CN101290808B - A three-degree-of-freedom ultra-precision micro-motion table - Google Patents
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Abstract
本发明公开了一种三自由度超精密微动工作台,该工作台X、Y和θ方向的运动由四个垂直布置在微动台外框架和内框架的直线电机提供,直线电机的动子安装在外框架的内侧,直线电机定子安装在内框架外侧。外框架由安装在外框架底部四角的四个圆形气浮轴承实现垂直方向的支承,内框架分别由环形气浮轴承和圆形真空预紧吸盘实现垂向的支承。微动台的位置信息由垂直安装在载物平台上的第一、第二平面配合激光干涉仪测量。本发明所提出的一种三自由度超精密微动工作台可实现大负载、大惯量、高精度的运动,该平台X和Y向的行程为2mm,θ的旋转角度为0.002rad,X和Y向的定位精度可达到5nm,旋转角度精度为0.25μrad。本发明可用于光刻机、超精密数控机床、生物芯片扫描仪等设备中。
The invention discloses a three-degree-of-freedom ultra-precision micro-motion workbench. The movement of the workbench in the X, Y and θ directions is provided by four linear motors vertically arranged on the outer frame and the inner frame of the micro-motion table. The stator is installed on the inner side of the outer frame, and the linear motor stator is installed on the outer side of the inner frame. The outer frame is vertically supported by four circular air bearings installed at the four corners of the bottom of the outer frame, and the inner frame is vertically supported by annular air bearings and circular vacuum preloaded suction cups respectively. The position information of the micro-movement stage is measured by the first and second planes installed vertically on the object platform with laser interferometer. A three-degree-of-freedom ultra-precision micro-motion worktable proposed by the present invention can realize large load, large inertia, and high-precision motion. The positioning accuracy in the Y direction can reach 5nm, and the rotation angle accuracy is 0.25μrad. The invention can be used in photolithography machines, ultra-precision numerical control machine tools, biological chip scanners and other equipment.
Description
技术领域technical field
本发明涉及一种精密设备,具体为一种三自由度超精密微动工作台,该工作台可应用于光刻设备、精密机床、精密测量设备等高精度系统技术领域,亦可用于生物工程设备。The invention relates to a precision device, specifically a three-degree-of-freedom ultra-precision micro-motion workbench, which can be applied to high-precision system technical fields such as photolithography equipment, precision machine tools, and precision measurement equipment, and can also be used in bioengineering equipment.
背景技术Background technique
纳米级微动工作台为从事纳米制造和测量提供了一个精密定位和快速运动的载物平台。随着集成电路制造等超精密加工测量设备的发展,对纳米级微动工作台的需求量在不断增加,同时对工作台的性能也提出了很高的要求。目前国际市场上有PI、Anord、Feinmess公司可制造微动台,其中PI公司所制造的微动台采用平面电机驱动,可达到纳米级精度,但仅能承受235g左右的负载;Anord公司所制造的微动台可进行长行程运动,但精度较低,仅能达到微米级;Feinmess公司所制造的微动台,只能进行短行程,低精度的微动,均不适合应用在大负载、高速、高精的场合。The nano-scale micro-motion worktable provides a precise positioning and fast-moving object-carrying platform for nano-manufacturing and measurement. With the development of ultra-precision machining and measurement equipment such as integrated circuit manufacturing, the demand for nano-scale micro-motion workbench is increasing, and the performance of the workbench is also very high. At present, there are PI, Anord, and Feinmess companies in the international market that can manufacture micro-motion stages. Among them, the micro-motion stage manufactured by PI company is driven by a planar motor, which can achieve nanometer precision, but can only bear a load of about 235g; The micro-motion stage made by Feinmess can only perform short-stroke and low-precision micro-motion, but the precision is low and can only reach the micron level; High-speed, high-precision occasions.
公开号为CN1921026A、公开日为2007年02月28日的中国专利文献提供了一种“X-Y-θ三自由度微动平台”,该产品由二级机械结构实现三自由度运动和控制,使用弹性支撑机械结构实现三轴联动,采用三个直线电机驱动,X向两个电机的驱动力不在同一轴线上,通过弹性支撑将X向运动传递内部平台,Y向运动则由固定在平台上的Y向电机直接驱动,该平台采用精密光栅传感器反馈位置信号,形成闭环运动控制系统,其定位精度仅为150nm。该平台定位精度较低,且由于X向运动需要通过弹性支撑进行传递,因此引入了弹性变形的误差,这种误差很难进行控制。The Chinese patent document with the publication number CN1921026A and the publication date of February 28, 2007 provides a "X-Y-θ three-degree-of-freedom micro-motion platform", which realizes three-degree-of-freedom movement and control by a secondary mechanical structure. The elastic support mechanical structure realizes three-axis linkage, and is driven by three linear motors. The driving forces of the two motors in the X direction are not on the same axis. The X direction movement is transmitted to the internal platform through elastic support, and the Y direction movement is controlled by The Y-direction motor is directly driven. The platform uses a precision grating sensor to feed back the position signal to form a closed-loop motion control system, and its positioning accuracy is only 150nm. The positioning accuracy of the platform is low, and since the X-direction movement needs to be transmitted through the elastic support, an error of elastic deformation is introduced, which is difficult to control.
发明内容Contents of the invention
本发明的目的是提供一种三自由度超精密微动工作台,该工作台具有大负载、大惯量、小行程、高精度的特点。The object of the present invention is to provide a three-degree-of-freedom ultra-precision micro-motion workbench, which has the characteristics of large load, large inertia, small stroke and high precision.
本发明提供的一种三自由度超精密微动工作台,其特征在于:四个圆形气浮轴承分别对称安装在外框架底部的四角,圆形真空预紧吸盘内嵌在环形气浮轴承中,环形气浮轴承与支撑架连接,圆形真空预紧吸盘、环形气浮轴承和支撑架组成带真空预紧的气足,该气足安装在内框架的底部以支承微动台内框架,气足的中心轴与内框架的中心轴重合;The invention provides a three-degree-of-freedom ultra-precision micro-motion workbench, which is characterized in that four circular air bearings are symmetrically installed at the four corners of the bottom of the outer frame, and the circular vacuum preloaded suction cups are embedded in the annular air bearings , the annular air bearing is connected with the support frame, the circular vacuum preloaded suction cup, the annular air bearing and the support frame form a vacuum preloaded air foot, which is installed at the bottom of the inner frame to support the inner frame of the micro-motion stage, The central axis of the air foot coincides with the central axis of the inner frame;
外框架为中空的长方体,内框架为位于外框架内的四周开有凹槽的长方体;第一至第四直线电机定子对称的安装在外框架内部的四个侧壁的几何中心上,第一至第四直线电机动子对称安装在内框架的四个侧壁的几何中心上,第一至第四直线电机定子分别悬浮在第一至第四直线电机动子的凹槽中;The outer frame is a hollow cuboid, and the inner frame is a cuboid with grooves around the outer frame; the first to fourth linear motor stators are symmetrically installed on the geometric centers of the four side walls inside the outer frame. The fourth linear motor mover is symmetrically installed on the geometric centers of the four side walls of the inner frame, and the first to fourth linear motor stators are respectively suspended in the grooves of the first to fourth linear motor movers;
载物平台安装在内框架上,第一、第二平面镜粘合在载物平台上,第一、第二平面镜的材质和形状相同,第一平面镜与载物平台的一个边平行,第一平面镜和第二平面镜的中心线呈90度的夹角。The object-carrying platform is installed on the inner frame, and the first and second plane mirrors are bonded on the object-carrying platform. The material and shape of the first and second plane mirrors are the same. The first plane mirror is parallel to one side of the object-carrying platform. form an angle of 90 degrees with the centerline of the second plane mirror.
本发明针对现有超精密运动平台发展中遇到的小行程、高精度、大负载的瓶颈,提供了一种三自由度超精密微动工作台。本发明利用了直线电机大负载的特点,通过协调控制4个直线电机的组合,克服了直线电机低精度、单自由度的缺点,实现了大负载、高精度、3自由度的平面运动。本发明提出的工作台采用单层结构,利用激光干涉仪进行信号的测量和反馈,由4个直线电机直接驱动,X和Y向电机在同一个平面上,不存在运动的传递,减小了误差传递,提高了微动台的精度,定位精度可达5nm。具体而言,本发明具备以下的效果和优点:The invention provides a three-degree-of-freedom ultra-precision micro-motion workbench aiming at the bottleneck of small stroke, high precision and large load encountered in the development of the existing ultra-precision motion platform. The present invention utilizes the characteristics of large load of linear motors, and overcomes the shortcomings of low precision and single degree of freedom of linear motors by coordinating and controlling the combination of four linear motors, and realizes planar motion with large load, high precision and three degrees of freedom. The workbench proposed by the present invention adopts a single-layer structure, uses a laser interferometer for signal measurement and feedback, and is directly driven by 4 linear motors, and the X and Y motors are on the same plane, so there is no motion transmission, which reduces the The error transmission improves the precision of the micro-motion stage, and the positioning accuracy can reach 5nm. Specifically, the present invention has the following effects and advantages:
(1)采用4个直线电机进行平面三自由度运动,克服了平面电机负载小的缺点,可用于大负载、多自由度的工作场合;(1) Four linear motors are used for plane three-degree-of-freedom movement, which overcomes the disadvantage of small load of plane motors and can be used in large-load, multi-degree-of-freedom workplaces;
(2)气浮支撑结构保证了垂向的刚度远大于运动方向,从而使平台运动时垂向的波动极小,不影响平台的平面运动精度;(2) The air-floating support structure ensures that the vertical stiffness is much greater than the direction of motion, so that the vertical fluctuations of the platform are extremely small when the platform moves, and the plane movement accuracy of the platform is not affected;
(3)直线电机定子固定在外框架上,不参与微动台的运动,不会增加微动台的运动载荷;(3) The linear motor stator is fixed on the outer frame, does not participate in the movement of the micro-motion table, and will not increase the motion load of the micro-motion table;
(4)在运动过程中,直线电机定子悬浮在动子的槽中,定子和动子间没有直接的机械接触,没有磨损,不会因此造成运动误差。(4) During the motion process, the stator of the linear motor is suspended in the groove of the mover, and there is no direct mechanical contact between the stator and the mover, no wear, and no motion error will be caused.
附图说明Description of drawings
图1为本发明三自由度超精密微动工作台的结构示意图;Fig. 1 is the structural schematic diagram of the three-degree-of-freedom ultra-precision micro-motion workbench of the present invention;
图2为图1所示A-A剖视图。Fig. 2 is a sectional view of A-A shown in Fig. 1 .
具体实施方式Detailed ways
以下结合设计实例和附图进一步说明本发明的结构和工作原理。该设计可作为超精密定位设备中的微动台,X和Y方向的行程不大于±1mm,角度方向的调整范围小于0.002rad。The structure and working principle of the present invention are further described below in conjunction with design examples and accompanying drawings. The design can be used as a micro-motion stage in ultra-precision positioning equipment, the strokes in the X and Y directions are not greater than ±1mm, and the adjustment range in the angular direction is less than 0.002rad.
如图1、2所示,本发明包括以下部件:外框架1、第一至第四直线电机定子2、11、17、19、第一至第四直线电机动子3、10、16、18、内框架4、第一连接板5、第二连接板9、载物平台6、第一平面镜7、第二平面镜8、气浮轴承支撑架12、环形气浮轴承13、圆形真空预紧吸盘14、基座15、第一和第二圆形气浮轴承20、第三和第四圆形气浮轴承21。As shown in Figures 1 and 2, the present invention includes the following components:
四个圆形气浮轴承20分别对称安装在外框架1底部的四角,支承微动台外框架1,使外框架1悬浮在基座15上。圆形真空预紧吸盘14内嵌在环形气浮轴承13中,环形气浮轴承13采用螺栓与支撑架12连接,三者组成的带真空预紧的气足穿过外框架1安装在内框架4的底部,支承微动台内框架4,气足的中心轴与内框架4的中心轴重合。外框架1可与其他外界系统相连,也可固定在基座上。外框架为中空的长方体,第一至第四直线电机定子2、11、17、19对称的安装在外框架1内部的四个侧壁的几何中心上,如图2所示。第一至第四直线电机动子3、10、16、18对称安装在内框架4的四个外壁的几何中心上。第一至第四直线电机定子2、11、17、19分别悬浮在第一至第四直线电机动子3、10、16、18的槽中,定子和动子间没有直接的机械接触。内框架4通过第一连接板5、第二连接板9与载物平台6相连,第一连接板5、第二连接板9对称的安装在内框架4顶部,其中心连线过内框架4长边的中心。用于激光测量的第一平面镜7和第二平面镜8粘合在载物平台6上,第一平面镜7和第二平面镜8材质和形状均完全相同,安装时第一平面镜7与载物平台6的相应边平行,第一平面镜7和第二平面镜8的中心线呈90度的夹角。Four
本发明所提出的微动台由4个直线电机2-3、10-11、16-17、18-19直接驱动,没有任何中间传动环节,消除了机械误差,降低了控制难度,容易实现精密定位。在4个电机2-3、10-11、16-17、18-19的协调作用下,实现微动台的平面三自由度运动,具体过程为:驱动2个X向直线电机2-3、10-11产生所需的X向运动,驱动2个Y向直线电机16-17、18-19产生所需的Y向运动,通过4个电机2-3、10-11、16-17、18-19的配合产生所需的转动角度。在电机驱动下,第一至第四直线电机动子3、10、16、18带动载物平台6一起运动,实现载物平台相对于外框架1和第一至第四直线电机定子2、11、17、19的微动。由于采用了气浮系统12、13、14、20支撑,微动台垂向的刚度很高,保证了平台运动时垂向的误差不会影响运动精度。平台由激光干涉仪与驱动机构之间所组成的闭环控制系统进行检测、控制和驱动,以实现快速精确定位。The micro-motion stage proposed by the present invention is directly driven by four linear motors 2-3, 10-11, 16-17, 18-19 without any intermediate transmission links, which eliminates mechanical errors, reduces control difficulty, and is easy to realize precision position. Under the coordinated action of four motors 2-3, 10-11, 16-17, 18-19, the planar three-degree-of-freedom movement of the micro-motion table is realized. The specific process is: driving two X-direction linear motors 2-3, 10-11 generates the required X-direction motion, drives 2 Y-direction linear motors 16-17, 18-19 to generate the required Y-direction motion, through 4 motors 2-3, 10-11, 16-17, 18 A fit of -19 produces the desired angle of rotation. Driven by the motor, the first to fourth
三自由度超精密微动工作台承载着物体进行点到点的具体运动过程如下:当上位机所提供的目标确定后,X向电机动子3、10和Y向电机动子16、18按照控制系统提供的数值指令相对X向电机定子2、11和Y向电机定子17、19进行运动,直线电机动子3、10、16、18带动载物平台6运动到需要位置;根据激光干涉仪的反馈信息,系统计算微动台上硅片的实际位置及与目标位置的误差,电机接受指令后进行精确定位,消除误差;闭环控制系统重复检测和动作,直至定位精度达到5nm和0.25μrad的要求。The three-degree-of-freedom ultra-precision micro-motion workbench carries the object and carries out the specific movement process from point to point as follows: When the target provided by the host computer is determined, the
该平台可以用在超精密数控机床、光刻机、精密测量设备、生物芯片点样仪和生物芯片扫描仪等生物技术设备中。The platform can be used in biotechnology equipment such as ultra-precision CNC machine tools, lithography machines, precision measuring equipment, biochip spotters, and biochip scanners.
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CN101030551A (en) * | 2006-03-02 | 2007-09-05 | 住友重机械工业株式会社 | Stage device |
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2008
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CN2466769Y (en) * | 2001-02-23 | 2001-12-19 | 北京远泰通达科技开发有限责任公司 | Three-freedom super-precision automatic location platform |
CN2629926Y (en) * | 2003-07-08 | 2004-08-04 | 哈尔滨工业大学博实精密测控有限责任公司 | Three-free-degree precise positioning work bench |
CN1597249A (en) * | 2004-07-15 | 2005-03-23 | 天津大学 | Trifreedom nanometer grade micro allocation working table |
CN1921026A (en) * | 2005-09-08 | 2007-02-28 | 北京慧摩森电子系统技术有限公司 | Micromotion platform with X-Y-theta three degree of freedom |
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陈学东,鲍秀兰,何学明,余显忠.纳米级超精密气浮工件台振动特性分析.华中科技大学学报(自然科学版)35 11.2007,35(11),5-8. * |
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