CN101358405B - Weft insertion nozzle and weft nozzle drop-off prevention part for weft insertion nozzle - Google Patents
Weft insertion nozzle and weft nozzle drop-off prevention part for weft insertion nozzle Download PDFInfo
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- CN101358405B CN101358405B CN2008101306288A CN200810130628A CN101358405B CN 101358405 B CN101358405 B CN 101358405B CN 2008101306288 A CN2008101306288 A CN 2008101306288A CN 200810130628 A CN200810130628 A CN 200810130628A CN 101358405 B CN101358405 B CN 101358405B
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- 238000003780 insertion Methods 0.000 title claims description 109
- 230000037431 insertion Effects 0.000 title claims description 108
- 230000002265 prevention Effects 0.000 title description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 29
- 230000002093 peripheral effect Effects 0.000 claims description 23
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- 238000009941 weaving Methods 0.000 claims description 2
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/30—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
- D03D47/3006—Construction of the nozzles
- D03D47/3013—Main nozzles
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Abstract
Description
技术区域technology area
本发明涉及一种流体喷射式织机的引纬喷嘴,更具体而言,是涉及防止纬纱因切断纬纱时的反弹而从引纬喷嘴脱落的不良现象(即所谓的喷嘴脱落)的技术。The present invention relates to a weft insertion nozzle of a fluid jet loom, and more specifically relates to a technique for preventing a weft yarn from bouncing off from the weft insertion nozzle due to rebound when the weft yarn is cut (so-called nozzle shedding).
背景技术Background technique
实用新型公开昭51-124159号公报(以下称专利文献1)、专利公开平11-200193号公报(以下称专利文献2)公开了在流体喷射式织机,防止打纬后的纬纱从喷嘴脱落的方法。Utility Model Publication No. Sho 51-124159 (hereinafter referred to as Patent Document 1) and Patent Publication No. Hei 11-200193 (hereinafter referred to as Patent Document 2) disclose that in a fluid jet loom, the weft yarn after beating up is prevented from falling off from the nozzle. Methods.
更具体而言,专利文献1的技术是通过将多个尼龙线或金属线等线状部件以在压缩流体的流动方向的下游侧会聚于引纬喷嘴的喷射口周边的方式埋设在引纬喷嘴,而设为纬纱经常接触线状部件的状态,即使从织布切离的纬纱因打纬后的切断纬纱时的反弹而要返回至与引纬方向相反的方向,也被挂在线状部件,以此防止纬纱的返回。More specifically, the technology of Patent Document 1 is to embed a plurality of linear members such as nylon wires or metal wires in the weft insertion nozzle so as to converge on the periphery of the injection port of the weft insertion nozzle on the downstream side of the flow direction of the compressed fluid. , and assuming that the weft yarn is always in contact with the linear member, even if the weft yarn cut off from the woven fabric returns to the direction opposite to the weft insertion direction due to the rebound when the weft yarn is cut after beating up, it is hung on the linear member, This prevents the return of the weft thread.
然而,根据专利文献1的技术,存在由于纬纱经常接触线状部件,因此引纬变得不稳定,或损伤纬纱等问题。However, according to the technology of Patent Document 1, there is a problem that weft insertion becomes unstable or the weft yarn is damaged because the weft yarn always contacts the linear member.
另一方面,专利文献2的技术在引纬喷嘴的内部,比导纱器更位于上游侧设置了根据空气喷射的纬纱把持机构。该纬纱把持机构设在连接导纱和喷嘴主体的基体,在上述导纱和上述喷嘴主体之间的位置具有,相对配置为夹住纬纱路径的空气喷射孔,和设有多个贯通上述基体的内壁面的贯通孔的纬纱把持部,以规定的时间使空气从空气喷射口喷射,将纬纱按压保持在纬纱把持部,以此来防止切断纬纱时纬纱返回。On the other hand, in the technique of
然而,根据专利文献2的技术,必须具备控制空气喷射的机构,构成复杂,另外,若灰尘停滞在贯通孔则纬纱把持变得不起作用,因此存在需要定期清扫等问题。However, according to the technology of
【专利文献1】实用新型公开昭51-124159号公报[Patent Document 1] Utility Model Publication No. 51-124159
【专利文献2】专利公开平11-200193号公报[Patent Document 2] Patent Publication No. 11-200193
发明内容Contents of the invention
从而,本发明的课题是,在使用于流体喷射式织机的引纬喷嘴中,即使使用伸缩性强的纬纱,也不损坏引纬的稳定性、纬纱质量,可用简单的机构,防止切断纬纱时纬纱从喷嘴脱落。Therefore, an object of the present invention is to prevent the weft yarn from being cut with a simple mechanism without impairing the stability of the weft insertion and the quality of the weft yarn even if a highly elastic weft yarn is used in the weft insertion nozzle used in a fluid jet loom. When the weft yarn falls off from the nozzle.
在上述课题的基础上,权利要求1的发明,以嵌合在上述导纱器(3)的内侧及外侧中的任一方的方式配置具有贯通孔(50a、50b、50c、50d、50e)、且具备至少轴向的一端侧被设为筒状的圆筒状部(55a、55b、55c、55d、55e)的筒状部件(51a、51b、51c、51d、51e),配置有上述筒状部件(51a、51b、51c、51d、51e)的区域中,在上述筒状部件(51a、51b、51c、51d、51e)及导纱器(3)中内周面实质上构成纬纱引导管路(5)的部件的引纬方向下游侧前端,于圆周方向设有多个被设为随着从基端(15)向前端侧前进而呈尖细状的突起(11)。In addition to the above-mentioned problems, the invention of claim 1 has through holes (50a, 50b, 50c, 50d, 50e), And at least one end side in the axial direction is provided with cylindrical parts (55a, 55b, 55c, 55d, 55e) of cylindrical parts (51a, 51b, 51c, 51d, 51e), and the above-mentioned cylindrical parts are arranged. In the region of the parts (51a, 51b, 51c, 51d, 51e), the inner peripheral surfaces of the above-mentioned cylindrical parts (51a, 51b, 51c, 51d, 51e) and the yarn guide (3) substantially constitute a weft yarn guiding pipeline. The front end on the downstream side in the weft insertion direction of the member of (5) is provided with a plurality of protrusions ( 11 ) tapered as it advances from the base end ( 15 ) to the front end side in the circumferential direction.
从而,当切断打纬后的纬纱(9)时,即使被切离的引纬喷嘴侧的纬纱(9)因自身具有的弹性朝引纬喷嘴(1)的上游侧向拉回方向移动,纬纱(9)确实地挂在由上述多个突起(11)划定的至少一个沟部(41)、即由邻接的突起(11)的侧部(16)和基端(15)划定并随着向基端侧前进而呈尖细状的沟部(41),从而可阻止纬纱(9)的更进一步的移动,所谓的可防止纬纱(9)从喷嘴脱落。而且,不是如专利文献1的技术,用于阻止拉回的部件突出于纬纱走行路径侧而经常与纬纱(9)接触,本权利要求发明的作为阻止纬纱(9)拉回的构成,上述多个突起(11)被设置成向导纱器(3)的前端侧(轴向)突出,所以在引纬时,对于由流体喷射而被引出的纬纱(9)不产生抵抗力,不会损坏纬纱(9)。Thereby, when cutting the weft yarn (9) after beating up, even if the weft yarn (9) on the side of the weft insertion nozzle that is cut off moves toward the upstream side of the weft insertion nozzle (1) in the pull-back direction due to its own elasticity, the weft yarn (9) Hanging on at least one ditch (41) defined by the above-mentioned plurality of protrusions (11), that is, defined by the side (16) and the base end (15) of the adjacent protrusions (11) and followed by Further movement of the weft yarn (9) can be prevented by the tapered groove portion (41) advancing toward the base end side, so-called, the weft yarn (9) can be prevented from falling out of the nozzle. Moreover, unlike the technology of Patent Document 1, the member used to prevent the pull-back protrudes from the side of the weft yarn running path and is often in contact with the weft yarn (9). The first protrusion (11) is set to protrude from the front end side (axial direction) of the yarn guide (3), so when the weft is inserted, there is no resistance to the weft yarn (9) drawn out by the fluid jet, and the weft yarn will not be damaged. (9).
关于权利要求1所述的引纬喷嘴(1),具体而言,通过以嵌合在上述导纱器(3)的前端部(10)的内侧及外侧中的任一方的方式配置上述筒状部件(51a、51e),而将导纱器(3)的前端部(10)于半径方向设为双重结构,在上述导纱器(3)的前端部(10)及上述筒状部件(51a、51e)中于内侧的部件的引纬方向下游侧前端,于圆周方向设有多个上述突起(11)。(权利要求2的发明)Regarding the weft insertion nozzle (1) according to claim 1, specifically, the cylindrical nozzle is arranged so as to be fitted in any one of the inner side and the outer side of the front end portion (10) of the yarn guide (3). Parts (51a, 51e), and the front end (10) of the yarn guide (3) is made into a double structure in the radial direction, and the front end (10) of the above-mentioned yarn guide (3) and the above-mentioned tubular member (51a , 51e), a plurality of above-mentioned protrusions (11) are provided in the circumferential direction at the front end on the downstream side in the weft insertion direction of the inner member. (invention of claim 2)
从而,在切断打纬后的纬纱(9)时,即使从织布切离的纬纱(9)因纬纱自身具有的弹性而朝引纬喷嘴(1)的上游侧向拉回方向移动,移动状态的纬纱(9)挂在设在导纱器(3)的前端的突起(11),以此,可使纬纱(9)的移动停止,并可防止纬纱(9)从喷嘴脱落。Therefore, when cutting the weft yarn (9) after beating up, even if the weft yarn (9) cut off from the woven fabric moves toward the upstream side of the weft insertion nozzle (1) in the pull-back direction due to the elasticity of the weft yarn itself, the moving state The weft yarn (9) hangs on the protrusion (11) located at the front end of the yarn guide (3), so that the movement of the weft yarn (9) can be stopped and the weft yarn (9) can be prevented from falling off from the nozzle.
关于权利要求2所述的引纬喷嘴(1),使上述突起(11)的基端(15)比导纱器(3)的前端部(10)及筒状部件(51a、51e)中于外侧的部件的引纬方向下游侧的端面(52)更位于上游侧也可以。(权利要求3的发明)With regard to the weft insertion nozzle (1) according to
从而,对于形成在多个突起(11)之间的沟部(41)的锐孔流道(40)的露出程度降低。由此,抑制了由沟部(41)泄至纬纱引导管路(5)内侧的气流流动,其结果,引纬方向的流体的流动更稳定,实现了良好的引纬及稳定的织机操作。因此,可以抑制如以往的引纬喷嘴(1)的纬纱搬运力的降低。Therefore, the degree of exposure of the orifice channel (40) to the groove portion (41) formed between the plurality of protrusions (11) is reduced. As a result, the flow of air flowing from the groove (41) to the inside of the weft guide pipe (5) is suppressed. As a result, the fluid flow in the weft insertion direction is more stable, and good weft insertion and stable loom operation are realized. . Therefore, it is possible to suppress a reduction in the weft yarn conveying force of the conventional weft insertion nozzle (1).
关于权利要求2或3所述的引纬喷嘴(1),在上述导纱器(3)的前端部(10)形成阶梯部(56a、56e)而构成薄壁部的同时,上述筒状部件(51a、51e)被配置为嵌合在上述阶梯部(56a、56e)也可以。(权利要求4的发明)Regarding the weft insertion nozzle (1) according to
从而,可以划定筒状部件(51a、51e)对于导纱器(3)的轴向位置,并制造导纱器(3)时的筒状部件(51a、51e)的轴向位置的不均匀消失且引纬喷嘴(1)的不良率降低,所谓的成品率提高。Thereby, the axial position of the tubular member (51a, 51e) relative to the yarn guide (3) can be defined, and the unevenness of the axial position of the tubular member (51a, 51e) when manufacturing the yarn guide (3) disappear and the defective rate of the weft insertion nozzle (1) is reduced, and the so-called yield rate is improved.
另外,关于权利要求1所述的引纬喷嘴(1),具体而言,以嵌合在导纱器(3)的内侧的方式配置上述筒状部件(51b、51c、51d),在上述筒状部件(51b、51c、51d)的引纬方向下游侧前端,于圆周方向设置多个上述突起(11)。(权利要求5的发明)In addition, in the weft insertion nozzle (1) according to claim 1, specifically, the cylindrical member (51b, 51c, 51d) is arranged so as to fit inside the yarn guide (3), and the cylindrical member (51b, 51c, 51d) A plurality of above-mentioned protrusions (11) are provided in the circumferential direction at the front ends of the shaped members (51b, 51c, 51d) on the downstream side in the weft insertion direction. (invention of claim 5)
从而,在切断打纬后的纬纱(9)时,即使从织布切离的引纬喷嘴侧的纬纱(9)因自身所具有的弹性而朝引纬喷嘴(1)的上游侧向拉回方向移动,移动状态的纬纱(9)挂在设在导纱器(3)的前端的突起(11),以此,可使纬纱(9)的移动停止,并可防止纬纱(9)从喷嘴脱落。Therefore, when cutting the weft yarn (9) after beating up, even if the weft yarn (9) on the side of the weft insertion nozzle that is cut off from the woven fabric is pulled back toward the upstream side of the weft insertion nozzle (1) due to its own elasticity, Direction movement, the weft yarn (9) in the moving state is hung on the protrusion (11) provided at the front end of the yarn guide (3), so that the movement of the weft yarn (9) can be stopped, and the weft yarn (9) can be prevented from flowing out of the nozzle fall off.
关于权利要求2或5所述的引纬喷嘴(1),将上述筒状部件(51a、51b、51c、51d)形成为横跨轴向的全长具有同一内径的贯通孔(50a、50b、50c、50d)和同一外径的外形的圆筒状。(权利要求6的发明)Regarding the weft insertion nozzle (1) according to
从而,筒状部件(51a、51b、51c、51d)的加工制作容易,有利于大量生产。Therefore, the processing and production of the cylindrical member (51a, 51b, 51c, 51d) is easy, which is advantageous for mass production.
关于权利要求5所述的引纬喷嘴(1),在上述筒状部件(51c、51d)形成比上述圆筒状部(55c、55d)更位于引纬方向上游侧并连接于上述圆筒状部(55c、55d)的凸缘部(57c、57d),在设于上述导纱器(3)的、向半径方向外侧延伸的底面(54c、54d),以接触上述凸缘部(57c、57d)的引纬方向下游侧的端面的方式配置上述筒状部件(51c、51d)也可以。(权利要求7的发明)Regarding the weft insertion nozzle (1) according to
从而,可以将上述筒状部件(51c、51d)容易地定位于上述导纱器(3)的纬纱引导管路(5)内的规定位置而配置,制造导纱器(3)时的筒状部件(51c、51d)的轴向位置的不均匀消失且引纬喷嘴(1)的不良率降低,所谓的成品率提高。Therefore, the above-mentioned cylindrical member (51c, 51d) can be easily positioned and arranged at a predetermined position in the weft guide line (5) of the above-mentioned yarn guide (3), and the cylindrical shape of the yarn guide (3) can be manufactured. The unevenness in the axial position of the parts (51c, 51d) disappears, and the defect rate of the weft insertion nozzle (1) is reduced, so the so-called yield rate is improved.
权利要求8的发明,将以嵌合在引纬喷嘴(1)的导纱器(3)的内侧的方式配置使用的喷嘴脱落防止部件(53)作为筒状部件(51a、51b、51c、51d)而构成,更具体而言,上述筒状部件(51a、51b、51c、51d)具有在轴向贯通的贯通孔(50a、50b、50c、50d)和至少轴向的一端侧在轴向同一外径的圆筒状部(55a、55b、55c、55d),在圆筒状部(55a、55b、55c、55d)的前端,于圆周方向设有多个被设为随着从基端(15)向前端侧前进而呈尖细状的突起(11)。In the invention of
从而,通过在以往的导纱器(3)安装喷嘴脱落防止部件(53),可以使以往的导纱器(3)也持有防止纬纱从喷嘴脱落的功能。Therefore, by attaching the nozzle drop-off prevention member (53) to the conventional yarn guide (3), the conventional yarn guide (3) can also have the function of preventing weft yarn from falling off from the nozzle.
附图说明Description of drawings
图1是表示喷气织机的引纬喷嘴周边部的剖面图。Fig. 1 is a cross-sectional view showing a peripheral portion of a weft insertion nozzle of an air-jet loom.
图2是喷气织机的引纬喷嘴周边部的放大剖面图。Fig. 2 is an enlarged cross-sectional view of a peripheral portion of a weft insertion nozzle of an air-jet loom.
图3是本发明的实施例的导纱器3的前端部10的斜视图及剖面图。Fig. 3 is a perspective view and a cross-sectional view of the
图4是沿图3的A-A’的展开图。Fig. 4 is a developed view taken along line A-A' of Fig. 3 .
图5是表示突起11的形状的变形例的展开图。FIG. 5 is a developed view showing a modified example of the shape of the
图6是表示突起11的形状的变形例的展开图。FIG. 6 is a developed view showing a modified example of the shape of the
图7是表示突起11的形状的变形例的展开图。FIG. 7 is a developed view showing a modified example of the shape of the
图8是表示突起11的形状的变形例的展开图。FIG. 8 is a developed view showing a modified example of the shape of the
图9是本发明的实施例的导纱器3的前端部10的剖面图。Fig. 9 is a cross-sectional view of the
图10是喷气织机的引纬喷嘴周边部的放大剖面图。Fig. 10 is an enlarged cross-sectional view of the periphery of the weft insertion nozzle of the air-jet loom.
图中:In the picture:
1-引纬喷嘴,2-喷嘴主体,3-导纱器,4-插入孔,5-纬纱引导管路,6-大径部,7-小径部,8-织针部,8a-外向导面,9-纬纱,10-前端部,11-突起,12-锐孔部件,12a-内向导面,13-导管,14-导纱眼,15-基端,16-侧部,17-顶部,20-经纱,21-开口,22-钢筘,23-切割器,24-织布,25-管路,26-连接器,27-环状流道,28-整流流道,29-整流叶片,30-喷出口,31-内螺纹部,32-外螺纹部,33-第1插入孔,34-第2插入孔,40-锐孔流道,41-沟部,42-外周面,43-内周面,50a-贯通孔,50b-贯通孔,50c-贯通孔,50d-贯通孔,50e-贯通孔,51a-筒状部件,51b-筒状部件,51c-筒状部件,51d-筒状部件,51e-筒状部件,52-端面,53-纬纱喷嘴脱落防止部件,54a-底面,54b-底面,54c-底面,54d-底面,54e-底面,55a-圆筒状部,55b-圆筒状部,55c-圆筒状部,55d-圆筒状部,55e-圆筒状部,56a-阶梯部,56b-阶梯部,56c-阶梯部,56d-阶梯部,56e-阶梯部,57c-凸缘部,57d-凸缘部1-weft insertion nozzle, 2-nozzle main body, 3-yarn guide, 4-insertion hole, 5-weft yarn guiding pipeline, 6-large diameter part, 7-small diameter part, 8-knitting needle part, 8a-outward guide Surface, 9-weft yarn, 10-front end, 11-protrusion, 12-hole part, 12a-inner guide surface, 13-guide tube, 14-yarn guide eye, 15-base end, 16-side part, 17-top , 20-warp, 21-opening, 22-reed, 23-cutter, 24-weaving, 25-pipeline, 26-connector, 27-circular flow channel, 28-rectification channel, 29-rectification Blade, 30-spray outlet, 31-internal thread, 32-external thread, 33-first insertion hole, 34-second insertion hole, 40-orifice flow channel, 41-groove, 42-outer peripheral surface, 43-inner peripheral surface, 50a-through hole, 50b-through hole, 50c-through hole, 50d-through hole, 50e-through hole, 51a-tubular member, 51b-tubular member, 51c-tubular member, 51d -Tube-shaped part, 51e-Tube-shaped part, 52-End surface, 53-Weft nozzle drop-off preventing part, 54a-Bottom surface, 54b-Bottom surface, 54c-Bottom surface, 54d-Bottom surface, 54e-Bottom surface, 55a-Cylindrical part, 55b-cylindrical part, 55c-cylindrical part, 55d-cylindrical part, 55e-cylindrical part, 56a-step part, 56b-step part, 56c-step part, 56d-step part, 56e- Step part, 57c-flange part, 57d-flange part
具体实施方式Detailed ways
本发明的引纬喷嘴1适用于流体喷射式织机。而且,本发明的引纬喷嘴1根据作为本发明的特征部分的纬纱喷嘴脱落防止部件53(权利要求8)的筒状部件的安装位置,可以大致分为二种。即,将筒状部件安装在导纱器3的前端部10之物(筒状部件51a、51e),和将筒状部件安装在导纱器3内部的纬纱引导管路5的任意位置之物(筒状部件51b、51c、51d)二种。以下,首先就将筒状部件51a、51e安装在导纱器3的前端部10的例子进行说明(图1~图9),之后就将筒状部件51b、51c、51d安装在导纱器3内部的纬纱引导管路5的任意位置的例子进行说明(图10)。The weft insertion nozzle 1 of the present invention is suitable for a fluid jet loom. Furthermore, the weft insertion nozzle 1 of the present invention can be roughly classified into two types according to the installation position of the cylindrical member of the weft nozzle drop-off preventing member 53 (claim 8), which is a characteristic part of the present invention. That is, the cylindrical member is attached to the
图1及图2表示适用本发明的流体喷射式织机中,喷气织机的引纬喷嘴(主喷嘴)的周边部。1 and 2 show the peripheral portion of a weft insertion nozzle (main nozzle) of an air jet loom in a fluid jet loom to which the present invention is applied.
引纬喷嘴1作为主要部件包括:具有插入孔4的喷嘴主体2,和被插入于上述插入孔4的导纱器3,和加速作为压缩流体的空气的锐孔部件12,以及具有纬纱9和空气合流的中空部的导管13。在此,插入孔4形成插入有锐孔部件12的第1插入孔33与安装有导管13的第2插入孔34在同轴上连接而形成的所谓贯通孔,另外,在第1插入孔33的沟部附近的内周,设有为安装导纱器3的内螺纹部31。The weft insertion nozzle 1 includes as main components: a nozzle
另外,各部件的材质,虽使用例如金属材料,但也可以是陶瓷等具耐磨耗性的材料,各部件只要以切削加工、放电加工或成形等公知方法制造即可。在这里所示的例中,喷嘴主体2采用了铝材,导纱器3、锐孔部件12及导管13采用了不锈钢材。In addition, although metal materials are used for the material of each member, wear-resistant materials such as ceramics may be used, and each member may be manufactured by a known method such as cutting, electrical discharge machining, or forming. In the example shown here, aluminum is used for the
导纱器3,在其内部具有被形成为内径随着从入口附近向轴向中央部前进而被缩小,之后,使内径维持在同径,并向轴向贯通的纬纱9的纬纱引导管路5。另外,在外侧,从上述入口附近向轴向包括:具有嵌合于上述插入孔4的内螺纹部31的外螺纹部32的大径部6,和比此形成于引纬方向下游侧的小径部7,和其外径在比此下游侧的一部分区间随着向下游侧前进而被缩小的同时连接于下游侧前端的织针部8,并且,在小径部7和织针部8之间,形成有朝向半径方向外侧以放射状延伸的多个整流叶片29,在邻接的两个整流叶片29之间形成有整流流道28。The
导纱器3被插入于喷嘴主体2的第1插入孔33、借由内螺纹部31和外螺纹部32的螺合,被安装为可维持气密状态,在被小径部7及织针部8和喷嘴主体2的插入孔4(第1插入孔33)包围的空间构成环状流道27。另外,在喷嘴主体2,安装有用于连接管路25的连接器26,并设有从未图示的压力流体源与管路25和环状流道27相通的未图示的流道。另外,管路25连接于控制未图示的来自压力流体源的流体的未图示的电磁控制阀的输出端上,若到规定的引纬时间时,压缩空气(空气)通过连接器26从管路25流入环状流道27,之后,压缩空气(空气)由整流流道28的整流叶片29整流后,通过由织针部8的外向导面8a、第1插入孔33、锐孔部件12的内向导面12a划定的锐孔流道40而被加速,从喷出口30被喷出。The
另一方面,从导纱眼14插通于纬纱引导管路5的纬纱9,通过从喷射口30被喷出的空气的负压从导纱器3被引出,与流经导管13的中空部的空气合流,与空气一起从导管13的沟部被射出。被射出的纬纱9引纬至经纱20的开口21,在由钢筘22打纬后,通过切割器23从织布24分离。另外,设于导纱器3的纬纱引导管路5的入口的导纱眼14,具有比纬纱引导管路5的入口部的内径还要小径的导面,例如由mailglass等具有耐摩耗性的材料制作而成。On the other hand, the weft yarn 9 inserted into the
而且,导纱器3的下游侧的前端部10,嵌入有为本发明的特征部分的筒状部件51a,且筒状部件51a的前端于圆周方向设有多个突起11。另外,在图2中,表示将筒状部件51a嵌入导纱器3的前端部10的内侧,将导纱器3的前端部10于半径方向设为双重结构的例子,但也可以如下述的图9的(c)所示,将筒状部件51e嵌入导纱器3的前端部10的外侧,将导纱器3的前端部10于半径方向设为双重结构。在任何情况下,在上述筒状部件51a、51e及导纱器3的前端部10中于内侧的部件、即上述筒状部件51a、51e及导纱器3中内周面实质上构成纬纱引导管路5的部件的引纬方向下游侧前端,于圆周方向设有多个上述突起(11)Further, the
图3的(a)及(b)表示将筒状部件51a嵌入在导纱器3的前端部10的内侧,在筒状部件51a的前端设置突起11的例子。筒状部件51a形成为横跨轴向的全长,具有同一内径的贯通孔50a和具有同一外径的外形的圆筒状部55a的圆筒形状。另外,在筒状部件51a的引纬方向下游侧前端,于圆周方向设有多个被设为随着从基端15向前端侧前进而呈尖细状的突起11。该多个突起11根据下述条件以一定间隔配设于圆周方向,邻近的突起11之间形成有沟部41。切断打纬后的纬纱时被拉回至上游侧的纬纱9挂在至少一个该沟部41而被捕捉。多个突起11通过以放电加工等公知方法切削加工筒状部件51a的引纬方向下游侧前端,而与筒状部件51a设为一体。(a) and (b) of Fig. 3 show an example in which the
另一方面,在导纱器3的前端部10,于内侧设置阶梯部56a形成薄壁部,形成为具有与下游侧相对的底面54a的阶段形状。而且,筒状部件51a具有嵌合在导纱器3的薄壁部内周的外径,筒状部件51a被配置为使引纬方向上游侧的端面接触于底面54a,嵌合在导纱器3内侧的阶梯部56a。设于筒状部件51a的贯通孔50a的内径和导纱器3的前端部10的纬纱引导管路5的内径相同时,2个内周面连续,所以引出纬纱9时不产生抵抗,所以理想。然而,若段差小,则引纬时的抵抗小,没有太大影响。另外,筒状部件51a的贯通孔50a的内周面与导纱器3的纬纱引导管路5连通,在导纱器3的前端部10中,实质上构成纬纱引导管路5。On the other hand, in the
另外,筒状部件51a相对于导纱器3,被配置为突起11的基端15比导纱器3的前端部10的引纬方向下游侧的端面52更位于上游侧。由此,可以更加抑制对于锐孔流道40的沟部41的露出程度。从而,可以抑制因锐孔流道40而加速的气流中,从形成于多个突起11之间的沟部41泄至纬纱引导管路5内侧的气流的流动,因此,向引纬方向流动的气流稳定地形成,实现了稳定的引纬,而且可以防止引纬喷嘴1的纬纱搬运力的降低。In addition, the
接着,若着眼于突起11之一详细描述,突起11按照放电加工等公知方法,从前端至长度H在轴向刨出筒状部件51a的引纬方向下游侧前端而进行加工。此时,将形成于圆周方向的底面作为基端15,加工为随着从基端15向前端侧前进而在圆周方向以尖细状突出且为前端面的顶部17在圆周方向具有长度a。关于突起11的形状,更具体而言,由连接于作为底面的基端15的两个面的侧部16,和连接于其前端的平面状的顶部17,和连续从引纬方向上游侧延伸的贯通孔50a的内周面及圆筒状部55a的外周面,且连接于上述侧部16和顶部17的内周面43及外周面42而成,在由相对的侧部16和基端15划分的空间,形成与纬纱引导管路5相通的沟部41。而且,突起11配置4个以上,优选作为最适宜挂住纬纱9的结构,在圆周方向以6~30个数量为间隔被配置。此时,将毗邻的突起11的前端的间隔设为使所使用的纬纱9可以进入设于毗邻的突起11之间的沟部41的间隔。Next, focusing on one of the
实际筒状部件51a的前端的尺寸,内侧半径r1为1~2mm,优选与导纱器3的纬纱引导管路5的内径相同。另外,厚度t1为导纱器3的厚度以下,具体而言,为0.2~0.5mm。而且,突起11的个数、突起11的间距P、于突起11的顶部17的圆周方向的长度a、突起11的高度(顶部17和基端15间的距离)H,由筒状部件51a的内侧半径r1、厚度t1、所使用的纬纱的粗度等值,决定最适宜挂住纬纱9的数值。但是,为了充分获得本发明的效果,满足由经验获得的以下条件。As for the size of the front end of the actual
(1)将突起11的圆周方向的长度a设为上述筒状部件51a的前端的厚度t1以下。由此,切断打纬后的纬纱时,纬纱9被拉回上游侧时,因可更确实地进入至少一个沟部41,所以可确实地防止所谓的喷嘴脱落。另外,若将圆周方向的长度a设得更小,则还可防止被拉回的纬纱9在顶部17被反弹。(1) The length a of the
(2)将突起11的高度H设得比筒状部件51a的前端的内侧半径r1还小。除此之外,若将高度H设为比厚度t1大,则上述被拉回的纬纱9可以更确实地挂在至少一个沟部41上,所以理想。(2) The height H of the
(3)突起11的间距P与筒状部件51a的前端的厚度t1大致相同或比其大时,从经验上来看,在本发明的效果上更理想。(3) When the pitch P of the
综合考虑这些条件,确定长度a、高度H、间距P的结果,了解到在本发明中,将突起11的数量定为6~30个为适当。若定为5个以下,则突起11的间隔(即,沟部41)过宽,纬纱9会脱落,而不能充分获得本发明的效果。另外,若定为31个以上,则因突起11的间隔过窄,因此,在目前的流体喷射式织机可引纬的纬纱9难以挂住,不能充分获得本发明的效果。但是,突起11的数量根据所使用的纬纱种类或导纱器3的尺寸等,在某种程度上可以变化。Considering these conditions comprehensively, as a result of determining the length a, the height H, and the pitch P, it is found that in the present invention, it is appropriate to set the number of
另外,在该例中,连接于侧部16的外周面42及内周面43,从基端15侧以相同厚度延伸至顶部17,但是,为防止气流的散乱,其厚度也可以形成为随着向前端前进而变薄。另外,邻接的两个突起11的相对的侧部16所成角度α,虽由所使用的纬纱9的种类、前端部10的尺寸(r1、t1)、上述条件(1)~(3)决定,但通常最好在90°以下(所谓的锐角,优选45°以下)。In addition, in this example, the outer
图4是表示图3的A-A’中突起11的形状的展开图。图5~图8表示突起11的形状的变形例。图5将三角波形状突起的前端部设为尖状(a=0),将基端部(底部)形成为平面。若设为此种形状,与顶部17为平面时(图4)相比,返回的纬纱9不会冲撞于顶部17的平面部,更容易将纬纱9导入基端部。图6相对于图5的突起11将基端部形成为V字沟(所谓的底部为直线状)。若设为此种形状,可期待在V字沟部夹住并保持返回的纬纱9的效果,可进一步防止喷嘴脱落。图7将突起11设为锯波形状,一并具有图5、图6的形状的上述优点。图8是通过由间隔着被刻设的U字沟设置的隔壁形成尖状的突起11。Fig. 4 is a developed view showing the shape of the
图9表示将筒状部件嵌入在导纱器3的前端部10的本发明的其他例子。图9(a)是不将导纱器3的前端部10的内侧设为阶段形状而是设为笔直的形状(圆筒状),将筒状部件51a嵌入其中的例子。为了不损坏飞走状态的纬纱9,优选将筒状部件51a的引纬方向上游侧端面削角等。FIG. 9 shows another example of the present invention in which a cylindrical member is fitted into the
图9的(b)是设于筒状部件51a的前端的突起11的顶部17比导纱器3的端面52更位于引纬方向上游侧的例子。在该例中,双重结构的、于外侧的部件(该例中导纱器3)从外侧完全覆盖突起11,因此,突起11(沟部41)不露出在锐孔流道40。由此,可以完全抑制从沟部41泄至纬纱引导管路5的内侧的气流流动,所以,其结果,引纬方向的流体的流动更稳定,且引纬稳定,可以防止引纬喷嘴1的纬纱搬运力的降低,实现了纬停少的、更稳定的操作。另外,对于顶部17的端面52的偏移量t3为数mm左右,具体而言,优选0.1mm以上5mm以下。另外,不使顶部17和端面52偏移,而使其位于同一平面上也可以期待同样的效果。(b) of FIG. 9 is an example in which the top 17 of the
图9的(c)是将筒状部件51e嵌入在导纱器3的前端部10,而将导纱器3的前端部10于半径方向设为双重结构的例子。在该例中,在作为于双重结构内侧的部件的导纱器3的前端设有突起11。另外,在导纱器3的前端部10的外侧形成阶梯部56e而构成薄壁部,筒状部件51e具有嵌合在外侧的上述阶梯部56e的内径。并且,筒状部件51e通过设为具有与导纱器3的上述阶梯部56e的上游侧之前的外径大致相同的外径,而使筒状部件51e实质上作为导纱器3的前端部10起作用,即使达到设有筒状部件51e的区域,不会扰乱由比其上游侧的锐孔流道40加速的气流,在引纬的稳定化面上,更理想。另外,筒状部件51e被配置为突起11的基端15相对于导纱器3,比筒状部件51e的引纬方向下游侧的端面52更位于上游侧。而且,在该例中,若使设于导纱器3的前端的突起11的顶部17比筒状部件51e的端面52更位于引纬方向上游侧,或使其位于同一平面上,则可以期待与图9(b)的例子相同的效果。(c) of FIG. 9 is an example in which the
另外,在导纱器3的前端部10安装筒状部件51a、圆筒部件51e,可以考虑由压入、粘结、螺丝的安装等。例如,若在筒状部件51a加工外螺纹部,在导纱器3的前端部10加工内螺纹部,并设为可调节筒状部件51a和导纱器3的前端部10的轴向的相对位置,则根据纱种、纱线的形状等可调节突起11的轴向位置。In addition, the attachment of the
以上是将筒状部件安装在导纱器3的前端部10的例子。接着,就将筒状部件安装在导纱器3内部的例子进行说明。The above is an example of attaching the cylindrical member to the
在图10中,三种筒状部件51b、51c、51d分别被配置为嵌合在导纱器3内侧,在上述筒状部件51b、51c、51d(更具体而言,下述各圆筒状部55b、55c、55d)的引纬方向下游侧前端,于圆周方向设有多个突起11。另外,在图10中,三种筒状部件皆安装在导纱器3,但也可以安装任一筒状部件或适当组合该些的二种以上。另外,筒状部件安装在设有纬纱引导管路5的区域内的任意位置。突起11的个数、突起11的间距P、突起11的顶部17的圆周方向的长度a、突起11的高度(顶部17和基端15之间的距离)H,与将筒状部件安装在导纱器3的前端部10的例子同样,由筒状部件51b、51c、51d的内侧半径r1、厚度t1、所使用的纬纱的粗度等值,决定最适宜挂住纬纱9的数值。In FIG. 10, three kinds of
首先,第1实施方式的筒状部件51b在设有导纱器3的小径部7的区域中,被配置为嵌合在导纱器3内侧的纬纱引导管路5。筒状部件51b被形成为具有引纬方向上游侧为大径的圆锥孔,和位于圆锥孔的引纬方向下游侧且在轴向同一内径的贯通孔50b、横跨轴向的全长且有同一外径的外形的圆筒状部55b的圆筒形状。First, the
另一方面,在设有导纱器3的小径部7的区域中,其内侧的纬纱引导管路5形成有具有内径D2且在轴向维持同径的内周面,和具有连接于此且相对于入口侧的底面54b的阶段形状部56b,同时,更位于其下游侧的纬纱引导管路5被设为几乎维持比内径D2更小径的内径D1。筒状部件51b以接触于引纬方向下游侧的端面(突起11的顶部17)的状态配置在底面54b且对于轴向定位。筒状部件51b具有嵌合在阶段形状部56b的内径D2的内周面的外径,另一方面,具有比纬纱引导管路5的内径D1更小径的内径d1的贯通孔50b且几乎被设为圆筒形状。另外,在筒状部件51b,用于引导纬纱9设有随着从入口部向下游侧前进而朝内径d1逐渐缩径的圆锥面,其端部被设为连接内径d1的内周面(纬纱引导管路5)。On the other hand, in the region where the small-
在筒状部件51b的下游侧的基端部15,与圆周方向设有多个比其更向前端侧呈尖细状的突起11。筒状部件51b的贯通孔50b的内周面及圆锥面与导纱器3的纬纱引导管路5连通,在导纱器3的小径部7的一部分区间实质上构成纬纱引导管路5。而且,筒状部件51b的前端部的突起11的顶部,比纬纱引导管路5的内径D1更小径的区域露出在下游侧的纬纱引导管路5,设为纬纱9可以进入邻接的突起11之间的沟。In the
接着,第2实施方式的筒状部件51c被配置为嵌合在设有导纱器3的大径部6的区域内侧的纬纱引导管路5。筒状部件51c,由引纬方向上游侧被设为大径、随着向下游侧前进而朝内径d2缩径的圆锥孔,和位于圆锥孔的引纬方向下游侧、在轴向同一内径d2的贯通孔50c,和具有同一外径的外形且于圆周方向具有多个从基端部15向前端侧以尖细状延伸的突起11的圆筒状部55c,和比上述圆筒状部55c更位于引纬方向上游侧且被设为比圆筒状部55c更大径、连接于上述圆筒状部55c的凸缘部57c而构成。Next, the
另一方面,在设有导纱器3的大径部6的区域内侧的纬纱引导管路5,具有向半径方向外侧延伸的底面54c,形成有被设为比其上游侧从入口部维持同一内径的阶段形状部56c,在比设有底面54c的区域更位于下游侧处,形成有比其更小径且随着向下游侧前进而经过内径D2′逐渐缩径的圆锥状纬纱引导管路5,筒状部件51c的凸缘部57c将引纬方向下游侧的端面接触在底面54c而配置且对于轴向定位。筒状部件51c的贯通孔50c的内周面与导纱器3的纬纱引导管路5连通,在导纱器3的大径部6的一部分区间,实质上构成纬纱引导管路5。On the other hand, the
另外,从凸缘部57c向引纬方向下游侧延伸的圆筒状部55c,具有比纬纱引导管路5的内径D2′更小径的外径及内径d2且朝下游侧以同径延伸,在其前端的基端部15,于圆周方向设有多个比其更朝前端呈尖细状的突起11。因此,从上述内径的关系,由多个突起11、换言之由邻接的突起11而设置的沟41被配置为于圆周方向整体露出在纬纱引导管路5内侧,由此,切断纬纱时纬纱9可以进入邻接的突起11之间的沟41。In addition, the
接着,第3实施方式的筒状部件51d被配置为嵌合在导纱器3的纬纱引导管路5的引纬方向上游侧的开口部。在该例中,筒状部件51d除具有防止纬纱喷嘴脱落功能之外,还具有作为将纬纱引导至纬纱引导管路5中心的导纱眼14的功能。筒状部件51d,具有在轴向同一内径的引纬方向上游侧的开口部的角圆的贯通孔50d,和具有嵌合在为导纱器的内径D3的内周面的外径、于圆周方向具有多个从其前端的基端部15向下游侧延伸的尖细状突起11的圆筒状部55d,和比上述圆筒状部55d更位于引纬方向上游侧并连接在上述圆筒状部55d的凸缘部57d。Next, the cylindrical member 51d of the third embodiment is arranged so as to fit in the opening of the
另一方面,在导纱器3的纬纱引导管路5的引纬方向上游侧的端部,设有具有向半径方向外侧延伸的底面54d的阶段形状部,筒状部件51d将上述凸缘部57d的引纬方向下游侧的端面接触在底面54d且对于轴向定位。筒状部件51d的贯通孔50d作为同一内径d3的内周面而设置,同时,与导纱器3的纬纱引导管路5连通,在导纱器3的大径部6的开口部,实质上构成纬纱引导管路5。筒状部件51d的圆筒状部55d,其外径被设为比纬纱引导管路5的内径D3更小径,由多个突起11、换言之由邻接的突起11而设置的沟41于圆周方向整体露出在纬纱引导管路5内侧,因此,在切断纬纱时纬纱9可以进入邻接的突起11之间的沟41。On the other hand, at the upstream end of the
另外,配置有筒状部件51b、51c、51d的区域的引纬方向下游侧之前的纬纱引导管路5的内径D1、D2′、D3,分别设置为比上述筒状部件51b、51c、51d的贯通孔50b、50c、50d的内径d1、d2、d3更大。根据上述内径的关系(D1>d1、D2′>d2、D3>d3),筒状部件51b、51c、51d的突起11(顶部17、沟部41)露出在纬纱引导管路5,因此,即使纬纱9向引纬方向上游侧移动,也确实地挂在邻接的突起11之间的至少一个沟部41,并可以确实地防止纬纱9的喷嘴脱落。In addition, the inner diameters D1, D2', and D3 of the
另外,若将筒状部件51b、51c的贯通孔50b、50c的内径d1、d2设为于导纱器3的纬纱引导管路5的最小内径,则欲返回的纬纱9挂在突起11(沟部41)的几率更高而有利。In addition, if the inner diameters d1, d2 of the through-
本发明不局限于如喷气织机的引纬喷嘴,与筘座安装为一体、将纬纱射出至经纱开口内的主喷嘴。例如,也可适用于比其还设于上游侧、向下游侧给与纬纱的辅助主喷嘴。另外,也可适用于水喷射式织机的引纬喷嘴。The present invention is not limited to the weft insertion nozzle of an air-jet loom, the main nozzle which is installed integrally with the sley and injects the weft yarn into the opening of the warp yarn. For example, it is also applicable to the auxiliary main nozzle which is provided on the upstream side and feeds the weft yarn to the downstream side. In addition, it can also be applied to weft insertion nozzles of water jet looms.
Claims (7)
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JP2007169149A JP2009007694A (en) | 2007-06-27 | 2007-06-27 | Weft insertion nozzle and weft thread nozzle prevention member used for weft insertion nozzle |
JP2007169149 | 2007-06-27 | ||
JP2007-169149 | 2007-06-27 |
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ITMI20090336A1 (en) | 2009-03-06 | 2010-09-07 | Promatech Spa | LAUNCHING NOZZLE WITH WEAVING CHECKS FOR A TEXTILE FRAME WITH AIR. |
JP6024536B2 (en) * | 2013-03-15 | 2016-11-16 | 株式会社豊田自動織機 | Main nozzle of air jet loom |
CN104389089B (en) * | 2014-10-30 | 2016-04-06 | 东华大学 | For the production of main nozzle of jet loom structure and the Weft insertion method thereof of elastic force jean |
JP6137133B2 (en) * | 2014-11-18 | 2017-05-31 | 株式会社豊田自動織機 | Main nozzle of air jet loom |
CN112553752B (en) * | 2020-12-17 | 2022-04-26 | 苏州新东南纺织科技有限公司 | Jet loom nozzle |
JP2023183167A (en) * | 2022-06-15 | 2023-12-27 | 株式会社豊田自動織機 | Air jet loom weft conveying nozzle |
EP4442876A1 (en) * | 2023-04-06 | 2024-10-09 | Picanol | Nozzle insert, nozzle device with a nozzle insert, and method for manufacturing a nozzle insert |
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US5697405A (en) * | 1995-03-29 | 1997-12-16 | Lindauer Dornier Gesellschaft Mbh | Weft thread insertion nozzle |
CN1400347A (en) * | 2001-08-01 | 2003-03-05 | 津田驹工业株式会社 | Picking nozzle for fluid jetting loom |
CN1530481A (en) * | 2003-03-10 | 2004-09-22 | 株式会社丰田自动织机 | Anti-needle-off device of jet loom |
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JPS51124159U (en) * | 1975-03-20 | 1976-10-07 | ||
EP0023929B1 (en) * | 1979-08-08 | 1983-03-23 | GebràDer Sulzer Aktiengesellschaft | Nozzle arrangement for a jet loom |
JPS5752579U (en) * | 1980-09-10 | 1982-03-26 | ||
JP4057124B2 (en) * | 1998-01-20 | 2008-03-05 | 株式会社豊田自動織機 | Weft thread gripping device in jet loom |
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2007
- 2007-06-27 JP JP2007169149A patent/JP2009007694A/en active Pending
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2008
- 2008-06-12 EP EP20080010745 patent/EP2014808B1/en not_active Not-in-force
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US5697405A (en) * | 1995-03-29 | 1997-12-16 | Lindauer Dornier Gesellschaft Mbh | Weft thread insertion nozzle |
CN1400347A (en) * | 2001-08-01 | 2003-03-05 | 津田驹工业株式会社 | Picking nozzle for fluid jetting loom |
CN1530481A (en) * | 2003-03-10 | 2004-09-22 | 株式会社丰田自动织机 | Anti-needle-off device of jet loom |
Non-Patent Citations (2)
Title |
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JP特开平11-200193A 1999.07.27 |
JP特开平8-260295A 1996.10.08 |
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DE602008006131D1 (en) | 2011-05-26 |
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