CN101418488B - Super cotton feeling polyester filament fabric and preparation method thereof - Google Patents
Super cotton feeling polyester filament fabric and preparation method thereof Download PDFInfo
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- CN101418488B CN101418488B CN2007101348089A CN200710134808A CN101418488B CN 101418488 B CN101418488 B CN 101418488B CN 2007101348089 A CN2007101348089 A CN 2007101348089A CN 200710134808 A CN200710134808 A CN 200710134808A CN 101418488 B CN101418488 B CN 101418488B
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Abstract
The invention discloses a polyester filament fabric with an ultracotton feeling and a preparation method thereof. At least one of warp yarns used to form the fabric is a cotton-like polyester filament, and the cotton-like polyester filament is air-textured composite yarn taslan. The production method comprises the following steps: firstly, the cotton-like polyester filament taslan which is taken as at least one of the warp yarns is produced into grey cloth, the preparation and weaving of the grey cloth adopt unique preparation and weaving process conditions, and the grey cloth is subjected to post-treatment which comprises steps of soaping, flow dyeing, finishing shaping, calendering, coating, compounding and so on, to obtain a product. The polyester filament yarn fabric with the ultracotton feeling has the terry effect and the fluffiness of outer layers of yarns; and the product produced by the method has light mass, is wear-resistant and easy to wash, and has rich, exquisite and soft appearance and hand feeling superior to those of a cotton fabric. The production method has the advantages that the production method is simple, convenient, and low in cost.
Description
Technical field:
The present invention relates to a kind of textiles and preparation method thereof.
Background technology:
The imitative cotton Ta Silong product of polyester be we can say of common occurrence in market now, all has the soft fine and smooth feel of reasonable COTTON FABRIC, some advantages of polyester textile have been given full play to, good as the strong durable shape-retaining ability of polyester textile, has certain elastic recovery capability, and can fast light preferably and chemicals-resistant, remedied the some shortcomings of COTTON FABRIC to a certain extent; If but just weft yarn uses imitative cotton Compound Machining yarn, the ratio of its imitative shared total fabric of cotton composite yarn is difficult to the raising of matter, and cost can be than higher.So warp thread uses the requirement of imitative cotton composite yarn more and more urgent.And for warp thread Ta Silong fabric, because the existence of the coil of composite yarn own is very high to woven requirement, do not find unique condition just to be difficult to produce the product of quality better, and production cost also can be very high.So require us will select to weave more especially corresponding this series products of dyeing and finishing technology.
Summary of the invention:
The object of the present invention is to provide a kind of light weight, wear-resisting, that exquisiteness is soft super cotton feeling polyester filament fabric and preparation method thereof.
Technical solution of the present invention is:
A kind of super cotton feeling polyester filament fabric, it is characterized in that: form that to have a kind of yarn at least in the warp thread of this fabric be cotton imitation polyester filament yarn, cotton imitation polyester filament yarn is air-texturing complex yarn Ta Silong, and the coil height of the imitative cotton composite yarn of Ta Silong that warp thread is used is with between 0.5mm-1.5mm.
Coil number after the arrangement is between 3000-6000/2000m.Fabric be higher than filling density through close, fabric adopts three foundation weave or three former alternative constructions.
A kind of preparation method of super cotton feeling polyester filament fabric, it is characterized in that: with the Ta Silong yarn as warp thread, by comprising that starching, warping, woven preparatory construction make grey cloth, grey cloth is through comprising that the post processing of refining, pre-setting, dyeing, resin, arrangement typing, calendering makes product.
Starching condition in the preparatory construction: slurry is selected the mixed slurry of high viscosity cladded type PVA (polyacrylic acid) and CMC (carboxymethyl cellulose) for use, the concentration of slurries is 6g/L-20g/L, baking temperature is between 100 degree-150 degree, starching speed is at 80m/min-130m/min, and tension force is at 0.2-1.0CN/D.
Woven condition: when using the Ta Silong composite yarn to make warp thread, weaving cotton cloth occurs that warp thread is disconnected, the bad problem of weft yarn picking the easiliest.Mainly be because the coil of Ta Silong yarn is many, easy broken yarn when rubbing between the yarn, and opening is unclear.So when weaving cotton cloth, on the back rest of loom warp thread is oiled, the tension force of warp thread is wanted suitable bigger selection 0.2CN/D-1.0CN/D simultaneously, and the loom motor rotary speed is at 300rpm-700rpm.
The selection of weave specification: this kind super cotton feeling polyester filament fabric, in order to make fabric that the same fine and smooth soft feel of wool of similar COTTON FABRIC be arranged better, consider when the tightness of polyester textile is bigger than normal, the feel of fabric is hardened, select medium fabric compactness for use according to the number and the tissue of employing yarn.
The dyeing post-treatment condition: in order to guarantee the fine and smooth soft hand feeling of fabric, dyeing adopts liquid stream relaxed type dyeing machine to dye the machine process using wire guide type mediate contact formula of resin in the post processing.
The liquid flowing dyeing condition: the Ta Silong fabric is the easiest specking, the look flower problem of occurring when dyeing, so will add a certain amount of levelling agent when dyeing, makes the colouring of fabric more even.Dyeing condition: nylon temperature 80 degree-100 degree (terylene product 120 degree-135 degree), speed is at 250m/min-350m/min, and dyeing time will add a certain amount of levelling agent at 3 hours-5 hours during dyeing, and the consumption of levelling agent is grey cloth weight 2-10owf%.
Super cotton feeling polyester filament fabric has outer field looped pile effect of yarn and bulkiness among the present invention, and the product that the present invention produces has light weight, and is wear-resisting, easily washes and has above COTTON FABRIC and enrich fine and smooth soft outward appearance feel.Production method is easy, cost is low.
The invention will be further described below in conjunction with embodiment.
The specific embodiment:
Embodiment 1:
A kind of super cotton feeling polyester filament fabric, the imitative cotton plyester filament yarn that it uses is imitated cotton composite yarn as warp thread as 160D/96 nylon Ta Silong, weft yarn also selects for use 160D/96 Ta Silong to imitate cotton complex yarn, the coil height of the imitative cotton composite yarn of used Ta Silong is with between 0.5mm-0.7mm, number is between 4000-5000/2000m, tissue adopts 2/2 twill, thread count is: make grey cloth for 93 pieces/inch * 80 pieces/inch, through starching, warping, engineering such as weave and make grey cloth, grey cloth is made product through refining → pre-setting → dyeing → resin → arrangement typing → calendering → coating then.
The critical process condition:
Starching: baking temperature T=120 ℃, starching speed V=100M/MIN, tension force=0.3CN/D, slurry: PVA1700 (the Network ラ レ of Co., Ltd.), concentration of slurry 12g/L.
Weave cotton cloth: Puffer type loom ZAXN (manufacturing of field, Japanese capital coltfoal), attached oily TS-X650 (main component mineral oil) oils to warp thread on the back rest of loom on the back rest, and the tension force of warp thread is 0.4-0.6CN/D simultaneously, motor rotary speed: 400rpm, main burner air pressure: 0.38mpa.
Dyeing condition: select the lax dyeing machine of liquid stream for use, 95 ℃ of dyeing temperatures, highest temperature time of staying 60min, levelling agent KF450 (spinning chemical industry Co., Ltd in Beijing), consumption is the 4owf% of grey cloth weight, effectively reduces the first rate of dying of dyestuff, improves the level-dyeing property of dyeing, dye preceding adding, add dyestuff behind the running 5min.
The same case that all the other process conditions adopt fabrics in general to make.Product has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being more than and enrich fine and smooth soft outward appearance feel and good waterproofing and moisture-penetration performances.
Embodiment 2:
A kind of super cotton plyester filament yarn Ta Silong TWILL CLOTH, employed warp, weft yarn are with embodiment 1, be organized as wheat head deformation twill, 100 pieces/inch * 80 pieces/inch of thread counts, warp thread preparation → starching → oil → weave cotton cloth → refining → pre-setting → dyeing → resin → arrangement typing → calendering → coating.Make product.Cotton imitation polyester filament yarn yarn weight accounts for 100% of whole fabric weight in the fabric.Product has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being more than and enrich fine and smooth soft outward appearance feel and good Waterproof Breathable function.
The key project condition:
Starching: baking temperature T=120 ℃, starching speed V=100M/MIN, tension force=0.3CN/D, slurry: PVA1700 (the Network ラ レ of Co., Ltd.), concentration of slurry 14g/L.
Weave cotton cloth: Puffer type loom ZAXN (manufacturing of field, Japanese capital coltfoal), attached oily TS-X650 (main component mineral oil) oils to warp thread on the back rest of loom on the back rest, and the tension force of warp thread is 0.4-0.6CN/D simultaneously, motor rotary speed: 350rpm, main burner air pressure: 0.40mpa.
Dyeing condition: select the lax dyeing machine of liquid stream for use, 95 ℃ of dyeing temperatures, highest temperature time of staying 60min, levelling agent KF450 (spinning chemical industry Co., Ltd in Beijing), consumption is the 5owf% of grey cloth weight, effectively reduces the first rate of dying of dyestuff, improves the level-dyeing property of dyeing, dye preceding adding, add dyestuff behind the running 5min.
The same case that all the other process conditions adopt fabrics in general to make.Product has light weight, and is wear-resisting, easily washes and has the COTTON FABRIC of being more than and enrich fine and smooth soft outward appearance feel and good waterproofing and moisture-penetration performances.
Embodiment 3:
Slurry adopts during starching: the mixed slurry of PVA1700 (the Network ラ レ of Co., Ltd.) and CMC, wherein PVA1700 accounts for 30% (weight), CMC accounts for 70% (weight).All the other are with embodiment 1.
Embodiment 4:
Slurry adopts during starching: the mixed slurry of PVA1700 (the Network ラ レ of Co., Ltd.) and CMC, wherein PVA1700 accounts for 70% (weight), CMC accounts for 30% (weight).All the other are with embodiment 1.
Claims (8)
1. super cotton feeling polyester filament fabric, it is characterized in that: form that to have a kind of yarn at least in the warp thread of this fabric be cotton imitation polyester filament yarn, cotton imitation polyester filament yarn is an air-texturing complex yarn Ta Silong composite yarn, the circle height of the complex yarn in its arrangement back goods is at 0.5mm-1.5mm, this fabric is made by following method: select a kind of as in the warp thread at least of Ta Silong yarn earlier for use, by comprising starching, warping, woven preparatory construction makes grey cloth, grey cloth is through comprising refining, pre-setting, dyeing, resin, the arrangement typing, the post-processing approach of calendering makes product, adopted the mixed slurry of high viscosity cladded type PVA and CMC to as the Ta Silong starching of warp thread the time, concentration of slurry is at 6g/L-20g/L, and baking temperature is between 100 degree-150 degree.
2. super cotton feeling polyester filament fabric according to claim 1 is characterized in that: the quantity of the circle of complex yarn is 3000-6000/2000m.
3. super cotton feeling polyester filament fabric according to claim 1 and 2 is characterized in that: fabric adopts three foundation weave or three former alternative constructions, and tightness is low tightness.
4. the preparation method of a super cotton feeling polyester filament fabric as claimed in claim 1, it is characterized in that: select a kind of as in the warp thread at least of Ta Silong yarn earlier for use, by comprising that starching, warping, woven preparatory construction make grey cloth, grey cloth is through comprising that the post-processing approach of refining, pre-setting, dyeing, resin, arrangement typing, calendering makes product.
5. the preparation method of super cotton feeling polyester filament fabric according to claim 4, it is characterized in that: the mixed slurry that adopted high viscosity cladded type PVA and CMC to as the Ta Silong starching of warp thread the time, concentration of slurry is at 6g/L-20g/L, and baking temperature is between 100 degree-150 degree.
6. the preparation method of super cotton feeling polyester filament fabric according to claim 4 is characterized in that: during base cloth, on the back rest of loom to warp thread on mineral oil, the tension force of warp thread is 0.2-1.0CN/D simultaneously, the loom rotating speed is at 300rpm-700rpm.
7. the preparation method of super cotton feeling polyester filament fabric according to claim 4 is characterized in that: dye and adopt liquid stream relaxed type dyeing machine to dye.
8. the preparation method of super cotton feeling polyester filament fabric according to claim 4 is characterized in that: add levelling agent during dyeing, the consumption of levelling agent is the 2owf%-10owf% of grey cloth weight.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2007101348089A CN101418488B (en) | 2007-10-22 | 2007-10-22 | Super cotton feeling polyester filament fabric and preparation method thereof |
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| CN2007101348089A CN101418488B (en) | 2007-10-22 | 2007-10-22 | Super cotton feeling polyester filament fabric and preparation method thereof |
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| CN101418488A CN101418488A (en) | 2009-04-29 |
| CN101418488B true CN101418488B (en) | 2011-11-02 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI417433B (en) * | 2010-12-21 | 2013-12-01 | Metaltech Ind Co Ltd | Washing towel manufacturing method |
| CN102277667A (en) * | 2011-08-05 | 2011-12-14 | 福建百宏聚纤科技实业有限公司 | Super imitation cotton polyester filament and production process thereof |
| CN103409884B (en) * | 2013-08-08 | 2015-03-11 | 浙江台华新材料股份有限公司 | Low-denier cotton-feeling filament yarn fabric and weaving method thereof |
| CN103643368A (en) * | 2013-11-04 | 2014-03-19 | 江苏顺远纺织科技有限公司 | Ultra-imitation-cotton yarn dyed checked fabric |
| CN104975409A (en) * | 2015-08-05 | 2015-10-14 | 吴江市鲲翰纺织有限公司 | Production method of hand-tearing fabric |
| CN107419402B (en) * | 2016-05-23 | 2021-05-18 | 东丽纤维研究所（中国）有限公司 | Nylon woven fabric |
| CN106868662B (en) * | 2017-01-06 | 2019-08-20 | 东丽合成纤维（南通）有限公司 | A kind of imitative cotton terylen false twist yarn and manufacturing method and braided fabric |
| CN109610071A (en) * | 2018-11-30 | 2019-04-12 | 桐乡市景丰纺织有限公司 | A kind of production technology of terylene imitated cotton yarn conducting fabric |
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| CN1152641A (en) * | 1995-09-13 | 1997-06-25 | 东丽株式会社 | Composite textured yarn, process for its production, woven or knitted fabrics made thereof, and apparatus for producing it |
| CN1834317A (en) * | 2005-03-15 | 2006-09-20 | 盐城东悦化纤有限公司 | Technique for preparing multiporous superfined denier air deformed silk |
| CN1944759A (en) * | 2005-10-09 | 2007-04-11 | 福建凤竹纺织科技股份有限公司 | Process for producing anti-ultraviolet wet absorption quick drying fabric |
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Effective date of registration: 20171213 Address after: 226009 Jiangsu province Nantong Ruixing economic and Technological Development Zone, Road No. 301 Patentee after: Dongli wine (Nantong) Co., Ltd. Yi dyeing Address before: 226009 Nantong Province Economic and Technological Development Zone, the New South Road, No. 58, No. Patentee before: Toray Fiber Research Institute (China) Co., Ltd. |
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