CN101456936B - Flame-retardant interface modifier and preparation method and flame-retardant polycarbonate composition - Google Patents
Flame-retardant interface modifier and preparation method and flame-retardant polycarbonate composition Download PDFInfo
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- CN101456936B CN101456936B CN2007100323099A CN200710032309A CN101456936B CN 101456936 B CN101456936 B CN 101456936B CN 2007100323099 A CN2007100323099 A CN 2007100323099A CN 200710032309 A CN200710032309 A CN 200710032309A CN 101456936 B CN101456936 B CN 101456936B
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- Prior art keywords
- mass
- acrylate
- flame
- methacrylate
- monomer
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 63
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 239000003607 modifier Substances 0.000 title claims abstract description 37
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 29
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 29
- 239000000203 mixture Substances 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000839 emulsion Substances 0.000 claims abstract description 47
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims abstract description 30
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 11
- 229920000734 polysilsesquioxane polymer Polymers 0.000 claims abstract description 8
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract description 8
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 6
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 3
- 239000000178 monomer Substances 0.000 claims description 41
- -1 methacryloxypropyl Chemical group 0.000 claims description 22
- 150000001282 organosilanes Chemical class 0.000 claims description 20
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 15
- 239000003995 emulsifying agent Substances 0.000 claims description 15
- 239000003999 initiator Substances 0.000 claims description 15
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 10
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 6
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 6
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical group [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 6
- GGRIQDPLLHVRDU-UHFFFAOYSA-M potassium;2-(benzenesulfonyl)benzenesulfonate Chemical compound [K+].[O-]S(=O)(=O)C1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1 GGRIQDPLLHVRDU-UHFFFAOYSA-M 0.000 claims description 6
- 239000012266 salt solution Substances 0.000 claims description 6
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical group CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims description 5
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 5
- 239000012874 anionic emulsifier Substances 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 5
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 229940065472 octyl acrylate Drugs 0.000 claims description 5
- 239000012966 redox initiator Substances 0.000 claims description 5
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 claims description 5
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 claims description 4
- CTIFKKWVNGEOBU-UHFFFAOYSA-N 2-hexadecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O CTIFKKWVNGEOBU-UHFFFAOYSA-N 0.000 claims description 4
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 claims description 4
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- LVTHXRLARFLXNR-UHFFFAOYSA-M potassium;1,1,2,2,3,3,4,4,4-nonafluorobutane-1-sulfonate Chemical group [K+].[O-]S(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F LVTHXRLARFLXNR-UHFFFAOYSA-M 0.000 claims description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 claims description 4
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 claims description 3
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 claims description 3
- UDTHXSLCACXSKA-UHFFFAOYSA-N 3-tetradecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCCCC1=CC=CC(S(O)(=O)=O)=C1 UDTHXSLCACXSKA-UHFFFAOYSA-N 0.000 claims description 3
- 239000002033 PVDF binder Substances 0.000 claims description 3
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 claims description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 3
- ZZNQQQWFKKTOSD-UHFFFAOYSA-N diethoxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](OCC)(OCC)C1=CC=CC=C1 ZZNQQQWFKKTOSD-UHFFFAOYSA-N 0.000 claims description 3
- OLLFKUHHDPMQFR-UHFFFAOYSA-N dihydroxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](O)(O)C1=CC=CC=C1 OLLFKUHHDPMQFR-UHFFFAOYSA-N 0.000 claims description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 claims description 3
- AHUXYBVKTIBBJW-UHFFFAOYSA-N dimethoxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](OC)(OC)C1=CC=CC=C1 AHUXYBVKTIBBJW-UHFFFAOYSA-N 0.000 claims description 3
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 claims description 3
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 3
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 3
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 claims description 3
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical group CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000012875 nonionic emulsifier Substances 0.000 claims description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 2
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 claims description 2
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 claims description 2
- DOYKFSOCSXVQAN-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CCO[Si](C)(OCC)CCCOC(=O)C(C)=C DOYKFSOCSXVQAN-UHFFFAOYSA-N 0.000 claims description 2
- XOJWAAUYNWGQAU-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCOC(=O)C(C)=C XOJWAAUYNWGQAU-UHFFFAOYSA-N 0.000 claims description 2
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 2
- HHXMJNGPASNEKD-UHFFFAOYSA-L S(=O)(=O)([O-])[O-].[Na+].S(=O)(O)O.[K+] Chemical group S(=O)(=O)([O-])[O-].[Na+].S(=O)(O)O.[K+] HHXMJNGPASNEKD-UHFFFAOYSA-L 0.000 claims description 2
- 229910004283 SiO 4 Inorganic materials 0.000 claims description 2
- 239000012670 alkaline solution Substances 0.000 claims description 2
- 125000005399 allylmethacrylate group Chemical group 0.000 claims description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 2
- 159000000007 calcium salts Chemical class 0.000 claims description 2
- 238000004945 emulsification Methods 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 2
- 159000000003 magnesium salts Chemical class 0.000 claims description 2
- ARYZCSRUUPFYMY-UHFFFAOYSA-N methoxysilane Chemical compound CO[SiH3] ARYZCSRUUPFYMY-UHFFFAOYSA-N 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 claims description 2
- 229920000193 polymethacrylate Polymers 0.000 claims description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims description 2
- 159000000000 sodium salts Chemical class 0.000 claims description 2
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 2
- IEORSVTYLWZQJQ-UHFFFAOYSA-N 2-(2-nonylphenoxy)ethanol Chemical group CCCCCCCCCC1=CC=CC=C1OCCO IEORSVTYLWZQJQ-UHFFFAOYSA-N 0.000 claims 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims 1
- 229920000847 nonoxynol Polymers 0.000 claims 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 claims 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 claims 1
- RSNQKPMXXVDJFG-UHFFFAOYSA-N tetrasiloxane Chemical compound [SiH3]O[SiH2]O[SiH2]O[SiH3] RSNQKPMXXVDJFG-UHFFFAOYSA-N 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 3
- 238000010526 radical polymerization reaction Methods 0.000 abstract description 3
- 238000007334 copolymerization reaction Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 125000005395 methacrylic acid group Chemical group 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- 239000004609 Impact Modifier Substances 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical group CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 3
- 229920000056 polyoxyethylene ether Polymers 0.000 description 3
- 229940051841 polyoxyethylene ether Drugs 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- VMAWODUEPLAHOE-UHFFFAOYSA-N 2,4,6,8-tetrakis(ethenyl)-2,4,6,8-tetramethyl-1,3,5,7,2,4,6,8-tetraoxatetrasilocane Chemical compound C=C[Si]1(C)O[Si](C)(C=C)O[Si](C)(C=C)O[Si](C)(C=C)O1 VMAWODUEPLAHOE-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000013068 control sample Substances 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ORGHESHFQPYLAO-UHFFFAOYSA-N vinyl radical Chemical compound C=[CH] ORGHESHFQPYLAO-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- UDBZYWIGIPEOLN-UHFFFAOYSA-N C(C=C)(=O)O.CC(CCCO)(C)O Chemical compound C(C=C)(=O)O.CC(CCCO)(C)O UDBZYWIGIPEOLN-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- NRTJGTSOTDBPDE-UHFFFAOYSA-N [dimethyl(methylsilyloxy)silyl]oxy-dimethyl-trimethylsilyloxysilane Chemical compound C[SiH2]O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C NRTJGTSOTDBPDE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种阻燃界面改性剂,特别是涉及包含一种能赋予聚碳酸酯热塑性树脂阻燃性能的高苯基有机聚倍半硅氧烷和一种与聚碳酸酯具有优异界面作用的聚丙烯酸酯,两部分通过缩聚反应和乙烯基自由基聚合反应结合起来,具体涉及该阻燃界面改性剂与制备方法及一种包含该阻燃界面改性剂的阻燃聚碳酸酯组合物。The present invention relates to a flame retardant interface modifier, in particular to a high phenyl organopolysilsesquioxane which can endow polycarbonate thermoplastic resins with flame retardant properties and a polycarbonate which has excellent interfacial interaction with polycarbonate Polyacrylate, the two parts are combined through polycondensation reaction and vinyl radical polymerization reaction, specifically relate to the flame retardant interface modifier and preparation method and a flame retardant polycarbonate combination comprising the flame retardant interface modifier thing.
背景技术Background technique
有机聚倍半硅氧烷具有优良的耐高温、耐氧化降解及环境友好性,在高性能塑料助剂、微电子工业绝缘材料方面应用较广,近年来在阻燃剂方面的应用开始引起重视。聚丙烯酸酯广泛地用作热塑性树脂的低温抗冲改性剂和扩链剂。采用少量有机硅单体八甲基环四硅氧烷(D4)开环聚合生成的线型聚硅氧烷改性丙烯酸酯类共聚乳液不仅能提高涂料的成膜性,而且还改善其耐热性、耐寒性,在乳胶应用方面受到关注,用作热塑性塑料的抗冲改性剂也有研究,而以丙烯酸酯改性高苯基聚倍半硅氧烷复合物用作聚碳酸酯阻燃界面改性剂则未见报道。Organic polysilsesquioxane has excellent high temperature resistance, oxidative degradation resistance and environmental friendliness. It is widely used in high-performance plastic additives and insulating materials in the microelectronics industry. In recent years, its application in flame retardants has begun to attract attention. . Polyacrylates are widely used as low temperature impact modifiers and chain extenders for thermoplastic resins. The linear polysiloxane-modified acrylate copolymer emulsion produced by ring-opening polymerization of a small amount of organosilicon monomer octamethylcyclotetrasiloxane (D4) can not only improve the film-forming property of the coating, but also improve its heat resistance It has attracted attention in the application of latex, and it has also been studied as an impact modifier for thermoplastics, and the acrylate-modified high-phenyl polysilsesquioxane compound is used as a polycarbonate flame-retardant interface Modifiers have not been reported.
聚碳酸酯以优异的透明性、冲击强度和耐蠕变性广泛应用于汽车行业、建筑行业,电子电气工业等,在五大通用工程塑料中使用增长速度最快,目前用量居首位。聚碳酸酯本身可燃,并且会滴下热熔体,引起附近的材料着火,随着电子、电气产品等对阻燃性能要求的提高,其阻燃改性越来越重要。目前较常采用的阻燃剂有卤系阻燃剂、磷系阻燃剂等,卤系阻燃剂由于环境污染问题,西欧、北美和日本等工业发达国家或地区都先后颁布并实施了非卤系阻燃剂的禁令;磷系阻燃剂用量大,对聚碳酸酯性能影响大。环境友好的有机聚硅氧烷可用作聚碳酸酯的阻燃剂,已有中国专利(专利号ZL 03800721.5)公开了一种聚有机基硅氧烷与乙烯基单体通过至少含有两个可聚合不饱和键的多官能单体接枝共聚形成的聚有机基硅氧烷的接枝共聚物与碱金属盐、氟树脂共同阻燃的热塑性树脂组合物,但该接枝共聚物聚有机基硅氧烷主骨架为聚二甲基硅氧烷、聚甲基苯基硅氧烷和二甲基硅氧烷-二苯基硅氧烷共聚物,不使用任何三官能度或三官能度以上的硅烷,不仅聚硅氧烷聚合部分反应温度在70℃以上,且阻燃效率不高,在复配碱金属盐、氟树脂的情况下该接枝共聚物使用量仍达到聚碳酸酯质量的3%。Polycarbonate is widely used in the automotive industry, construction industry, and electrical and electronic industries due to its excellent transparency, impact strength, and creep resistance. It has the fastest growth rate among the five general-purpose engineering plastics, and currently ranks first in usage. Polycarbonate itself is flammable and will drip hot melt, causing nearby materials to catch fire. With the improvement of flame retardant performance requirements for electronic and electrical products, its flame retardant modification is becoming more and more important. At present, the flame retardants commonly used are halogen flame retardants, phosphorus flame retardants, etc. Due to environmental pollution problems of halogen flame retardants, developed countries or regions such as Western Europe, North America, and Japan have successively promulgated and implemented non-standard flame retardants. The ban on halogenated flame retardants; the large amount of phosphorus flame retardants has a great impact on the performance of polycarbonate. Environmentally friendly organopolysiloxanes can be used as flame retardants for polycarbonates. The existing Chinese patent (Patent No. ZL 03800721.5) discloses a polyorganosiloxane and a vinyl monomer containing at least two A thermoplastic resin composition in which a graft copolymer of polyorganosiloxane formed by graft copolymerization of polyfunctional monomers with unsaturated bonds, an alkali metal salt, and a fluororesin are jointly flame-retardant, but the graft copolymer polyorganosiloxane The main skeleton of siloxane is polydimethylsiloxane, polymethylphenylsiloxane and dimethylsiloxane-diphenylsiloxane copolymer, without any trifunctionality or more Not only the reaction temperature of polysiloxane polymerization part is above 70℃, but also the flame retardant efficiency is not high. In the case of compounding alkali metal salt and fluororesin, the usage amount of the graft copolymer still reaches the quality of polycarbonate 3%.
发明内容Contents of the invention
本发明旨在克服现有技术存在的问题,提供一种同时具有高阻燃与界面改性作用的高苯基有机聚倍半硅氧烷/丙烯酸酯复合物阻燃界面改性剂。The invention aims to overcome the problems in the prior art, and provides a high phenyl organopolysilsesquioxane/acrylate compound flame retardant interface modifier with both high flame retardancy and interface modification functions.
本发明的另一目的在于提供上述阻燃界面改性剂的制备方法。Another object of the present invention is to provide a preparation method of the above-mentioned flame retardant interface modifier.
本发明还有一目的在于提供应用上述阻燃界面改性剂制备的阻燃聚碳酸酯组合物。Another object of the present invention is to provide a flame-retardant polycarbonate composition prepared by using the above-mentioned flame-retardant interface modifier.
本发明的目的通过如下技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种阻燃界面改性剂的制备方法,包括如下步骤:A preparation method of a flame-retardant interface modifier, comprising the steps of:
(1)将二官能度有机硅烷和三烷氧基硅烷有机硅烷单体依次或混合均匀后滴加到溶有阴离子乳化剂或复合乳化剂的水溶液中,30~60℃下反应6~12小时,得到高苯基有机聚倍半硅氧烷乳液;二官能度有机硅烷占有机硅烷单体摩尔百分数为10%~45%,三烷氧基硅烷占有机硅烷单体摩尔百分数为50%~85%;有机硅烷单体总质量为水质量的25%~40%;乳化剂用量为有机硅烷单体总质量的0.5%~10%,所述复合乳化剂为质量比为0.5~3∶1的阴离子乳化剂和非离子乳化剂的混合物;(1) Add difunctional organosilane and trialkoxysilane organosilane monomer sequentially or evenly after mixing them into the aqueous solution in which anionic emulsifier or compound emulsifier is dissolved, and react at 30-60°C for 6-12 hours , to obtain a high phenyl organopolysilsesquioxane emulsion; the difunctional organosilane accounts for 10% to 45% by mole of the organosilane monomer, and the mole percentage of the organosilane monomer occupied by the trialkoxysilane is 50% to 85% %; the total mass of organosilane monomers is 25% to 40% of the water mass; the amount of emulsifier is 0.5% to 10% of the total mass of organosilane monomers, and the compound emulsifier is a mass ratio of 0.5 to 3:1 A mixture of anionic and nonionic emulsifiers;
(2)将步骤(1)得到的高苯基有机聚倍半硅氧烷乳液用碱溶液调节pH值至8~11,然后加入十二烷基苯磺酸钠乳化剂、引发剂以及丙烯酸酯类单体,在50~95℃下反应4~8小时;再加入十二烷基苯磺酸钠乳化剂、引发剂以及甲基丙烯酸酯类单体,50~95℃下反应4~8小时,得到高苯基有机聚倍半硅氧烷/丙烯酸酯复合物乳液,加入该乳液质量0.5~2倍的金属盐水溶液,在60~100℃下加热破乳5~10小时,将沉淀产物清洗、干燥,得到高苯基有机聚倍半硅氧烷/丙烯酸酯复合物阻燃界面改性剂;其中,十二烷基苯磺酸钠用量为丙烯酸酯类或甲基丙烯酸酯类单体质量的0.5%~5%;引发剂用量为丙烯酸酯类或甲基丙烯酸酯类单体质量的0.1%~1%,采用一次性加入或配成质量百分浓度为10%的水溶液滴加;甲基丙烯酸酯类与丙烯酸酯类摩尔之比为0.5~5∶1,甲基丙烯酸酯类、丙烯酸酯类两者总摩尔数与有机硅烷单体总摩尔数之比为0.15~1.5∶1,加料方式采用间歇法、半连续加入法、连续加料法或预乳化法。(2) Adjust the pH value of the high phenyl organopolysilsesquioxane emulsion obtained in step (1) to 8-11 with alkaline solution, then add sodium dodecylbenzenesulfonate emulsifier, initiator and acrylate React for 4-8 hours at 50-95°C; then add sodium dodecylbenzenesulfonate emulsifier, initiator and methacrylate monomer, react for 4-8 hours at 50-95°C , to obtain a high phenyl organopolysilsesquioxane/acrylate composite emulsion, add a metal salt solution 0.5 to 2 times the quality of the emulsion, heat at 60 to 100°C for 5 to 10 hours, and wash the precipitated product , drying, to obtain high phenyl organopolysilsesquioxane/acrylate compound flame retardant interfacial modifier; wherein, sodium dodecylbenzenesulfonate consumption is the mass of acrylate or methacrylate monomer 0.5% to 5% of the mass of the initiator; the amount of the initiator is 0.1% to 1% of the mass of the acrylate or methacrylate monomer, and it is added at one time or added dropwise to an aqueous solution with a concentration of 10% by mass; The molar ratio of methacrylates and acrylates to acrylates is 0.5 to 5:1, and the ratio of the total moles of methacrylates and acrylates to the total moles of organosilane monomers is 0.15 to 1.5:1. The method adopts batch method, semi-continuous addition method, continuous addition method or pre-emulsification method.
为进一步实现本发明目的,步骤(1)所述二官能度有机硅烷为八甲基环四硅氧烷、四甲基四乙烯基环四硅氧烷、二苯基二甲氧基硅烷、二苯基二乙氧基硅烷、二苯基二羟基硅烷、二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、γ-甲基丙烯酰氧基丙基甲基二甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷和γ-甲基丙烯酰氧基丙基甲基二乙氧基硅烷中的一种或多种;In order to further realize the object of the present invention, the difunctional organosilane described in step (1) is octamethylcyclotetrasiloxane, tetramethyltetravinylcyclotetrasiloxane, diphenyldimethoxysilane, Phenyldiethoxysilane, Diphenyldihydroxysilane, Dimethyldimethoxysilane, Dimethyldiethoxysilane, γ-Methacryloxypropylmethyldimethoxysilane , one or more of γ-methacryloxypropyltrimethoxysilane and γ-methacryloxypropylmethyldiethoxysilane;
所述三烷氧基硅烷为甲基三甲氧基硅烷、甲基三乙氧基硅烷、苯基三甲氧基硅烷、苯基三乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷和甲基丙烯酰氧基丙基三甲氧基硅烷中的一种或多种;The trialkoxysilane is methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane One or more of methoxysilane and methacryloxypropyltrimethoxysilane;
上述有机硅烷单体中二官能度有机硅烷、三烷氧基硅烷是必需的,可以根据情况采用四烷氧基硅烷四甲氧基硅烷、四乙氧基硅烷。Among the above organosilane monomers, difunctional organosilane and trialkoxysilane are necessary, and tetraalkoxysilane tetramethoxysilane and tetraethoxysilane can be used according to the situation.
所述阴离子乳化剂为十二烷基苯磺酸、十四烷基苯磺酸或十六烷基苯磺酸。The anionic emulsifier is dodecylbenzenesulfonic acid, tetradecylbenzenesulfonic acid or hexadecylbenzenesulfonic acid.
所述非离子乳化剂为壬基苯酚聚氧乙烯醚或聚乙二醇十二烷基醚。The nonionic emulsifier is nonylphenol polyoxyethylene ether or polyethylene glycol lauryl ether.
步骤(2)所述丙烯酸酯类单体为单官能单体丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸己酯、丙烯酸辛酯以及至少两个可聚合不饱和键的多官能单体丙烯酸烯丙基酯、三羟甲基丙烷三丙烯酸酯中的一种或多种。The acrylic monomer described in step (2) is monofunctional monomer methyl acrylate, ethyl acrylate, butyl acrylate, hexyl acrylate, octyl acrylate and polyfunctional monomer acrylic acid with at least two polymerizable unsaturated bonds. One or more of allyl ester and trimethylolpropane triacrylate.
步骤(2)所述甲基丙烯酸酯类单体为单官能单体和多官能单体中的一种或者多种;所述单官能单体为甲基丙烯酸甲酯、甲基丙烯酸乙酯或甲基丙烯酸丁酯;所述多官能单体为甲基丙烯酸烯丙基酯、甲基丙烯酸羟乙酯,甲基丙烯酸羟丙酯、二甲基丙烯酸乙二醇酯、二甲基丙烯酸丙二醇酯、二甲基丙烯酸1,3-丁二醇酯或二甲基丙烯酸1,4-丁二醇酯。The methacrylate monomer in step (2) is one or more of a monofunctional monomer and a multifunctional monomer; the monofunctional monomer is methyl methacrylate, ethyl methacrylate or Butyl methacrylate; the polyfunctional monomer is allyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, ethylene glycol dimethacrylate, propylene glycol dimethacrylate , 1,3-butanediol dimethacrylate or 1,4-butanediol dimethacrylate.
步骤(2)所述的引发剂为无机过氧类引发剂或者氧化还原引发体系;所述无机过氧类引发剂为过硫酸钾或过硫酸铵;所述氧化还原引发体系过为硫酸钾-亚硫酸氢钠、过硫酸钾-硫代硫酸钠或叔丁基过氧化氢-亚铁盐;所述的金属盐水溶液是质量百分浓度10%的钠盐、钙盐、镁盐、铝盐或钾盐溶液。The initiator described in step (2) is an inorganic peroxygen initiator or a redox initiation system; the inorganic peroxygen initiator is potassium persulfate or ammonium persulfate; the redox initiation system is potassium sulfate- Sodium bisulfite, potassium persulfate-sodium thiosulfate or tert-butyl hydroperoxide-ferrous salt; the metal salt solution is 10% by mass concentration of sodium salt, calcium salt, magnesium salt, aluminum salt or potassium salt solution.
一种阻燃界面改性剂,由高苯基聚倍半硅氧烷和聚丙烯酸酯通过乙烯基自由基聚合反应结合,高苯基有机聚倍半硅氧烷与聚丙烯酸酯在复合物中质量比为0.8~10;高苯基有机聚倍半硅氧烷结构式为:(R2R3SiO)x(R1SiO3/2)y(SiO4/2)z,其中x=0.1~0.45,y=0.5~0.85,z=0~0.3,x+y+z=1,R1、R2和R3为甲基、苯基、丙基、乙烯基和甲基丙烯酰氧基丙基,苯基占有机聚倍半硅氧烷侧基摩尔百分比为50%~90%,乙烯基与甲基丙烯酰氧基丙基两者之和占摩尔百分比为2%~20%;其余为甲基和丙基;A flame retardant interfacial modifier, composed of high phenyl polysilsesquioxane and polyacrylate through vinyl radical polymerization, high phenyl organopolysilsesquioxane and polyacrylate in the compound The mass ratio is 0.8~10; the structural formula of high phenyl organopolysilsesquioxane is: (R 2 R 3 SiO)x(R 1 SiO 3/2 )y(SiO 4/2 )z, where x=0.1~ 0.45, y=0.5~0.85, z=0~0.3, x+y+z=1, R 1 , R 2 and R 3 are methyl, phenyl, propyl, vinyl and methacryloxypropyl The molar percentage of the phenyl group in the organopolysilsesquioxane side group is 50% to 90%, and the sum of the vinyl group and the methacryloxypropyl group is 2% to 20% in molar percentage; the rest is methyl and propyl;
聚丙烯酸酯由聚甲基丙烯酸酯与聚丙烯酸酯组成,两反应单体甲基丙烯酸酯类与丙烯酸酯类摩尔之比为0.5~5∶1。The polyacrylate is composed of polymethacrylate and polyacrylate, and the molar ratio of the two reactive monomers, methacrylate and acrylate, is 0.5-5:1.
阻燃聚碳酸酯组合物,包含97.8~99.3质量份的聚碳酸酯、0.1~1.0质量份的阻燃界面改性剂,0.05~1.0质量份的氟树脂,0.05~1.0质量份的有机磺酸盐。Flame-retardant polycarbonate composition, comprising 97.8-99.3 parts by mass of polycarbonate, 0.1-1.0 parts by mass of flame-retardant interface modifier, 0.05-1.0 parts by mass of fluororesin, and 0.05-1.0 parts by mass of organic sulfonic acid Salt.
有机磺酸盐为全氟丁基磺酸钾、二苯基砜磺酸钾;氟树脂为聚四氟乙烯、聚偏氟乙烯、聚六氟乙烯、聚(四氟乙烯-六氟乙烯)、苯乙烯-丙烯腈共聚包覆聚四氟乙烯。The organic sulfonate is potassium perfluorobutyl sulfonate and potassium diphenyl sulfone sulfonate; the fluororesin is polytetrafluoroethylene, polyvinylidene fluoride, polyhexafluoroethylene, poly(tetrafluoroethylene-hexafluoroethylene), Styrene-acrylonitrile copolymer coated polytetrafluoroethylene.
上述阻燃聚碳酸酯组合物加工工艺中常规的添加剂可加入本发明的方法中,这些添加剂包括但不限于抗氧剂、增塑剂、脱模剂、光稳定剂、热稳定剂、颜料、染料、色母料。Conventional additives in the processing technology of the above-mentioned flame retardant polycarbonate composition can be added in the method of the present invention, these additives include but not limited to antioxidant, plasticizer, release agent, light stabilizer, heat stabilizer, pigment, Dye, color masterbatch.
与已有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明的阻燃界面改性剂与聚四氟乙烯、有机磺酸盐复配对聚碳酸酯阻燃作用十分明显,总用量低于0.5wt%使1.6mm厚样条达UL94V-0级,且在没有加入任何其他抗冲改性剂和相容剂的前提下保持了聚碳酸酯原有优良的冲击强度以及其他力学性能,具有界面改性作用。(1) Flame-retardant interfacial modifier of the present invention is compounded with polytetrafluoroethylene and organic sulfonate to have a very obvious flame-retardant effect on polycarbonate, and the total consumption is lower than 0.5wt% to make 1.6mm thick spline reach UL94V-0 Grade, and without adding any other impact modifiers and compatibilizers, it maintains the original excellent impact strength and other mechanical properties of polycarbonate, and has interface modification.
(2)已有聚有机基硅氧烷的接枝共聚物制备方法中聚有机基硅氧烷乳液聚合温度较高,一般在70℃以上,而本发明方法中高苯基聚倍半硅氧烷乳液聚合温度低于60℃。(2) In the preparation method of the graft copolymer of polyorganosiloxane, the emulsion polymerization temperature of polyorganosiloxane is relatively high, generally above 70°C, while the high phenyl polysilsesquioxane in the method of the present invention The emulsion polymerization temperature is lower than 60°C.
附图说明Description of drawings
图1是本发明实施例1中阻燃界面改性剂I的红外光谱图。Fig. 1 is the infrared spectrogram of the flame retardant interface modifier I in Example 1 of the present invention.
具体实施方式Detailed ways
以下结合具体实施例来对本发明作进一步说明,但本发明所要求保护的范围并不局限于实施例所涉及的范围。The present invention will be further described below in conjunction with specific examples, but the protection scope of the present invention is not limited to the scope involved in the examples.
实施例1Example 1
第一步:将装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的四口烧瓶中加入880g去离子水,1.5g质量比为3的十四烷基苯磺酸与聚乙二醇十二烷基醚复合乳化剂,依次滴加14.8g八甲基四硅氧烷、64.8g二苯基二羟基硅烷、46.2gγ-甲基丙烯酰氧基丙基甲基二甲氧基硅烷,在60℃下反应5小时,然后降温至30℃,滴加118.8g苯基三甲氧基硅烷反应6小时,得到高苯基有机聚倍半硅氧烷乳液。The first step: add 880g of deionized water, 1.5g of tetradecylbenzenesulfonic acid and polyethylene glycol with a mass ratio of 3 in a four-necked flask equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser. Alcohol lauryl ether composite emulsifier, add dropwise 14.8g octamethyltetrasiloxane, 64.8g diphenyldihydroxysilane, 46.2g γ-methacryloxypropylmethyldimethoxysilane , reacted at 60° C. for 5 hours, then lowered the temperature to 30° C., added dropwise 118.8 g of phenyltrimethoxysilane and reacted for 6 hours to obtain a high phenyl organopolysilsesquioxane emulsion.
第二步:采用0.2mol/L氨水溶液将乳液pH值调至8~10,向反应体系中通入氮气并升温至60℃,加入1.6g十二烷基苯磺酸钠和0.03g过硫酸钾-硫代硫酸钠引发体系,滴加30.8g丙烯酸己酯,反应8小时,得到聚倍半硅氧烷-丙烯酸己酯乳液;加入0.38g十二烷基苯磺酸钠和0.76g过硫酸钾,滴加59.3g甲基丙烯酸乙酯和16g甲基丙烯酸烯丙基酯的混合物,80℃下反应8小时,得到聚倍半硅氧烷-丙烯酸己酯-甲基丙烯酸酯乳液。用2倍于乳液的10wt%氯化钠在100℃下加热6小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂I,其红外光谱图如附图1,图上可以清楚地看到苯基、甲基、丙烯酸酯基、硅氧键各特征收峰,表明产物为高苯基有机聚倍半硅氧烷/丙烯酸酯复合物。Step 2: Use 0.2mol/L ammonia solution to adjust the pH value of the emulsion to 8-10, pass nitrogen into the reaction system and raise the temperature to 60°C, add 1.6g sodium dodecylbenzenesulfonate and 0.03g persulfuric acid Potassium-sodium thiosulfate initiation system, drop 30.8g hexyl acrylate, react for 8 hours to obtain polysilsesquioxane-hexyl acrylate emulsion; add 0.38g sodium dodecylbenzenesulfonate and 0.76g persulfuric acid Potassium, a mixture of 59.3 g of ethyl methacrylate and 16 g of allyl methacrylate was added dropwise, and reacted at 80° C. for 8 hours to obtain a polysilsesquioxane-hexyl acrylate-methacrylate emulsion. Use 10wt% sodium chloride twice as much as the emulsion to heat at 100°C for 6 hours to break the emulsion, then suction filter, wash, and dry to obtain the flame retardant interface modifier I. Its infrared spectrum is shown in Figure 1, which can be The characteristic peaks of phenyl group, methyl group, acrylate group and silicon-oxygen bond are clearly seen, indicating that the product is a high phenyl organopolysilsesquioxane/acrylate compound.
实施例2Example 2
第一步:将装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的四口烧瓶中加入880g去离子水、30.0g质量比为0.5的十二烷基苯磺酸与壬基苯酚聚氧乙烯醚复合乳化剂,将混合均匀的211.8g苯基三甲氧基硅烷、12.7g四甲氧基硅烷、25.2g二甲基二乙氧基硅烷、51.8g乙烯基三甲氧基硅烷缓慢滴加,在30℃下反应12小时,得到高苯基有机聚倍半硅氧烷乳液。The first step: Add 880g of deionized water, 30.0g of dodecylbenzenesulfonic acid and nonylphenol with a mass ratio of 0.5 to a four-necked flask equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser. Polyoxyethylene ether composite emulsifier, slowly drop 211.8g phenyltrimethoxysilane, 12.7g tetramethoxysilane, 25.2g dimethyldiethoxysilane, 51.8g vinyltrimethoxysilane Add and react at 30°C for 12 hours to obtain a high phenyl organopolysilsesquioxane emulsion.
第二步:采用2mol/L氢氧化钾溶液将乳液pH值调至9~10,向反应体系中通入氮气并升温至90℃,加入9.5g丙烯酸丁酯、0.5g十二烷基苯磺酸钠预乳化1小时,然后滴加包含0.05g过硫酸铵的水溶液,继续反应4小时,得到聚倍半硅氧烷-丙烯酸丁酯乳液;加入28.4g甲基丙烯酸丁酯、4.5g二甲基丙烯酸1,4-丁二醇酯、1.6g十二烷基苯磺酸钠预乳化1小时,然后滴加包含0.16g过硫酸钾的水溶液,95℃下继续反应6小时,得到聚倍半硅氧烷-丙烯酸丁酯-甲基丙烯酸酯乳液。用0.5倍于乳液的10wt%硫酸铝溶液在70℃下加热9小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂II。Step 2: Use 2mol/L potassium hydroxide solution to adjust the pH value of the emulsion to 9-10, pass nitrogen into the reaction system and raise the temperature to 90°C, add 9.5g butyl acrylate, 0.5g dodecylbenzenesulfonate Sodium acid pre-emulsified for 1 hour, then dropwise added an aqueous solution containing 0.05g ammonium persulfate, and continued to react for 4 hours to obtain a polysilsesquioxane-butyl acrylate emulsion; add 28.4g butyl methacrylate, 4.5g dimethyl 1,4-butanediol acrylate and 1.6g sodium dodecylbenzenesulfonate were pre-emulsified for 1 hour, then an aqueous solution containing 0.16g potassium persulfate was added dropwise, and the reaction was continued for 6 hours at 95°C to obtain polysequivalent Silicone-butyl acrylate-methacrylate emulsion. Heat 10wt% aluminum sulfate solution 0.5 times of the emulsion at 70°C for 9 hours to break the emulsion, then suction filter, wash and dry to obtain the flame retardant interface modifier II.
实施例3Example 3
第一步:将120g苯基三乙氧基硅烷、18.7g四乙氧基硅烷、26.6g八甲基环四硅氧烷、46.2g二苯基二乙氧基硅烷、9.9gγ-甲基丙烯酰氧基丙基三甲氧基硅烷混合均匀,取十分之一加入到装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的已加入了880g去离子水、4.0g十二烷基苯磺酸的2000mL四口烧瓶中,在40℃下反应半小时,得到蓝色的聚倍半硅氧烷种子乳液;补加2.0g十二烷基苯磺酸,滴加其余十分之九的硅烷单体混合物,40℃下继续反应8小时,得到高苯基有机聚倍半硅氧烷乳液。The first step: 120g phenyltriethoxysilane, 18.7g tetraethoxysilane, 26.6g octamethylcyclotetrasiloxane, 46.2g diphenyldiethoxysilane, 9.9g gamma-methylpropene Acyloxypropyltrimethoxysilane is mixed evenly, and one-tenth of it is added to a tank equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser, which has added 880g of deionized water and 4.0g of dodecyl In a 2000mL four-necked flask of benzenesulfonic acid, react at 40°C for half an hour to obtain a blue polysilsesquioxane seed emulsion; add 2.0g of dodecylbenzenesulfonic acid, and add the remaining nine-tenths of The silane monomer mixture was reacted at 40°C for 8 hours to obtain a high phenyl organopolysilsesquioxane emulsion.
第二步:采用0.2mol/L氢氧化钠溶液将乳液pH值调至9~10,向反应体系中通入氮气并升温至95℃,加入0.5g十二烷基苯磺酸钠、1.0g过硫酸钾引发剂,滴加99g丙烯酸辛酯,继续反应4小时,得到聚倍半硅氧烷-丙烯酸辛酯乳液;加入3.0g十二烷基苯磺酸钠和0.061g过硫酸钾,滴加61g甲基丙烯酸甲酯,90℃继续反应8小时,得到聚倍半硅氧烷-丙烯酸辛酯-甲基丙烯酸甲酯乳液。将等量的10wt%氯化钙溶液加入到乳液中,在100℃下加热5小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂III。Step 2: Use 0.2mol/L sodium hydroxide solution to adjust the pH value of the emulsion to 9-10, pass nitrogen into the reaction system and raise the temperature to 95°C, add 0.5g sodium dodecylbenzenesulfonate, 1.0g Potassium persulfate initiator, add dropwise 99g octyl acrylate, continue to react for 4 hours, obtain polysilsesquioxane-octyl acrylate emulsion; add 3.0g sodium dodecylbenzenesulfonate and 0.061g potassium persulfate, drop Add 61 g of methyl methacrylate, and continue to react at 90°C for 8 hours to obtain a polysilsesquioxane-octyl acrylate-methyl methacrylate emulsion. Add an equal amount of 10wt% calcium chloride solution into the emulsion, heat at 100°C for 5 hours to break the emulsion, then filter with suction, wash and dry to obtain the flame retardant interface modifier III.
实施例4Example 4
第一步:将装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的四口烧瓶中加入880g去离子水、18.5g质量比为0.5的十六烷基苯磺酸与壬基苯酚聚氧乙烯醚复合乳化剂,缓慢滴加混合均匀的237.6g苯基三甲氧基硅烷、45.4g二苯基二甲氧基硅烷、20.9gγ-甲基丙烯酰氧基丙基甲基二甲氧基硅烷混合物,在30℃下反应8小时,得到高苯基有机聚倍半硅氧烷乳液。The first step: add 880g of deionized water, 18.5g of hexadecylbenzenesulfonic acid and nonylphenol with a mass ratio of 0.5 to a four-necked flask equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser Polyoxyethylene ether compound emulsifier, slowly drop and mix uniformly 237.6g phenyltrimethoxysilane, 45.4g diphenyldimethoxysilane, 20.9g γ-methacryloxypropylmethyl dimethoxy The base silane mixture was reacted at 30°C for 8 hours to obtain a high phenyl organopolysilsesquioxane emulsion.
第二步:采用2mol/L氢氧化钠溶液将乳液pH值调至9~11,向反应体系中通入氮气并升温至50℃,加入2.0g十二烷基苯磺酸钠、0.4g叔丁基过氧化氢-亚铁盐,滴加49.5g丙烯酸辛酯和5.0g三羟甲基丙烷三丙烯酸酯,继续反应6小时,得到聚倍半硅氧烷-丙烯酸酯乳液;加入0.5g十二烷基苯磺酸钠和0.1g叔丁基过氧化氢-亚铁盐氧化还原引发体系,滴加23g甲基丙烯酸甲酯,50℃下继续反应10小时,得到聚倍半硅氧烷-丙烯酸酯-甲基丙烯酸甲酯乳液。用2倍于乳液的10wt%氯化镁溶液在90℃下加热7小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂IV。Step 2: Use 2mol/L sodium hydroxide solution to adjust the pH value of the emulsion to 9-11, pass nitrogen into the reaction system and raise the temperature to 50°C, add 2.0g sodium dodecylbenzenesulfonate, 0.4g tert- Butyl hydroperoxide-ferrous salt, add dropwise 49.5g octyl acrylate and 5.0g trimethylolpropane triacrylate, continue to react for 6 hours, obtain polysilsesquioxane-acrylate emulsion; add 0.5g ten Sodium dialkylbenzenesulfonate and 0.1g tert-butyl hydroperoxide-ferrous salt redox initiator system, 23g methyl methacrylate was added dropwise, and the reaction was continued for 10 hours at 50°C to obtain polysilsesquioxane- Acrylates-methyl methacrylate emulsion. Use 10wt% magnesium chloride solution twice as large as the emulsion to heat at 90°C for 7 hours to break the emulsion, then filter with suction, wash and dry to obtain the flame retardant interface modifier IV.
实施例5Example 5
第一步:将装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的四口烧瓶中加入880g去离子水、10.0g质量比为1的十二烷基苯磺酸与聚乙二醇十二烷基醚复合乳化剂,缓慢滴加混合均匀的57.1g二苯基二乙氧基硅烷、180g苯基三乙氧基硅烷、68.4g四甲氧基硅烷、23.4gγ-甲基丙烯酰氧基丙基甲基二乙氧基硅烷,在60℃下反应6小时,得到高苯基有机聚倍半硅氧烷乳液。The first step: add 880g of deionized water, 10.0g of dodecylbenzenesulfonic acid and polyethylene glycol with a mass ratio of 1 in a four-necked flask equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser. Alcohol lauryl ether composite emulsifier, slowly drop and mix uniformly 57.1g diphenyldiethoxysilane, 180g phenyltriethoxysilane, 68.4g tetramethoxysilane, 23.4g γ-methylpropene Acyloxypropylmethyldiethoxysilane was reacted at 60°C for 6 hours to obtain a high phenyl organopolysilsesquioxane emulsion.
第二步:采用2mol/L氢氧化钾溶液将乳液pH值调至9~11,向反应体系中通入氮气并升温至60℃,加入0.48g十二烷基苯磺酸钠和12.0g丙烯酸甲酯,预乳化1小时,然后滴加包含0.048g过硫酸钾-亚硫酸氢钠的水溶液,继续反应6小时,得到聚倍半硅氧烷-丙烯酸甲酯乳液;加入0.28g十二烷基苯磺酸钠的7g甲基丙烯酸甲酯,预乳化1小时,然后滴加包含0.028g过硫酸铵的水溶液,85℃下继续反应8小时,得到聚倍半硅氧烷-丙烯酸甲酯-甲基丙烯酸酯乳液。用1倍于乳液的10wt%硫酸铝溶液在60℃下加热10小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂V。Step 2: Use 2mol/L potassium hydroxide solution to adjust the pH value of the emulsion to 9-11, pass nitrogen into the reaction system and raise the temperature to 60°C, add 0.48g sodium dodecylbenzenesulfonate and 12.0g acrylic acid Methyl ester, pre-emulsified for 1 hour, then added dropwise an aqueous solution containing 0.048g potassium persulfate-sodium bisulfite, and continued to react for 6 hours to obtain a polysilsesquioxane-methyl acrylate emulsion; add 0.28g dodecyl 7g of methyl methacrylate of sodium benzenesulfonate, pre-emulsified for 1 hour, then dropwise added an aqueous solution containing 0.028g of ammonium persulfate, and continued the reaction at 85°C for 8 hours to obtain polysilsesquioxane-methyl acrylate-methacrylic acid Acrylate emulsion. Use 10wt% aluminum sulfate solution 1 times the amount of the emulsion to heat at 60°C for 10 hours to break the emulsion, then filter with suction, wash and dry to obtain the flame retardant interface modifier V.
实施例6Example 6
第一步:将装有搅拌器、恒压滴液漏斗、温度计及回流冷凝管的四口烧瓶中加入880g去离子水、6.0g十六烷基苯磺酸,缓慢滴加混合均匀的240g苯基三乙氧基硅烷、13.6g甲基三甲氧基硅烷、30g二甲基二甲氧基硅烷和17.2g四甲基四乙烯基环四硅氧烷,在50℃下反应8小时,得到高苯基有机聚倍半硅氧烷乳液。Step 1: Add 880 g of deionized water and 6.0 g of cetylbenzenesulfonic acid into a four-neck flask equipped with a stirrer, a constant pressure dropping funnel, a thermometer and a reflux condenser, and slowly add 240 g of benzene, which is uniformly mixed, dropwise. Triethoxysilane, 13.6g methyltrimethoxysilane, 30g dimethyldimethoxysilane and 17.2g tetramethyltetravinylcyclotetrasiloxane were reacted at 50°C for 8 hours to obtain high Phenyl organopolysilsesquioxane emulsion.
第二步:采用2mol/L氢氧化钾溶液将乳液pH值调至9~10,向反应体系中通入氮气并升温至75℃,加入0.1g十二烷基苯磺酸钠和10g丙烯酸乙酯,预乳化1小时,然后滴加包含0.02g过硫酸铵的水溶液,反应8小时,得到聚倍半硅氧烷-丙烯酸乙酯乳液;加入2.0g十二烷基苯磺酸钠和44g甲基丙烯酸甲酯、9.0g甲基丙烯酸羟丙酯,预乳化1小时,然后滴加包含0.4g过硫酸钾的水溶液,90℃下继续反应4小时,得到聚倍半硅氧烷-丙烯酸乙酯-甲基丙烯酸酯乳液。用2倍于乳液的10wt%氯化钾溶液在80℃下加热8小时破乳,然后抽滤、洗涤、干燥即得阻燃界面改性剂VI。Step 2: Use 2mol/L potassium hydroxide solution to adjust the pH value of the emulsion to 9-10, pass nitrogen into the reaction system and raise the temperature to 75°C, add 0.1g sodium dodecylbenzenesulfonate and 10g ethyl acrylate Ester, pre-emulsified for 1 hour, then added dropwise an aqueous solution containing 0.02g ammonium persulfate, and reacted for 8 hours to obtain a polysilsesquioxane-ethyl acrylate emulsion; add 2.0g sodium dodecylbenzenesulfonate and 44g formazan methyl methacrylate, 9.0g hydroxypropyl methacrylate, pre-emulsified for 1 hour, then dropwise added an aqueous solution containing 0.4g potassium persulfate, and continued the reaction at 90°C for 4 hours to obtain polysilsesquioxane-ethyl acrylate - Methacrylate emulsion. Use 10wt% potassium chloride solution twice as large as the emulsion to heat at 80°C for 8 hours to break the emulsion, then filter with suction, wash and dry to obtain the flame retardant interface modifier VI.
实施例7~10Examples 7-10
将聚碳酸酯、实例1~4的阻燃界面改性剂、有机磺酸盐、氟树脂、抗氧剂等按表1的比例分散混合后,通过双螺杆机熔融、挤出、冷却、干燥、切粒和包装。所用的双螺杆挤出机螺筒各分区温度应保持在240~290℃。实施例7~10所制备的组合物按标准尺寸注塑成测试标准样条,分别按国际标准进行测试,各性能检测结果如表1。Disperse and mix polycarbonate, the flame retardant interfacial modifiers of Examples 1 to 4, organic sulfonate, fluororesin, antioxidant, etc. according to the ratio in Table 1, then melt, extrude, cool, and dry through a twin-screw machine , pelletizing and packaging. The temperature of each section of the barrel of the twin-screw extruder used should be kept at 240-290°C. The compositions prepared in Examples 7-10 were injection molded into test standard specimens according to standard sizes, and tested according to international standards respectively. The performance test results are shown in Table 1.
表1、各实施例原料配比及测试结果 Table 1, Raw material ratios and test results
从表可知,0.1%~1.0%的阻燃界面改性剂与有机磺酸盐、氟树脂、抗氧剂复配改性聚碳酸酯,可以使1.6mm厚聚碳酸酯组合物样条达UL94V-0级,且在没有加入任何其他抗冲改性剂和相容剂的前提下保持了聚碳酸酯原有优良的冲击强度以及其他力学性能。而没有加阻燃界面改性剂,仅加二苯基砜磺酸钾、包覆聚四氟乙烯的碳酸酯组合物对照样不仅燃烧性能达不到一定的级别,且冲击强度大幅度下降,这说明本发明的阻燃界面改性剂同时具有阻燃与界面改性作用。It can be seen from the table that 0.1% to 1.0% of the flame retardant interface modifier and organic sulfonate, fluororesin, and antioxidant compound modified polycarbonate can make the 1.6mm thick polycarbonate composition sample reach UL94V -0 grade, and without adding any other impact modifiers and compatibilizers, it maintains the original excellent impact strength and other mechanical properties of polycarbonate. Without adding flame retardant interface modifier, only adding potassium diphenyl sulfone sulfonate and coating polytetrafluoroethylene carbonate composition as a control sample not only fails to reach a certain level in combustion performance, but also has a significant drop in impact strength. This shows that the flame retardant interface modifier of the present invention has both flame retardant and interface modification functions.
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