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CN101237730B - A kind of infrared light source and preparation method thereof - Google Patents

A kind of infrared light source and preparation method thereof Download PDF

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CN101237730B
CN101237730B CN2008100706724A CN200810070672A CN101237730B CN 101237730 B CN101237730 B CN 101237730B CN 2008100706724 A CN2008100706724 A CN 2008100706724A CN 200810070672 A CN200810070672 A CN 200810070672A CN 101237730 B CN101237730 B CN 101237730B
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silicon oxide
light source
wafer
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CN101237730A (en
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陈旭远
伞海生
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Xiamen University
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Xiamen University
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Abstract

一种红外光源及其制备方法,涉及一种红外光源。提供一种基于绝缘体上的硅晶片,具有体积小、能耗低、发射强度高、调制频率高、电-光能量转换效率高等特点的红外光源及其制备方法。设有支撑框架、发光薄膜结构和电极,发光薄膜结构支撑于支撑框架上方,电极位于支撑框架上方,电极通过在氧化硅保护层开设电极孔与多晶硅发光层接触,电极通过压焊金属丝与管壳管脚相连。将晶片氧化,在氢氟酸中腐蚀掉晶片器件层上的氧化硅层;器件层浓硼扩散形成红外吸收层;在红外吸收层表面热氧化氧化硅层;沉积多晶硅;5次光刻后,使用深反应等离子刻蚀工艺从背面刻蚀出发光薄膜结构;晶片合金化退火,沿划片槽裂片,封装。

Figure 200810070672

An infrared light source and a preparation method thereof relate to an infrared light source. Provided is an infrared light source based on a silicon wafer on an insulator, which has the characteristics of small volume, low energy consumption, high emission intensity, high modulation frequency, and high electro-optical energy conversion efficiency, and a preparation method thereof. A support frame, a light-emitting film structure and electrodes are provided. The light-emitting film structure is supported above the support frame. The electrodes are located above the support frame. The electrodes are in contact with the polysilicon light-emitting layer through opening electrode holes in the silicon oxide protective layer. The electrodes are connected to the tube through pressure-welded wire The shell pins are connected. The wafer is oxidized, and the silicon oxide layer on the wafer device layer is etched away in hydrofluoric acid; the device layer is diffused with concentrated boron to form an infrared absorbing layer; the silicon oxide layer is thermally oxidized on the surface of the infrared absorbing layer; polysilicon is deposited; after 5 times of photolithography, Use deep reactive plasma etching process to etch out the light-emitting thin film structure from the back; wafer alloy annealing, split along the scribing groove, and package.

Figure 200810070672

Description

A kind of infrared light supply and preparation method thereof
Technical field
The present invention relates to a kind of infrared light supply, especially relate to a kind of microelectron-mechanical (MEMS) process technology of utilizing at SOI (Silicon on Insulator: the MEMS infra red radiation light source of making on the wafer silicon on the insulator).
Background technology
Now, infrared application important effect of play more and more in fields such as information technology and communication, health care and life science, national defence and space, scientific research and education.And infrared light supply has become one of emphasis of infrared area research as part the most key in the infrared application.
At present, the conventional method of infrared light generation mainly contains three kinds: the thermal radiation of infrared laser, infrarede emitting diode (LEDs) and carbon silicon body.Each method all has in various degree pluses and minuses at performance and manufacture view.Infrared laser (as lead salt or quantum cascade laser) can be launched the very narrow infrared wavelength laser of live width, and is easy to be modulated to very high frequency; Yet infrared laser swashs the wavelength of penetrating has selectivity, and this laser manufacturing cost is higher relatively, owing to need cryogenic refrigeration, thereby limited actual use.Infrared LED can obtain the wide range infrared light of wavelength less than 5 μ m, and its luminous power that goes out at infrared band has only several microwatts, so its use is restricted.What the thermal radiation light emitting source of carbon silicon body was launched is a kind of nearly black matrix wide range infrared light, and body shape radiation source can't be modulated, and uses the infrared light supply of helical tungsten filamen or nickel filament that the big and low shortcoming of life-span of power consumption is arranged.Using the thermal radiation infrared light supply that MEMS technology development volume is little, energy consumption is low, can modulate is the mainstream technology of infrared sensing and infrared demonstration and sign application.At present, based on the MEMS infrared light supply that the body silicon wafer is made of a great variety on structural design (1, Thomas George et al., " Micromachined tuned-band hot bolometer emitter ", US Patent6756594, June 29,2004; 2, Edward A Johnson, " Infrared radiation filament and method ofmanufacture ", US Patent 6249005, June 19,2001; 3, W.Konz, J.Hildenbrand, M.Bauersfeld, S.Hartwig, V.Lehmann, J.W
Figure 2008100706724_0
Llenstein, " Micromachined IR-source with excellent blackbody likebehaviour ", Proceedings of the SPIE, Vol.5836, pp.540-548, Orlando, Florida, USA, 2005.), yet all there are many shortcomings in preparation with in using, shortcomings such as for example energy loss is big, energy conversion efficiency is low, complex process and cost height.
Summary of the invention
The purpose of this invention is to provide a kind ofly, have the infrared light supply of characteristics such as volume is little, energy consumption is low, emissive porwer is high, modulating frequency is high, electrical-optical energy conversion efficiency height based on the silicon on the insulator (SOI) wafer.
Another object of the present invention provides a kind of based on microelectron-mechanical (MEMS) process technology, use the SOI wafer, adopt INFRARED ABSORPTION from heating technique and sealed package form, preparation technology simplifies, production cost is lower, the preparation method of the infrared light supply that is suitable for producing in enormous quantities.
The technical solution adopted in the present invention is:
A kind of microelectron-mechanical infrared light supply based on the SOI die/wafer configuration, the multilayer light-emitting film structure of its project organization on existing SOI wafer material, preparing.The composition of SOI wafer material is followed successively by single-crystal silicon device layer-buried silicon oxide layer-monocrystal silicon substrate from top to bottom.The monocrystal silicon substrate of SOI wafer is prepared to the support frame structure of light source, and the buried silicon oxide layer on it is used as etching stop layer.Single-crystal silicon device layer on the SOI wafer becomes infrared absorption layer by dense boron diffusion.On infrared absorption layer, prepare electric isolation oxidation silicon layer by thermal oxidation technology, growing polycrystalline silicon luminescent layer on electric isolation oxidation silicon layer, and above the polysilicon luminescent layer, form the silica protective layer by thermal oxidation technique.Erode away electrode hole at the silica protective layer at last, the metal electrode that contacts with the polysilicon luminescent layer by sputter formation.
Infrared light supply of the present invention is provided with support frame, light-emitting film structure and electrode; the light-emitting film structure is followed successively by silica protective layer, polysilicon luminescent layer, electric isolation oxidation silicon layer, infrared absorption layer and buried silicon oxide layer from top to bottom; the light-emitting film support structure is in the support frame top; electrode is positioned at the support frame top; the heat of being convenient to the electrode part conducts to silicon frame; electrode contacts with the polysilicon luminescent layer by offer electrode hole at the silica protective layer, and electrode links to each other with the shell pin by the pressure welding wire.
Support frame can be made as rectangular frame, and the height of support frame is 300~500 μ m.The polysilicon luminescent layer mixes by boron and realizes the purpose of resistance heating; its thickness is 400~1000nm; the silica protective layer on polysilicon luminescent layer surface is used to improve the emission effciency and the light source life of infrared light; electricity between polysilicon luminescent layer and the infrared absorption layer is isolated the electric isolation oxidation silicon layer that passes through therebetween and is realized that the thickness of silica protective layer and electric isolation oxidation silicon layer is 200~500nm.Infrared absorption layer mainly absorbs infrared radiation dorsad, and plays the purpose of store heat and heating luminescent layer, and its thickness is 3~4 μ m.Buried silicon oxide layer can play the effect of etching stop layer in the preparation, and its thickness is 1~2 μ m.
Infrared light supply adopts SOI wafer or common silicon single crystal wafer manufacturing, the overall dimensions area of light source is (1~5) mm * (1~5) mm, the overall dimensions area of light source is preferably 3mm * 3mm, and the area of light-emitting film structure is (0.5~3) mm * (0.7~4) mm.
Infrared light supply can adopt dark reaction and plasma etching or wet etching to etch support frame structure and light-emitting film structure from the SOI chip back surface, and the buried oxide layer in the SOI wafer is as etching stop layer.
When infrared light source adopts dark reaction and plasma etching to prepare support frame structure and light-emitting film structure, compare with the wet-etching technology that employing is traditional, because the 54.7 degree oblique cone shape sections that anisotropic etch brings are replaced by vertical section, therefore under the constant situation of light-emitting film area, the chip surface size can reduce about 20%, and therefore the design quantity of chip can improve on the wafer.
Infrared light supply can only form support frame structure and light-emitting film structure with wet etching if adopt common silicon single crystal wafer to replace the SOI wafer, and dense diffused layer of boron is as etching stop layer.
In order to reduce the energy consumption of infrared light supply, SOI wafer device layer is designed to dense boron doped infrared absorption layer, and the doping content of boron is not less than 10 20Cm -3Infrared absorption layer absorbs infrared radiation dorsad, reaches store heat and heats the purpose of luminescent layer certainly.
Support frame can adopt single crystal silicon material; electricity isolation oxidation silicon layer can adopt silica material; polysilicon luminescent layer material can be monocrystalline silicon, polysilicon, carborundum or metal oxide materials, and the silica protective layer on polysilicon luminescent layer surface can be silica, silicon nitride or nitrogen-oxygen-silicon material.
Polysilicon luminescent layer material reaches the resistance heating purpose by boron or phosphorus doping design.Resistivity after the doping is 1 * 10 -2~1 * 10 -3Ω cm.
Contact resistance between two electrodes of infrared light supply determines that by polycrystalline silicon material doped resistor rate with three-dimensional dimension the contact resistance between the electrode is controlled in 50~500 Ω.Electrode material is a metal, and in order to reduce the working temperature of metal electrode, the design electrode is positioned at the support frame top, and the heat of being convenient to the electrode part conducts to silicon frame.
Infrared light supply adopts encapsulation structure, and infrared light supply is sealed in the middle of the coaxial shell (TO8 or TO5), and metal electrode links to each other with the shell pin by the pressure welding wire.Infrared radiation is by infrared transparent window (sapphire, CaF 2Or BaF 2Deng) to external radiation.
Link by hot isolated material (as calcium silicates, mica, asbestos or carbon fiber etc.) between infrared light supply and the metal base, high-temp glue is used to realize bonding.This design can reduce the heat conduction losses of infrared light supply to the metal base, has therefore reduced the energy consumption of device.
Infrared light supply can be formed the infrared light supply array, realizes the function of infrared demonstration, infrared sign, infrared illumination and infrared enhancing emission.Infrared light supply can use powered battery, and direct voltage is at 5~80V.Can realize pulse modulation work by transistor-transistor logic circuit.
The preparation method of infrared light supply of the present invention may further comprise the steps:
1) the SOI wafer is cleaned;
2) wafer pre-oxidation at 900~1200 ℃ of following wet oxygens 4h at least, is protected chip back surface with glue, erodes the silicon oxide layer on the wafer device layer then in hydrofluoric acid;
3) the dense boron diffusion of device layer forms infrared absorption layer;
4) the boron glass layer and the boron-silicon layer of the dense boron diffusion of removal rear surface, the boron glass layer corrodes with hydrofluoric acid, and boron-silicon layer adopts the low temperature oxidation technology oxidation, and corrodes with hydrofluoric acid;
5) at infrared absorption layer surface heat oxide-silicon oxide layer;
6) use the low-pressure chemical vapor deposition technology at the thick polysilicon of silicon oxide layer surface deposition 400~1000nm; Temperature is 600~900 ℃ in the stove, SiH 4Flow is 200~350sccm, and pressure 200~300mTorr, sedimentation time are between 50~120min;
7) photoetching for the first time: the polysilicon layer pattern etching, at polysilicon surface spin coating positive photoresist, after the oven dry, utilize the mask uv-exposure, develop, post bake is a mask with the photoresist, uses reactive ion etching process to etch polysilicon luminescent layer figure;
8) at polysilicon layer surface heat oxide-silicon oxide protective layer.
9) utilize sputtering technology deposition aluminium lamination as ion injecting mask layer;
10) photoetching for the second time; The preparation of aluminium mask pattern at aluminium lamination surface spin coating positive photoresist, after the oven dry, utilizes the mask uv-exposure, develops, and post bake is a mask with the photoresist, uses the aluminium corrosive liquid to open ion on aluminium lamination and injects window;
11) boron ion implanted polysilicon layer injects energy 150~200KeV, and implantation dosage is 5 * 10 14Cm -2~5 * 10 15Cm -2
12) annealing process after ion injects erodes aluminium lamination, anneals under blanket of nitrogen subsequently, carries out the annealing process after ion injects;
13) photoetching for the third time: the preparation electrode hole, at surface oxidation silicon layer spin coating positive photoresist, after the oven dry, utilize the mask uv-exposure, develop, post bake is that mask erodes away electrode hole in silica erosion liquid with the photoresist;
14) utilize sputtering technology at the silicon oxide surface depositing metal layers;
15) the 4th photoetching: the metal electrode preparation, at layer on surface of metal spin coating positive photoresist, after the oven dry, utilize the mask uv-exposure, develop, post bake is that mask corrosion goes out metal electrode structure with the photoresist;
16) at SOI chip back surface sputtering sedimentation aluminium lamination;
17) the 5th photoetching: the preparation of wafer back aluminium mask layer, at aluminium lamination surface spin coating positive photoresist, after the oven dry, utilize the mask uv-exposure, develop, post bake is opened the window for preparing frame structure and suspension light-emitting film layer structure with the photoresist for the mask corrosion aluminium lamination;
18) preparation of frame structure and suspension light-emitting film layer structure uses dark reaction and plasma etching technics to go out the light-emitting film structure from back-etching;
19) wafer alloying annealing;
20) along the scribe line sliver;
21) in the TO8 base, the pressure welding aluminium wire is with the pipe cap encapsulation of windowless or band infrared window with the high-temp glue paster for encapsulation, infraluminescence chip.
In step 1), the SOI wafer is the strict cleaning process of carrying out of wet clean process according to industrial standard; Wafer thickness can be 500 μ m, and buried silicon oxide layer thickness can be 1.5 μ m, and the monocrystalline silicon layer thickness of buried silicon oxide layer top can be 5 μ m, 100 crystal orientation twin polishing sheets.
In step 2) in, requiring the wafer surface oxidated layer thickness is 1.5 μ m ± 0.5 μ m.
In step 3), the junction depth of diffusion is 3.5 μ m ± 0.5 μ m, and the doping content of boron is not less than 10 20Cm -3Temperature is at least 1200 ℃ in the solid-state boron source diffusion, stove, diffusion time 8~12h.
In step 4), after the hydrofluoric acid corrosion, the measuring resistance rate should reach 10 -4~10 -5Ω cm.
In step 5), the thickness of silicon oxide layer can be 200~500nm.
In step 7), can be 1500~2500r/min in the whirl coating speed of polysilicon surface spin coating positive photoresist, the temperature of oven dry can be 80~100 ℃, and the time of oven dry can be 8~15min; The time of uv-exposure can be 5.0~7.0s, and the time of development can be 1min, and the temperature of post bake can be 120~150 ℃, and the time of post bake can be 10~15min.
In step 8), the thickness of silica protective layer can be 200~500nm.
In step 9), the thickness of aluminium lamination can be 1.0~1.5 μ m.
In step 10), can be 1500~2500r/min in the whirl coating speed of aluminium lamination surface spin coating positive photoresist, the temperature of oven dry can be 80~100 ℃, and the time of oven dry can be 8~15min; The time of uv-exposure can be 5.0~7.0s, and the time of development can be 1min, and the temperature of post bake can be 120~150 ℃, and the time of post bake can be 10~15min.
In step 12), the temperature of annealing is preferably 1000 ℃, and the temperature of annealing is preferably 15min.
In step 13), can be 1500~2500r/min in the whirl coating speed of surface oxidation silicon layer spin coating positive photoresist, the temperature of oven dry can be 80~100 ℃, and the time of oven dry can be 8~15min; The time of uv-exposure can be 5.0~7.0s, and the time of development can be 1min, and the temperature of post bake can be 120~150 ℃, and the time of post bake can be 10~15min.
In step 14), metal layer thickness can be 1.0~1.5 μ m.
In step 15), can be 1500~2500r/min in the whirl coating speed of layer on surface of metal spin coating positive photoresist, the temperature of oven dry can be 80~100 ℃, and the time of oven dry can be 8~15min; The time of uv-exposure can be 5.0~7.0s, and the time of development can be 1min, and the temperature of post bake can be 120~150 ℃, and the time of post bake can be 10~15min.
In step 16, the thickness of aluminium lamination can be 1.0~1.5 μ m.
In step 17) in, can be 1500~2500r/min in the whirl coating speed of Al laminar surface spin coating positive photoresist, the temperature of oven dry can be 80~100 ℃, and the time of oven dry can be 8~15min; The time of uv-exposure can be 5.0~7.0s, and the time of development can be 1min, and the temperature of post bake can be 120~150 ℃, and the time of post bake can be 10~15min.
In step 19) in, annealing is under nitrogen atmosphere, and annealing temperature can be 450 ℃, and annealing time can be 20min.
In step 21) in, window material can adopt aluminium oxide, calcirm-fluoride or barium fluoride etc.
The invention provides a kind of MEMS infrared light supply based on the SOI wafer preparation and preparation method thereof, the present invention has following outstanding advantage and good effect:
1. light source has that volume is little, energy consumption is low, can modulate and characteristics that the life-span is long.Can be packaged into the single or array device of standard according to different application targets and requirement, plug and play, convenient and reliable.
2. light source can be worked under continuous operation mode and pulse mode, and the high modulation characteristic can realize code modulated hidden working method, and therefore big application prospect is arranged in military target enemy and we identification.
3. owing to adopted INFRARED ABSORPTION from thermal technology and encapsulation structure, this light source has high radiation efficiency and energy conversion efficiency.
4. owing to used the SOI wafer, the manufacturing process of MEMS infrared light supply is simplified, and under the condition that does not influence performance, this area of chip can reduce about 20% than like product.Therefore can realize low-cost large batch of manufacturing.
5. the main material that uses of light source is silicon, and device technology is compatible mutually with existing C OMS technology, and production cost is low, has improved the possibility of industrialization.
6. light source is green, environmental protection, pollution-free light source.
Description of drawings
Fig. 1 is the vertical view based on the MEMS infrared light supply of SOI wafer preparation of the embodiment of the invention.In Fig. 1, the 1st, support frame, the 4th, silica protective layer, the 6th, metal electrode.Direction is dissectd in A-A and B-B representative.
Fig. 2 is the A-A profile of Fig. 1.
Fig. 3 is the B-B profile of Fig. 1.
In Fig. 2 and 3, the 1st, support frame, the 2nd, buried silicon oxide layer, the 3rd, electric isolation oxidation silicon layer, the 4th, silica protective layer, the 5th, polysilicon layer, the 6th, metal electrode, the 7th, infrared absorption layer.
Fig. 4 is preparation technology's schematic flow sheet of the MEMS infrared light supply based on the SOI wafer preparation of the present invention, and in Fig. 4, A-A and B-B representative are shown in Figure 1 dissects direction, wherein:
(a) for preparing the SOI wafer of infrared light supply;
(b) be the dense boron diffusion technology of SOI wafer device layer;
(c) be device layer surface heat oxide-silicon oxide technology;
(d) be silicon oxide surface deposit spathic silicon technology;
(e) be photoetching for the first time, etch polysilicon luminescent layer figure;
(f) be device layer surfaces A l layer sputtering technology;
(g) be photoetching for the second time, corrosion Al mask graph;
(h) be boron ion implanted polysilicon layer process and injection post growth annealing;
(i) be photoetching for the third time, corroding electrode hole technology;
(j) be splash-proofing sputtering metal layer and the 4th photoetching, the corroding metal electrode pattern;
(k) be Al layer sputter of wafer back and the 5th photoetching, corrosion Al mask graph window;
(l) be the dark reaction and plasma etching technics in wafer back.
Embodiment
In order to further specify technology contents of the present invention, the invention will be further described below in conjunction with drawings and Examples.
Fig. 1 provides the vertical view of the MEMS infrared light supply based on the SOI wafer preparation of the present invention.Substrate support framework 1 is supporting the light-emitting film structure, and Al electrode 6 is positioned at support frame 1 top.Chip area is (1~5) mm * (1~5) mm, and representative value is 3mm * 3mm.The light-emitting film area is (0.5~3) mm * (0.7~4) mm, and representative value is 1.6mm * 2.2mm.
Fig. 2 and Fig. 3 provide the A-A direction of the MEMS infrared light supply based on the SOI wafer preparation of the present invention and the profile of B-B direction.The light-emitting film structure from top to bottom is made up of silica protective layer 4, polysilicon luminescent layer 5, electric isolation oxidation silicon layer 3, infrared absorption layer 7 and buried silicon oxide layer 2 successively.
Fig. 4 provides process chart of the present invention, and concrete implementation step is:
1) prepares SOI wafer and the strict RCA of execution cleaning process.Require wafer thickness 500 μ m, device layer thickness 5 μ m, buried silicon oxide layer thickness 1.5 μ m, 100 crystal orientation twin polishing sheets;
2) wafer pre-oxidation.At 1100 ℃ of following wet oxygen 4h.Require the wafer surface oxidated layer thickness to be about 1.5 μ m ± 0.5 μ m.Protect chip back surface with glue, in hydrofluoric acid, erode the silicon oxide layer on the wafer device layer then;
3) the dense boron diffusion of device layer forms infrared absorption layer.The strict RCA cleaning process of carrying out before the diffusion.The junction depth of diffusion is 3.5 μ m ± 0.5 μ m, solid-state boron source diffusion, temperature is 1200 ℃ in the stove, diffusion time 12h.
4) the boron glass layer and the boron-silicon layer of the dense boron diffusion of removal rear surface.The boron glass layer corrodes with hydrofluoric acid, and boron-silicon layer adopts the low temperature oxidation technology oxidation, and corrodes with hydrofluoric acid.
5) infrared absorption layer surface oxide layer.The strict RCA cleaning process of carrying out before the oxidation is at the thick silicon oxide layer of infrared absorption layer surface heat oxidation 400nm;
6) polycrystalline silicon growth.The strict RCA cleaning process of carrying out uses the LPCVD technology at the thick low stress polysilicon of silicon oxide layer surface deposition 500nm before the polycrystalline silicon growth; Temperature is 700 ℃ in the stove, SiH 4Flow is 250sccm, and pressure 225mTorr, sedimentation time are 60min.
7) photoetching for the first time: polysilicon layer pattern etching.At polysilicon surface spin coating positive photoresist, whirl coating speed 2000r/min.Whirl coating speed 2000r/min.In 90 ℃ of baking ovens, after the oven dry 10min, utilize mask uv-exposure 6.8s, development 1min, post bake 15min in 135 ℃ baking oven then.With the photoresist is mask, uses reactive ion etching process to etch polysilicon luminescent layer figure.
8) polysilicon layer surface heat oxidation.The strict RCA cleaning process of carrying out before the oxidation is at the thick silica protective layer of polysilicon layer surface heat oxidation 350nm.
9) Al layer deposition.The strict RCA cleaning process of carrying out utilizes sputtering technology to deposit the thick Al layer of 1.2 μ m as ion injecting mask layer before the Al layer deposition.
10) photoetching for the second time; The preparation of Al mask pattern.At Al laminar surface spin coating positive photoresist, whirl coating speed 2000r/min.In 90 ℃ of baking ovens, after the oven dry 10min, utilize mask uv-exposure 6.8s, development 1min, post bake 15min in 135 ℃ baking oven then.With the photoresist is mask, uses the Al corrosive liquid to open ion on the Al layer and injects window.
11) boron ion implanted polysilicon layer.Inject energy 190KeV, implantation dosage is about 8 * 10 15Cm -2
12) annealing process after ion injects.Erode the Al layer.The strict RCA cleaning process of carrying out before the annealing.At 1000 ℃, under the blanket of nitrogen, 15min anneals subsequently.Carry out the annealing process after ion injects;
13) photoetching for the third time: preparation electrode hole.At surface oxidation silicon layer spin coating positive photoresist, whirl coating speed 2000r/min.In 90 ℃ of baking ovens, after the oven dry 10min, utilize mask uv-exposure 6.8s, development 1min, post bake 15min in 135 ℃ baking oven then.With the photoresist is that mask erodes away electrode hole in silica erosion liquid.
14) Al layer deposition.The strict RCA cleaning process of carrying out utilizes sputtering technology to deposit the thick Al layer of 1.0 μ m at silicon oxide surface before the Al layer deposition;
15) the 4th photoetching: Al electrode preparation.At Al laminar surface spin coating positive photoresist, whirl coating speed 2000r/min.In 90 ℃ of baking ovens, after the oven dry 10min, utilize mask uv-exposure 6.8s, development 1min, post bake 15min in 135 ℃ baking oven then.With the photoresist is that mask corrosion goes out the Al electrode structure.
16) chip back surface Al layer deposition.At the thick Al layer of SOI chip back surface sputtering sedimentation 1.2 μ m.
17) the 5th photoetching: the preparation of wafer back Al mask layer.At Al laminar surface spin coating positive photoresist, whirl coating speed 2000r/min.In 90 ℃ of baking ovens, after the oven dry 10min, utilize mask uv-exposure 6.8s, development 1min, post bake 15min in 135 ℃ baking oven then.With the photoresist is the window that mask corrosion Al layer open prepares frame structure and suspension light-emitting film layer structure.
18) preparation of frame structure and suspension light-emitting film layer structure.Use dark reaction and plasma etching technics to go out the light-emitting film structure from back-etching.
19) wafer alloying annealing.20min under 450 ℃ of temperature in nitrogen;
20) along the scribe line sliver.
21) encapsulation.In the TO8 base, pressure welding A1 silk is with band infrared window (sapphire, CaF with the high-temp glue paster for the infraluminescence chip 2Or BaF 2Deng) pipe cap encapsulation.

Claims (10)

1.一种红外光源,其特征在于设有支撑框架、发光薄膜结构和电极,发光薄膜结构由上至下依次为氧化硅保护层、多晶硅发光层、电隔离氧化硅层、红外吸收层和掩埋氧化硅层,发光薄膜结构支撑于支撑框架上方,电极位于支撑框架上方,电极通过在氧化硅保护层开设电极孔与多晶硅发光层接触,电极通过压焊金属丝与管壳管脚相连。1. An infrared light source is characterized in that a support frame, a light-emitting film structure and an electrode are provided, and the light-emitting film structure is successively silicon oxide protective layer, polysilicon light-emitting layer, electrically isolated silicon oxide layer, infrared absorbing layer and buried The silicon oxide layer and the light-emitting film structure are supported above the support frame, and the electrodes are located above the support frame. The electrodes contact the polysilicon light-emitting layer through opening electrode holes in the silicon oxide protective layer, and the electrodes are connected to the shell pins through pressure-welding wires. 2.如权利要求1所述的一种红外光源,其特征在于支撑框架为矩形框架,支撑框架的高度为300~500μm。2. An infrared light source as claimed in claim 1, characterized in that the supporting frame is a rectangular frame, and the height of the supporting frame is 300-500 μm. 3.如权利要求1所述的一种红外光源,其特征在于多晶硅发光层的厚度为400~1000nm;氧化硅保护层和电隔离氧化硅层的厚度分别为200~500nm;红外吸收层的厚度为3~4μm;掩埋氧化硅层的厚度为1~2μm。3. A kind of infrared light source as claimed in claim 1, it is characterized in that the thickness of polysilicon luminescent layer is 400~1000nm; The thickness of silicon oxide protective layer and electrical isolation silicon oxide layer is respectively 200~500nm; The thickness of infrared absorbing layer 3-4 μm; the thickness of the buried silicon oxide layer is 1-2 μm. 4.如权利要求1所述的一种红外光源,其特征在于所述红外光源采用绝缘体上的硅晶片或普通单晶硅晶片,光源的整体尺寸面积为(1~5)mm×(1~5)mm,发光薄膜结构的面积为(0.5~3)mm×(0.7~4)mm。4. A kind of infrared light source as claimed in claim 1, it is characterized in that described infrared light source adopts the silicon wafer on the insulator or common monocrystalline silicon wafer, and the overall size area of light source is (1~5)mm×(1~ 5) mm, the area of the luminescent film structure is (0.5-3) mm×(0.7-4) mm. 5.制造如权利要求1所述的一种红外光源的方法,其特征在于包括以下步骤:5. the method for manufacturing a kind of infrared light source as claimed in claim 1, is characterized in that comprising the following steps: 1)将SOI晶片清洗;1) cleaning the SOI wafer; 2)晶片预先氧化,在900~1200℃下湿氧至少4h,用胶保护晶片背面,然后在氢氟酸中腐蚀掉SOI晶片器件层上的氧化硅层;2) The wafer is pre-oxidized, wet oxygen at 900-1200°C for at least 4 hours, protect the back of the wafer with glue, and then etch the silicon oxide layer on the device layer of the SOI wafer in hydrofluoric acid; 3)SOI晶片器件层浓硼扩散形成红外吸收层;3) The infrared absorption layer is formed by the diffusion of concentrated boron in the SOI wafer device layer; 4)去除浓硼扩散后表面的硼玻璃层和硼-硅层,硼玻璃层用氢氟酸腐蚀,硼-硅层采用低温氧化工艺氧化,并用氢氟酸腐蚀;4) Remove the boron glass layer and boron-silicon layer on the surface after the concentrated boron has diffused, the boron glass layer is etched with hydrofluoric acid, the boron-silicon layer is oxidized by a low-temperature oxidation process, and etched with hydrofluoric acid; 5)在红外吸收层表面热氧化形成氧化硅层;5) forming a silicon oxide layer by thermal oxidation on the surface of the infrared absorbing layer; 6)使用低压化学气相沉积技术在步骤5)中形成的氧化硅层表面沉积400~1000nm厚的多晶硅;炉内温度为600~900℃,SiH4流量为200~350sccm,压力200~300mTorr,沉积时间为50~120min之间;6) Deposit polysilicon with a thickness of 400 to 1000 nm on the surface of the silicon oxide layer formed in step 5) using low-pressure chemical vapor deposition technology; The time is between 50 and 120 minutes; 7)第一次光刻:多晶硅层图形刻蚀,在多晶硅表面旋涂正性光刻胶,烘干后,利用掩模版紫外曝光,显影,坚膜,以光刻胶为掩膜,使用反应离子刻蚀工艺刻蚀出多晶硅发光层图形;7) The first photolithography: polysilicon layer pattern etching, spin-coating positive photoresist on the polysilicon surface, after drying, use a mask plate for ultraviolet exposure, development, film hardening, using photoresist as a mask, use the reaction The ion etching process etches the polysilicon light-emitting layer pattern; 8)在多晶硅层表面热氧化形成氧化硅保护层;8) thermally oxidizing the surface of the polysilicon layer to form a silicon oxide protective layer; 9)利用溅射工艺在氧化硅保护层上沉积铝层作为离子注入掩模层;9) Depositing an aluminum layer on the silicon oxide protective layer by a sputtering process as an ion implantation mask layer; 10)第二次光刻;铝掩膜图形的制备,在铝层表面旋涂正性光刻胶,烘干后,利用掩模版紫外曝光,显影,坚膜,以光刻胶为掩膜,使用铝腐蚀液在铝层上打开离子注入窗口;10) The second photolithography; the preparation of the aluminum mask pattern, spin coating positive photoresist on the surface of the aluminum layer, after drying, use the mask plate for ultraviolet exposure, development, film hardening, using the photoresist as a mask, Open the ion implantation window on the aluminum layer using aluminum etching solution; 11)硼离子注入多晶硅层,注入能量150~200KeV,注入剂量为5×1014cm-2~5×1015cm-211) Boron ions are implanted into the polysilicon layer, the implantation energy is 150-200KeV, and the implantation dose is 5×10 14 cm -2 to 5×10 15 cm -2 ; 12)离子注入后的退火工艺,腐蚀掉铝层,随后在氮气氛下退火,进行离子注入后的退火工艺;12) The annealing process after ion implantation, the aluminum layer is corroded, and then annealed in a nitrogen atmosphere, and the annealing process after ion implantation is performed; 13)第三次光刻:制备电极孔,在表面氧化硅层旋涂正性光刻胶,烘干后,利用掩模版紫外曝光,显影,坚膜,以光刻胶为掩膜在氧化硅腐蚀液中腐蚀出电极孔;13) The third photolithography: Prepare electrode holes, spin-coat positive photoresist on the surface silicon oxide layer, after drying, use a mask plate for ultraviolet exposure, development, harden the film, use the photoresist as a mask on the silicon oxide layer Electrode holes are corroded in the corrosive solution; 14)利用溅射工艺在SOI晶片器件层表面沉积金属层;14) utilizing a sputtering process to deposit a metal layer on the surface of the SOI wafer device layer; 15)第四次光刻:金属电极制备,在金属层表面旋涂正性光刻胶,烘干后,利用掩模版紫外曝光,显影,坚膜,以光刻胶为掩膜腐蚀出金属电极结构;15) The fourth photolithography: metal electrode preparation, spin coating positive photoresist on the surface of the metal layer, after drying, use a mask plate for ultraviolet exposure, development, hardening, and use photoresist as a mask to corrode the metal electrode structure; 16)在SOI晶片背面溅射沉积铝层;16) sputtering and depositing an aluminum layer on the back of the SOI wafer; 17)第五次光刻:晶片背部铝掩膜层的制备,在铝层表面旋涂正性光刻胶,烘干后,利用掩模版紫外曝光,显影,坚膜,以光刻胶为掩膜腐蚀铝层为下一步骤打开用于制备框架结构和悬浮发光薄膜层结构的刻蚀窗口;17) The fifth photolithography: preparation of the aluminum mask layer on the back of the wafer, spin-coating positive photoresist on the surface of the aluminum layer, after drying, use the mask plate for ultraviolet exposure, development, film hardening, using the photoresist as a mask The film etches the aluminum layer to open the etching window for the next step to prepare the framework structure and the suspended light-emitting thin film layer structure; 18)框架结构和发光薄膜层结构的制备,使用深反应等离子刻蚀工艺从从步骤17)打开的刻蚀窗口刻蚀形成发光薄膜层结构;18) Preparation of frame structure and luminescent film layer structure, using deep reactive plasma etching process to etch from the etching window opened from step 17) to form luminescent film layer structure; 19)晶片合金化退火;19) Wafer alloying annealing; 20)沿划片槽裂片;20) Slice along the scribe groove; 21)封装,红外光源用高温胶贴片于金属同轴封装用管壳的管座中,压焊铝丝,用无窗或带红外窗口的管帽封装。21) Encapsulation, the infrared light source is pasted with high-temperature adhesive in the tube socket of the metal coaxial package, and the aluminum wire is pressure-welded, and packaged with a tube cap without a window or with an infrared window. 6.如权利要求5所述的制造如权利要求1所述的一种红外光源的方法,其特征在于在步骤1)中,晶片厚度为500μm;在步骤2)中,要求晶片表面氧化层厚度为1.5μm±0.5μm;在步骤3)中,扩散的结深为3.5μm±0.5μm,硼的掺杂浓度不低于1020cm-3;固态硼源扩散,炉内温度至少1200℃,扩散时间8~12h;在步骤4)中,用氢氟酸腐蚀去掉硼玻璃层,测电阻率应达到10-4~10-5Ω·cm;在步骤5)中,氧化硅层的厚度为200~500nm。6. manufacture as claimed in claim 5 the method for a kind of infrared light source as claimed in claim 1, it is characterized in that in step 1) in, wafer thickness is 500 μ m; In step 2) in, require wafer surface oxide layer thickness 1.5μm±0.5μm; in step 3), the diffused junction depth is 3.5μm±0.5μm, and the doping concentration of boron is not lower than 10 20 cm -3 ; the solid boron source is diffused, and the temperature in the furnace is at least 1200°C. The diffusion time is 8 to 12 hours; in step 4), the boron glass layer is removed by hydrofluoric acid etching, and the measured resistivity should reach 10 -4 to 10 -5 Ω·cm; in step 5), the thickness of the silicon oxide layer is 200~500nm. 7.如权利要求5所述的制造如权利要求1所述的一种红外光源的方法,其特征在于在步骤7)中,在多晶硅表面旋涂正性光刻胶的甩胶速度为1500~2500r/min,烘干的温度为80~100℃,烘干的时间为8~15min;紫外曝光的时间为5.0~7.0s,显影的时间为1min,坚膜的温度为120~150℃,坚膜的时间为10~15min;在步骤10)中,在铝层表面旋涂正性光刻胶的甩胶速度为1500~2500r/min,烘干的温度为80~100℃,烘干的时间为8~15min;紫外曝光的时间为5.0~7.0s,显影的时间为1min,坚膜的温度为120~150℃,坚膜的时间为10~15min;在步骤13)中,在表面氧化硅层旋涂正性光刻胶的甩胶速度为1500~2500r/min,烘干的温度为80~100℃,烘干的时间为8~15min;紫外曝光的时间为5.0~7.0s,显影的时间为1min,坚膜的温度为120~150℃,坚膜的时间为10~15min;在步骤15)中,在金属层表面旋涂正性光刻胶的甩胶速度为1500~2500r/min,烘干的温度为80~100℃,烘干的时间为8~15min;紫外曝光的时间为5.0~7.0s,显影的时间为1min,坚膜的温度为120~150℃,坚膜的时间为10~15min;在步骤17)中,在Al层表面旋涂正性光刻胶的甩胶速度为1500~2500r/min,烘干的温度为80~100℃,烘干的时间为8~15min;紫外曝光的时间为5.0~7.0s,显影的时间为1min,坚膜的温度为120~150℃,坚膜的时间为10~15min。7. manufacture as claimed in claim 5 as claimed in the method for a kind of infrared light source as claimed in claim 1, it is characterized in that in step 7) in, the glue speed of spin-coating positive photoresist on polysilicon surface is 1500~ 2500r/min, drying temperature is 80-100℃, drying time is 8-15min; UV exposure time is 5.0-7.0s, developing time is 1min, hardening temperature is 120-150℃, The filming time is 10-15min; in step 10), the spin-coating speed of the positive photoresist on the surface of the aluminum layer is 1500-2500r/min, the drying temperature is 80-100°C, and the drying time 8~15min; the time of ultraviolet exposure is 5.0~7.0s, the time of development is 1min, the temperature of hard film is 120~150 ℃, the time of hard film is 10~15min; In step 13), in the surface silicon oxide The spin-coated positive photoresist has a spin-off speed of 1500-2500r/min, a drying temperature of 80-100°C, and a drying time of 8-15 minutes; the UV exposure time is 5.0-7.0s, and the developing The time is 1min, the temperature of the film hardening is 120~150°C, and the time of hardening the film is 10~15min; in step 15), the speed of spinning the positive photoresist on the surface of the metal layer is 1500~2500r/min , the drying temperature is 80-100°C, the drying time is 8-15min; the UV exposure time is 5.0-7.0s, the developing time is 1min, the hardening temperature is 120-150°C, the hardening time 10~15min; In step 17), the speed of spinning the positive photoresist on the surface of the Al layer is 1500~2500r/min, the temperature of drying is 80~100°C, and the time of drying is 8~200r/min. 15min; the UV exposure time is 5.0-7.0s, the developing time is 1min, the hardening temperature is 120-150℃, and the hardening time is 10-15min. 8.如权利要求5所述的制造如权利要求1所述的一种红外光源的方法,其特征在于在步骤8)中,氧化硅保护层的厚度为200~500nm;在步骤9)中,铝层的厚度为1.0~1.5μm;在步骤16)中,铝层的厚度为1.0~1.5μm。8. The method for manufacturing an infrared light source as claimed in claim 1, wherein in step 8), the silicon oxide protective layer has a thickness of 200 to 500 nm; in step 9), The thickness of the aluminum layer is 1.0-1.5 μm; in step 16), the thickness of the aluminum layer is 1.0-1.5 μm. 9.如权利要求5所述的制造如权利要求1所述的一种红外光源的方法,其特征在于在步骤12)中,退火的温度为1000℃,退火的时间为15min。9. The method for manufacturing an infrared light source as claimed in claim 1, characterized in that in step 12), the annealing temperature is 1000° C., and the annealing time is 15 minutes. 10.如权利要求5所述的制造如权利要求1所述的一种红外光源的方法,其特征在于在步骤14)中,金属层的厚度为1.0~1.5μm;在步骤19)中,退火在氮气气氛下,退火温度为450℃,退火时间为20min。10. The method for manufacturing an infrared light source as claimed in claim 1, characterized in that in step 14), the thickness of the metal layer is 1.0 to 1.5 μm; in step 19), annealing Under nitrogen atmosphere, the annealing temperature is 450° C., and the annealing time is 20 min.
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