CN101496472A - Self-propelled cotton stalk combine-harvester - Google Patents
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Abstract
本发明公开一种自走式棉杆联合收割机,包括安装在自走底盘上的发动机、收割台、输送过桥、喂入装置、切碎装置、抛送器、棉杆箱,收割台经输送过桥连接喂入装置,喂入装置的出口连接切碎装置的入口,切碎装置的出口通过抛送器连接棉杆箱,棉杆箱箱体上安装有液压翻转装置,发动机分别与收割台、输送过桥、喂入装置、切碎装置、抛送器和液压翻转装置动力连接。本发明结构紧凑,可一次完成收割、输送、切碎、抛送、装箱卸料,收获效率高,实现不分行收获,对棉杆行距适应性广,满足不同地区棉杆收获的需要,也可用于其它茎秆类植物的收获。
The invention discloses a self-propelled cotton stalk combine harvester, which includes an engine installed on a self-propelled chassis, a harvesting platform, a conveying bridge, a feeding device, a chopping device, a throwing device, and a cotton stalk box. The conveying bridge is connected to the feeding device. The outlet of the feeding device is connected to the inlet of the cutting device. The outlet of the cutting device is connected to the cotton stalk box through the thrower. The cotton stalk box is equipped with a hydraulic turning device. Platform, conveying bridge, feeding device, shredding device, ejector and hydraulic turning device power connection. The invention has a compact structure, can complete harvesting, conveying, chopping, throwing, packing and unloading at one time, has high harvesting efficiency, realizes harvesting without branching, has wide adaptability to the row spacing of cotton stalks, and meets the needs of cotton stalk harvesting in different regions. It can be used for harvesting other stalk plants.
Description
技术领域 technical field
本发明涉及一种农业收获机械,尤其涉及一种自走式棉杆联合收割机,主要用于收获棉杆等茎秆类植物。The invention relates to an agricultural harvesting machine, in particular to a self-propelled cotton stalk combine harvester, which is mainly used for harvesting stalk plants such as cotton stalks.
背景技术 Background technique
目前,国内现有的棉秆收获技术归纳起来有三种,即:铲切式、提拔式和收获粉碎式,自走式棉秆收割与切碎联合收获技术尚属空白。棉秆铲切机结构较简单,主要工作部件是一个“人”字形铲刀;作业时将棉秆机装在拖拉机前面,拖拉机向前行驶,前悬挂的“人”字型铲刀入土一定深度穿行,由此切断棉根,并使棉秆向上抬起,有的后面牵引一搂耙,把棉秆搂集成铺条。提拔式棉秆收获机是用起拔机构把棉秆从土壤中提拔出来,按起拔器的形状和结构又分为辊式、夹式和链秆式三种;辊式起拔器分圆柱辊、半圆柱辊、圆锥辊、圆柱圆锥综合辊;夹式起拔器分平动夹式、钳夹式、盘夹式;链秆式起拔器分为单链秆式、双链秆式、齿盘链秆式和链抓式。棉秆收获粉碎机分为牵引式棉秆收获粉碎机、甩刀式棉秆粉碎收获机和前悬挂棉秆联合收割机;牵引式棉秆收获粉碎机由拖拉机牵引作业,在机组后面又牵引有拖车;甩刀式棉秆粉碎收获机属于小型化的棉秆收获机,主要与小四轮拖拉机配套,联接方式为四点后悬挂,采用后牵引拖车;前悬挂棉秆联合收割机采用前悬挂卧式青饲机割台改制,动力采用倒开的拖拉机,在田间可以一次完成收割、输送、切碎、抛送、装箱。At present, there are three types of cotton stalk harvesting technologies available in China, namely: shovel cutting, lifting and harvesting and crushing. The self-propelled cotton stalk harvesting and chopping combined harvesting technology is still blank. The structure of the cotton stalk cutting machine is relatively simple, and the main working part is a "herringbone"-shaped blade; during operation, the cotton stalk cutter is installed in front of the tractor, and the tractor drives forward, and the "herringbone"-shaped blade suspended at the front penetrates the soil to a certain depth Pass through, thus cutting off the cotton roots, and lifting the cotton stalks upwards, and pulling a rake behind some of them, and wrapping the cotton stalks into paving strips. The lifting cotton stalk harvester uses the pulling mechanism to lift the cotton stalks out of the soil. According to the shape and structure of the puller, it is divided into three types: roller type, clip type and chain stalk type; the roller type puller is divided into cylindrical Roller, semi-cylindrical roller, tapered roller, cylindrical-conical composite roller; clip-type pullers are divided into translation clip type, clamp type, and disk clip type; chain-type pullers are divided into single-chain stalk type and double-chain stalk type , tooth plate chain stalk type and chain grab type. Cotton stalk harvesting and pulverizers are divided into traction cotton stalk harvesting pulverizers, throwing knife type cotton stalk pulverizers and front-mounted cotton stalk combine harvesters; Trailer; the throwing knife type cotton stalk crushing harvester is a miniaturized cotton stalk harvester, mainly matched with small four-wheel tractors, the connection method is four-point rear suspension, and the rear traction trailer is used; the front suspension cotton stalk combine harvester adopts front suspension The horizontal green feeding machine header is restructured, and the power is an upside-down tractor, which can complete harvesting, transportation, chopping, throwing, and boxing in the field at one time.
国内现有的棉秆收获机械存在的问题如下:棉秆铲切机消耗动力大,铺放不整齐,不具备切碎功能;提拔式棉秆收获机拔净效果与土壤条件有关,土壤坚硬或地表板结拔净率低,有的机型需要对行收获,行距适应性差;牵引式棉秆收获粉碎机整体结构强度不够;甩刀式棉秆粉碎收获机效率低;前悬挂棉秆联合收割机操作不方便,尤其是倒档变为前进档,收获速度受到限制,作业效率低。因此,国内现有的棉秆收获机械无法满足高效、低成本、大规模以棉秆为原料的规模化工业利用要求。The existing domestic cotton stalk harvesting machinery has the following problems: the cotton stalk shovel cutter consumes a lot of power, is not laid neatly, and does not have the function of chopping; The surface hardening and pulling out rate is low, and some models need to harvest in opposite rows, and the row spacing adaptability is poor; the overall structural strength of the traction cotton stalk harvester is not enough; the throwing knife type cotton stalk crushing harvester is inefficient; The operation is inconvenient, especially when the reverse gear is changed to a forward gear, the harvesting speed is limited, and the working efficiency is low. Therefore, the existing domestic cotton stalk harvesting machinery cannot meet the requirements of high efficiency, low cost, and large-scale industrial utilization of cotton stalks as raw materials.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种自走式棉杆联合收割机,在田间可以一次完成收割、输送、切碎、抛送、装箱卸料,并能克服上述棉杆收获机械存在的缺点。The technical problem to be solved by the present invention is to provide a self-propelled cotton stalk combine harvester, which can complete harvesting, conveying, chopping, throwing, packing and unloading at one time in the field, and can overcome the above-mentioned cotton stalk harvesting machinery. shortcoming.
为了实现上述目的,本发明提供一种自走式棉杆联合收割机,其特征在于,包括安装在自走底盘上的发动机、收割台、输送过桥、喂入装置、切碎装置、抛送器、棉杆箱,所述收割台经所述输送过桥连接所述喂入装置,所述喂入装置的出口连接所述切碎装置的入口,所述切碎装置的出口通过所述抛送器连接所述棉杆箱,所述棉杆箱箱体上安装有液压翻转装置,所述发动机分别与所述收割台、所述输送过桥、所述喂入装置、所述切碎装置、所述抛送器和所述液压翻转装置动力连接。In order to achieve the above object, the present invention provides a self-propelled cotton stalk combine harvester, which is characterized in that it includes an engine installed on the self-propelled chassis, a header, a conveying bridge, a feeding device, a chopping device, a throwing The harvesting platform is connected to the feeding device through the conveying bridge, the outlet of the feeding device is connected to the inlet of the cutting device, and the outlet of the cutting device passes through the throwing device. The feeder is connected to the cotton stalk box, and a hydraulic overturning device is installed on the cotton stalk box body, and the engine is connected with the harvesting platform, the conveying bridge, the feeding device, and the chopping device respectively. , The ejector is connected with the power of the hydraulic turning device.
上述的自走式棉杆联合收割机,其中,所述收割台包括:收割台架、依次安装在所述收割台架上的分禾器、拨禾轮、往复式切割器、割台搅龙。The above-mentioned self-propelled cotton stalk combine harvester, wherein the harvesting platform includes: a harvesting platform, a grain divider installed on the harvesting platform in sequence, a reel, a reciprocating cutter, a header auger .
上述的自走式棉杆联合收割机,其中,所述切碎装置为滚筒式切碎装置,包括壳体、安装在壳体上的定刀组件、设置在壳体内的滚筒和安装在滚筒上的动刀。The above-mentioned self-propelled cotton stalk combine harvester, wherein the chopping device is a drum-type chopping device, comprising a housing, a fixed knife assembly installed on the housing, a drum arranged in the housing, and a drum mounted on the drum. The moving knife.
上述的自走式棉杆联合收割机,其中,所述动刀设置为两组且交错安装在所述滚筒上。In the aforementioned self-propelled cotton stalk combine harvester, the movable knives are arranged in two groups and are staggeredly mounted on the drum.
上述的自走式棉杆联合收割机,其中,所述定刀组件为轴向安装,所述动刀与轴向倾斜安装。In the aforementioned self-propelled cotton stalk combine harvester, the fixed knife assembly is installed axially, and the movable knife is installed obliquely to the axial direction.
上述的自走式棉杆联合收割机,其中,所述喂入装置包括两个向内旋转的动力辊。In the aforementioned self-propelled cotton stalk combine harvester, the feeding device includes two power rollers rotating inwards.
上述的自走式棉杆联合收割机,其中,所述输送过桥为链耙式输送装置。In the aforementioned self-propelled cotton stalk combine harvester, the conveying bridge is a chain rake conveying device.
上述的自走式棉杆联合收割机,其中,所述棉杆箱的顶部铰设有透气上盖。The above self-propelled cotton stalk combine harvester, wherein, the top hinge of the cotton stalk box is provided with a ventilating upper cover.
上述的自走式棉杆联合收割机,其中,所述抛送器为下口大、上口小的柱体。In the aforementioned self-propelled cotton stalk combine harvester, the thrower is a cylinder with a large lower opening and a small upper opening.
上述的自走式棉杆联合收割机,其中,所述收割台上还设有液压升降装置,所述液压升降装置与所述发动机动力连接。In the self-propelled cotton stalk combine harvester mentioned above, a hydraulic lifting device is further provided on the harvesting platform, and the hydraulic lifting device is connected with the power of the engine.
上述的自走式棉杆联合收割机,其中,还包括安装在自走底盘上的变速装置,与所述发动机动力连接。The above-mentioned self-propelled cotton stalk combine harvester further includes a transmission device installed on the self-propelled chassis, which is power-connected with the engine.
本发明的功效在于:采用T型布置,结构紧凑,可一次完成收割、输送、切碎、抛送、装箱卸料,收获效率高,经济效益明显;实现不分行收获,对棉杆行距适应性广,满足不同地区棉杆收获的需要,也可用于其它茎秆类植物的收获;滚筒式切碎装置的动刀分左右两列,均匀交错对称安装在滚筒体上,对定刀的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率小,切碎质量好;抛送器利用切碎滚筒旋转产生的初速度及风压,以及自身进出口面积的变化,完成切碎棉杆的输送,结构简单,成本低;棉杆箱容积大,装有透气上盖,碎棉杆基本充满棉杆箱,容积利用率高,棉杆箱由液压装置驱动,棉杆箱上盖翻转时可自动开合,卸料速度快而净,增加了作业时间,提高了经济效益。The efficacy of the present invention lies in: T-shaped arrangement is adopted, the structure is compact, harvesting, conveying, chopping, throwing, packing and unloading can be completed at one time, the harvesting efficiency is high, and the economic benefit is obvious; the harvesting without branching is realized, and the row spacing of cotton stalks is adapted to It has a wide range of properties, which can meet the needs of cotton stalk harvesting in different regions, and can also be used for harvesting other stalk plants; the moving knives of the drum-type chopping device are divided into two rows on the left and right, and are evenly staggered and symmetrically installed on the drum body. The load is small, and the cutting edge is inclined inward to ensure that the cotton stalks are shredded by sliding cutting, with low power consumption and good shredding quality; The change of the outlet area completes the transportation of the chopped cotton stalks. The structure is simple and the cost is low; the cotton stalk box has a large volume and is equipped with a ventilated upper cover. Driven by the device, the upper cover of the cotton stalk box can be opened and closed automatically when it is turned over, and the unloading speed is fast and clean, which increases the working time and improves the economic benefits.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明 Description of drawings
图1本发明自走式棉杆联合收割机结构示意图;Fig. 1 self-propelled cotton stalk combine harvester structural representation of the present invention;
图2棉杆箱结构示意图;Fig. 2 cotton stalk box structure schematic diagram;
图3滚筒式切碎装置动刀安装示意图;Figure 3 is a schematic diagram of the installation of the moving knife of the drum-type shredding device;
图4滚筒式切碎装置定刀安装示意图;Figure 4 is a schematic diagram of the installation of the fixed knife of the drum-type shredding device;
图4a、图4b滚筒式切碎装置定刀组件结构图。Figure 4a and Figure 4b are structural diagrams of the fixed knife assembly of the drum-type shredding device.
其中,附图标记Among them, reference signs
1 收割台 2 轮式自走底盘1
3 滚筒式切碎装置 4 抛送器3 Drum
5 发动机 6 棉杆箱5
61 透气上盖 62 液压翻转装置61 Breathable
7 分禾器 8 拨禾轮7 Grain divider 8 Reel
9 复式切割器 10 割台搅龙9
11 输送过桥 12 驾驶室11
13 喂入装置 14 定刀组件13
15 动刀 16 滚筒15 Moving Knife 16 Roller
17 偏心螺母 18 定刀座17
具体实施方式 Detailed ways
下面结合附图对本发明的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:
请参阅图1本发明自走式棉杆联合收割机结构示意图。Please refer to Fig. 1 for the structural schematic diagram of the self-propelled cotton stalk combine harvester of the present invention.
本发明自走式棉杆联合收割机,包括安装在自走底盘2上的发动机5、收割台1、输送过桥11、喂入装置13、切碎装置3、抛送器4、棉杆箱6,收割台1经输送过桥11连接喂入装置13,喂入装置13的出口连接切碎装置3的入口,切碎装置3的出口通过抛送器4连接棉杆箱6,棉杆箱6箱体上安装有液压翻转装置62,发动机5分别与收割台1、输送过桥11、喂入装置13、切碎装置3、抛送器4和液压翻转装置62动力连接。The self-propelled cotton stalk combine harvester of the present invention includes an
本发明收割台1包括:依次安装在收割台架上的分禾器7、拨禾轮8、往复式切割器9、割台搅龙10。The
本发明喂入装置13包括两个向内旋转的动力辊。The
本发明输送过桥11为链耙式输送装置。The
请参阅图3滚筒式切碎装置动刀安装示意图及图4a、图4b滚筒式切碎装置定刀组件结构图。Please refer to Figure 3, a schematic diagram of the installation of the moving knife of the drum-type shredding device, and Figures 4a and 4b, the structural diagrams of the fixed-knife assembly of the drum-type shredding device.
本发明切碎装置3为滚筒式切碎装置,包括壳体、安装在壳体上的定刀组件14、设置在壳体内的滚筒16和安装在滚筒上的动刀15。定刀组件14为轴向安装,动刀15设置为两组且交错安装在滚筒16上并与轴向倾斜安装。The
请参阅图2棉杆箱结构示意图。Please refer to Fig. 2 for a structural schematic diagram of the cotton stalk box.
本发明棉杆箱的顶部铰设有透气上盖。The top hinge of the cotton stalk box of the present invention is provided with a ventilating upper cover.
本发明的自走式棉杆联合收割机,由轮式自走底盘2上的发动机5经中间传动机构将动力传递给收割台1,棉杆被左右分禾器7分为收获区和未割区,收获区内的棉杆在拨禾轮8的作用下,拨向割台搅龙10,经往复式切割器9切割,进入割台搅龙10,由割台搅龙10输送到输送过桥11,由输送过桥11的链耙输送到喂入装置13。In the self-propelled cotton stalk combine harvester of the present invention, the
收割台上还设有液压升降装置,与发动机动力连接,收割台1的收割高度由位于轮式自走底盘2上的驾驶室12内的液压操纵手柄控制,以满足农户对棉杆割茬的要求,拨禾轮8除具有将棉杆拨向割台搅龙的作用外,还具有对倒伏棉杆的扶起作用。There is also a hydraulic lifting device on the harvesting platform, which is connected with the engine power. The harvesting height of the
喂入装置13继续将输送过桥11输送来的棉杆边压紧,边送给滚筒式切碎装置3。喂入装置13由上下两个喂入辊组成,上喂入辊为光辊机构,固定在机架上,只能转动,不能移动。The
请参阅图4滚筒式切碎装置定刀安装示意图;图4a、图4b滚筒式切碎装置定刀组件结构图。滚筒式切碎装置3在动刀15与定刀18的配合下切碎物料,并将切碎物向后上方抛送给抛送器4。滚筒式切碎装置3的定刀18通过定刀座19安装在壳体上,动刀15采用左右两列分布动刀,动刀刃口向内倾斜5°~7,均匀交错对称安装在滚筒16上,对定刀18的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率少,切碎质量好;定刀组件14上的定刀18在偏心螺母17的作用下,如图4a、图4b所示,可以前后移动,以保证动刀15和定刀18之间的间隙,间隙一般为0.5mm~1.0mm。Please refer to Figure 4 for a schematic diagram of the installation of the fixed knife of the drum-type shredding device; Figure 4a and Figure 4b for the structural diagram of the fixed-knife assembly of the drum-type shredding device. The drum
抛送器4根据气流输送的特点,采取变截面设计,下口大,上口小,将切碎后的物料抛入到棉杆箱6中。Throwing
棉杆箱6装有透气上盖61,将抛送器4送来的切碎物收存并将空气排出。切碎物基本充满棉杆箱后,操纵喂入轮式自走底盘2上的驾驶室12内的液压操纵手柄,驱动棉杆箱6上的液压翻转装置翻转棉杆箱6,同时铰接的透气上盖61翻转,如图2所示,棉杆箱6到达卸料位置后,将切碎物快而净卸至运输车上或场地上。作业时,棉杆箱6处于水平位置,透气上盖处于闭合状态。
轮式自走底盘2上还安装有变速装置与发动机动力连接,行走速度采用机械和液压相结合,行走速度实现无级变速。采用机械副变速,在每档上采用液压无级调速。The wheeled self-propelled
本发明自走式棉杆联合收割机具有如下优点:The self-propelled cotton stalk combine harvester of the present invention has following advantages:
1、本机作业时能自行开道,并能根据棉田状况,无级调节作业速度,可以一次完成收割、输送、切碎、抛送、装箱卸料,收获效率高,经济效益明显;1. When the machine is working, it can clear the way by itself, and can steplessly adjust the working speed according to the condition of the cotton field. It can complete harvesting, conveying, chopping, throwing, packing and unloading at one time, with high harvesting efficiency and obvious economic benefits;
2、本机采用往复切割器,实现不分行收获,对棉杆行距适应性广,满足不同地区棉杆的收获,也可用于其它茎秆类植物的收获;2. This machine adopts a reciprocating cutter to achieve no-row harvesting. It has wide adaptability to the row spacing of cotton stalks, which can meet the harvest of cotton stalks in different regions, and can also be used for harvesting other stalk plants;
3、滚筒式切碎装置的动刀分左右两列,均匀交错对称安装在滚筒体上,对定刀的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率少,切碎质量好;3. The moving knives of the drum-type shredding device are divided into two rows on the left and right, and are evenly staggered and symmetrically installed on the drum body. The impact load on the fixed knives is small, and the cutting edge is inclined inward at an angle to ensure that the cotton stalks are chopped in a sliding cutting manner. , less power consumption, good chopping quality;
4、抛送器利用切碎滚筒旋转产生的初速度及风压,以及自身进出口面积的变化,完成切碎棉杆的输送,结构简单,成本低;4. The thrower uses the initial velocity and wind pressure generated by the rotation of the chopping drum, as well as the change of its own import and export area, to complete the transportation of chopped cotton stalks, with a simple structure and low cost;
5、棉杆箱容积大,装有透气上盖,碎棉杆基本充满棉杆箱,容积利用率高,棉杆箱由液压装置驱动,棉杆箱上盖翻转时可自动开合,卸料速度快而净,增加了作业时间,提高了经济效益。5. The cotton stalk box has a large volume and is equipped with a breathable upper cover. The broken cotton stalks are basically filled with the cotton stalk box, and the volume utilization rate is high. The cotton stalk box is driven by a hydraulic device. The speed is fast and clean, which increases the working time and improves the economic benefits.
当然,本发明还可有其他多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Of course, the present invention can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the present invention without departing from the spirit and essence of the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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