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CN101361640B - Lid or seat-ring of toilet bowl and production technique thereof - Google Patents

Lid or seat-ring of toilet bowl and production technique thereof Download PDF

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Publication number
CN101361640B
CN101361640B CN2008101212685A CN200810121268A CN101361640B CN 101361640 B CN101361640 B CN 101361640B CN 2008101212685 A CN2008101212685 A CN 2008101212685A CN 200810121268 A CN200810121268 A CN 200810121268A CN 101361640 B CN101361640 B CN 101361640B
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China
Prior art keywords
smc
density board
weight portion
composite material
molding
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Expired - Fee Related
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CN2008101212685A
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Chinese (zh)
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CN101361640A (en
Inventor
童晔波
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Individual
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Individual
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Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a lid or a seat ring of a toilet bowl and a production technique thereof. The lid or the seat ring is produced by adopting a compression molding technique, a density plate is arranged inside, and a mixed SMC material covers the outside, thus forming a sandwich shape; the production technique comprises following steps: 1. SMC is prepared: various materials are synthesized according to a certain proportion, broken up by a high-speed blender for being completely mixed, and then prepared into a sheet shape for use; 2. a sandwich layer is prepared: the density plate is cut into required shapes and dried, thus leading the density plate not to contain moisture; the density plate is vacuated and air contained in the density plate is exhausted; the density plate is placed into a freezing case for storage; 3. compression molding is carried out: a die is heated until the temperature reaches 150 DEG C, the density plate and a certain amount of SMC are placed into the die, compressed for 3 to 6 minutes and taken out. The invention is characterized by having the advantages of good surface lustrousness and good product flatness, with weight of lighter than that of toilet lids made of pure SMC materials, adoption of the one-time compression molding technique without usage of paints, long service life and the like.

Description

The lid of water closet or ring and production technology
Technical field
What the present invention relates to is matched lid of a kind of water closet or ring, and the mold pressing manufacturing process, belongs to cleaners and polishes product and die press technology for forming.
Background technology
In the prior art, the toilet lid or the toilet circle that are used to be matched in water closet adopt conventional plastic mould pressing to form basically, the product that this conventional plastic material is made, defective such as it is low to exist intensity, easily aging.Though some toilet lid or toilet circle are to adopt wooden or bamboo material is made, it is easily dirty that they exist the surface, and defective such as easily be corroded.In addition, it is to make with ceramic material or resin that a small amount of toilet lid or toilet circle are also arranged, but the former is frangible, the cost height; Latter's preponderance use inconvenience, and cost is also higher relatively.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, and a kind of intensity height is provided, cost is low, long service life, the lid of the simple water closet of production technology or ring and production technology.
The objective of the invention is to finish by following technical solution, the lid of described water closet or ring, it adopts die press technology for forming to make, and its inside is density board, and outside the parcel with the SMC composite material forms sandwich shape.
Described SMC composite material is made up of following component and proportioning: resin 400-500 weight portion, polystyrene slurry 150-250 weight portion, calcium carbonate 800-900 weight portion, zinc stearate 20-30 weight portion, tert-butyl ester 4-8 weight portion, magnesia 4-7 weight portion, styrene 12-16 weight portion, glass fibre 400-500 part.
The lid of a kind of water closet as mentioned above of the present invention or the production technology of ring, it is: 1, preparation SMC: synthetic according to a certain ratio the material of various components, break up so that the material of component fully mixes with homogenizer, more mixed material is made sheet, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, die forming, heating mould make it to reach 150 degrees centigrade, then density board and a certain amount of SMC composite material are put into, and suppress 3-6 minute, take out; In whole die forming process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
Compression molding of the present invention is earlier mold heated to be arrived 150-160 degree centigrade; Molding is put into one deck SMC composite material in the bottom earlier, will put into through freezing density board then, puts one deck SMC composite material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
Mold pressing production technology of the present invention, it is: 1 preparation SMC, elder generation is with the resin of 400-500 weight portion, the polystyrene slurry of 150-250 weight portion, the zinc stearate of the styrene of 12-16 weight portion and 20-30 weight portion is put into homogenizer, stirred 2-6 minute, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5-6 weight portion then, proceeded to stir 1-3 minute, the last tert-butyl ester of in mixer, putting into the 4-8 weight portion, start mixer and stirred 2-5 minute, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 400-500 weight portion in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 5-8 hour, put into temperature after the taking-up again at subzero 23-28 degree centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 130-180 degree centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 350-450T, molding exhaust decompression after press time 2-3 minute continues compacting 1-2 minute then, and finished product is taken out in molding.
Production technology of the present invention, further be: 1 preparation SMC, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last tert-butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 6 hours, put into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 2 minutes then, and finished product is taken out in molding.
SMC of the present invention is the material that is widely used in each product in the recent period, have material closely, good characteristics such as any surface finish, waterproof fireproofing, anti-strong acid and strong base, anti-aging and long service life.The present invention compared with prior art, it is good to have surface gloss, the product flatness is good; The toilet lid that the pure SMC material of weight ratio is made is light; Adopt the technology of disposal pressed moulding, do not paint; Toilet lid, hinge, toilet circle three are connected firmly characteristics such as long service life.
The specific embodiment
The present invention will be described in detail below in conjunction with specific embodiment: the lid of water closet of the present invention or ring, and it adopts die press technology for forming to make, and its inside is density board, and outside the parcel with the SMC composite material forms sandwich shape.
Described SMC composite material is made up of following component and proportioning: resin 400-500 weight portion, polystyrene slurry 150-250 weight portion, calcium carbonate 800-900 weight portion, zinc stearate 20-30 weight portion, tert-butyl ester 4-8 weight portion, magnesia 4-7 weight portion, styrene 12-16 weight portion, glass fibre 400-500 weight portion.
The lid of a kind of water closet as mentioned above of the present invention or the production technology of ring, it is: 1, preparation SMC: synthetic according to a certain ratio various materials, break up so that material fully mixes with homogenizer, again material is made sheet, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, compression molding, the heating grinding tool makes it to reach 150 degrees centigrade, then density board and a certain amount of SMC is put into, and suppresses 3-6 minute, takes out; In entire synthesis process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
Compression molding of the present invention is earlier mold heated to be arrived 150-160 degree centigrade; Molding is put into one deck SMC material in the bottom earlier, will put into through freezing density board then, puts one deck SMC material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
Embodiment 1, production technology of the present invention is: 1, preparation SMC, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last tert-butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 6 hours, puts into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours;
3, die forming, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 2 minutes then, and finished product is taken out in molding.
Embodiment 2, mold pressing production technology of the present invention, it is: 1 preparation SMC, elder generation is with the resin of 400 weight portions, the polystyrene slurry of 150 weight portions, the zinc stearate of the styrene of 12 weight portions and 20 weight portions is put into homogenizer, stirred 2 minutes, continue in mixer, to put into the calcium carbonate of 800 weight portions and the magnesia of 5 weight portions then, proceeded to stir 1 minute, and in mixer, put into the tert-butyl ester of 4 weight portions at last, start mixer and stirred 2 minutes, compound taking-up after stirring is moved in the fluid box of SMC equipment, in fluid box, add the glass fibre of 400 weight portions simultaneously, start SMC equipment, use rolling mode, material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 5 hours, puts into temperature after the taking-up again at subzero 23 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours; 3, compression molding, heating mould makes its temperature reach 130 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 350T, molding exhaust decompression after 1 minute press time continues compacting 1 minute then, and finished product is taken out in molding.
Mold pressing production technology of the present invention, it is: 1, preparation SMC, elder generation is with the resin of 500 weight portions, the polystyrene slurry of 250 weight portions, the zinc stearate of the styrene of 16 weight portions and 30 weight portions is put into homogenizer, stirred 6 minutes, continue in mixer, to put into the calcium carbonate of 900 weight portions and the magnesia of 6 weight portions then, proceeded to stir 3 minutes, the last tert-butyl ester of in mixer, putting into 8 weight portions, start mixer and stirred 5 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 500 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 8 hours, puts into temperature after the taking-up again at subzero 28 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours; 3, compression molding, heating mould makes its temperature reach 180 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 450T, molding exhaust decompression after 3 minutes press times continues compacting 3 minutes then, and finished product is taken out in molding.
The present invention compares with the conventional toilet lid, overcome the toilet lid intensity shortcoming low, that easily wear out that plastics are made, overcome easily dirty, the shortcoming that easily is corroded of wooden and bamboo matter toilet lid surface, overcome the frangible shortcoming of ceramic bowl lid, overcome the shortcoming of resin toilet lid preponderance.
The toilet lid that adopts this technology and material to make, intensity can reach 2 times of equal toilet lid intensity, and simultaneously, manufacturing cost reduces by 40% than equal toilet lid. This product had both been saved national energy, had reduced again consumer's real economy expenditure, had really accomplished to have bought top quality product with minimum price.
In addition, because the sandwich toilet lid of SMC mold pressing adopts is the technology of disposal pressed moulding, it is few to make man-hours requirement, does not adopt paint, has really accomplished energy-conserving and environment-protective, is a kind of product of real environmental protection, and product has very wide development prospect. The required SMC of product is synthesized by multiple material, and main material can have: the SMC resin, hang down and accommodate agent, calcium carbonate, zinc stearate, magnesia, glass fibre, styrene ...

Claims (5)

1. the lid of a water closet or ring, its adopts die press technology for forming to make, and the inside that it is characterized in that described lid or ring is density board, and outside the parcel with the SMC composite material forms sandwich shape; Described SMC composite material is made up of following component and proportioning: resin 400-500 weight portion, polystyrene slurry 150-250 weight portion, calcium carbonate 800-900 weight portion, zinc stearate 20-30 weight portion, tert-butyl ester 4-8 weight portion, magnesia 4-7 weight portion, styrene 12-16 weight portion, glass fibre 400-500 weight portion.
2. the lid of water closet or the production technology of ring according to claim 1, it is: 1, preparation SMC composite material: synthetic by the described proportioning of claim 1 the material of various components, break up so that the material of component fully mixes with homogenizer, again mixed material is made sheet, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, die forming, heating mould make it to reach 150 degrees centigrade, then density board and a certain amount of SMC composite material are put into, and suppress 3-6 minute, take out; In whole die forming process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
3. according to the lid of the described water closet of claim 2 or the production technology of ring, it is characterized in that described compression molding, is earlier with mold heated to 150 degree centigrade; Molding is put into one deck SMC composite material in the bottom earlier, will put into through freezing density board then, puts one deck SMC composite material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
4. according to the lid of the described water closet of claim 2 or the production technology of ring, it is characterized in that described production technology, it is: 1 preparation SMC composite material, elder generation is with the resin of 400-500 weight portion, the polystyrene slurry of 150-250 weight portion, the zinc stearate of the styrene of 12-16 weight portion and 20-30 weight portion is put into homogenizer, stirred 2-6 minute, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5-6 weight portion then, proceeded to stir 1-3 minute, the last tert-butyl ester of in mixer, putting into the 4-8 weight portion, starting mixer stirred 2-5 minute, compound taking-up after stirring is moved in the fluid box of SMC equipment, in fluid box, add the glass fibre of 400-500 weight portion simultaneously, start SMC equipment, use rolling mode, material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 5-8 hour, put into temperature after the taking-up again subzero 28 to subzero 23 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC composite material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC composite material, on density board, put one deck SMC composite material at last again, and suppress with mould, at pressure 350-450T, molding exhaust decompression after press time 2-3 minute continues compacting 1-3 minute then, and finished product is taken out in molding.
5. according to the lid of the described water closet of claim 4 or the production technology of ring, it is characterized in that described production technology is: 1 preparation SMC composite material, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last tert-butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 6 hours, put into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 die formings, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC composite material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC composite material, on density board, put one deck SMC composite material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 1 minute then, and finished product is taken out in molding.
CN2008101212685A 2008-09-22 2008-09-22 Lid or seat-ring of toilet bowl and production technique thereof Expired - Fee Related CN101361640B (en)

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CN2008101212685A CN101361640B (en) 2008-09-22 2008-09-22 Lid or seat-ring of toilet bowl and production technique thereof

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Application Number Priority Date Filing Date Title
CN2008101212685A CN101361640B (en) 2008-09-22 2008-09-22 Lid or seat-ring of toilet bowl and production technique thereof

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CN101361640B true CN101361640B (en) 2010-06-02

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105082578A (en) * 2015-08-19 2015-11-25 巢湖子阳电器有限公司 Method for processing outer cover of high-strength washing machine water level sensor
DE102017105204B4 (en) 2016-03-17 2023-10-12 Hamberger Industriewerke Gmbh Toilet seat set and urinal lid
PL3272260T3 (en) * 2016-07-22 2025-01-20 Duravit Aktiengesellschaft Sanitary device seat and sanitary device
CN107752890A (en) * 2016-08-16 2018-03-06 泰州市中亿洁具有限公司 A kind of toilet lid and its production technology with acrylic enamelled coating
CN106978838A (en) * 2017-03-21 2017-07-25 欧路莎智能卫浴有限公司 The preparation method of Non-ceramic closestool base
ES2980274T3 (en) 2017-06-06 2024-09-30 West Pharmaceutical Services Inc Manufacturing process for elastomer articles with built-in electronics
CN114129082A (en) * 2021-11-17 2022-03-04 金华市万融洁具有限公司 Multi-layer antibacterial toilet seat and compression molding process thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2374132Y (en) * 1999-05-07 2000-04-19 陆纪海 Cushion of toilet
CN2482944Y (en) * 2001-03-14 2002-03-27 王秀康 Seat buffer for domestic closet
CN1709685A (en) * 2004-06-19 2005-12-21 李树本 Process for manufacturing table tennis table top using SMC sheet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2374132Y (en) * 1999-05-07 2000-04-19 陆纪海 Cushion of toilet
CN2482944Y (en) * 2001-03-14 2002-03-27 王秀康 Seat buffer for domestic closet
CN1709685A (en) * 2004-06-19 2005-12-21 李树本 Process for manufacturing table tennis table top using SMC sheet

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