CN101530860A - Method for preparing aluminum-magnesium ultrafine crystal composite plate with multilayer structure - Google Patents
Method for preparing aluminum-magnesium ultrafine crystal composite plate with multilayer structure Download PDFInfo
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Abstract
本发明涉及一种铝镁超细晶多层结构复合板的制备方法,该方法选择板材Al或Al合金、Mg或Mg合金为原料,制备的超细晶多层结构复合板的结构层依次是Al/Mg/Al,或者是Al合金/Mg合金/Al合金,或者是Al/Mg合金/Al;其制备采用累积复合轧制的方法,包括打磨、清洗,除去板材表面的金属屑和杂质,以汉堡包的方式叠放,叠合好的钢板置于电阻炉中进行热处理;热处理后的板材取出放在轧机上,以每道次压下量为50%的压下量进行轧制;轧制后的板材切去边部裂边和毛刺,再切成等同的两部分,然后重复进行多道次的累积复合轧制;累积复合轧制后的板材放在气体保护退火炉中热处理,然后随炉冷却至室温取出,即得到Al/Mg/Al多层结构复合钢板。
The invention relates to a method for preparing an aluminum-magnesium ultrafine-grain multilayer structure composite plate. In the method, Al or Al alloy, Mg or Mg alloy are selected as raw materials for the plate, and the structural layers of the prepared ultrafine-grain multilayer structure composite plate are sequentially Al/Mg/Al, or Al alloy/Mg alloy/Al alloy, or Al/Mg alloy/Al; its preparation adopts the method of cumulative composite rolling, including grinding, cleaning, removing metal shavings and impurities on the surface of the plate, Stacked in the way of hamburgers, the stacked steel plates are placed in a resistance furnace for heat treatment; the heat-treated plates are taken out and placed on a rolling mill, and rolled with a reduction of 50% per pass; rolling After cutting off the edge cracks and burrs, the plate is cut into two equal parts, and then repeated multiple passes of cumulative compound rolling; the plate after cumulative compound rolling is heat treated in a gas shielded annealing furnace, and then Cool the furnace to room temperature and take it out to obtain an Al/Mg/Al multilayer composite steel plate.
Description
技术领域 technical field
本发明涉及复合材料的制备,特别是一种铝镁超细晶多层结构复合板的制备方法。该方法制备的铝镁超细晶多层结构复合板的结构依次是Al/Mg/Al。The invention relates to the preparation of composite materials, in particular to a method for preparing an aluminum-magnesium ultrafine-grained multilayer structure composite board. The structure of the aluminum-magnesium ultra-fine-grained multilayer structure composite plate prepared by the method is Al/Mg/Al in sequence.
背景技术 Background technique
随着科学技术的进步,对材料的要求越来越高,除具有高强度、高韧性、耐腐蚀等性能外,还要求材料在某些特殊环境应用条件下具有一些相互矛盾的性能,如:导电性能要好但要绝热,强度、韧性要高但重量要轻等。由于异种材质复合材料的性能多功能化、较低的成本及应用范围广泛,提高了传统材料的发展潜力。同时,复合材料可根据实际应用需求进行调整和组合性能,以满足现代工业对材料多功能的要求。With the advancement of science and technology, the requirements for materials are getting higher and higher. In addition to high strength, high toughness, corrosion resistance and other properties, materials are also required to have some contradictory properties under certain special environmental application conditions, such as: The electrical conductivity is better but the heat insulation is better, the strength and toughness are higher but the weight is lighter. Due to the multifunctional performance, lower cost and wide application range of dissimilar material composite materials, the development potential of traditional materials has been improved. At the same time, composite materials can be adjusted and combined according to actual application requirements to meet the multifunctional requirements of modern industry.
层状复合材料是两种或两种以上物理、化学、力学性能不同的金属板材通过复合技术结合而成的一种新型材料,保持了原有金属材料各自原有的特性,且使材料的综合性能比单一金属更加优越,为合理性能和降低产品成本提供了更好的选择。异种金属以层状复合方式结合而成的新型复合材料近年来受到国内外学者的普遍重视,但目前的层状复合材料受到轧制复合技术的限制,生产工艺复杂,产品质量难于控制,如存在压下量不够复合强度不高、复合后材料基体性能降低等缺点,本研究利用累积复合轧制技术成功制备了铝/镁超细晶多层结构复合材料,既能够细化复合材料的组织结构,又能提高复合材料的界面复合强度和强化复合材料基体,为材料弹性化与功能性需求的产业应用提供了更合适的材料组合和制备技术。层状复合材料具有经济性和功能性兼备的特点,在各个领域广泛应用,并且层状复合材料的制备工艺相对简单,可利用现有设备连续化生产。Layered composite material is a new type of material formed by combining two or more metal plates with different physical, chemical and mechanical properties through composite technology. It maintains the original characteristics of the original metal materials and makes the comprehensive material The performance is superior to that of a single metal, providing a better choice for reasonable performance and lower product cost. In recent years, scholars at home and abroad have paid attention to new composite materials made of dissimilar metals combined in a layered composite manner. However, the current layered composite materials are limited by rolling composite technology, the production process is complicated, and the product quality is difficult to control. If there is The amount of reduction is not enough, the composite strength is not high, and the performance of the material matrix is reduced after composite. , and can improve the interfacial composite strength of the composite material and strengthen the matrix of the composite material, providing a more suitable material combination and preparation technology for the industrial application of material elasticity and functional requirements. Layered composite materials have the characteristics of both economy and functionality, and are widely used in various fields. The preparation process of layered composite materials is relatively simple, and existing equipment can be used for continuous production.
同时,由于全球能源和资源紧张,自然保护意识高涨,逐渐使产品轻量化和可回收化,以减少能源与资源的消耗,为铝/镁超细晶多层结构复合材料的设计提供了思路。由于铝和镁原子间结合力很强,无论在室温还是高温,这类材料的强度/重量比(刚度/重量比)均优良好的匹配。而且根据铝—镁相图,铝和镁所形成的复合材料,由于Al2Mg17或Al2Mg2等中间相的析出可得到优异的机械性能;并且铝、镁是非常活泼的金属,铝会在材料表面生成致密的氧化层,防止金属进一步氧化,具有一定的耐腐蚀性;而镁及镁合金表面生成的氧化膜不致密,抗氧化能力较差,因此,铝镁复合材料具有低密度、高强度、高制振性、抗氧化性和耐腐蚀性等特点,而广泛应用于航空、航天、电子、电力、军事、汽车、船舶、化工等行业。At the same time, due to the shortage of global energy and resources, the awareness of nature protection is rising, and products are gradually made lightweight and recyclable to reduce energy and resource consumption, which provides ideas for the design of aluminum/magnesium ultrafine-grained multilayer composite materials. Due to the strong bonding force between aluminum and magnesium atoms, the strength/weight ratio (stiffness/weight ratio) of this type of material is well matched no matter at room temperature or high temperature. Moreover, according to the aluminum-magnesium phase diagram, the composite material formed by aluminum and magnesium can obtain excellent mechanical properties due to the precipitation of intermediate phases such as Al 2 Mg 17 or Al 2 Mg 2 ; and aluminum and magnesium are very active metals, and aluminum A dense oxide layer will be formed on the surface of the material to prevent further oxidation of the metal and has certain corrosion resistance; while the oxide film formed on the surface of magnesium and magnesium alloys is not dense and has poor oxidation resistance. Therefore, aluminum-magnesium composite materials have low density. , high strength, high vibration suppression, oxidation resistance and corrosion resistance, and are widely used in aviation, aerospace, electronics, electric power, military, automobile, shipbuilding, chemical and other industries.
发明内容 Contents of the invention
针对上述现有技术存在的缺陷或不足,本发明的目的在于,提出一种铝镁超细晶多层结构新型复合材料的制备方法,该方法用Al:Mg:Al=1:1~50:1的比例就可生产出不同规格的Al/Mg/Al超细晶多层结构复合板材料,以满足各个行业对复合材料的需求。In view of the defects or deficiencies in the above-mentioned prior art, the purpose of the present invention is to propose a method for preparing a novel composite material with an aluminum-magnesium ultrafine-grained multilayer structure. The method uses Al:Mg:Al=1:1~50: The ratio of 1 can produce different specifications of Al/Mg/Al ultra-fine-grained multi-layer structure composite plate materials to meet the needs of various industries for composite materials.
为了实现上述任务,本发明采取如下的技术解决方案:In order to realize above-mentioned task, the present invention takes following technical solution:
一种铝镁超细晶多层结构复合板的制备方法,其特征在于,该方法选择板材Al或Al合金、Mg或Mg合金为原料,制备的超细晶多层结构复合板的结构层依次是Al/Mg/Al,或者是Al合金/Mg合金/Al合金,或者是Al/Mg合金/Al;其制备采用累积复合轧制的方法,具体包括以下步骤:A method for preparing an aluminum-magnesium ultrafine-grained multilayer structure composite plate is characterized in that the method selects sheet material Al or Al alloy, Mg or Mg alloy as raw materials, and the structural layers of the prepared ultrafine-grain multilayer structure composite plate are sequentially It is Al/Mg/Al, or Al alloy/Mg alloy/Al alloy, or Al/Mg alloy/Al; its preparation adopts the method of cumulative clad rolling, which specifically includes the following steps:
步骤一、用钢丝刷对Al或Al合金和Mg或Mg合金板表面进行打磨,使其表面的粗糙度Ra≤12.5μm;
步骤二、用丙酮或无水乙醇溶液对处理过的板材表面进行清洗,除去板材表面的金属屑和杂质;Step 2, cleaning the treated plate surface with acetone or absolute ethanol solution to remove metal shavings and impurities on the plate surface;
步骤三、将清洗后的Al或Al合金、Mg或Mg合金依次按Al/Mg/Al顺序、或依次按Al合金/Mg合金/Al合金顺序、或依次按Al/Mg合金/Al顺序以汉堡包的方式叠放在一起,然后将其从一端固定并打磨一定的倾斜度,以便轧机咬入;Step 3, put the cleaned Al or Al alloy, Mg or Mg alloy in the order of Al/Mg/Al, or in the order of Al alloy/Mg alloy/Al alloy, or in order of Al/Mg alloy/Al in order of hamburger stacked together, then fastened from one end and sanded to a certain inclination for the mill to bite into;
步骤四、将上述叠合好的板材置于电阻炉中,在225℃~400℃条件下保温5~120分钟进行热处理;Step 4: Place the laminated plates above in a resistance furnace, and heat them for 5 to 120 minutes at 225°C to 400°C;
步骤五、将热处理后的板材取出放在轧机上,在轧制温度225℃~400℃的条件下,以50%的道次压下量进行轧制;Step 5, taking out the heat-treated sheet and placing it on a rolling mill, and rolling at a rolling temperature of 225°C to 400°C with a pass reduction of 50%;
步骤六、将轧制后的板材切去边部裂边和毛刺,再切成等同的两部分,然后重复步骤一到步骤五的操作,并进行多道次的累积复合轧制;Step 6, cutting off edge cracks and burrs from the rolled plate, then cutting into two equal parts, then repeating the operations from
步骤七、将累积复合轧制后的板材放在气体保护退火炉中,在100~450℃、保温时间30-120分钟的条件下进行热处理,然后随炉冷却至室温取出,即得到超细晶多层结构复合板。Step 7. Put the plate after accumulative composite rolling in a gas-protected annealing furnace, heat-treat it at 100-450°C and hold for 30-120 minutes, and then take it out after cooling to room temperature with the furnace to obtain ultra-fine-grained Multi-layer structure composite board.
本发明采用累积复合轧制的剧烈塑性变形工艺,将Al、Mg及其合金板有效复合在一起,并形成多层结构,不仅能够有效细化材料的组织,而且增加了界面的结合强度,显著的提高了复合板材的性能。The invention adopts the severe plastic deformation process of cumulative compound rolling to effectively compound Al, Mg and their alloy plates together to form a multi-layer structure, which can not only effectively refine the structure of the material, but also increase the bonding strength of the interface, significantly Improve the performance of composite panels.
附图说明 Description of drawings
图1是本发明的Al/Mg/Al超细晶多层结构复合板的结构图。Fig. 1 is a structure diagram of the Al/Mg/Al ultra-fine grain multilayer structure composite plate of the present invention.
以下结合附图和发明人给出的实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and the embodiments given by the inventor.
具体实施方式 Detailed ways
实施例1:Example 1:
参见图1,本发明的铝镁超细晶多层结构复合板的制备方法,选择板材Al或Al合金、Mg或Mg合金为原料,制备的超细晶多层结构复合板的结构层依次是Al/Mg/Al,或者是Al合金/Mg合金/Al合金,或者是Al/Mg合金/Al;其制备采用累积复合轧制的方法,具体按以下步骤实施:Referring to Fig. 1, the preparation method of the aluminum-magnesium ultrafine-grained multilayer structure composite plate of the present invention selects sheet material Al or Al alloy, Mg or Mg alloy as raw material, and the structural layers of the prepared ultrafine-grain multilayer structure composite plate are successively Al/Mg/Al, or Al alloy/Mg alloy/Al alloy, or Al/Mg alloy/Al; its preparation adopts the method of cumulative composite rolling, specifically implemented according to the following steps:
一、用钢丝刷对Al或Al合金和Mg或Mg合金板材表面进行打磨,使其表面的粗糙度Ra≤12.5μm;1. Use a wire brush to polish the surface of Al or Al alloy and Mg or Mg alloy plate to make the surface roughness Ra≤12.5μm;
二、用丙酮或无水乙醇溶液对处理过的板材表面进行清洗,除去板材表面的金属屑和杂质等;2. Clean the surface of the treated plate with acetone or absolute ethanol solution to remove metal shavings and impurities on the surface of the plate;
三、将清洗后的Al或Al合金、Mg或Mg合金依次按Al/Mg/Al顺序、或依次按Al合金/Mg合金/Al合金顺序、或依次按Al/Mg合金/Al顺序以汉堡包的方式叠放在一起,然后将其从一端固定并打磨一定的倾斜度,以便轧机咬入(图2);3. Put the cleaned Al or Al alloy, Mg or Mg alloy in the order of Al/Mg/Al, or in the order of Al alloy/Mg alloy/Al alloy, or in the order of Al/Mg alloy/Al in order of hamburger ways to stack them together, then fix it from one end and grind it to a certain slope so that the mill bites in (picture 2);
四、将上述叠合好的钢板置于电阻炉中,在225℃~400℃、保温5分钟~120分钟的条件下进行热处理;4. Place the above-mentioned laminated steel plates in a resistance furnace, and perform heat treatment at 225°C to 400°C and heat preservation for 5 minutes to 120 minutes;
五、将热处理后的板材取出放在轧机上,在225~400℃的条件下,以每道次压下量为50%的压下量进行轧制;5. Take out the heat-treated plate and put it on the rolling mill, and roll it with a reduction of 50% per pass under the condition of 225-400°C;
六、将轧制后的板材切去边部裂边和毛刺,再切成等同的两部分,然后重复步骤一到步骤五的操作,并进行多道次的累积复合轧制;6. Cut off the edge cracks and burrs of the rolled plate, then cut it into two equal parts, then repeat the operation from
七、将累积复合轧制后的板材放在气体保护退火炉中,在100℃~450℃、保温时间30-120分钟的条件下进行热处理,然后随炉冷却至室温取出,即得到Al/Mg/Al顺序的超细晶多层结构复合钢板。7. Place the plate after accumulative composite rolling in a gas-protected annealing furnace, heat-treat it at 100°C to 450°C, and hold for 30-120 minutes, and then take it out after cooling to room temperature with the furnace to obtain Al/Mg /Al sequence ultrafine grain multilayer structure composite steel plate.
上述Al合金为:铝—铜系合金、铝—锰系合金、铝—硅系合金、铝—镁系合金、铝—镁—硅系合金、铝—锌—镁—铜系合金、铝—锂系合金、铝及铝合金蜂窝板、泡沫铝其中的任一种;The above-mentioned Al alloys are: aluminum-copper alloy, aluminum-manganese alloy, aluminum-silicon alloy, aluminum-magnesium alloy, aluminum-magnesium-silicon alloy, aluminum-zinc-magnesium-copper alloy, aluminum-lithium Any of alloy, aluminum and aluminum alloy honeycomb panel, aluminum foam;
上述Mg合金为镁—锂系合金、镁—锰系合金、镁—铝—锌—锰系合金、镁—稀土系合金、镁及镁合金其中的一种。The above-mentioned Mg alloy is one of magnesium-lithium alloy, magnesium-manganese alloy, magnesium-aluminum-zinc-manganese alloy, magnesium-rare earth alloy, magnesium and magnesium alloy.
Al或Al合金的厚度为:0.5~2.0mm;Mg或Mg合金的厚度为:1.0~5.0mm。The thickness of Al or Al alloy is: 0.5-2.0mm; the thickness of Mg or Mg alloy is: 1.0-5.0mm.
Al或Al合金与Mg或Mg合金的厚度比为:1:1~50,叠合后板材层的总厚度小于15mm。The thickness ratio of Al or Al alloy to Mg or Mg alloy is: 1:1-50, and the total thickness of the plate layer after lamination is less than 15mm.
上述累积复合轧制方法制备的铝镁超细晶多层结构复合板,其晶粒尺寸在1μm左右。The aluminum-magnesium ultra-fine-grained multilayer structure composite plate prepared by the above cumulative composite rolling method has a grain size of about 1 μm.
实施例2:Example 2:
本实施例中,本实施方式与实施例1的不同在于板材的表面处理方式不同,先采用化学法除去板材表面的氧化物,即首先分别用NaOH、HNO3水溶液进行清洗,除去氧化皮、油污及杂质,并用水冲干净;然后用钢丝刷/羽布轮等对铝及铝合金板与镁及镁合金板及蜂窝板的表面进行打磨;最后用丙酮或无水乙醇溶液清洗板材表面。其他与实施例1的步骤相同。In this example, the difference between this implementation and Example 1 is that the surface treatment method of the plate is different. First, the oxide on the surface of the plate is removed by chemical method, that is, firstly, it is cleaned with NaOH and HNO3 aqueous solutions respectively to remove scale and oil. and impurities, and rinse with water; then use a wire brush/feather wheel to polish the surface of aluminum and aluminum alloy panels, magnesium and magnesium alloy panels, and honeycomb panels; finally, clean the surface of the panels with acetone or absolute ethanol solution. Other steps are the same as in Example 1.
按照本发明的方法制备的铝镁超细晶多层结构复合板,结构层依次是Al/Mg/Al,或者是Al合金/Mg合金/Al合金,或者是Al/Mg合金/Al;本发明不限于上述实施例,当然,按照本发明的方法,还可以针对特殊用途,制备所需要的Al/Mg超细晶多层结构复合材料。According to the aluminum-magnesium ultrafine-grained multilayer structure composite plate prepared by the method of the present invention, the structural layers are sequentially Al/Mg/Al, or Al alloy/Mg alloy/Al alloy, or Al/Mg alloy/Al; the present invention Not limited to the above examples, of course, according to the method of the present invention, the required Al/Mg ultrafine grain multilayer structure composite material can also be prepared for special purposes.
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