Embodiment
It is the part of vanadium complex that catalyzer of the present invention adopts diimine, and is carrier with the magnesium halide in active of nascent state, and employing original position synthetic method makes diimine ligand compound and the four halogenation vanadium generation title complex that reacts on carrier, make loaded catalyst.
Formula of the present invention (I) is the diimine ligand compound, and its H ion formation general formula that loses among the two-OH is LVX
2The part of vanadium oxide non-metallocene.In the formula (I), R ' is the substituting group on the phenyl ring, and replacing number is 1~4, the preferred hydrogen of R ', C
1~C
4Alkyl, C
1~C
3Alkoxyl group or nitro, more preferably hydrogen, methyl, ethyl, propyl group, sec.-propyl or nitro.
R is the bridged group of two imido grpups in the linking ligand, preferred C
1~C
4Alkyl, C
5~C
6Cycloalkyl, C
6~C
8Aryl remove the bridged group that hydrogen ion forms, more preferably ethyl, cyclohexyl or phenyl remove the bridged group that a hydrogen ion forms.
General formula LVX
2In the preferred chlorine of X.
The compound that the present invention preferably contains part shown in the formula (I) has: (salicylidene quadrol)-vanadous chloride, (salicylidene 1, the 2-diaminopropanes)-vanadous chloride, (salicylidene 1, the 2-diaminobutane)-vanadous chloride, (salicylidene 1,2-diamino-cyclohexane)-vanadous chloride, (salicylidene O-Phenylene Diamine)-vanadous chloride.
The preferred nascent state magnesium halide of carrier magnesium halide in the catalyzer of the present invention, the nascent state magnesium halide can be made by the sharp refined reagent react of halogenated alkane dative.Preferred magnesium halide is a magnesium chloride.
Preferred 2~4 quality % of content of vanadium in the described catalyzer, preferred 12~18 quality % of Mg content.
Preparation of catalysts method provided by the invention comprises the steps:
(1) the diamines Schiff base ligand of formula (I) be dissolved in form solution in the organic solvent, solution is added in the nascent state magnesium halide, be warming up to the complex solution that 60~120 ℃ of stirring reactions form magnesium,
(2) with VX
4Be dissolved in organic solvent and make solution, in-10~0 ℃ of complex solution that splashes into above-mentioned magnesium, 0~60 ℃ of fully reaction, filter, after the washing with the solids drying, described VX
4Middle X is a halogen.
In the aforesaid method, (1) step expression formula of described nascent state magnesium halide is (RMgX)
p(MgX
2), wherein p is 0.02~0.75, R is selected from C
3~C
12Alkyl, X is a halogen, preferred chlorine.
The preparation method of described nascent state magnesium halide is: in varsol, make the reaction of magnesium powder and halogenated alkane, the mol ratio of described halogenated alkane and magnesium is 1~10: 1, preferred 1.5~6.0: 1.The preferred C of described halogenated alkane
3~C
6Chloroparaffin, as chloro-propane, n-propylcarbinyl chloride, chloro-iso-butane, tert-butyl chloride, chloro iso-pentane or chloro-n-pentane.The preferred C of varsol
5~C
7Alkane or C
6~C
8Aromatic hydrocarbons, as Skellysolve A, iso-pentane, pentamethylene, normal hexane, pentamethylene, normal heptane, benzene or toluene.Add a small amount of iodine and stir together for reaction being accelerated, being preferably in varsol and the magnesium powder, and then add halogenated alkane and react.The mode that the adding mode of halogenated alkane can be taked to drip also can adopt the mode that in batches adds, and temperature of reaction is controlled at 20 ℃~100 ℃, preferred 40 ℃~85 ℃.Reaction times is 0.5~8.0 hour, preferred 1~6 hour.
For further activating the nascent state magnesium halide, improve the activity of loaded catalyst, preferably to nascent state magnesium halide C
1~C
10Fatty alcohol handle, the mol ratio of described alcohol and nascent state magnesium halide is 0.1~1.0: 1.The adding of fatty alcohol can be once to add or drip, and the temperature that alcohol is handled is 10 ℃~100 ℃, preferred 20 ℃~80 ℃, and the treatment time is 0.5~10 hour, preferred 1~5 hour.Described fatty alcohol preferred alcohol, 1-propyl alcohol, 1-butanols, 2-methyl amyl alcohol or isooctyl alcohol.
In the inventive method, preferred 80~110 ℃ of the temperature of reaction of described diamines Schiff base ligand of (1) step and nascent state magnesium halide; Reaction times is 1~6 hour, preferred 2~4 hours.
(2) VX of step adding
4Go on foot preferred 1: 1 of the mol ratio of the structure diamines Schiff base ligand of used formula (I) with (1).Add VX
4After preferred 20 ℃~40 ℃ of temperature of reaction.
The present invention prepares the organic solvent described in the catalyzer method and is selected from C
6~C
10Aromatic hydrocarbons or C
1~C
4Halogenated alkane, preferred toluene.
The synthetic method of the described Schiff base ligand of the inventive method is: in the presence of organic solvent, make the reaction of salicylaldehyde derivatives and diamine, salicylaldehyde derivatives and diamine mol ratio are 1.5~3.5: 1, and temperature of reaction is 40~120 ℃, and preferably adding organic acid during reaction is catalyzer.Make the crystallization of reaction after product, promptly get the Schiff base ligand compound.Described organic solvent can be C
1~C
10Fatty alcohol, as ethanol, propyl alcohol or butanols, also can be C
5~C
10Aliphatic hydrocarbon, benzene, toluene or dimethylbenzene, preferred toluene.Described organic acid is the carboxylic acid that contains 1~10 carbon atom, preferable formic acid or acetate.
Olefine polymerizing process provided by the invention, comprising that with catalyzer of the present invention be Primary Catalysts, is promotor with aluminum alkyls or haloalkyl aluminium, makes olefinic polymerization under polymeric reaction condition, the Al/V mol ratio is 10~1000: 1 during polyreaction, preferred 20~200: 1.
The preferred aluminium diethyl monochloride of described promotor, triethyl aluminum or triisobutyl aluminium.
The preferred C of described alkene
2~C
10Alpha-olefin, more preferably ethene.Polymerization can be a kind of homopolymerization of alpha-olefin, also can be the copolymerization of a kind of alpha-olefin and other alpha-olefin, as the copolymerization of ethene and propylene, butylene or hexene.Polymerization temperature is 0~80 ℃, and pressure is 0.1~3.0MPa.
Below by example in detail the present invention, but the present invention is not limited to this.
Example 1
Preparation salicylidene quadrol part.
The 2.4mL salicylic aldehyde is mixed the formation light yellow transparent solution with the 11mL dehydrated alcohol, to wherein adding the faint yellow quadrol of 0.6mL, the mol ratio of salicylic aldehyde and quadrol is 2.5: 1.80 ℃ of stirrings that reflux form the orange clear solution.Add several formic acid, produce a large amount of yellow mercury oxides.Reflux and stirred 4 hours, be cooled to 20 ℃, get yellow solid matter.With the 12mL dehydrated alcohol reaction product is transferred to sand core funnel and filters, use 12mL absolute ethanol washing filter cake again, get orange filtrate and yellow filter cake.With filter cake vacuum-drying, get 2.0588g yellow solid powder, be the salicylidene quadrol, yield is 86.41 quality %.
Ultimate analysis measured value (theoretical value), quality %:C, 71.18 (71.62); H, 5.91 (6.01); N, 10.21 (10.44).
Infrared spectroscopy value (KBr, v/cm
-1): 1635 (v
C=N), 1285 (v
C-O), 2600 (v
-OH).
Example 2
Preparation salicylidene 1,2-diamino-cyclohexane part.
With 0.34mL1,2-diamines basic ring hexane and 12mL dehydrated alcohol form light yellow transparent solution, to wherein adding the faint yellow salicylic aldehyde of 0.68mL, and salicylic aldehyde and 1,2-diamino-cyclohexane mol ratio is 2.5: 1.80 ℃ of stirrings that reflux form the green-yellow clear solution.Add several formic acid, reflux and stirred 3 hours.Being cooled to 20 ℃, still is the green-yellow clear solution.After freezing, there is yellow mercury oxide to separate out.Pour out the green-yellow transparent liquid.Add the remaining yellow solid matter of 2mL washing with alcohol, filter, and, get glassy yellow filtrate and yellow filter cake with 12mL normal hexane washing leaching cake.With filter cake vacuum-drying, get 0.5653g yellow solid powder, be salicylidene 1,2-diamino-cyclohexane, yield 70.42 quality %.
Ultimate analysis measured value (theoretical value), quality %:C, 74.16 (74.51); H, 6.91 (6.88); N, 8.56 (8.69).
Infrared spectroscopy value (KBr, v/cm
-1): 1630 (v
C=N), 1280 (v
C-O), 2600 (v
-OH).
Example 3
Preparation salicylidene O-Phenylene Diamine part.
Get 0.2468g O-Phenylene Diamine and 12mL dehydrated alcohol and form the khaki color clear solution, to wherein adding the faint yellow salicylic aldehyde of 0.66mL, salicylic aldehyde and O-Phenylene Diamine mol ratio are 2.5: 1.80 ℃ of stirrings that reflux form the turbid liquid of orange.Add several formic acid, reflux and stirred 2 hours.Be cooled to 20 ℃, filter,, get yellow transparent filtrate and orange filter cake with 30mL normal hexane washing leaching cake.With filter cake vacuum-drying, get 0.5633g orange pressed powder, be the salicylidene O-Phenylene Diamine, yield 73.45 quality %.
Ultimate analysis measured value (theoretical value), quality %:C, 75.67 (75.93); H, 5.09 (5.10); N, 8.76 (8.86).
Infrared spectroscopy value (KBr, v/cm
-1): 1611 (v
C=N); 1275 (v
C-O); 2600 (v
-OH).
Example 4
(1) preparation of active magnesium chloride
Add 12.4mmol magnesium powder and 25ml heptane and 0.02g iodine in the 250ml there-necked flask that nitrogen replacement is crossed, being heated to 75 ℃ stirred 2 hours, drip 62mmol exsiccant n-propylcarbinyl chloride reaction 3 hours, obtain nascent state magnesium chloride suspension, filter, with 25 ℃ of drying under reduced pressure of solids 2.5 hours, expression formula be (BuMgCl)
0.06(MgCl
2) the nascent state magnesium chloride, wherein carbon content is measured by elemental analyser.
(2) non-metallocene catalyst of preparation original position load
Get the nascent state MgCl of (1) step preparation
2Carrier 1.0203g, adding the yellow concentration of 54mL is the toluene solution of the salicylidene quadrol of 0.02mol/L, is heated to 80 ℃ of stirring 2hr that reflux, and gets the turbid liquid of grass green.Cooling places the dry ice bath with reactor, and slowly dripping 27mL dark-brown concentration in reaction system is the VCl of 0.04mol/L
4Toluene solution.After dripping end, slowly be warming up to 25 ℃, continue to stir 8hr, get the turbid liquid of dark-brown.Filter and, be colourless until filtrate with toluene and hexane wash filter cake.With filter cake vacuum-drying, the 1.2641g green powder, at active MgCl
2The catalyst A of load salicylidene quadrol vanadous chloride on the carrier, its ultimate analysis measured value is: C, 10.78 quality %; N, 1.43 quality %; H, 0.83 quality %; V, 2.74 quality %; Mg, 16.71 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1616 (v
C=N); 1275 (v
C-O); 609 (v
Cl-Mg-Cl).
By the ultimate analysis data as can be known, as salicylidene quadrol and VCl
4Reinforced mol ratio be 1: 1 o'clock, the mol ratio of part and vanadium illustrates VCl also near 1: 1 in the loaded catalyst
4Only react with part, and not direct and carrier MgCl
2Interact.Each vanadium atom and the coordination of a salicylidene quadrol.
Example 5
Method by example 4 prepares loaded catalyst B, different is with equimolar salicylidene 1, the 2-diamino-cyclohexane replaces the salicylidene quadrol, making active ingredient is salicylidene 1, the catalyst B of 2-diamino-cyclohexane-vanadous chloride, its ultimate analysis measured value is: C, 14.83 quality %; N, 1.65 quality %; H, 1.13 quality %; V, 3.08 quality %; Mg, 15.79 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1615 (v
C=N); 1275 (v
C-O); 609 (v
Cl-Mg-Cl).
Example 6
Method by example 4 prepares loaded catalyst C, different is to replace the salicylidene quadrol with equimolar salicylidene O-Phenylene Diamine, making active ingredient is the catalyzer C of salicylidene O-Phenylene Diamine-vanadous chloride, and its ultimate analysis measured value is: C, 15.45 quality %; N, 1.76 quality %; H, 0.923 quality %; V, 3.29 quality %; Mg, 15.56 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1595 (v
C=N); 1275 (v
C-O); 609 (v
Cl-Mg-Cl).
Example 7
Get the nascent state MgCl of example 4 (1) step preparation
2Carrier 1.03g is added dropwise to the 6.31mmol propyl carbinol, dropwises the back in 60 ℃ of reactions 1 hour, method by 4 (2) steps of example prepares catalyzer then, obtaining active ingredient is the catalyzer D of salicylidene quadrol-vanadous chloride, and its ultimate analysis measured value is: C, 11.92 quality %; N, 1.31 quality %; H, 0.98 quality %; V, 2.67 quality %; Mg, 16.56 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1614 (v
C=N); 1273 (v
C-O); 609 (v
Cl-Mg-Cl).
Example 8
Method by example 7 prepares catalyzer, and different is to change propyl carbinol into the 6.31mmol isooctyl alcohol.Obtain catalyzer E, the active ingredient of catalyzer E is salicylidene quadrol-vanadous chloride, and its ultimate analysis measured value is: C, 13.23 quality %; N, 1.23 quality %; H, 1.18 quality %; V, 2.87 quality %; Mg, 16.12 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1613 (v
C=N); 1270 (v
C-O); 608 (v
Cl-Mg-Cl).
Example 9
Get the nascent state MgCl of example 4 (1) step preparation
2Carrier 1.03g, be added dropwise to the 6.31mmol isooctyl alcohol, dropwise the back in 60 ℃ of reactions 1 hour, method by 4 (2) steps of example prepares catalyzer then, and different is that adding 54mL concentration is the salicylidene 1 of 0.02mol/L, and the toluene solution of 2-diamino-cyclohexane reacts, making active ingredient is salicylidene 1, the catalyzer F of 2-diamino-cyclohexane-vanadous chloride, its ultimate analysis measured value is: C, 16.53 quality %; N, 1.45 quality %; H, 1.53 quality %; V, 2.98 quality %; Mg, 15.59 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1616 (v
C=N); 1270 (v
C-O); 609 (v
Cl-Mg-Cl).
Example 10
Get the nascent state MgCl of example 4 (1) step preparation
2Carrier 1.03g, be added dropwise to the 6.31mmol isooctyl alcohol, dropwise the back in 60 ℃ of reactions 1 hour, method by 4 (2) steps of example prepares catalyzer then, different is, and to add 54mL concentration be that the toluene solution of the salicylidene O-Phenylene Diamine of 0.02mol/L reacts, making active ingredient is the catalyzer G of salicylidene O-Phenylene Diamine-vanadous chloride, and its ultimate analysis measured value is: C, 17.15 quality %; N, 1.54 quality %; H, 1.32 quality %; V, 3.36 quality %; Mg, 15.26 quality %.
Infrared spectroscopy value (KBr, v/cm
-1): 1593 (v
C=N); 1270 (v
C-O); 607 (v
Cl-Mg-Cl).
Example 11~17
Following example carries out the high-pressure ethylene polyreaction.
With 1 liter of stainless steel cauldron nitrogen replacement three time that agitator is housed, with ethene displacement three times, add 400 milliliters of exsiccant hexanes successively again, concentration is the hexane solution of the aluminium diethyl monochloride of 2.14M, it is 100: 1 that the consumption of promotor should make the Al/V mol ratio, stirs it is uniformly dispersed.With 100 milliliters of hexanes with 5.5 * 10
-5The catalyzer of mole is sent into reactor by filling tube, stirs it is uniformly dispersed.Be warming up to 70 ℃, feed ethene to still and press and be 0.9MPa, 80 ℃ of polyreactions 2 hours obtain polyethylene product.Each example catalyst system therefor, catalyst activity and polymer property see Table 1.
Table 1
Example 18~24
Following example carries out high-pressure ethylene and the 1-hervene copolymer closes reaction.
With 1 liter of stainless steel cauldron nitrogen replacement three time that agitator is housed, again with ethene displacement three times, add 400 milliliters of exsiccant hexanes successively, concentration is the hexane solution of the aluminium diethyl monochloride of 2.14M, it is 100: 1 that the consumption of promotor should make the Al/V mol ratio, stirring is uniformly dispersed it, adds 15 milliliters 1-hexene again.With 100 milliliters of hexanes with 5.5 * 10
-5The catalyzer of mole is sent into reactor by filling tube, stirs it is uniformly dispersed.Feed hydrogen to 0.2MPa, be warming up to 70 ℃, feed ethene to still again and press and be 0.9MPa, 80 ℃ of polyreactions 2 hours obtain polyethylene product.Each example catalyst system therefor, catalyst activity and polymer property see Table 2, melt flow rate (MFR) (MFR in the table 2
2.16) on the XNR-400A melt flow rate (MFR) instrument of Chengde trier limited liability company, measure, FRR is MFR
21.6/ MFR
2.16
Table 2