98%。同时可将废水中的高浓度氨氮分离回收,其回收率≥98%,从而实现了废水的有效治理和资源的回收利用。整个工艺流程可采用工业计算机控制,实现自动化运行,提高了系统运行的稳定性,减少了人力成本,降低了劳动强度。 The invention can make the end wastewater of electrolytic manganese production undergo the above-mentioned treatment, and the concentration of ammonia nitrogen in the effluent reaches the discharge standard stipulated by the state (GB8978-1996), that is, the concentration of ammonia nitrogen is ≤15mg/L, and the removal rate is ≥98%. At the same time, the high-concentration ammonia nitrogen in the wastewater can be separated and recovered, and the recovery rate is ≥98%, thus realizing the effective treatment of wastewater and the recycling of resources. The entire technological process can be controlled by industrial computer to realize automatic operation, which improves the stability of system operation, reduces labor cost and labor intensity.

具体实施方式 Detailed ways

本发明方法的吸附原理如下: The adsorption principle of the inventive method is as follows:

(1)含铜离子的阳离子交换树脂的制备: (1) Preparation of cation exchange resin containing copper ions:

Figure 759437DEST_PATH_IMAGE001
Figure 759437DEST_PATH_IMAGE001

(2)吸附氨氮: (2) Adsorption of ammonia nitrogen:

Figure 788442DEST_PATH_IMAGE002
Figure 788442DEST_PATH_IMAGE002

(3)树脂再生: (3) Resin regeneration:

Figure 512814DEST_PATH_IMAGE003
Figure 512814DEST_PATH_IMAGE003

以下通过实例对依据本发明提供的具体实施方式详述如下。 The specific implementations provided according to the present invention are described in detail below through examples.

实施例Example 11

将出厂的大孔型丙烯酸系弱酸性阳离子交换树脂装入玻璃交换柱中(Ф28×350mm), 使1.5mol/L的CuSO4溶液流过该离子交换柱并将其穿透,从而使其转化成含铜阳离子型交换树脂,树脂颜色变为蓝色。 Put the factory-made macroporous acrylic weakly acidic cation exchange resin into a glass exchange column (Ф28×350mm), let 1.5mol/L CuSO 4 solution flow through the ion exchange column and penetrate it, so that it can convert into a copper-containing cation exchange resin, and the color of the resin turns blue.

实施例Example 22

将干重20.002g的自制含铜阳离子交换树脂装入250mL的锥形瓶中。将150mL电解锰废水用NaOH调节pH为10,使NH4 +转化为NH3•H2O,采用磁力搅拌器进行搅拌使树脂充分吸附,吸附饱和后处理水进入下一级进行交换吸附,原废水中氨氮浓度为1141.07mg/L,经自制的含铜阳离子交换树脂三级交换吸附后,氨氮浓度达到11.17mg/L,低于国家规定的排放标准要求,去除率可达99.02%。 The self-made copper-containing cation exchange resin with a dry weight of 20.002 g was charged into a 250 mL Erlenmeyer flask. Adjust the pH of 150mL electrolytic manganese wastewater to 10 with NaOH to convert NH 4 + into NH 3 •H 2 O, and stir with a magnetic stirrer to fully absorb the resin. After the adsorption is saturated, the treated water enters the next stage for exchange and adsorption. The concentration of ammonia nitrogen in the wastewater is 1141.07mg/L. After the three-stage exchange and adsorption of self-made copper-containing cation exchange resin, the concentration of ammonia nitrogen reaches 11.17mg/L, which is lower than the national emission standard requirements, and the removal rate can reach 99.02%.

实施例Example 33

按照实施例2中所述的操作步骤进行操作。原废水中氨氮的浓度为1100.18mg/L,将进水pH调为9, 经自制的含铜阳离子交换树脂三级交换吸附后,氨氮浓度达到12.88 mg/L,低于国家规定的排放标准要求,去除率可达98.83%,出水可达标排放。 Follow the steps described in Example 2 to operate. The concentration of ammonia nitrogen in the original wastewater was 1100.18mg/L, and the pH of the influent water was adjusted to 9. After the three-stage exchange and adsorption of the self-made copper-containing cation exchange resin, the concentration of ammonia nitrogen reached 12.88 mg/L, which was lower than the national emission standards. , The removal rate can reach 98.83%, and the effluent can reach the standard discharge.

实施例Example 44

阳离子交换树脂吸附饱和后,在pH=4的条件下,用1mol/L的H2SO4作为再生剂进行脱附再生,再生液中氨氮平均浓度可达630mg/L以上;用H2SO4调节再生液到pH=4,作为再生剂对饱和的阳离子交换树脂进行再生,二次再生液氨氮平均浓度可达1430mg/L以上;以同样的方法循环5次,再生液氨氮平均浓度可达4000mg/L以上,可回用到化合或电解等生产工艺中去,实现对氨氮的回收利用,回收率可达99%以上。 After the adsorption and saturation of the cation exchange resin, under the condition of pH=4, use 1mol/L H 2 SO 4 as the regeneration agent for desorption regeneration, and the average concentration of ammonia nitrogen in the regeneration solution can reach more than 630mg/L; use H 2 SO 4 Adjust the regeneration solution to pH = 4, and use it as a regeneration agent to regenerate the saturated cation exchange resin. The average concentration of ammonia nitrogen in the secondary regeneration liquid can reach more than 1430mg/L; cycle 5 times in the same way, and the average concentration of ammonia nitrogen in the regeneration liquid can reach 4000mg /L or more, it can be reused in production processes such as compounding or electrolysis to realize the recovery and utilization of ammonia nitrogen, and the recovery rate can reach more than 99%.

实施例Example 55

按照实施例4中所述的操作步骤进行操作。将再生过程中 1mol/L的H2SO4再生剂浓度改为2mol/L进行脱附再生,再生液氨氮浓度可达800mg/L以上,迭代循环再生6次,再生液氨氮平均浓度可达5000mg/L以上,可回用到化合或电解等生产工艺中去,实现对氨氮的回收利用,回收率可达99%。 Follow the procedure described in Example 4. Change the concentration of 1mol/L H 2 SO 4 regenerant to 2mol/L in the regeneration process for desorption regeneration, the concentration of regenerated liquid ammonia nitrogen can reach more than 800mg/L, iterative cycle regeneration 6 times, the average concentration of regenerated liquid ammonia nitrogen can reach 5000mg /L or more, it can be reused in production processes such as compounding or electrolysis to realize the recovery and utilization of ammonia nitrogen, and the recovery rate can reach 99%.

Claims (2)

1. 一种电解锰生产末端废水中氨氮的处理和回收方法,其特征是,步骤如下: 1. a kind of treatment and recovery method of ammonia nitrogen in electrolytic manganese production end waste water, it is characterized in that, step is as follows: a. 将电解锰生产末端废水经过除铬、除锰、过滤处理后调节pH为10,使NH4 +转化为NH3•H2O,在20℃的条件下,采用逐级流态化交换吸附方式,用阳离子交换树脂吸附废水中的NH3a. After removing chromium, manganese and filtration, the wastewater from the end of electrolytic manganese production is adjusted to pH 10 to convert NH 4 + into NH 3 •H 2 O. Under the condition of 20°C, adopt step-by-step fluidized exchange Adsorption method, using cation exchange resin to adsorb NH 3 in wastewater; b. 当阳离子交换树脂吸附NH3达到饱和后,用H2SO4作为再生剂,在pH为4的条件下,对吸附饱和的交换树脂进行脱附再生; b. When the cation exchange resin absorbs NH 3 and reaches saturation, use H 2 SO 4 as a regeneration agent, and desorb and regenerate the saturated exchange resin under the condition of pH 4; 所述阳离子交换树脂是将0.5~1.5mol/L的CuSO4流过装有大孔型丙烯酸系弱酸性阳离子交换树脂的离子交换柱使其穿透,从而使其转化成含有铜离子的阳离子型交换树脂; The cation exchange resin is that 0.5~1.5mol/L CuSO 4 flows through an ion exchange column equipped with a macroporous acrylic weakly acidic cation exchange resin to penetrate it, thereby converting it into a cationic type containing copper ions. exchange resin; 步骤b中所述的再生剂H2SO4的浓度为1~2mol/L; The concentration of regenerant H2SO4 described in step b is 1 ~ 2mol/L; 步骤b中产生的再生液为(NH4)2SO4,将其回用到电解锰的生产工艺中;氨氮浓度低于3000mg/L的再生液套用于下批含铜阳离子交换树脂的再生步骤; The regeneration solution produced in step b is (NH 4 ) 2 SO 4 , which is reused in the production process of electrolytic manganese; the regeneration solution jacket whose ammonia nitrogen concentration is lower than 3000mg/L is used for the regeneration step of the next batch of copper-containing cation exchange resins ; 步骤a中所述的逐级流态化交换吸附方式为三级流态化交换吸附工艺,采用震荡搅拌方法使树脂充分吸附至饱和,一级吸附出水作为二级吸附进水,二级吸附出水作为三级吸附进水。 The step-by-step fluidized exchange adsorption method described in step a is a three-stage fluidized exchange adsorption process. The resin is fully adsorbed to saturation by using a shaking and stirring method. Influent as a tertiary adsorption. 2. 根据权利要求1所述的处理和回收方法,其特征是,所述的三级流态逐级交换工艺利用在线氨氮检测仪和工业计算机控制所有阀门和流量的自动操作。 2. The treatment and recovery method according to claim 1, characterized in that, the three-stage flow state step-by-step exchange process utilizes an online ammonia nitrogen detector and an industrial computer to control the automatic operation of all valves and flow rates.
CN 201110033536 2011-01-31 2011-01-31 Treatment and Recovery Method of Ammonia Nitrogen in Electrolytic Manganese Production Terminal Wastewater Expired - Fee Related CN102120658B (en)

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