CN101412058A - Rotary extrusion forming method of non-circular cross-section parts and equipment thereof - Google Patents
Rotary extrusion forming method of non-circular cross-section parts and equipment thereof Download PDFInfo
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- CN101412058A CN101412058A CNA2008102195174A CN200810219517A CN101412058A CN 101412058 A CN101412058 A CN 101412058A CN A2008102195174 A CNA2008102195174 A CN A2008102195174A CN 200810219517 A CN200810219517 A CN 200810219517A CN 101412058 A CN101412058 A CN 101412058A
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000001125 extrusion Methods 0.000 title 1
- 238000009987 spinning Methods 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims 2
- 238000003825 pressing Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 230000001141 propulsive effect Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本发明提供一种非圆截面零件的旋压成形方法及其设备，其方法为安装好工件后，启动主轴带动工件旋转，旋轮装置横向进给，在主轴旋转一周之内多次快速前进和后退，并保持与主轴旋转角度之间的协调关系，同时纵向移动平台带动旋轮装置纵向进给，从而使工件旋压后成形为非圆截面零件；其设备由机床与控制台电路连接组成，机床包括主轴箱、床身、纵向移动平台、尾顶装置、伺服电机进给装置、液压站、直线电机进给装置及旋轮装置，主轴箱和尾顶装置置于床身两端且同轴设置，液压站通过油管与尾顶装置连接，伺服电机进给装置置于床身一部，纵向移动平台置于床身内且两端设有纵向直线导轨，带动旋轮装置的直线电机进给装置安装于纵向移动平台一侧。
The invention provides a spinning forming method and equipment for non-circular cross-section parts. The method is as follows: after the workpiece is installed, the spindle is started to drive the workpiece to rotate, the rotary wheel device is fed horizontally, and the spindle is rapidly advanced and rotated several times within one rotation. Retreat, and maintain the coordination relationship with the rotation angle of the main shaft, and at the same time, the longitudinal moving platform drives the rotary wheel device to feed longitudinally, so that the workpiece is formed into a non-circular cross-section part after spinning; its equipment is composed of a machine tool and a console circuit connection, The machine tool includes a spindle box, a bed, a longitudinal moving platform, a tail jacking device, a servo motor feeding device, a hydraulic station, a linear motor feeding device, and a rotary wheel device. The spindle box and the tail jacking device are placed at both ends of the bed and coaxial Setting, the hydraulic station is connected to the tail top device through the oil pipe, the servo motor feed device is placed in one part of the bed, the longitudinal moving platform is placed in the bed and longitudinal linear guide rails are provided at both ends, and the linear motor feed device of the rotary wheel device is driven Installed on one side of the vertical mobile platform.
Description
Technical field
The present invention relates to the Technology of Plastic Processing field, particularly a kind of spin forming method of on-circular cross-section part and equipment thereof.
Background technology
Traditional spin forming method can be divided into two classes, i.e. conventional spinning (not flow turning) and shear spinning (flow turning).When carrying out conventional spinning or shear spinning, workpiece is installed on the machine tool chief axis, and rotates with the lathe main shaft, and spinning roller radially reaches axial feed motion along axis of workpiece, thereby is processed into the axial symmetry thin-walled hollow parts (single shaft spinning part) of different shape.
A kind of new spin forming method had appearred in recent years, when mould pressing, workpiece is installed on one can carry out at the same time or separately that vertical, horizontal moves and do in horizontal plane on the workbench of yaw motion along machine tool chief axis, and spinning roller is made revolution and spinning motion around workpiece, and can do feed motion along the revolution radial direction simultaneously, thereby process the non-axisymmetric parts (multiaxis spinning part) that is parallel to each other between the each several part axis or tilts.
But because in the above-mentioned spin forming method, the spinning roller device all is that the electric rotating machine of common stepper motor or servomotor and so on is realized by driving moving of ball screw assembly, along the horizontal feed motion of lathe, because the acceleration that electric rotating machine can produce is less relatively, thereby spinning roller all is static along the feed motion of workpiece radius direction, the commutation that is feed speed and speed is all relatively slow, so each cross section of the part that processes all is circular.And be the shaping of the sheet metal part of non-circle for the cross section, if adopt spinning forming process, then need spinning roller to form bigger acceleration with respect to the rotary speed of workpiece self along the feed motion of workpiece radius direction, promptly along with the rotation of machine tool chief axis, spinning roller can commutate fast along the horizontal feed motion of lathe, adopt common electric rotating machine can't realize this requirement, so since spinning forming process comes out, also be not used in the shaping of on-circular cross-section sheet metal part at all.The general employing of this class part processes complex-shaped punch-die earlier, and the method for drawing, or employing then earlier is divided into several block-shaped simple parts with part and is formed separately, and then the processing of integrally welded method.This has not only increased operation, has prolonged the process-cycle, and to the situation of multi-varieties and small-batch, must make that production cost is too high, if adopt welding method, also can reduce the mechanical property of material, influences the normal use of part.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, the spin forming method of the on-circular cross-section part that a kind of operation is few, the process-cycle short, production cost is also lower is provided.
Another object of the present invention is to provide a kind of mould pressing equipment that is used for the on-circular cross-section part of said method, this device structure is simple, the machining accuracy height.
The present invention is achieved through the following technical solutions: a kind of spin forming method of on-circular cross-section part comprises the steps:
(1) on console, works out control program according to the shape and size of on-circular cross-section part, parameters such as the feeding track of setting spinning roller and feed speed;
(2) workpiece is installed, is started the servomotor feed arrangement then, regulate vertically moving the assigned address that platform makes the close workpiece of spinning roller arrival;
(3) start main axis rotation, main axis rotation drives the workpiece rotation;
(4) start the linear electric motors feed arrangement simultaneously, control spinning roller device lateral moves, and the rapport between maintenance and the main axis rotation angle, servomotor feed arrangement control simultaneously vertically moves platform drive spinning roller device and vertically moves, the length feed of spinning roller and traverse feed are carried out simultaneously, and workpiece spinning is made component shaping;
More than each step all on console, control and finish.
Wherein, the feeding track of the described spinning roller of step (1) comprises the feeding number of times of the spinning roller amount of feeding and main axis rotation spinning roller during one week.
Workpiece is installed described in the step (2) to be specially: earlier workpiece is stuck on the spindle nose of main shaft, drives the tail ejection device by Hydraulic Station then it is clamped.
Step (3) and step (4) are carried out simultaneously, and keep the rapport between main axis rotation angle and the spinning roller feeding track.
A kind of mould pressing equipment that is used for the on-circular cross-section part of above method of the present invention is connected to form by lathe and console circuit; Wherein, lathe comprise main spindle box, lathe bed, vertically move platform, tail ejection device, servomotor feed arrangement, Hydraulic Station, linear electric motors feed arrangement and spinning roller device; Main spindle box places the lathe bed left end, the tail ejection device place the lathe bed right-hand member and with the coaxial setting of main spindle box, Hydraulic Station is connected with the tail ejection device by oil pipe, the servomotor feed arrangement places the lathe bed right-hand member, vertically move the platform two ends and be provided with vertical line slideway, the control of servomotor feed arrangement vertically moves platform line slideway lengthwise movement longitudinally in lathe bed, and the linear electric motors feed arrangement is installed on and vertically moves platform one side, and the spinning roller device places the side of linear electric motors feed arrangement towards the lathe bed center.
Described linear electric motors feed arrangement comprises stator, mover and motor line slideway, and mover places stator interior and moves in stator interior by the motor line slideway, and mover drives the feeding of spinning roller device lateral by the motor line slideway.
Described spinning roller device is fixed on the spinning roller installing rack by spinning roller and constitutes, and the spinning roller installing rack that is used to install spinning roller is fixed in mover one side of linear electric motors feed arrangement.
In order to realize the present invention better, improve the crystallized ability of spinning roller device, have additional the inclined-plane force-increasing mechanism between described linear electric motors feed arrangement and the spinning roller device, described inclined-plane force-increasing mechanism comprises oblique forward block and roller bearing; Described spinning roller device comprises rotary wheel base, horizontal line slideway, spinning roller installing rack and spinning roller; Forward block one end in inclined-plane places the stator interior of linear electric motors feed arrangement to be connected with mover, and the other end is connected by the rotary wheel base of roller bearing with the spinning roller device, and horizontal line slideway is set in the rotary wheel base, and the spinning roller installing rack that is used to install spinning roller is fixed in rotary wheel base one side.
Because the direction of motion of spinning roller device is lathe laterally (x to), so the direction of motion of inclined-plane forward block is made as along machine spindle to (z to), and with the inclined-plane incline direction of inclined-plane forward block and machine spindle to being designed to a less angle α, roller bearing keeps contacting with the inclined-plane of inclined-plane forward block.When the inclined-plane forward block with less strength along z when mobile, by means of the wedge effect on inclined-plane will to the spinning roller device x to the bigger propulsive force of mobile generation, α is more little for angle, the thrust that is produced is just big more, but needed stroke also can be big more, if therefore the lathe size allows and needs the bigger horizontal propulsive force of spinning roller, angle α can select less angle.
The mould pressing equipment of on-circular cross-section part of the present invention, its operation principle is: after regulating the relative position of workpiece and spinning roller, start automatic control program, the drive shaft rotation, thus drive the workpiece rotation; The spinning roller device carries out feed motion according to the actual anglec of rotation of feeding track, feed speed and the machine tool chief axis set, wherein the linear electric motors feed arrangement drives the spinning roller device along moving that lathe laterally repeatedly moves forward and backward fast in main axis rotation within one week, meanwhile, servomotor feed arrangement control vertically move platform along the longitudinal line slideway move, carry out feed motion longitudinally thereby drive the spinning roller device; Because the spinning roller device move in vertical and horizontal, and repeatedly move forward and backward fast, thereby can be configured as the on-circular cross-section part after making workpiece spinning in horizontal realization.
The present invention has the following advantages and effect with respect to prior art:
1, the spin forming method operation of this on-circular cross-section part is few, and process is simple, and the process-cycle is short, and the production efficiency that this can not only improve when producing in enormous quantities when being used for multi-varieties and small-batch simultaneously, also can reduce its cost.
2, the mould pressing equipment of this on-circular cross-section part, simple in structure, the machining accuracy height, its application scenario is also very wide, can be used for directly processing on-circular cross-section single shaft sheet metal part or typical circular cross section single shaft sheet metal part, also can be used for the mould pressing of circular cross-section multiaxis spinning part or on-circular cross-section multiaxis part.
Description of drawings
Fig. 1 is the relativeness schematic diagram of workpiece and spinning roller among the present invention.
Fig. 2 is a kind of structure vertical view of the mould pressing equipment of on-circular cross-section part of the present invention.
Fig. 3 is installed in the linear electric motors feed arrangement that vertically moves on the platform and the structural representation of spinning roller device among Fig. 2.
Fig. 4 is the another kind of structure vertical view of the mould pressing equipment of on-circular cross-section part of the present invention.
Fig. 5 has set up the linear electric motors feed arrangement of inclined-plane force-increasing mechanism and the structural representation of spinning roller device among Fig. 4.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
The spin forming method of a kind of on-circular cross-section part of the present invention comprises the steps:
(1) as shown in Figure 1, on console, set the feeding track (comprising the feeding number of times of the amount of feeding, main axis rotation spinning roller during one week etc.) and the feed speed of spinning roller according to the shape and size of on-circular cross-section part 0;
(2) workpiece is installed, promptly elder generation is stuck in workpiece on the spindle nose of main shaft, and the back drives the tail ejection device by Hydraulic Station it is clamped, and starts the servomotor feed arrangement then, and adjusting vertically moves platform makes spinning roller arrive the assigned address of close workpiece;
(3) start main axis rotation, main axis rotation drives the workpiece rotation;
(4) start the linear electric motors feed arrangement simultaneously, control spinning roller device lateral moves, and the rapport between maintenance and the main axis rotation angle, servomotor feed arrangement control simultaneously vertically moves platform drive spinning roller device and vertically moves, the length feed of spinning roller and traverse feed are carried out simultaneously, and workpiece spinning is made component shaping;
Each step in the above method is all controlled on console and is finished.
A kind of mould pressing equipment that is used for the on-circular cross-section part of above method of the present invention, its structure are connected to form by lathe and console 9 circuit as shown in Figure 2; Wherein, lathe comprise main spindle box 1, lathe bed 2, vertically move platform 3, tail ejection device 4, servomotor feed arrangement 6, Hydraulic Station 5, linear electric motors feed arrangement 7 and spinning roller device 8; Main spindle box 1 places lathe bed 2 left ends, tail ejection device 4 place lathe bed 2 right-hand members and with main spindle box 1 coaxial setting, Hydraulic Station 5 is connected with tail ejection device 4 by oil pipe, servomotor feed arrangement 6 places lathe bed 2 right-hand members, vertically move platform 3 two ends and be provided with vertical line slideway 31,6 controls of servomotor feed arrangement vertically move platform 3 line slideway 31 lengthwise movements longitudinally in lathe bed 2, linear electric motors feed arrangement 7 is installed on and vertically moves platform 3 one sides, and spinning roller device 8 places the side of linear electric motors feed arrangement 7 towards lathe bed 2 centers.
Wherein, the structure that is installed in the linear electric motors feed arrangement 7 that vertically moves platform 3 one sides and spinning roller device 8 as shown in Figure 3, linear electric motors feed arrangement 7 comprises stator 71, mover 72 and motor line slideway 73, mover 72 places stator interior and moves in stator 71 inside along motor line slideway 73, and mover 72 drives 8 traverse feeds of spinning roller device along motor line slideway 73; Spinning roller device 8 is fixed on the spinning roller installing rack 82 by spinning roller 81 and constitutes, and the spinning roller installing rack 82 that is used to install spinning roller 81 is fixed in mover 72 1 sides of linear electric motors feed arrangement 7.
The mould pressing equipment of on-circular cross-section part of the present invention, its operation principle is: after regulating the relative position of workpiece and spinning roller, start main axis rotation, thereby drive the workpiece rotation; Linear electric motors feed arrangement 7 control spinning roller devices 8 carry out horizontal feed motion according to the actual anglec of rotation of feeding track, feed speed and the machine tool chief axis of setting, drive spinning roller device 8 within one week along moving that lathe laterally repeatedly moves forward and backward fast in main axis rotation, meanwhile, servomotor feed arrangement 6 control vertically move platform 3 along the longitudinal line slideway 31 move, carry out feed motion longitudinally thereby drive spinning roller device 8; Because spinning roller device 8 move in vertical and horizontal, and repeatedly move forward and backward fast, thereby can be configured as the on-circular cross-section part after making workpiece spinning in horizontal realization.
The spin forming method of the on-circular cross-section part of present embodiment is identical with embodiment 1, the operation principle of the mould pressing equipment of on-circular cross-section part is also identical with embodiment 1, the another kind of structure of the mould pressing equipment of on-circular cross-section part as shown in Figure 4, be the structure of spinning roller device 8 with the difference of embodiment 1, and set up the inclined-plane force-increasing mechanism 10 between linear electric motors feed arrangement 7 and spinning roller device 8.
As shown in Figure 5, have additional inclined-plane force-increasing mechanism 10 between linear electric motors feed arrangement 7 and the spinning roller device 8, wherein inclined-plane force-increasing mechanism 10 comprises inclined-plane forward block 101 and roller bearing 102; Spinning roller device 8 comprises rotary wheel base 83, horizontal line slideway 84, spinning roller installing rack 82 and spinning roller 81; Oblique forward block 101 1 ends place stator 71 inside of linear electric motors feed arrangement 7 to be connected with mover 72, the other end is connected with the rotary wheel base 83 of spinning roller device 8 by roller bearing 102, horizontal line slideway 84 is set in the rotary wheel base 83, and the spinning roller installing rack 82 that is used to install spinning roller 81 is fixed in rotary wheel base 83 1 sides.
Because the direction of motion of spinning roller device 8 is lathe laterally (x to), so the direction of motion of inclined-plane forward block 101 is made as along machine spindle to (z to), and with the inclined-plane incline direction of inclined-plane forward block 101 and machine spindle to being designed to a less angle α, roller bearing keeps contacting with the inclined-plane of inclined-plane forward block 101; When inclined-plane forward block 101 with less strength along z when mobile, by means of the wedge effect on inclined-plane will to the spinning roller device x to the bigger propulsive force of mobile generation, thereby promote the crystallized ability of spinning roller device 8, α is more little for angle, the thrust that is produced is just big more, but needed stroke also can be big more, if therefore the lathe size allows and needs the bigger horizontal propulsive force of spinning roller, angle α can select less angle.
As mentioned above, just can realize the present invention preferably, the foregoing description is preferred embodiment of the present invention only, is not to be used for limiting practical range of the present invention; Be that all equalizations of doing according to content of the present invention change and modification, all contained by claim of the present invention scope required for protection.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102195174A CN101412058B (en) | 2008-11-28 | 2008-11-28 | Rotary extrusion forming method of non-circular cross-section parts and equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008102195174A CN101412058B (en) | 2008-11-28 | 2008-11-28 | Rotary extrusion forming method of non-circular cross-section parts and equipment thereof |
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| CN101412058A true CN101412058A (en) | 2009-04-22 |
| CN101412058B CN101412058B (en) | 2010-09-01 |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102319787A (en) * | 2011-07-01 | 2012-01-18 | 新兴能源装备股份有限公司 | A kind of Φ 720 seamless gas cylinder spinning machines |
| CN103008426A (en) * | 2012-12-13 | 2013-04-03 | 天津卡达克汽车高新技术公司 | Special clamping device for spinning machine of double-clamp structure |
| CN105458057A (en) * | 2015-12-02 | 2016-04-06 | 南通虹波机械有限公司 | Spinning device |
| CN106077222A (en) * | 2016-06-22 | 2016-11-09 | 宁波五谷金属制品有限公司 | The stretching device of a kind of waist type container and manufacture method |
| CN106694673A (en) * | 2015-11-17 | 2017-05-24 | 山东科技大学 | Non-rotating metal spinning experiment platform |
| CN108435902A (en) * | 2018-05-18 | 2018-08-24 | 济南大学 | A kind of section profile is not rounded columnar workpiece surface rolling device and rolling depression method |
| CN109513791A (en) * | 2018-12-27 | 2019-03-26 | 重庆龙煜精密铜管有限公司 | A kind of overlength metal pipe material variable diameter spinning machine |
| CN109848276A (en) * | 2018-12-12 | 2019-06-07 | 江苏杰润管业科技有限公司 | Inner liner bimetal composite spinning processing device |
| CN110180958A (en) * | 2018-03-07 | 2019-08-30 | 苏州法拉鼎电机有限公司 | Automatic connection process of oil pump head and motor |
| CN110479836A (en) * | 2019-09-24 | 2019-11-22 | 长春理工大学 | The spin forming method of equilateral polygon section part |
| CN111151631A (en) * | 2020-01-14 | 2020-05-15 | 沈阳航空航天大学 | Multi-pass spinning forming clamping structure and spinning method for variable cross-section guide pipe of oil tank |
| CN112045024A (en) * | 2020-07-02 | 2020-12-08 | 长春理工大学 | Spinning forming method of parts with oval cross sections |
| CN112547922A (en) * | 2020-11-18 | 2021-03-26 | 哈尔滨工业大学 | Horizontal double-pair-wheel multifunctional size-variable composite flexible spinning equipment |
| CN114472658A (en) * | 2022-01-27 | 2022-05-13 | 长春理工大学 | Spin forming equipment for thin-wall part with non-circular section |
| CN115382971A (en) * | 2022-07-26 | 2022-11-25 | 无锡德刚精工机电设备有限公司 | A kind of spinning forming method of metal raw material sheet |
-
2008
- 2008-11-28 CN CN2008102195174A patent/CN101412058B/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102319787A (en) * | 2011-07-01 | 2012-01-18 | 新兴能源装备股份有限公司 | A kind of Φ 720 seamless gas cylinder spinning machines |
| CN103008426A (en) * | 2012-12-13 | 2013-04-03 | 天津卡达克汽车高新技术公司 | Special clamping device for spinning machine of double-clamp structure |
| CN106694673A (en) * | 2015-11-17 | 2017-05-24 | 山东科技大学 | Non-rotating metal spinning experiment platform |
| CN105458057A (en) * | 2015-12-02 | 2016-04-06 | 南通虹波机械有限公司 | Spinning device |
| CN106077222A (en) * | 2016-06-22 | 2016-11-09 | 宁波五谷金属制品有限公司 | The stretching device of a kind of waist type container and manufacture method |
| CN110180958A (en) * | 2018-03-07 | 2019-08-30 | 苏州法拉鼎电机有限公司 | Automatic connection process of oil pump head and motor |
| CN108435902A (en) * | 2018-05-18 | 2018-08-24 | 济南大学 | A kind of section profile is not rounded columnar workpiece surface rolling device and rolling depression method |
| CN109848276B (en) * | 2018-12-12 | 2020-08-28 | 江苏杰润管业科技有限公司 | Spinning processing device for lining bimetal composite pipe |
| CN109848276A (en) * | 2018-12-12 | 2019-06-07 | 江苏杰润管业科技有限公司 | Inner liner bimetal composite spinning processing device |
| CN109513791A (en) * | 2018-12-27 | 2019-03-26 | 重庆龙煜精密铜管有限公司 | A kind of overlength metal pipe material variable diameter spinning machine |
| CN110479836B (en) * | 2019-09-24 | 2020-09-25 | 长春理工大学 | Spinning Forming Method of Regular Polygon Section Parts |
| CN110479836A (en) * | 2019-09-24 | 2019-11-22 | 长春理工大学 | The spin forming method of equilateral polygon section part |
| CN111151631A (en) * | 2020-01-14 | 2020-05-15 | 沈阳航空航天大学 | Multi-pass spinning forming clamping structure and spinning method for variable cross-section guide pipe of oil tank |
| CN111151631B (en) * | 2020-01-14 | 2021-06-29 | 沈阳航空航天大学 | Multi-pass spinning forming clamping structure and spinning method for variable cross-section conduit of fuel tank |
| CN112045024A (en) * | 2020-07-02 | 2020-12-08 | 长春理工大学 | Spinning forming method of parts with oval cross sections |
| CN112547922A (en) * | 2020-11-18 | 2021-03-26 | 哈尔滨工业大学 | Horizontal double-pair-wheel multifunctional size-variable composite flexible spinning equipment |
| CN112547922B (en) * | 2020-11-18 | 2023-09-26 | 哈尔滨工业大学 | Horizontal double pairs of wheels multifunctional variable size composite flexible spinning equipment |
| CN114472658A (en) * | 2022-01-27 | 2022-05-13 | 长春理工大学 | Spin forming equipment for thin-wall part with non-circular section |
| CN115382971A (en) * | 2022-07-26 | 2022-11-25 | 无锡德刚精工机电设备有限公司 | A kind of spinning forming method of metal raw material sheet |
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| CN101412058B (en) | 2010-09-01 |
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