CN101413788B - Surface topography measuring method and device thereof - Google Patents
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Abstract
一种表面形貌量测装置,用于量测一待测物的表面形貌,包含:一激光单元,其发射激光至该待测物的表面以形成一激光定位点;一量测单元,根据激光定位点进行待测物表面的量测;以及一移动平台,其夹持该激光单元与该量测单元中之一进行至少一维的移动;其中,该待测物与激光单元彼此间的相对位置不改变。
A surface topography measuring device is used to measure the surface topography of an object to be measured, comprising: a laser unit, which emits laser to the surface of the object to be measured to form a laser positioning point; a measuring unit, which measures the surface of the object to be measured according to the laser positioning point; and a moving platform, which clamps one of the laser unit and the measuring unit to move in at least one dimension; wherein the relative position between the object to be measured and the laser unit does not change.
Description
技术领域technical field
本发明为一种表面形貌量测方法及其装置,尤其是有关于一种利用激光光辅助定位以进行迭合多张物体表面形貌影像的量测方法及其装置。The invention relates to a method and device for measuring surface topography, in particular to a method and a device for superimposing multiple surface topography images of objects by using laser light to assist positioning.
背景技术Background technique
在微小结构物的量测上,光干涉技术因为具有快速、精细度高、以及非破坏性检测等优点,而普遍地被应用,但是对于倾斜度过高的表面形貌,则会因为反射光的角度过大,无法被感应设备正确地侦测到,而发生量测信息不足的现象。In the measurement of tiny structures, optical interference technology is widely used because of its advantages of fast, high precision, and non-destructive detection. If the angle is too large, it cannot be detected correctly by the sensing device, and the phenomenon of insufficient measurement information occurs.
公知的处理方式,是将待测物或量测仪器位移、并摆动至特定的角度进行测量,而得到多张量测影像;然后由位移量及摆动的角度推算每张量测影像的空间关系;再根据彼此的关连性,迭合出最后的结果。The known processing method is to displace and swing the object to be measured or the measuring instrument to a specific angle for measurement to obtain multiple measurement images; then calculate the spatial relationship of each measurement image based on the displacement and the swing angle ; Then according to the correlation with each other, the final result is superimposed.
美国专利第5940181号是使用上述方法进行非球面待测物的量测。采用这种对位方式的需求是:量测仪器必须要能精确地提供诸如位移童及摆动角度等各项环境变量,否则,一点微小的误差就会让影像在迭合时,因为空间坐标的转换而造成极大的偏移。US Patent No. 5,940,181 uses the above-mentioned method to measure an aspheric object to be measured. The requirement for using this alignment method is: the measuring instrument must be able to accurately provide various environmental variables such as displacement and swing angle, otherwise, a small error will cause the images to be superimposed due to the difference in space coordinates. The conversion caused a large offset.
要增加影像迭合的精确度,主要的处理方式分成硬件及软件两方面:硬件上,是以精密的组件来架设机构,使得量测时仪器的误差能在特定的范围的内;软件上,则是以算法来修正对住的误差,其中,Besl.等人提出的Iterative Closest Point(ICP)就是一种适用于三维空间对位、且具有普遍性的演算方式。To increase the accuracy of image superposition, the main processing methods are divided into two aspects: hardware and software: on the hardware, the mechanism is set up with precise components, so that the error of the instrument during measurement can be within a specific range; on the software, Algorithms are used to correct the alignment error. Among them, the Iterative Closest Point (ICP) proposed by Besl. et al. is a universal calculation method suitable for three-dimensional space alignment.
然而以上的两种处理方式还是有各自的问题要面对:硬件上,更精密的机构代表仪器的成本和仪器的复杂度会有所增加;软件上,如Rusinkiewicz.所分析,即使如ICP这么强大的算法,还是有它的极限存在,例如没有明显特征的形貌就会造成它运算的不稳定性,而这种没有明显特征的现象却普遍存在于微小结构的量测之中。However, the above two processing methods still have their own problems to face: in terms of hardware, a more sophisticated mechanism means that the cost and complexity of the instrument will increase; in terms of software, as analyzed by Rusinkiewicz. Powerful algorithms still have their limits. For example, the shape without obvious features will cause the instability of its operation, and this phenomenon without obvious features generally exists in the measurement of tiny structures.
发明内容Contents of the invention
本发明的目的是提供一种表面形貌量测方法及其装置,其以激光定位点来校正量测影像问的偏移,故可容许较多机构上的误差且能大幅降低算法的复杂度,以达成物体表面形貌影像迭合的目的。The object of the present invention is to provide a surface topography measurement method and its device, which uses laser positioning points to correct the offset of the measurement image, so more errors in the mechanism can be tolerated and the complexity of the algorithm can be greatly reduced , in order to achieve the purpose of image superposition of the surface topography of the object.
为实现上述目的,本发明提供的表面形貌量测装置,用于量测一待测物的表面形貌,包含:In order to achieve the above object, the surface topography measuring device provided by the present invention is used to measure the surface topography of an object to be measured, comprising:
一激光单元,其发射激光至该待测物的表面以形成一激光定位点;A laser unit, which emits laser light to the surface of the object to be measured to form a laser positioning point;
一量测单元,根据激光定位点进行待测物表面的量测;以及a measuring unit, which measures the surface of the object to be measured according to the laser positioning point; and
一移动平台,其夹持该激光单元与该量测单元中之一进行至少一维的移动;a mobile platform, which clamps the laser unit and one of the measurement unit to move at least one dimension;
其中,该待测物与激光单元彼此间的相对位置不改变。Wherein, the relative position between the object under test and the laser unit does not change.
所述的表面形貌量测装置,其中,该激光单元还包含供激光通过的一透镜。In the surface topography measuring device, the laser unit further includes a lens through which the laser light passes.
所述的表面形貌量测装置,其中,该移动平台是进行四维移动。In the surface topography measuring device, the mobile platform moves in four dimensions.
所述的表面形貌量测装置,其中,该四维移动包括X、Y、Z三维方向的移动及沿XZ平面的旋转。In the surface topography measuring device, the four-dimensional movement includes movement in the three-dimensional directions of X, Y, and Z and rotation along the XZ plane.
所述的表面形貌量测装置,其中,该移动平台夹持该激光单元与该待测物。In the surface topography measuring device, the mobile platform clamps the laser unit and the object to be measured.
所述的表面形貌量测装置,其中,该移动平台夹持该量测单元。In the surface topography measuring device, the moving platform clamps the measuring unit.
所述的表面形貌量测装置,其中,该量测单元为量测镜头。In the surface topography measuring device, the measuring unit is a measuring lens.
本发明提供的表面形貌量测方法,用于量测一待测物的表面形貌,包含:The surface topography measurement method provided by the present invention is used to measure the surface topography of an object to be measured, comprising:
(1)提供一激光单元、一量测单元以及一移动平台,其中该激光单元发射激光至该待测物的表面以形成一激光定位点,该量测单元根据激光定位点进行待测物表面的量测,该移动平台夹持该激光单元与该量测单元中之一于X、Y、Z三维方向上进行移动及沿XZ平面旋转,且该待测物与激光单元彼此间的相对位置不改变;(1) Provide a laser unit, a measurement unit and a mobile platform, wherein the laser unit emits laser light to the surface of the object to be measured to form a laser positioning point, and the measurement unit measures the surface of the object to be measured according to the laser positioning point For measurement, the mobile platform clamps the laser unit and one of the measurement units to move in the X, Y, Z three-dimensional directions and rotate along the XZ plane, and the relative position between the object to be measured and the laser unit do not change;
(2)调整该移动平台,使该量测单元对该待测物进行对焦;(2) Adjust the mobile platform so that the measurement unit focuses on the object to be measured;
(3)将该移动平台沿Y轴旋转一特定角度;(3) Rotate the mobile platform by a specific angle along the Y axis;
(4)调整该移动平台的Z方向,使量测单元对该待测物进行精密对焦,以获得一第一影像;(4) Adjusting the Z direction of the mobile platform so that the measuring unit precisely focuses on the object to be measured to obtain a first image;
(5)重复步骤(3)至(4),以获得一第二影像;以及(5) Repeat steps (3) to (4) to obtain a second image; and
(6)以该激光定位点做为参考点,进行第一影像与第二影像的迭合以获得待测物的表面形貌。(6) Taking the laser positioning point as a reference point, superimposing the first image and the second image to obtain the surface topography of the object to be tested.
所述的表面形貌量测方法,其中,该步骤(2)还包含有下列步骤:The method for measuring surface topography, wherein the step (2) also includes the following steps:
(2-1)调整该移动平台的X方向与Y方向,使量测单元对准该移动平台的X轴与Y轴交点;以及(2-1) Adjust the X direction and the Y direction of the mobile platform so that the measuring unit is aligned with the intersection of the X axis and the Y axis of the mobile platform; and
(2-2)调整该移动平台的Z方向,使量测单元对该待测物进行初步对焦。(2-2) Adjusting the Z direction of the mobile platform so that the measuring unit initially focuses on the object to be measured.
所述的表面形貌量测方法,其中,步骤(6)包含:The method for measuring surface topography, wherein step (6) includes:
(6-1)对各影像,以任意点为旋转中心,反转量测时的Y轴旋转量;(6-1) For each image, take any point as the rotation center, and reverse the Y-axis rotation amount during measurement;
(6-2)以较高的阀值撷取激光定位点;(6-2) Retrieve the laser positioning point with a higher threshold;
(6-3)根据激光定位点在影像中的相对位置,进行X方向和Y方向的偏移校正;(6-3) Perform offset correction in the X and Y directions according to the relative position of the laser positioning point in the image;
(6-4)根据激光定位点上的形貌的高度值,进行Z方向上相对高度的偏移校正;以及(6-4) According to the height value of the topography on the laser positioning point, the offset correction of the relative height in the Z direction is performed; and
(6-5)将校正后的影像进行迭合。(6-5) Superimposing the corrected images.
所述的表面形貌量测方法,其中,该激光单元还包含供激光通过的一透镜。In the surface topography measuring method, the laser unit further includes a lens through which the laser light passes.
所述的表面形貌量测方法,其中,该移动平台夹持该激光单元与该待测物。In the surface topography measurement method, the mobile platform clamps the laser unit and the object to be measured.
所述的表面形貌量测方法,其中,该移动平台夹持该量测单元。The method for measuring surface topography, wherein the mobile platform clamps the measuring unit.
所述的表面形貌量测方法,其中,该量测单元为量测镜头。In the surface topography measurement method, the measurement unit is a measurement lens.
本发明所能产生的效益为:The benefits that the present invention can produce are:
1)由于本发明是以多张影像迭合出待测物整体的量测结果,因此镜头的放大比例可以提高,故可增加精细度。1) Since the present invention superimposes multiple images to obtain the overall measurement result of the object under test, the magnification ratio of the lens can be increased, so the fineness can be increased.
2)由移动平台的位移与摆动,可以避免待测物的倾斜度过大时,量测单元接收不到反射光的物理限制;2) The displacement and swing of the mobile platform can avoid the physical limitation that the measurement unit cannot receive the reflected light when the inclination of the object to be measured is too large;
3)对位的演算较为容易,并且不会有求不到解的情况。3) The calculation of the counterpoint is relatively easy, and there will be no situation where the solution cannot be found.
附图说明Description of drawings
图1为本发明表面形貌量测装置的系统示意图;Fig. 1 is a schematic diagram of the system of the surface topography measuring device of the present invention;
图2为本发明表面形貌量测装置旋转一角度后的系统示意图;Fig. 2 is a schematic diagram of the system after the surface topography measuring device of the present invention is rotated by an angle;
图3为本发明表面形貌量测方法的流程图;以及Fig. 3 is a flowchart of the surface topography measurement method of the present invention; and
图4为本发明表面形貌量测方法的影像迭合流程图。FIG. 4 is a flow chart of image superposition of the surface topography measurement method of the present invention.
附图中主要标记符号说明:Explanation of main signs and symbols in the attached drawings:
10-激光单元10-laser unit
12-量测单元12-Measuring unit
14-移动平台14-Mobile Platform
16-待测物16-Analyte
100-透镜100-lens
102-激光定位点102-Laser positioning point
具体实施方式Detailed ways
为能对本发明的结构目的和功效有更进一步的了解与认同,配合附图详细说明如后。In order to have a further understanding and recognition of the structure, purpose and effect of the present invention, the detailed description is as follows in conjunction with the accompanying drawings.
图1为本发明表面形貌量测装置的系统示意图。本发明的表面形貌量测装置包含:一激光单元10、一量测单元12以及一移动平台14,该激光单元10发射激光并经透镜100而到达一待测物16的表面,并在待测物16的表面上形成一激光定位点102;该量测单元12则根据激光定位点102进行待测物16表面轮廓的量测;该移动平台14夹持该激光单元10或该量测单元12中之一者进行四维的移动,此处的四维是指X轴方向、Y轴方向、Z轴方向的移动,以及沿XZ平面的旋转。FIG. 1 is a schematic diagram of the system of the surface topography measuring device of the present invention. The surface topography measurement device of the present invention comprises: a
于图1中,待测物16与激光单元100彼此间的相对位置不改变,亦即该待测物16与激光单元100是保持固定或一起作动,如此激光定位点102在待测物16上的位置便不会因为移动平台14的调整而改变,如图2所示(该图即为移动平台14旋转一角度α后的示意图);因此多张量测得到的影像,可以根据激光定位点14在影像中的坐标来判断彼此之间的相对关系因而使影像可进行精确的迭合。In FIG. 1 , the relative position between the object under
再请参照图3,该图为本发明表面形貌量测方法的流程图。本发明的表面形貌量测方法是利用图1所示的装置来达成量测的目的,其中:Please refer to FIG. 3 again, which is a flow chart of the surface topography measuring method of the present invention. The surface topography measurement method of the present invention utilizes the device shown in Figure 1 to achieve the purpose of measurement, wherein:
步骤31-调整该移动平台的X方向与Y方向,使量测单元对准该移动平台的X轴与Y轴交点;Step 31 - adjusting the X direction and the Y direction of the mobile platform, so that the measuring unit is aligned with the intersection of the X axis and the Y axis of the mobile platform;
步骤32-调整该移动平台的Z方向,使量测单元对该待测物进行初步对焦;Step 32 - adjusting the Z direction of the mobile platform so that the measuring unit initially focuses on the object to be measured;
步骤33-将该移动平台沿Y轴旋转一特定角度;Step 33 - rotating the mobile platform by a specific angle along the Y axis;
步骤34-调整该移动平台的Z方向,使量测单元对该待测物进行精密对焦,以获得一第一影像;Step 34—adjusting the Z direction of the mobile platform so that the measuring unit can precisely focus on the object under test to obtain a first image;
步骤35-重复步骤33至步骤34,以获得一第二影像;以及Step 35 - repeat steps 33 to 34 to obtain a second image; and
步骤36-以该激光定位点做为参考点,进行第一影像与第二影像的迭合(stitch)以获得待测物的表面形貌。Step 36 - taking the laser positioning point as a reference point, stitching the first image and the second image to obtain the surface topography of the object to be tested.
为了使上述步骤36的迭合过程更加清楚明了,步骤36的详细流程如图4所示,其中:In order to make the superposition process of the above-mentioned step 36 clearer, the detailed process of the step 36 is shown in Figure 4, wherein:
步骤41-对各影像,以任意点为旋转中心,反转量测时的Y轴旋转量;Step 41 - For each image, take any point as the rotation center, and reverse the Y-axis rotation during measurement;
步骤42-以较高的阀值撷取激光定位点;
步骤43-根据激光定位点在影像中的相对位置,进行X方向和Y方向的偏移校正;Step 43 - performing offset correction in the X direction and the Y direction according to the relative position of the laser positioning point in the image;
步骤44-根据激光定位点上的形貌的高度值,进行Z方向上相对高度的偏移校正;以及
步骤45-将校正后的影像进行迭合。Step 45 - superimposing the corrected images.
由此可知图4的影像迭合步骤在于:利用影像中的激光定位点将移动平台的偏转及偏移矫正回原始测量时的环境参数,使得因为不知道旋转半径所产生的位移偏差能重新定位,如此便能达成影像的精密迭合,且能减少算法的复杂度。It can be seen that the image superposition step in Figure 4 is to use the laser positioning points in the image to correct the deflection and offset of the mobile platform back to the environmental parameters of the original measurement, so that the displacement deviation caused by the unknown rotation radius can be repositioned , so that the precise superposition of images can be achieved, and the complexity of the algorithm can be reduced.
于本发明的表面形貌量测方法中,移动平台的旋转一般不超过10°;而量测单元一般为量测镜头。该移动平台可设计为夹持该激光单元与该待测物一起进行四维移动(如图1与图2所示),或仅夹持该量测单元进行四维移动(另一实施态样,未示出),该机构上的变化是根据使用者的实际需求来进行改变。In the surface topography measurement method of the present invention, the rotation of the mobile platform generally does not exceed 10°; and the measurement unit is generally a measurement lens. The mobile platform can be designed to hold the laser unit and move in four dimensions together with the object to be measured (as shown in Figure 1 and Figure 2), or only hold the measurement unit to move in four dimensions (another embodiment, not shown Shown), the change on this mechanism is to change according to the actual needs of users.
以上所述,仅为本发明的最佳实施态样,当不能以此限定本发明所实施的范围。即大凡依本发明权利要求所作的均等变化与修饰,皆应仍属于本发明权利要求涵盖的范围内。The above description is only the best implementation mode of the present invention, and should not limit the implementation scope of the present invention. That is, all equivalent changes and modifications made according to the claims of the present invention should still fall within the scope covered by the claims of the present invention.
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CN107607056B (en) * | 2016-07-12 | 2024-08-09 | 吕方达 | Laser morphology detector |
CN106767536B (en) * | 2017-01-17 | 2019-04-12 | 长春工程学院 | A kind of aspheric surface detection device and method based on closest to circle theory |
CN107356210B (en) * | 2017-05-27 | 2019-05-21 | 长安大学 | A kind of comprehensive measuring device of bituminous pavement coarse aggregates surface texture |
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CN2736737Y (en) * | 2004-09-09 | 2005-10-26 | 张培忠 | Laser spot position detector |
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US5940181A (en) * | 1996-06-19 | 1999-08-17 | Canon Kabushiki Kaisha | Measuring method and measuring apparatus |
CN2736737Y (en) * | 2004-09-09 | 2005-10-26 | 张培忠 | Laser spot position detector |
CN2901741Y (en) * | 2006-01-25 | 2007-05-16 | 捷扬光电股份有限公司 | Projector and its light sensor module |
CN1815295A (en) * | 2006-03-14 | 2006-08-09 | 钢铁研究总院 | Focusing device for laser ablation microarea analysis |
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