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CN100441602C - A Composite Catalytic System for Preparation of Broad/Bimodal Distribution High Density Polyethylene - Google Patents

A Composite Catalytic System for Preparation of Broad/Bimodal Distribution High Density Polyethylene Download PDF

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CN100441602C
CN100441602C CNB2005100660360A CN200510066036A CN100441602C CN 100441602 C CN100441602 C CN 100441602C CN B2005100660360 A CNB2005100660360 A CN B2005100660360A CN 200510066036 A CN200510066036 A CN 200510066036A CN 100441602 C CN100441602 C CN 100441602C
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density polyethylene
metallocene
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陈伟
郑刚
邓晓音
刘东兵
王洪涛
邱波
胡建军
何雪侠
周歆
刘长城
胡青
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

本发明提供一种用于制备宽/双峰分布高密度聚乙烯的复合催化体系,是由具有下述结构式[1]的一种半茂化合物与一种茂金属-醚-无机盐三组分加合物作为活性组分,及负载的有机铝氧烷组成;并进行催化烯烃聚合或共聚合制备双峰分布高密度聚乙烯。

The present invention provides a composite catalytic system for preparing wide/bimodal distribution high-density polyethylene, which is composed of a semi-metallocene compound having the following structural formula [1] and a metallocene-ether-inorganic salt three-component The adduct is used as an active component, and is composed of a supported organoaluminoxane; and catalyzed olefin polymerization or copolymerization to prepare bimodal distribution high-density polyethylene.

Description

一种制备宽/双峰分布高密度聚乙烯的复合催化体系 A Composite Catalytic System for Preparation of Broad/Bimodal Distribution High Density Polyethylene

技术领域: Technical field:

本发明涉及一种制备宽/双峰分布高密度聚乙烯的复合催化体系及制备方法与应用。The invention relates to a composite catalytic system for preparing wide/bimodal distribution high-density polyethylene, a preparation method and application.

背景技术: Background technique:

制备分子量呈双峰/宽分布聚合物的方法有熔体掺混法、分段反应法、和单反应器法。熔体掺混法是将两种不同分子量的树脂通过熔融的方法掺混,这种方法存在着均一性差和操作成本高的问题。分段反应法多采用反应器串联,在不同反应阶段采用不同的工艺,它同样存在操作成本高的问题,而且操作复杂。单反应器混合催化剂法是利用两种催化剂不同活性中心的性能差异,不同的链终止速度来加宽树脂的分子量分布。Methods for preparing polymers with bimodal/broad molecular weight distribution include melt blending, staged reaction, and single reactor methods. The melt blending method is to blend two resins with different molecular weights by melting. This method has the problems of poor uniformity and high operating costs. The segmented reaction method mostly uses reactors connected in series, and different processes are used in different reaction stages. It also has the problem of high operating cost and complicated operation. The single-reactor mixed catalyst method is to use the performance difference of the different active centers of the two catalysts and the different chain termination speeds to broaden the molecular weight distribution of the resin.

目前生产宽/双峰分布高密度聚乙烯的方法主要是采用两个或两个以上的具有不同浓度的链转移剂的聚合反应器串联,在这种聚合工艺中,氢气加入量少的反应器生产高分子量聚合物,氢气加入量多的反应器生产低分子量聚合物,最终得到宽/双峰分布的聚合物。The current method of producing wide/bimodal distribution HDPE is mainly to use two or more polymerization reactors with different concentrations of chain transfer agents in series. In this polymerization process, the reactor with a small amount of hydrogen added High molecular weight polymers are produced, high hydrogen addition reactors are used to produce low molecular weight polymers, and finally broad/bimodal polymer distributions are obtained.

单活性中心催化剂(SSC)所得聚合物分子量分布窄,支链分布均匀,机械性能好,但由于聚合物分子量分布窄,从而使其加工性能相对较差,通过与其它催化剂的复配使用,可以改善单活性中心催化剂树脂的加工性能。The molecular weight distribution of the polymer obtained by the single-site catalyst (SSC) is narrow, the branch chain distribution is uniform, and the mechanical properties are good. However, due to the narrow molecular weight distribution of the polymer, its processing performance is relatively poor. By compounding with other catalysts, it can be Improves processability of single site catalyst resins.

关于传统的Ziegler/Natta催化剂与单活性中心催化剂的复配早有报道,如Mobil的WO 99/03899,这一类型催化剂由于茂金属催化剂共聚性能比Ziegler/Natta催化剂共聚性能优异得多,而Ziegler/Natta催化剂所得聚合物的分子量相对较大,在所得的树脂中高分子量部分支化度较低,甚至无支化,而低分子量部分支化度较高,这种材料并不能达到加工性能和强度的均衡配伍。There have been reports about the compounding of traditional Ziegler/Natta catalysts and single active site catalysts, such as Mobil's WO 99/03899, this type of catalyst is much better than Ziegler/Natta catalyst copolymerization performance due to metallocene catalyst copolymerization performance, and Ziegler The molecular weight of the polymer obtained by /Natta catalyst is relatively large. In the obtained resin, the branching degree of the high molecular weight part is low, or even unbranched, while the branching degree of the low molecular weight part is high. This material cannot achieve processing performance and strength. balanced combination.

单活性中心催化剂之间的复配也有报道,US6340730B1采用一种非茂催化剂和一种半茂催化剂进行复配,其中非茂催化剂合成高分子量低密度部分,半茂催化剂合成低分子量高密度产品,聚合物的平均密度为0.950g/cm3左右。己烯/乙烯约为0.011(摩尔比)。同样的非茂催化剂在另一篇专利US6265513B1中其所得聚合物的分子量分布较宽,Mw/Mn>10,不是一种单中心催化剂。There are also reports on the compounding of single-site catalysts. US6340730B1 uses a non-cene catalyst and a semi-cene catalyst for compounding, wherein the non-cene catalyst synthesizes a high-molecular-weight low-density part, and the semi-cene catalyst synthesizes a low-molecular-weight high-density product. The average density of the polymer is around 0.950 g/cm 3 . Hexene/ethylene is about 0.011 (molar ratio). The same non-metallocene catalyst in another patent US6265513B1 has a wider molecular weight distribution of the polymer, Mw/Mn>10, and is not a single-site catalyst.

因此如何利用单活性中心催化剂所得聚合物分子量分布窄的优点,选取适宜的单活性中心催化剂进行复配,从而改善聚合物的加工性能是很重要的。Therefore, how to take advantage of the narrow molecular weight distribution of polymers obtained by single-site catalysts and select suitable single-site catalysts for compounding is very important to improve the processability of polymers.

发明内容: Invention content:

本发明的目的之一是提供适合在单反应器中制备宽/双峰分布高密度聚乙烯复合催化体系,具体地说,是采用一种半茂催化剂与茂金属催化剂复合而得到的适合制备宽/双峰分布高密度聚乙烯的复合催化体系;本发明的目的之二是提供适合于淤浆或气相聚合工艺的复合催化体系的制备方法;本发明的目的之三是提供采用上述复合催化体系制备分子量呈宽/双峰分布的高密度聚乙烯树脂的聚合方法。One of the purposes of the present invention is to provide a composite catalytic system suitable for preparing wide/bimodal distribution high-density polyethylene in a single reactor, specifically, it is a composite catalytic system that is obtained by using a semi-metallocene catalyst and a metallocene catalyst. /Composite catalytic system of bimodal distribution high-density polyethylene; the second purpose of the present invention is to provide the preparation method of the composite catalytic system suitable for slurry or gas phase polymerization process; the third purpose of the present invention is to provide the above-mentioned composite catalytic system Polymerization process for the preparation of high density polyethylene resins with broad/bimodal molecular weight distribution.

本发明一种用于制备宽/双峰分布高密度聚乙烯的复合催化体系,包括如下组分:The present invention is a composite catalytic system for preparing wide/bimodal distribution high-density polyethylene, comprising the following components:

A.(1)一种用于乙烯聚合的半茂化合物,具有下述通式[1]:公开在CN01141472.3中:A. (1) A hemicene compound for ethylene polymerization, having the following general formula [1]: disclosed in CN01141472.3:

Figure C20051006603600061
Figure C20051006603600061

式[1]中R1是亚水杨基苯环上的取代基选自氢、C1~C12的烷基、C1~C12的烷氧基或C6~C12的芳基,优选氢或C1-C4的烷基,具体如甲基、乙基、丙基或叔丁基,取代位可为3~6位,优选3位或6位取代、取代基位于羟基的邻位或对位。In the formula [1], R 1 is a substituent on the salicylidene benzene ring selected from hydrogen, C 1 -C 12 alkyl, C 1 -C 12 alkoxy or C 6 -C 12 aryl, Preferably hydrogen or C 1 -C 4 alkyl, such as methyl, ethyl, propyl or tert-butyl, the substituent can be 3 to 6, preferably 3 or 6, and the substituent is located adjacent to the hydroxyl group bit or counter bit.

式[1]中R2为N上的取代基,选自C1~C8的烷基、环烷基或C6~C12的芳基,优选C1~C8的环烷基,更优选环己基。In formula [1], R 2 is a substituent on N, selected from C 1 -C 8 alkyl, cycloalkyl or C 6 -C 12 aryl, preferably C 1 -C 8 cycloalkyl, more Cyclohexyl is preferred.

R3为环戊二烯骨架上的取代基,选自氢、C1~C12的烷基、C1~C12烷氧基或C6~C12的芳基,优选氢或C1~C4的烷基,具体如氢,甲基、乙基,更为优选的是氢;M选自Ti、Zr或Hf,优选Zr。R 3 is a substituent on the cyclopentadiene skeleton, selected from hydrogen, C 1 -C 12 alkyl, C 1 -C 12 alkoxy or C 6 -C 12 aryl, preferably hydrogen or C 1 -C 12 C4 alkyl, specifically hydrogen, methyl, ethyl, more preferably hydrogen; M is selected from Ti, Zr or Hf, preferably Zr.

本发明所述的用于制备宽/双峰分布高密度聚乙烯的复合催化体系中的一种茂金属-醚-无机盐三组分加合物公开在CN98103034.3中,其组成为Cp′Cp″MQ2·RXR′·nM′Q2/nA metallocene-ether-inorganic salt three-component adduct in the composite catalytic system for preparing wide/bimodal distribution high-density polyethylene according to the present invention is disclosed in CN98103034.3, and its composition is Cp' Cp″MQ 2 ·RXR′·nM′Q 2/n .

式中,Cp′Cp″MQ2为茂金属化合物,Cp′、Cp″为茂金属配体,选自环戊二烯衍生物基、所述的环戊二烯衍生物基包括环戊二烯基,茚基,芴基;优选环戊二烯基或取代的环戊二烯基,Cp′、Cp″可相同或不同,并且可含有一个或多个取代基,取代基选自C1~C12的烷基、烷氧基、硅烷基、芳基或芳烷氧基,优选C1~C12的烷基,最好为甲基、乙基、丙基、异丙基、丁基、异丁基。In the formula, Cp'Cp"MQ 2 is a metallocene compound, and Cp' and Cp" are metallocene ligands selected from cyclopentadiene derivative groups, and the cyclopentadiene derivative groups include cyclopentadiene Base, indenyl, fluorenyl; preferably cyclopentadienyl or substituted cyclopentadienyl, Cp', Cp" can be the same or different, and can contain one or more substituents, the substituents are selected from C 1 ~ C 12 alkyl, alkoxy, silyl, aryl or aralkoxy, preferably C 1 to C 12 alkyl, most preferably methyl, ethyl, propyl, isopropyl, butyl, isobutyl.

所述茂金属配体Cp′、Cp″之间,也可以由一桥联基团相连接,桥联基团可以是C1~C4的碳桥、硅桥或锗桥;也可以没有桥联,即非桥联茂金属化合物,优选非桥联茂金属化合物。The metallocene ligands Cp', Cp" can also be connected by a bridging group, and the bridging group can be a C 1 ~ C 4 carbon bridge, a silicon bridge or a germanium bridge; there can also be no bridge Linked, that is, non-bridged metallocene compounds, preferably non-bridged metallocene compounds.

M选自元素周期表中第IVB族元素中的任意一种,优选Zr或Ti,最好为Zr;Q选自卤素,优选为氯。M is selected from any one of Group IVB elements in the periodic table, preferably Zr or Ti, most preferably Zr; Q is selected from halogen, preferably chlorine.

RXR′为醚或环醚,R和R′可相同或不同,选自C1~C6的烷基,X为氧;优选的醚为乙醚或四氢呋喃,更为优选的是四氢呋喃。RXR' is ether or cyclic ether, R and R' can be the same or different, selected from C 1 -C 6 alkyl, X is oxygen; the preferred ether is diethyl ether or tetrahydrofuran, more preferably tetrahydrofuran.

M′Q2/n为无机盐,M′选自碱金属或碱土金属;优选锂或镁,最好是锂;n=1或2,当M′为碱金属时,n=2;M′为碱土金属时,n=1;优选n=2。M'Q 2/n is an inorganic salt, and M' is selected from alkali metals or alkaline earth metals; preferably lithium or magnesium, preferably lithium; n=1 or 2, when M' is an alkali metal, n=2; M' When it is an alkaline earth metal, n=1; preferably n=2.

上述半茂化合物与茂金属加合物的摩尔比为0.01~300∶1,优选0.1~100∶1,更优选0.1~50∶1,最优选0.1~30∶1。The molar ratio of the above hemilocene compound to the metallocene adduct is 0.01-300:1, preferably 0.1-100:1, more preferably 0.1-50:1, most preferably 0.1-30:1.

B.经载体载负的铝氧烷;组分B中铝与组分A中(1)与(2)所包括的活性中心的摩尔比为10~2000,优选为20-500。B. Carrier-supported aluminoxane; the molar ratio of aluminum in component B to active centers included in (1) and (2) in component A is 10-2000, preferably 20-500.

本发明所述的加合物是某一种物质在形成晶体时,另一种物质有序地加入到该物质的结晶缺陷内而形成的,一种物质与另一种物质以分子间作用力结合。The adducts described in the present invention are formed when a certain substance forms a crystal, and another substance is added to the crystal defects of the substance in an orderly manner. combined.

本发明提供的茂金属加合物制备方法为:以醚类为溶剂,在-10~30℃、最好是-5~10℃,使环戊二烯型茂金属配体化合物与碱性试剂反应生成配体负离子,然后在-78~30℃,将生成的配体负离子与通式为MQ4的金属卤化物反应,在茂金属化合物形成的同时,茂金属化合物与反应释放出的无机盐和醚类溶剂形成茂金属加合物,最好是除去50~98%的溶剂,加入烷烃将残余物分散、过滤、干燥即得到茂金属加合物固体产品。The preparation method of the metallocene adduct provided by the present invention is: using ether as a solvent, at -10 to 30°C, preferably -5 to 10°C, making a cyclopentadiene-type metallocene ligand compound and an alkaline reagent The reaction generates a ligand anion, and then reacts the generated ligand anion with a metal halide of the general formula MQ 4 at -78 to 30°C. While the metallocene compound is formed, the metallocene compound and the inorganic salt released by the reaction Form metallocene adducts with ether solvents, preferably remove 50-98% of the solvents, add alkanes to disperse the residue, filter and dry to obtain metallocene adduct solid products.

上述制备方法中环戊二烯型茂金属配体化合物包括环戊二烯及其衍生物,如芴或茚,所述的环戊二烯及其衍生物还可含有一个或多个取代基,取代基选自C1~C12的烷基、烷氧基、硅烷基、芳基或芳烷氧基,优选C1~C12的烷基;更为优选的环戊二烯型茂金属配体化合物为环戊二烯、正丙基环戊二烯、甲基丁基环戊二烯、四甲基环戊二烯、五甲基环戊二烯、茚。The cyclopentadiene-type metallocene ligand compound in the above preparation method includes cyclopentadiene and its derivatives, such as fluorene or indene, and the cyclopentadiene and its derivatives can also contain one or more substituents, substituting The group is selected from C 1 to C 12 alkyl, alkoxy, silyl, aryl or aralkoxy, preferably C 1 to C 12 alkyl; more preferred cyclopentadiene-type metallocene ligand The compounds are cyclopentadiene, n-propylcyclopentadiene, methylbutylcyclopentadiene, tetramethylcyclopentadiene, pentamethylcyclopentadiene, indene.

所述的醚类溶剂为具有通式RXR′的醚或环醚,其中R和R′可相同或不同,选自C1~C6的烷基,X为氧;优选的醚为乙醚或四氢呋喃,更为优选的是四氢呋喃。The ether solvent is an ether or cyclic ether with the general formula RXR', wherein R and R' can be the same or different, and are selected from C 1 -C 6 alkyl groups, and X is oxygen; the preferred ether is diethyl ether or tetrahydrofuran , more preferably tetrahydrofuran.

所述的碱性试剂为碱金属或碱土金属的有机化合物,优选烷基锂、芳基锂,以丁基锂为最佳。所述的MQ4金属化合物中的M选自元素周期表中第IVB族的任何一种元素,优选锆或钛,最优选锆;Q为卤素,优选氯。所述的烷烃选自C5~C12的烷烃,优选沸程为60~90℃石油醚。烷烃的加入量最好为加合物淤浆体积的1~10倍。The alkaline reagent is an organic compound of an alkali metal or an alkaline earth metal, preferably an alkyllithium or an aryllithium, and butyllithium is the best. M in the MQ 4 metal compound is selected from any element of Group IVB in the periodic table, preferably zirconium or titanium, most preferably zirconium; Q is a halogen, preferably chlorine. The alkanes are selected from C 5 -C 12 alkanes, preferably petroleum ether with a boiling range of 60-90°C. The amount of alkane added is preferably 1 to 10 times the volume of the adduct slurry.

本发明所述用于制备宽/双峰分布高密度聚乙烯的复合催化体系是将上述半茂化合物与茂金属加合物按一定摩尔比与助催化剂一起负载在无机或有机载体上。所述的载体为无机氧化物,无机氯化物,聚合物或它们的混合物,以二氧化硅(硅胶)最好。The composite catalytic system for preparing wide/bimodal distribution high-density polyethylene described in the present invention is to load the above-mentioned semi-locene compound and metallocene adduct together with a co-catalyst in a certain molar ratio on an inorganic or organic carrier. The carrier is inorganic oxide, inorganic chloride, polymer or their mixture, and silicon dioxide (silica gel) is the best.

所述助催化剂是指铝氧烷,其结构式为:Described promoter refers to aluminoxane, and its structural formula is:

or

Figure C20051006603600082
Figure C20051006603600082

其中R表示C1~C12烃基,优选为甲基、a表示4~30的整数,优选为10~30的整数,有机铝氧烷优选甲基铝氧烷MAO、改性的甲基铝氧烷MMAO。Wherein R represents a C 1 to C 12 hydrocarbon group, preferably a methyl group, a represents an integer of 4 to 30, preferably an integer of 10 to 30, and the organoaluminoxane is preferably methylaluminoxane MAO, modified methylaluminoxane Alkane MMAO.

本发明所述的负载方法是将助催化剂首先负载在载体上,得到载体负载的助催化剂B组分,然后将两种催化剂活性组分上述的半茂化合物与茂金属加合物按一定比例负载在B组分上。B组分上的铝与活性中心的摩尔比为10~2000,优选20~500。The loading method of the present invention is that the cocatalyst is first loaded on the carrier to obtain the cocatalyst B component supported by the carrier, and then the above-mentioned semi-locene compound and the metallocene adduct of the two catalyst active components are loaded in a certain proportion on the B component. The molar ratio of aluminum on component B to active centers is 10-2000, preferably 20-500.

本发明所述的负载方法如下:The loading method of the present invention is as follows:

用(1)载体的处理:将载体在氮气条件下焙烧,温度为200~800℃,时间为1~24小时。焙烧后的载体可直接使用。(1) Treatment of the carrier: calcining the carrier under nitrogen at a temperature of 200-800° C. for 1-24 hours. The calcined carrier can be used directly.

(2)铝氧烷的载负:在氮气条件下,加入经上述处理过的载体,铝氧烷和溶剂,升温至30~80℃,较好为40~60℃,搅拌反应3~6小时,然后用溶剂洗涤数次,真空干燥得到流动性的固体粉末。其中溶剂可采用芳烃或脂肪烃,如甲苯、苯、二甲苯、己烷、庚烷、环己烷等,优选甲苯。(2) Loading of aluminoxane: under nitrogen, add the above-mentioned treated carrier, aluminoxane and solvent, heat up to 30-80°C, preferably 40-60°C, and stir for 3-6 hours , and then washed several times with a solvent, and dried in vacuum to obtain a fluid solid powder. Wherein the solvent can adopt aromatic or aliphatic hydrocarbons, such as toluene, benzene, xylene, hexane, heptane, cyclohexane, etc., preferably toluene.

(3)催化剂活性组分的负载化:将经过上述(2)得到的含有铝氧烷的载体和前过渡金属化合物与茂金属加合物的混合物在溶剂中反应,在0~40℃下,时间1~120分钟,可将浆液直接用于聚合反应;或除去溶剂得到流动性的固体催化剂,用于聚合反应。溶剂为甲苯、苯、二甲苯、己烷、庚烷、环己烷等,以甲苯,己烷或两者的混合物为最佳。(3) Loading of catalyst active components: react the carrier containing aluminoxane obtained in the above (2) and the mixture of the early transition metal compound and the metallocene adduct in a solvent, at 0-40°C, The time is 1-120 minutes, and the slurry can be directly used in the polymerization reaction; or the solvent can be removed to obtain a fluid solid catalyst for the polymerization reaction. The solvent is toluene, benzene, xylene, hexane, heptane, cyclohexane, etc., and toluene, hexane or the mixture of the two are the best.

本发明所述聚合方法为在反应介质中可加入有基铝化合物作为清杂剂,然后加入(3)中得到的浆液或固体催化剂,升温、加入乙烯聚合。The polymerization method of the present invention is to add an organic aluminum compound as a cleaning agent in the reaction medium, then add the slurry obtained in (3) or a solid catalyst, raise the temperature, and add ethylene to polymerize.

所述的有机铝化合物为三甲基铝、三乙基铝、三正丁基铝,三异丁基铝,三己基铝、一氯二乙基铝、二氯乙基铝中的一种或它们的混合物,最佳为三甲基铝、三乙基铝、三异丁基铝。上述有机铝化合物中Al与组分A中(1)与(2)所包括的活性中心的摩尔比为10~2000,优选为30~200。The organoaluminum compound is one of trimethylaluminum, triethylaluminum, tri-n-butylaluminum, triisobutylaluminum, trihexylaluminum, monochlorodiethylaluminum, dichloroethylaluminum, or Their mixtures are preferably trimethylaluminum, triethylaluminum and triisobutylaluminum. The molar ratio of Al in the above organoaluminum compound to the active centers included in (1) and (2) in component A is 10-2000, preferably 30-200.

聚合温度为0℃~150℃,优选为0℃~90℃。The polymerization temperature is 0°C to 150°C, preferably 0°C to 90°C.

聚合压力为0.1~10.0MPa,优选0.1~2.0MPa。The polymerization pressure is 0.1-10.0 MPa, preferably 0.1-2.0 MPa.

所述反应介质为非极性介质,如:C3~10的饱和烷烃,包括链烷烃和环烷烃,优选正己烷。The reaction medium is a non-polar medium, such as: C 3-10 saturated alkanes, including paraffins and cycloalkanes, preferably n-hexane.

本发明所述的催化剂体系可用于烯烃的聚合或共聚合反应,特别适用于乙烯均聚合或乙烯与其它α-烯烃的共聚合反应,其中α-烯烃采用丙烯、丁烯、戊烯、己烯、辛烯、4-甲基戊烯-1中的一种;聚合工艺可采用淤浆法、气相法。所得聚乙烯树脂的密度为0.967~0.948g/cm3,熔融指数(MI2.16kg):0.01~10g/10min,MI21.6kg/MI2.16kg=100~200,Mw/Mn=5~20,这种树脂可用于制备高密度薄膜或管材。The catalyst system described in the present invention can be used for the polymerization or copolymerization of olefins, especially for the homopolymerization of ethylene or the copolymerization of ethylene and other α-olefins, wherein the α-olefins are propylene, butene, pentene, hexene , octene, 4-methylpentene-1; the polymerization process can adopt slurry method and gas phase method. The density of the obtained polyethylene resin is 0.967-0.948g/cm 3 , the melt index (MI 2.16kg ): 0.01-10g/10min, MI 21.6kg /MI 2.16kg = 100-200, Mw/Mn = 5-20, which This resin can be used to make high density film or tubing.

本发明提供的具有双活性中心复合催化体系与已有技术相比具有以下优点:虽然采用复合催化体系的已有技术很多,但由于搭配不十分合理,均不能达到理想效果。本发明提供的由半茂化合物和茂金属加合物组成的用于制备宽/双峰分布高密度聚乙烯的复合催化体系,两种活性中心性能搭配合理,达到了制备宽/双峰分布高密度聚乙烯预期效果,不但使树酯得到了理想的力学性能,而且改善了树酯的加工性能。Compared with the prior art, the composite catalytic system with dual active centers provided by the present invention has the following advantages: Although there are many existing technologies using the composite catalytic system, none of them can achieve the desired effect due to unreasonable collocation. The composite catalytic system for preparing wide/bimodal distribution high-density polyethylene composed of semi-locene compounds and metallocene adducts provided by the present invention has a reasonable combination of properties of the two active centers, and achieves the preparation of wide/bimodal distribution high The expected effect of density polyethylene not only makes the resin obtain ideal mechanical properties, but also improves the processing performance of the resin.

附图说明: Description of drawings:

附图1为使用茂金属催化剂、半茂金属催化剂以及上述两种催化剂复配后得到的复合催化剂用于乙烯聚合所得PE的GPC(135℃高温GPC,溶剂为邻二氯苯)曲线比较图。其中曲线1为实施例11半茂催化剂聚合得到的PE的GPC曲线图;曲线2为实施例13茂金属催化剂聚合得到的PE的GPC曲线图;曲线3为实施例17复合催化剂聚合得到的PE的GPC曲线图。Accompanying drawing 1 is the GPC (135 ℃ high temperature GPC, the solvent is o-dichlorobenzene) curve comparison diagram of the PE obtained by using the metallocene catalyst, the semi-metallocene catalyst and the composite catalyst obtained after the above two catalysts are used for ethylene polymerization. Wherein curve 1 is the GPC curve figure of the PE that embodiment 11 half metallocene catalyst polymerization obtains; Curve 2 is the GPC curve figure of the PE that embodiment 13 metallocene catalyst polymerization obtains; Curve 3 is the PE that embodiment 17 composite catalyst polymerization obtains GPC curve chart.

具体的实施方式:Specific implementation methods:

下面结合实施例进一步描述本发明,本发明的范围不受这些实施例的限制。本发明的范围在权利要求书中提出。Further describe the present invention below in conjunction with embodiment, the scope of the present invention is not limited by these embodiment. The scope of the present invention is set forth in the claims.

实施例1Example 1

化合物(A)的合成:Synthesis of compound (A):

双(3-叔丁基亚水杨基环己基)-(环戊二烯基)氯化锆。Bis(3-tert-butylsalicylidenecyclohexyl)-(cyclopentadienyl)zirconium chloride.

(1)制备配体化合物3-叔丁基亚水杨基环己胺:(1) Preparation of ligand compound 3-tert-butyl salicylidene cyclohexylamine:

取17.8g(0.1mol)3-叔丁基水杨醛和0.2mol环己胺加入到100ml乙醇介质中,搅拌下加热至回流,反应2小时,冷却至室温,即有大量晶体产生。过滤、固体用30ml乙醇溶剂重结晶最终得到配体3-叔丁基亚水杨基苯胺,产率92%。1HNMR(CDCl3,500MHz)δ:13.93(br,1H,D2O,OH),8.64(s,1H,CH=N),7.46~6.96(m,8H,arom),1.47(s,9H,C(CH3)3)Take 17.8g (0.1mol) of 3-tert-butylsalicylaldehyde and 0.2mol of cyclohexylamine and add it to 100ml of ethanol medium, heat to reflux under stirring, react for 2 hours, cool to room temperature, and a large number of crystals are produced. Filtration and recrystallization of the solid with 30 ml of ethanol solvent finally gave the ligand 3-tert-butyl salicylidene aniline with a yield of 92%. 1 HNMR (CDCl 3 , 500MHz) δ: 13.93 (br, 1H, D 2 O, OH), 8.64 (s, 1H, CH=N), 7.46~6.96 (m, 8H, aroma), 1.47 (s, 9H , C(CH 3 ) 3 )

(2)制备3-叔丁基亚水杨基环己胺的锂盐:(2) Preparation of the lithium salt of 3-tert-butyl salicylidene cyclohexylamine:

在100ml Schlenk瓶中加入2.910g(11.5mmol)3-叔丁基亚水杨基环己胺和30ml四氢呋喃,将溶液冷却至-70℃,在搅拌下滴加5.72ml(2.0113mol·L-1,11.5mmol)丁基锂,滴加完毕,自然升至室温,搅拌3小时,得3-叔丁基亚水杨基环己胺锂盐的四氢呋喃溶液。Add 2.910g (11.5mmol) of 3-tert-butylsalicylidenecyclohexylamine and 30ml of tetrahydrofuran into a 100ml Schlenk bottle, cool the solution to -70°C, and add 5.72ml (2.0113mol·L -1 , 11.5 mmol) butyllithium, after the dropwise addition was completed, the solution was naturally raised to room temperature and stirred for 3 hours to obtain a tetrahydrofuran solution of lithium salt of 3-tert-butylsalicylidenecyclohexylamine.

(3)制备催化剂:(3) preparation catalyst:

将上述3-叔丁基亚水杨基环己胺锂盐的四氢呋喃溶液,冷却至-70℃,并在该温度下慢慢滴加到1.213g(3.4mmol)CpZrCl3·DME的30ml四氢呋喃溶液中,然后自然升至室温,搅拌过夜。减压下将反应液抽干,加入30ml甲苯,过滤,将滤液在-20℃放置18小时,析出0.62g白色晶体催化剂F:二(3-叔丁基亚水杨基环己基)-(环戊二烯基)氯化锆,产率62%。其结构如下图所示:The tetrahydrofuran solution of the above-mentioned lithium salt of 3-tert-butylsalicylidenecyclohexylamine was cooled to -70°C, and slowly added dropwise at this temperature to a 30ml tetrahydrofuran solution of 1.213g (3.4mmol) CpZrCl 3 ·DME, Then it was allowed to rise to room temperature naturally, and stirred overnight. The reaction solution was drained under reduced pressure, 30ml of toluene was added, filtered, and the filtrate was placed at -20°C for 18 hours, and 0.62g of white crystal catalyst F was precipitated: bis(3-tert-butylsalicylidenecyclohexyl)-(cyclopentadiene Alkenyl) zirconium chloride, yield 62%. Its structure is shown in the figure below:

Figure C20051006603600111
Figure C20051006603600111

1H NMR:(CDCl3,δ,ppm)分析值:8.22(s,2H,CH=N),7.58~7.12(m,6H,Ar-H),6.73(s,5H,C5H5),1.38(s,18H,tBu-H),2.25~1.12(m,22H,cyclo-C6H11)。Anal.Calcd:C,66.11;H,7.54;N,3.95。Found:C,66.37;H,7.69;N,4.03。MS(70eV)m/z(%):706.3(46,[M]+),671.3(9,[M-Cl]+),655.3(100,[M-Cp]+),448.1(50,[M-tBuOC6H4CH=NC6H11]+); 1 H NMR: (CDCl 3 , δ, ppm) analysis value: 8.22 (s, 2H, CH=N), 7.58~7.12 (m, 6H, Ar-H), 6.73 (s, 5H, C5H5), 1.38 ( s, 18H, tBu -H), 2.25-1.12 (m, 22H, cyclo-C 6 H 11 ). Anal. Calcd: C, 66.11; H, 7.54; N, 3.95. Found: C, 66.37; H, 7.69; N, 4.03. MS (70eV) m/z (%): 706.3 (46, [M] + ), 671.3 (9, [M-Cl] + ), 655.3 (100, [M-Cp] + ), 448.1 (50, [ M - t BuOC 6 H 4 CH = NC 6 H 11 ] + );

IR(KBr)v:3087m,3020m,2965w,2923w,1609vs,1585s,1551s,1496s,1474vs,1442s,1396s,1395s,1231m,1303vs,1283vs,1264s,1222s,1187m,1174w,1150s,1122s,1110m,1053w,1022s,976s,925m,862m,847s,820vs,808s,791m,778m,762s,749s,732s cm-1IR(KBr)v: 3087m, 3020m, 2965w, 2923w, 1609vs, 1585s, 1551s, 1496s, 1474vs, 1442s, 1396s, 1395s, 1231m, 1303vs, 1283vs, 1264s, 1222s, 1187m, 1174w, 1102s 1053w, 1022s, 976s, 925m, 862m, 847s, 820vs, 808s, 791m, 778m, 762s, 749s, 732s cm -1 .

实施例2Example 2

茂金属化合物B的合成:(Me4Cp)2ZrCl2加合物的制备:Synthesis of metallocene compound B: Preparation of (Me 4 Cp) 2 ZrCl 2 adduct:

氮气气氛下,在三口瓶中加入新蒸出的20g(0.164mol)四甲基环戊二烯,加入200ml四氢呋喃溶解,然后降温至-70℃以下,缓慢滴加65.6ml(0.164mol)正丁基锂溶液(2.5M),此温度下反应1小时,缓慢升温至室温,反应4小时;将此液转移到恒压滴液管中,在-70℃以下,缓慢滴加到溶解有19.1g(0.082mol)ZrCl4的100ml的四氢呋喃溶液中,滴完后,逐渐升至室温,接着反应约18小时;减压蒸馏,蒸干后,用己烷分散,过滤,用己烷洗涤2遍,得到39g紫色茂金属加合物B粉末,Zr%=18(ICP),以Zr计,收率为94.1%。Under a nitrogen atmosphere, add 20g (0.164mol) of newly distilled tetramethylcyclopentadiene to the three-necked flask, add 200ml of tetrahydrofuran to dissolve, then cool down to below -70°C, and slowly add 65.6ml (0.164mol) of n-butyl Lithium-based solution (2.5M), react at this temperature for 1 hour, slowly warm up to room temperature, and react for 4 hours; transfer this solution to a constant pressure dropper, and slowly add it dropwise to the dissolved 19.1g (0.082mol) ZrCl in 100ml of tetrahydrofuran solution, after dripping, gradually rise to room temperature, then react for about 18 hours; Distill under reduced pressure, evaporate to dryness, disperse with hexane, filter, wash 2 times with hexane, 39 g of purple metallocene adduct B powder was obtained, Zr%=18 (ICP), calculated as Zr, the yield was 94.1%.

实施例3Example 3

茂金属化合物C的合成:(n-BuMeCp)2ZrCl2加合物的制备:Synthesis of metallocene compound C: Preparation of (n-BuMeCp) 2 ZrCl 2 adduct:

氮气气氛下,在三口瓶中加入新蒸出的20g(0.147mol)甲基丁基环戊二烯,加入200ml四氢呋喃溶解,然后降温至-70℃以下,缓慢滴加58.9ml(0.147mol)正丁基锂溶液(2.5M),此温度下反应1小时,缓慢升温至室温,反应4小时;将此液转移到恒压滴液管中,在-70℃以下,缓慢滴加到溶解有16.43g(0.074mol)ZrCl4的100ml的四氢呋喃溶液中,滴完后,逐渐升至室温,接着反应约18小时;减压蒸馏,蒸干后,用己烷分散,过滤,用己烷洗涤2遍,得到35g黄色茂金属加合物C粉末,Zr%=17.5(ICP),以Zr计,收率为91%。Under a nitrogen atmosphere, add 20 g (0.147 mol) of newly distilled methyl butyl cyclopentadiene to the three-necked flask, add 200 ml of tetrahydrofuran to dissolve, then lower the temperature to below -70°C, and slowly add 58.9 ml (0.147 mol) of n-butyl Lithium solution (2.5M), react at this temperature for 1 hour, slowly warm up to room temperature, and react for 4 hours; transfer this solution to a constant pressure dropper, and slowly add it dropwise to dissolve 16.43g ( 0.074mol) ZrCl in 100ml of tetrahydrofuran solution, after dripping, gradually rise to room temperature, then react for about 18 hours; vacuum distillation, evaporate to dryness, disperse with hexane, filter, wash 2 times with hexane to obtain 35g of yellow metallocene adduct C powder, Zr%=17.5 (ICP), based on Zr, the yield is 91%.

实施例4Example 4

负载型MAO(SMAO)的制备:Preparation of loaded MAO (SMAO):

向用氮气置换好的250ml玻璃瓶中加入20克活化好的955硅胶(活化条件600℃,4小时),加入30ml甲苯,将体系升温至50℃,滴加MAO的甲苯溶液(含11gMAO其中a值为20),反应4小时,过滤,用30ml甲苯洗涤3次,然后用己烷洗涤2次,抽干,得到流动性很好的白色载体,Al%:~14(ICP)。Add 20 grams of activated 955 silica gel into a 250ml glass bottle replaced with nitrogen (activation condition 600°C, 4 hours), add 30ml of toluene, raise the temperature of the system to 50°C, add dropwise the toluene solution of MAO (containing 11g of MAO in which a Value is 20), reacted for 4 hours, filtered, washed 3 times with 30ml toluene, then washed 2 times with hexane, drained to obtain a white carrier with good fluidity, Al%: ~ 14 (ICP).

实施例5Example 5

负载型催化剂D的制备:Preparation of supported catalyst D:

向用氮气置换好的250ml玻璃瓶中加入2g实施例4制备的SMAO,加入20ml甲苯,开动搅拌,室温下滴加10ml化合物A的甲苯溶液(含63mg化合物A,Al/Zr=100),搅拌下反应30min,过滤,用30ml己烷洗涤,过滤,干燥,得到流动性很好的淡黄色粉末,即催化剂D。In the 250ml glass bottle replaced with nitrogen, add the SMAO prepared by 2g embodiment 4, add 20ml toluene, start stirring, add dropwise the toluene solution of 10ml compound A (containing 63mg compound A, Al/Zr=100) at room temperature, stir The reaction was carried out for 30 min, filtered, washed with 30 ml of hexane, filtered, and dried to obtain a light yellow powder with good fluidity, that is, catalyst D.

实施例6Example 6

负载型催化剂E的制备:Preparation of supported catalyst E:

向用氮气置换好的250ml玻璃瓶中加入2g实施例4制备的SMAO,加入20ml甲苯,开动搅拌,室温下滴加10ml化合物B的甲苯溶液(含105mg化合物B,Al/Zr=50),搅拌下反应30min,过滤,用30ml己烷洗涤,过滤,干燥,得到流动性很好的淡黄色粉末,即催化剂E。In the 250ml glass bottle replaced with nitrogen, add the SMAO prepared by 2g embodiment 4, add 20ml toluene, start stirring, add dropwise the toluene solution of 10ml compound B (containing 105mg compound B, Al/Zr=50) at room temperature, stir The reaction was carried out for 30 min, filtered, washed with 30 ml of hexane, filtered, and dried to obtain a light yellow powder with good fluidity, that is, catalyst E.

实施例7Example 7

负载型催化剂F的制备:Preparation of supported catalyst F:

向用氮气置换好的250ml玻璃瓶中加入2g实施例5制备的SMAO,加入20ml甲苯,开动搅拌,室温下滴加10ml化合物C的甲苯溶液(含108mg化合物C,Al/Zr=50),搅拌下反应30min,过滤,用30ml己烷洗涤,过滤,干燥,得到流动性很好的淡黄色粉末,即催化剂F。In the 250ml glass bottle replaced with nitrogen, add the SMAO prepared by 2g embodiment 5, add 20ml toluene, start stirring, add dropwise the toluene solution of 10ml compound C (containing 108mg compound C, Al/Zr=50) at room temperature, stir The reaction was carried out for 30 min, filtered, washed with 30 ml of hexane, filtered, and dried to obtain a light yellow powder with good fluidity, that is, catalyst F.

实施例8Example 8

复配催化剂的制备:Preparation of compound catalyst:

向用氮气置换好的250ml玻璃瓶中加入2g实施例5制备的SMAO,加入20ml甲苯,开动搅拌,室温下滴加10ml一定摩尔比的化合物A和B的甲苯溶液(Al/Zr=50),B/A=3(摩尔比),搅拌下反应30min,过滤,用30ml己烷洗涤,过滤,干燥,得到流动性很好的淡黄色粉末。Add the SMAO prepared by 2g embodiment 5 in the 250ml glass bottle replaced with nitrogen, add 20ml toluene, start stirring, dropwise the toluene solution (Al/Zr=50) of the compound A of 10ml certain molar ratio and B at room temperature, B/A=3 (molar ratio), reacted for 30 min under stirring, filtered, washed with 30 ml of hexane, filtered, and dried to obtain a light yellow powder with good fluidity.

实施例9Example 9

复配催化剂的制备:Preparation of compound catalyst:

向用氮气置换好的250ml玻璃瓶中加入2g实施例5制备的SMAO,加入20ml甲苯,开动搅拌,室温下滴加10ml一定摩尔比的化合物B和C的甲苯溶液(Al/Zr=50),C/A=1(摩尔比),搅拌下反应30min,过滤,用30ml己烷洗涤,过滤,干燥,得到流动性很好的淡黄色粉末。Add the SMAO prepared by 2g embodiment 5 in the 250ml glass bottle replaced with nitrogen, add 20ml toluene, start stirring, dropwise the toluene solution (Al/Zr=50) of the compound B of 10ml certain molar ratio and C at room temperature, C/A=1 (molar ratio), react under stirring for 30 min, filter, wash with 30 ml of hexane, filter, and dry to obtain light yellow powder with good fluidity.

实施例10~18Examples 10-18

淤浆聚合试验:Slurry Polymerization Test:

在2升的不锈钢高压反应釜中,经氮气吹排,乙烯多次置换后,加入1升己烷、共聚单体己烯、2毫摩尔的三乙基铝和上述实施例5~9得到的催化剂,通入乙烯,并在1.0Mpa,80℃下反应一定时间。降温后过滤,干燥,得到聚合物粉料。聚合结果数据见表1。In a 2-liter stainless steel autoclave, after nitrogen blowing and ethylene replacement several times, add 1 liter of hexane, comonomer hexene, 2 mmoles of triethylaluminum and the above-mentioned examples 5-9 obtained Catalyst, feed ethylene, and react at 1.0Mpa, 80°C for a certain period of time. After cooling down, filter and dry to obtain polymer powder. The aggregation result data is shown in Table 1.

将实施例11、实施例13及实施例17得到的催化剂用于乙烯聚合,所得PE的GPC曲线见图1。采用135℃高温GPC,邻二氯苯为溶剂。The catalysts obtained in Example 11, Example 13 and Example 17 were used for ethylene polymerization, and the GPC curve of the obtained PE is shown in Figure 1. High temperature GPC at 135°C was used, and o-dichlorobenzene was used as a solvent.

图中曲线1为实施例11用半茂催化剂D聚合得到的PE的GPC曲线图;曲线2为实施例13用茂金属催化剂E聚合得到的PE的GPC曲线图;曲线3为实施例17用复合催化剂B/A聚合得到的PE的GPC曲线图。从图1中可见曲线3的峰比曲线2及曲线1的峰要明显平缓,说明用曲线3所代表的复合催化剂进行聚合得到的聚合物分子量分布比用曲线1或曲线2所代表的催化剂进行聚合得到的聚合物分子量分布要宽。Curve 1 among the figure is the GPC curve figure of the PE that embodiment 11 uses semi-metallocene catalyst D to polymerize; Curve 2 is the GPC curve figure of the PE that embodiment 13 uses metallocene catalyst E to polymerize; GPC curve of PE obtained by catalyst B/A polymerization. As can be seen from Fig. 1, the peak of curve 3 is significantly gentler than the peak of curve 2 and curve 1, indicating that the polymer molecular weight distribution obtained by polymerization with the composite catalyst represented by curve 3 is higher than that obtained by the catalyst represented by curve 1 or curve 2. The molecular weight distribution of the polymer obtained by polymerization should be broad.

Figure C20051006603600141
Figure C20051006603600141

Claims (8)

1. composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene is characterized in that comprising following component:
A. (1) a kind of half cyclopentadinyl compound that is used for vinyl polymerization has following general formula [1]:
Figure C2005100660360002C1
R in the formula [1] 1Be selected from hydrogen, C 1~C 12Alkyl, C 1~C 12Alkoxyl group or C 6~C 12Aryl, R 2Be selected from C 1~C 8Alkyl, cycloalkyl or C 6~C 12Aryl, R 3Be selected from hydrogen, C 1~C 12Alkyl, C 1~C 12Alkoxyl group or C 6~C 12Aryl, M is selected from Ti, Zr or Hf;
(2) a kind of metallocene-ether-inorganic salt three component adductss have following general formula:
Cp′Cp″MQ 2·RXR′·nM′Q 2/n
In the formula, Cp ' Cp " MQ 2" be the metallocene compound part, be selected from the cyclopentadiene derivant base, described cyclopentadiene derivant base is a cyclopentadienyl, indenyl or fluorenyl to be metallocene compound, wherein Cp ', Cp; Part is identical or different, and the hydrogen atom in the part is optional to be replaced by one or more substituting groups, and substituting group is selected from C 1~C 12Alkyl, alkoxyl group, silylation, aryl or aralkoxy; M is selected from any one in the IVB family element in the periodic table of elements; Q is selected from halogen;
RXR ' is ether or cyclic ethers, and R and R ' are identical or different, are selected from C 1~C 6Alkyl, X is an oxygen;
M ' Q 2/nBe inorganic salt, wherein M ' is selected from basic metal or alkaline-earth metal; N=1 or 2, when M ' is basic metal, n=2; When M ' is alkaline-earth metal, n=1;
Mol ratio is 0.01~300: 1 between half cyclopentadinyl compound (1) and the metallocene adduct (2);
B. the aikyiaiurnirsoxan beta of loading with through carrier; In the B component among aluminium and the component A mol ratio in the included active centre in (1) and (2) be 10~2000.
2. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 1 is characterized in that, is used for half cyclopentadinyl compound of vinyl polymerization among the component A (1), R in the formula [1] 1Be selected from hydrogen or C 1~C 4Alkyl; R 2Be the substituting group on the N, be C 1~C 8Alkyl, cycloalkyl or C 6~C 12Aryl, R 3Be hydrogen or C 1~C 4Alkyl; M is Zr;
Metallocene-ether among the component A (2)-inorganic salt three component adductss, Cp ', Cp " be cyclopentadienyl; described cyclopentadienyl hydrogen atom wherein is optional to be replaced by one or more substituting groups, and substituting group is methyl, ethyl, propyl group, sec.-propyl, butyl or isobutyl-, and M is a zirconium; Q is a chlorine, and RXR ' is a tetrahydrofuran (THF), M ' Q 2/nIn, M ' is a lithium;
Mol ratio is 0.1~50: 1 between half cyclopentadinyl compound (1) and the metallocene adduct (2);
In the B component among aluminium and the component A mol ratio in the included active centre in (1) and (2) be 20~500.
3. according to claim 2ly be used to prepare wide or the dual-peak distributed high density polyethylene composite catalyst system, it is characterized in that, be used for half cyclopentadinyl compound of vinyl polymerization among the component A (1), R in the formula [1] 1Be selected from methyl, ethyl, the propyl group or the tertiary butyl, R 2Be cyclohexyl; R 3Be hydrogen; Mol ratio is 0.1~30: 1 between half cyclopentadinyl compound (1) and the metallocene adduct (2).
4. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 1 is characterized in that, the described carrier of B component is an inorganic oxide, butter, polymkeric substance or their mixture.
5. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 4 is characterized in that, the described carrier of B component is a silicon-dioxide.
6. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 1 is characterized in that, wherein the aikyiaiurnirsoxan beta general structure is:
Figure C2005100660360003C1
Or
Figure C2005100660360004C1
Wherein R represents C 1~C 12Alkyl, a are represented 4~30 integer.
7. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 6 is characterized in that, R is a methyl in the aikyiaiurnirsoxan beta, and a is 10~30 integer.
8. the composite catalyst system that is used to prepare wide or dual-peak distributed high density polyethylene according to claim 1, it is characterized in that, be added with machine aluminium compound in olefin polymerization system, described organo-aluminium compound is selected from a kind of in trimethyl aluminium, triethyl aluminum, triisobutyl aluminium, three hexyl aluminium, aluminium diethyl monochloride, the ethyl aluminum dichloride or their mixture.
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