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CN101444495B - A kind of preparation method of vitamin E microcapsule - Google Patents

A kind of preparation method of vitamin E microcapsule Download PDF

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CN101444495B
CN101444495B CN2008102426713A CN200810242671A CN101444495B CN 101444495 B CN101444495 B CN 101444495B CN 2008102426713 A CN2008102426713 A CN 2008102426713A CN 200810242671 A CN200810242671 A CN 200810242671A CN 101444495 B CN101444495 B CN 101444495B
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vitamin
microcapsule
preparation
maltodextrin
solution
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CN101444495A (en
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周惠明
马云标
朱科学
钱海峰
彭伟
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Jiangnan University
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Abstract

一种维生素E微胶囊的制备方法,属于食品添加剂和生物活性物质控制释放的微胶囊制备技术领域。本发明的目的在于提供一种维生素E微胶囊的制备方法,提高维生素E的稳定性,扩大其应用范围。本方法以壳聚糖和麦芽糊精为壁材,以大豆卵磷脂(P粉)和Tween-80为复合乳化剂,通过喷雾干燥的方法制备维生素E微胶囊,所得的维生素E微胶囊产品的包埋率可达到92.45%、保留率可达到91.73%,水分在3%以下,可用于面包或点心制品、饮料、饼干类、保健食品以及营养强化食品等方面,具有广泛的应用前景。本方法成本低廉、工艺简单、符合环保和实用要求。The invention discloses a method for preparing vitamin E microcapsules, belonging to the technical field of microcapsule preparations for controlled release of food additives and bioactive substances. The purpose of the present invention is to provide a preparation method of vitamin E microcapsules, improve the stability of vitamin E, and expand its application range. In this method, chitosan and maltodextrin are used as wall materials, soybean lecithin (P powder) and Tween-80 are used as composite emulsifiers, and vitamin E microcapsules are prepared by spray drying. The embedding rate can reach 92.45%, the retention rate can reach 91.73%, and the water content is below 3%. It can be used in bread or snack products, beverages, biscuits, health food and nutritionally fortified food, etc., and has a wide application prospect. The method has the advantages of low cost, simple process, and meets environmental protection and practical requirements.

Description

A kind of preparation method of Vitamin E contained micro capsule
Technical field
A kind of preparation method of Vitamin E contained micro capsule belongs to the microcapsule preparing technical field of food additive and bioactive substance sustained release.
Background technology
Vitamin E is a class nutritional labeling of needed by human; it is a kind of strong effectively free radical scavenger; can protect body cell film and life macromolecule to exempt from the attack of free radical; be the Natural antioxidant of a class highly effective and safe, at slow down aging, prevent and treat cardiovascular disease, anti-tumor aspect has good effect.No matter natural Vitamin E still on safety all is better than synthesising complex E at nutrition, physiologically active.Along with going deep into of threpsology and pathological research, the how new function of vitamin E is found constantly and is confirmed that people are increasing to the demand of vitamin E, and its effect more and more is subject to people's attention.
Vitamin E belongs to oil-soluble heat-sensitive materials, be difficult to water-soluble substances miscible, make it be difficult to add to uniformly in the water solublity food product, and ultraviolet, alkali and oxygen etc. can both destroy vitamin E, so will seal usually, keep in Dark Place, limit the application of vitamin E so greatly in food industry.Microcapsule technology is to protect core to avoid adverse environmental factors such as influences such as light, oxygen with filmogen embedding solid, liquid or gas; improve the stability and the shelf life of product with this; the range of application of expansion core, and a kind of technology of control core release.It can change physical form, protect sensitive composition, isolate active substance, reduce volatility, make immiscible composition mix and reduce the toxicity of some chemical addition agent, the application of having succeeded in many fields such as food, chemical industry, medicine, biotechnology.In food industry, manyly, technology barrier is achieved by microcapsule technology owing to can not get development product, and make the quality of traditional product be greatly improved, for the exploitation of food industry new and high technology has represented good prospect.Vitamin E is made the micro encapsulation vitamin E with methods such as spray dryinges, can keep the intrinsic property of vitamin E, can overcome its easy oxidation and water-fast shortcoming again.The Vitamin E contained micro capsule product can be used for bread or aspects such as snack food product, beverage, Biscuits, health food and nourishing reinforced food, has broad application prospects.
A lot of researchs about Vitamin E contained micro capsule have been arranged both at home and abroad.Patent publication No. is CN1927188A, invent a kind of preparation method of voltage endurance vitamin E microcapsule, percentage by weight between its component and the component is: vitamin E oil 50%~70%, capsule material 1%~25%, auxiliary capsule material 5%~30%, octenyl succinate starch 10%~30%, fluidizer 0.5%~2%, the mechanical strength of gained microcapsule is enough to satisfy the tabletting requirement, and fuel load can be up to 70%.Patent publication No. is CN1568969A, invent a kind of preparation method and purposes of vitamin E clathrate, by cyclodextrin or cyclodextrin derivative vitamin E is carried out enclose, preferred HP-, the content of vitamin E of the enclose material of gained is below 10%.The above patent of comparing, the present invention with wide material sources, chitosan with low cost and maltodextrin as the wall material, do not add auxiliary capsule material, adopt biphase emulsion process, prepare the Vitamin E contained micro capsule product by spray-dired method, technology is simple, helps large-scale industrial production, and the vitamin E carrying capacity is greater than 30%.Complex coacervation also is a kind of means of Vitamin E contained micro capsuleization in addition, but the used common cost of wall material is higher, the complexity that technology also compares, and used cross-linking agent is also often toxic.Cross-linking method also is a kind of method of Vitamin E contained micro capsuleization, and at present, external having much prepares fatsoluble vitamin microcapsule patent with cross-linking method, but the method technology is comparatively complicated, and cross-linking process needs Consideration more, and this method is also being updated.Along with microcapsule research deepens continuously, it is also more and more to can be used for the Vitamin E contained micro capsule method, but spray drying method is still most popular method at present.
Summary of the invention
The object of the present invention is to provide the preparation method of a kind of process safety Vitamin E contained micro capsule simple, with low cost, improve the stability of vitamin E, control its dispose procedure, enlarge the scope of its application.
Technical scheme of the present invention: with the vitamin E is core, with chitosan and maltodextrin is the wall material, is compound emulsifying agent with soybean lecithin and Tween-80, by high-pressure emulsification and centrifugal spray drying technology, prepare pulverous Vitamin E contained micro capsule product, preparation process is as follows:
(1) chitosan is dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0, the formation mass fraction is 1.5%~2.25% clear solution;
(2) maltodextrin is dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0, the formation mass fraction is 37.5%~50% solution;
(3) soybean lecithin and Tween-80 are dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0 according to 4: 2 mass ratio as compound emulsifying agent, forming mass fraction is 1.5%~1.75% composite emulsifying agent solution;
(4) vitamin E is added in the composite emulsifying agent solution that step (3) obtains according to the mass ratio with compound emulsifying agent 1: 0.25~0.35, stirring (700~1000rpm) time uniform core emulsions of formation;
(5) with the chitosan solution of step (1), be added to while stirring in the core emulsion that step (4) obtains, high speed shear emulsifying again (10000~13000rpm, 3~5min) obtain the elementary emulsion of microcapsule;
(6) maltodextrin solution of step (2) is added to while stirring in the elementary emulsion of microcapsule that step (5) obtains, and high speed shear emulsifying again (10000~13000rpm, 3~5min) obtain final microcapsule emulsion; Control that the related component mass percent is in the final microcapsule emulsion: vitamin E 5%~6.5%, chitosan 0.4%~0.6%, maltodextrin 15%~20% and compound emulsifying agent 1.5%~1.75%;
(7) with the microcapsule emulsion of step (6) gained, through 40~50MPa, homogenizing 3 times carries out spray drying then, promptly gets the Vitamin E contained micro capsule powder.The spray drying parameter is: 180 ℃ of intake air temperatures, and 80 ℃ of air outlet temperature, charging under the room temperature, flow velocity is 1~2L/h.
The deacetylation of used chitosan is 80%~85%.
The DE value of used maltodextrin is between 15 to 20.
Used soybean lecithin is Powdered, and acetone insoluble matter wherein is 97%, and HLB is 7.
Used vitamin E is a natural Vitamin E, its total tocopherol content 〉=90%.
Beneficial effect of the present invention: the Vitamin E contained micro capsule that adopts said method to make, its characteristics are: vitamin E is added in the compound emulsion agent solution, after high-speed stirred, emulsifying agent can be distributed on the surface of vitamin E rapidly, when adding chitosan solution, because under acid condition, the chitosan molecule surface has a large amount of positive charges, under electrostatic effect, chitosan molecule can be adsorbed the surface that is dispersed in vitamin E, when adding maltodextrin solution again, be equivalent to vitamin E oil has been carried out secondary embedding, play the effect of wrapping up and filling out envelope, and in whole embedding process, because it is more stable that vitamin E is under the acid condition, the loss of vitamin E seldom in therefore producing.
The preparation method of Vitamin E contained micro capsule provided by the invention is with low cost, technology simple, meet environmental protection and practical requirement.Used chitosan, wide material sources and cheap, it has unique physiology and chemical characteristic simultaneously, nontoxic, excellent biological compatibility, biodegradability arranged, it is a kind of good biomaterial, having good film property again, is a kind of ideal microcapsule wall material, and same used maltodextrin also is cost-effective wall material.Used emulsifying agent soybean lecithin and Tween-80 do not have toxicity to human body, and soybean lecithin has very high nutritive value, and wide material sources, cheap.Vitamin E behind the micro encapsulation can keep the intrinsic property of vitamin E, can overcome its easy oxidation and water-fast shortcoming again.The Vitamin E contained micro capsule of gained of the present invention, embedding rate can reach more than 90%, retention rate also can reach more than 90% and the moisture of product below 3%, it can be used for bread or aspects such as snack food product, beverage, Biscuits, health food and nourishing reinforced food, has broad application prospects.
Specific embodiments
Embodiment 1: the preparation method of Vitamin E contained micro capsule, it comprises the steps:
(1) take by weighing the 2.4g chitosan and be dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0, the formation mass fraction is 1.5% clear solution;
(2) take by weighing the 120g maltodextrin and be dissolved in acetic acid-sodium acetate buffer, the formation mass fraction is 50% solution;
(3) take by weighing the 6g soybean lecithin and 3g Tween-80 is dissolved in buffer as compound emulsifying agent, forming mass fraction is 1.5% composite emulsifying agent solution;
(4) take by weighing the 30g vitamin E oil and add in the composite emulsifying agent solution that step (3) obtains, the mass ratio of compound emulsifying agent and vitamin E oil is 0.3: 1, is stirring (700~1000rpm) time uniform core emulsions of formation;
(5) with 1.5% chitosan solution of step (1), be added to while stirring in the core emulsion that step (4) obtains, high speed shear emulsifying again (10000~13000rpm, 3~5min) obtain the elementary emulsion of microcapsule;
(6) 50% maltodextrin solution of step (2) is added to while stirring in the elementary emulsion of microcapsule that step (5) obtains, and high speed shear emulsifying again (10000~13000rpm, 3~5min) obtain final microcapsule emulsion;
(7) with the microcapsule emulsion of step (6) gained, through 40~50MPa, homogenizing 3 times carries out spray drying then, and the inlet temperature of spray dryer is that 180 ℃, outlet temperature are 80 ℃, charging under the room temperature, and the feed liquid flow velocity is 1~2L/h.
The microcapsule product of gained is creamy white, and has color and luster preferably, and embedding rate is 92.45%, and retention rate is 85.88%, and moisture is 2.34%.
Embodiment 2: the preparation method of vitamin E oil microcapsule, it comprises the steps:
(1) take by weighing the 3.6g chitosan and be dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0, the formation mass fraction is 2.25% clear solution.
(2) take by weighing the 90g maltodextrin and be dissolved in acetic acid-sodium acetate buffer, the formation mass fraction is 37.5% solution.
(3) take by weighing the 7g soybean lecithin and 3.5g Tween-80 is dissolved in buffer as compound emulsifying agent, forming mass fraction is 1.75% composite emulsifying agent solution.
(4) take by weighing the 30g vitamin E oil and add in the composite emulsifying agent solution that step (3) obtains, the mass ratio of compound emulsifying agent and vitamin E oil is 0.35: 1, and (700~1000rpm) form uniform core emulsion stirring.
(5) with 2.25% chitosan solution of step (1), be added to while stirring in the core emulsion that step (4) obtains, (10000~13000rpm, 3~5min) obtain the elementary emulsion of microcapsule in high speed shear emulsifying again.
(6) 37.5% maltodextrin solution of step (2) is added to while stirring in the elementary emulsion of microcapsule that step (5) obtains, (10000~13000rpm, 3~5min) obtain final microcapsule emulsion in high speed shear emulsifying again.
(7) with the microcapsule emulsion of step (6) gained, through 40~50MPa, homogenizing 3 times carries out spray drying then, and the inlet temperature of spray dryer is that 180 ℃, outlet temperature are 80 ℃, charging under the room temperature, and the feed liquid flow velocity is 1~2L/h.
The microcapsule product of gained is creamy white, and has color and luster preferably, and embedding rate is 79.64%, and is expected to surpass 80%, and retention rate is 89.90%, and moisture is 2.38%.
Embodiment 3: the preparation method of vitamin E oil microcapsule, it comprises the steps:
(1) take by weighing the 3.6g chitosan and be dissolved in the acetic acid-sodium acetate buffer of 0.1mol/L, pH3.0~4.0, the formation mass fraction is 2.25% clear solution.
(2) take by weighing the 120g maltodextrin and be dissolved in acetic acid-sodium acetate buffer, the formation mass fraction is 50% solution.
(3) take by weighing 6.5g soybean lecithin and 3.25gTween-80 and be dissolved in buffer as compound emulsifying agent, forming mass fraction is 1.625% composite emulsifying agent solution.
(4) take by weighing the 39g vitamin E oil and add in the composite emulsifying agent solution that step (3) obtains, the mass ratio of compound emulsifying agent and vitamin E oil is 0.25: I, (700~1000rpm) form uniform core emulsion stirring.
(5) with 2.25% chitosan solution of step (1), be added to while stirring in the core emulsion that step (4) obtains, (10000~13000rpm, 3~5min) obtain the elementary emulsion of microcapsule in high speed shear emulsifying again.
(6) 50% maltodextrin solution of step (2) is added to while stirring in the elementary emulsion of microcapsule that step (5) obtains, (10000~13000rpm, 3~5min) obtain final microcapsule emulsion in high speed shear emulsifying again.
(7) with the microcapsule emulsion of step (6) gained, through 40~50MPa, homogenizing 3 times carries out spray drying then, and the inlet temperature of spray dryer is that 180 ℃, outlet temperature are 80 ℃, charging under the room temperature, and the feed liquid flow velocity is 1~2L/h.
The microcapsule product of gained is creamy white, and has color and luster preferably, and embedding rate is 89.02%, and is expected to surpass 90%, and retention rate is 91.73%, and moisture is 2.67%.

Claims (6)

1.一种维生素E微胶囊的制备方法,其特征在于以维生素E为芯材,以壳聚糖和麦芽糊精为壁材,以大豆卵磷脂和Tween-80为复合乳化剂,通过高压乳化和离心喷雾干燥技术,制备出粉末状的维生素E微胶囊产品,制备步骤如下:1. a preparation method of vitamin E microcapsules is characterized in that taking vitamin E as core material, taking chitosan and maltodextrin as wall material, taking soybean lecithin and Tween-80 as composite emulsifier, by high pressure emulsification and centrifugal spray drying technology to prepare powdered vitamin E microcapsule products, the preparation steps are as follows: (1)将壳聚糖溶于0.1mol/L、pH3.0~4.0的乙酸-乙酸钠缓冲液中,形成质量分数为1.5%~2.25%的透明壳聚糖溶液;(1) dissolving chitosan in 0.1mol/L, pH3.0~4.0 acetic acid-sodium acetate buffer solution to form a transparent chitosan solution with a mass fraction of 1.5%~2.25%; (2)将麦芽糊精溶于0.1mol/L、pH3.0~4.0的乙酸-乙酸钠缓冲液中,形成质量分数为37.5%~50%的麦芽糊精溶液;(2) dissolving maltodextrin in 0.1 mol/L, pH 3.0-4.0 acetic acid-sodium acetate buffer solution to form a maltodextrin solution with a mass fraction of 37.5%-50%; (3)将大豆卵磷脂和Tween-80按照4∶2的质量比作为复合乳化剂溶于0.1mol/L、pH3.0~4.0的乙酸-乙酸钠缓冲液,形成质量分数为1.5%~1.75%复合乳化剂溶液;(3) Soybean lecithin and Tween-80 are dissolved in 0.1mol/L, pH3.0~4.0 acetic acid-sodium acetate buffer as a compound emulsifier according to the mass ratio of 4:2, forming a mass fraction of 1.5%~1.75% % compound emulsifier solution; (4)将维生素E油按照与复合乳化剂1∶0.25~0.35的质量比添加到步骤(3)得到的复合乳化剂溶液中,在700~1000rpm搅拌下形成均匀的芯材乳化液;(4) Add vitamin E oil to the composite emulsifier solution obtained in step (3) according to the mass ratio of 1:0.25 to 0.35 with the composite emulsifier, and form a uniform core material emulsion under stirring at 700 to 1000 rpm; (5)将步骤(1)的壳聚糖溶液,边搅拌边加到步骤(4)得到的芯材乳化液中,再10000~13000rpm、3~5min高速剪切乳化得到微胶囊初级乳化液;(5) Add the chitosan solution of step (1) to the core material emulsion obtained in step (4) while stirring, and then emulsify at 10000-13000rpm, 3-5min high-speed shear to obtain the primary emulsion of microcapsules; (6)将步骤(2)的麦芽糊精溶液边搅拌边加到步骤(5)得到的微胶囊初级乳化液中,再10000~13000rpm、3~5min高速剪切乳化得到最终的微胶囊乳化液;控制最终微胶囊乳化液中相关组分质量百分比为:维生素E 5%~6.5%、壳聚糖0.4%~0.6%、麦芽糊精15%~20%以及复合乳化剂1.5%~1.75%;(6) Add the maltodextrin solution in step (2) to the microcapsule primary emulsion obtained in step (5) while stirring, and then 10000-13000rpm, 3-5min high-speed shear emulsification to obtain the final microcapsule emulsion ; Control the mass percentages of relevant components in the final microcapsule emulsion to be: vitamin E 5%-6.5%, chitosan 0.4%-0.6%, maltodextrin 15%-20%, and compound emulsifier 1.5%-1.75%; (7)将步骤(6)所得的微胶囊乳化液,经过40~50MPa高压均质,然后进行喷雾干燥,即得维生素E微胶囊粉末。(7) Homogenize the microcapsule emulsion obtained in step (6) through 40-50 MPa high pressure, and then spray dry to obtain vitamin E microcapsule powder. 2.根据权利要求1所述的制备方法,其特征在于所用壳聚糖的脱乙酰度为80%~85%。2. The preparation method according to claim 1, characterized in that the degree of deacetylation of the chitosan used is 80% to 85%. 3.根据权利要求1所述的制备方法,其特征在于所用的麦芽糊精的DE值在15到20之间。3. The preparation method according to claim 1, characterized in that the DE value of the maltodextrin used is between 15 and 20. 4.根据权利要求1所述的制备方法,其特征在于所用大豆卵磷脂为粉末状,其中的丙酮不溶物为97%,HLB为7。4. The preparation method according to claim 1, characterized in that the soybean lecithin used is powder, wherein the acetone insoluble matter is 97%, and the HLB is 7. 5.根据权利要求1所述的制备方法,其特征在于所用的维生素E为天然维生素E,它的总生育酚含量≥90%。5. The preparation method according to claim 1, characterized in that the vitamin E used is natural vitamin E, and its total tocopherol content is more than or equal to 90%. 6.根据权利要求1所述的制备方法,其特征在于微胶囊乳化液在40~50MPa下均质3次;喷雾干燥参数为:进风口温度为180℃、出风口温度为80℃、常温下进料、流速为1~2L/h。6. The preparation method according to claim 1, characterized in that the microcapsule emulsion is homogenized three times at 40-50 MPa; the spray drying parameters are: the air inlet temperature is 180°C, the air outlet temperature is 80°C, and Feed, flow rate is 1~2L/h.
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Publication number Priority date Publication date Assignee Title
CN101972619A (en) * 2010-09-01 2011-02-16 浙江中烟工业有限责任公司 Preparation method of menthol microcapsules
CN101972619B (en) * 2010-09-01 2012-05-23 浙江中烟工业有限责任公司 Preparation method of menthol microcapsules

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