CN101195752B - Low-temperature negative pressure hot distilling process technique and equipment for consumer waste - Google Patents
Low-temperature negative pressure hot distilling process technique and equipment for consumer waste Download PDFInfo
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Abstract
本发明公开了一种生活垃圾低温负压热馏处理设备,其包括热馏炉、旋风分离器、冷却器、分液罐、风机以及密封加料仓、出料仓,其热馏炉分上下两个炉,下炉为燃烧室,热馏炉上方设有烟气的出气口;上炉为热馏室,与密封加料仓、出料仓密封连接,形成密封传送腔,热馏室套设在热馏炉上方,周边设有烟道与燃烧室相通,侧上方设有热馏气出气口,与旋风分离器连接;旋风分离器与冷却器、分液罐、另一旋风分离器、风机依序连接;燃烧室燃烧产生热量和烟气,分别对热馏室中的垃圾负压热馏,热馏室的温度在300℃~350℃之间,垃圾经过热馏分解成可燃气体、焦油、碳黑,可以回收利用,有效抑制了二噁英的生成,解决了处理生活垃圾过程中产生二次污染的难题。
The invention discloses a low-temperature negative-pressure thermal distillation processing equipment for domestic garbage, which comprises a thermal distillation furnace, a cyclone separator, a cooler, a liquid separation tank, a fan, a sealed feeding bin, and a discharging bin. The thermal distillation furnace is divided into upper and lower parts. One furnace, the lower furnace is the combustion chamber, and there is a gas outlet above the thermal distillation furnace; the upper furnace is the thermal distillation chamber, which is sealed and connected with the sealed feeding bin and the discharging bin to form a sealed transmission chamber, and the thermal distillation chamber is set in the On the top of the thermal distillation furnace, there is a flue on the periphery to communicate with the combustion chamber, and a hot distillation gas outlet is provided on the upper side, which is connected to the cyclone separator; the cyclone separator is connected with the cooler, the liquid separation tank, another cyclone separator, and the fan Sequential connection; combustion in the combustion chamber generates heat and smoke, and heats the waste in the heat distillation chamber under negative pressure. The temperature of the heat distillation chamber is between 300°C and 350°C. After heat distillation, the waste is decomposed into combustible gas, tar, Carbon black, which can be recycled, effectively inhibits the formation of dioxins and solves the problem of secondary pollution in the process of disposing of domestic waste.
Description
技术领域 本发明涉及环保技术及设备,尤其涉及采用热馏技术的生活垃圾低温负压热馏处理设备。Technical field The present invention relates to environmental protection technology and equipment, in particular to low-temperature negative pressure thermal distillation treatment equipment for domestic waste using thermal distillation technology.
背景技术 由于人口不断增长和社会工业化的不断发展,产生的垃圾平均以每年8~9%的速度增长,造成的环境污染已日益严重。过去通常采用填埋技术处理生活,由于许多垃圾不可降解,目前我国许多城市已形成了“垃圾包围城市”的严重局面,垃圾填埋场普遍存在渗漏问题,没有一个能达到国家污染控制标准。监测表明,我国城市地下水已普遍受到不同程度的污染,其中受到较重污染的城市占64%;轻污染的城市占33%。Background technology Due to the continuous growth of population and the continuous development of social industrialization, the average annual rate of garbage generated is 8-9%, and the environmental pollution caused has become increasingly serious. In the past, landfill technology was usually used to deal with life. Because many garbage is non-degradable, many cities in my country have formed a serious situation of "garbage surrounding the city". Leakage problems are common in landfills, and none of them can meet the national pollution control standards. Monitoring shows that the urban groundwater in my country has generally been polluted to varying degrees, of which 64% are heavily polluted and 33% are lightly polluted.
据介绍,我国许多垃圾填埋场采用的是混合填埋法,各种垃圾没有进行分类,堆放在一起,且大部分垃圾填埋场的防渗层都只有一层。而在国外,垃圾填埋都是分类进行,其防渗层有多达六七层结构的。国内对于如何迅速确认填埋场的渗漏状况以及垃圾填埋场渗漏后如何治理,至今尚无较成熟的经验。According to reports, many landfills in my country use the mixed landfill method. Various wastes are not classified and are piled together, and most of the landfills have only one layer of anti-seepage layer. In foreign countries, landfills are classified into categories, and the anti-seepage layer has as many as six or seven layers of structure. In China, there is still no relatively mature experience on how to quickly confirm the leakage status of landfill sites and how to treat landfill leakage after leakage.
近年来,焚烧垃圾技术日渐成熟,但焚烧技术存在缺点。其处理规模小,设备价格昂贵,运行成本高,并且据《中国环境报》2006年5月12日报道“垃圾发电设想虽好推广不易”,垃圾焚烧发电会产生一个副产品二噁英,它被世界卫生组织称作“最毒的致癌物质”,随烟气排放到大气中。目前国外一些发达国家对垃圾焚烧发电项目有一定限制,日本等国甚至立法关闭或禁建垃圾焚烧设施。同时,焚烧中产生的灰渣和飞灰重金属含量很高,其处理也是难题,有的地方实行二次填埋,留下二次污染的隐患。In recent years, the technology of incinerating garbage has become more and more mature, but there are shortcomings in incineration technology. Its treatment scale is small, the equipment is expensive, and the operating cost is high. According to the report of "China Environment News" on May 12, 2006, "Waste-to-energy is a good idea, but it is not easy to promote it." Waste incineration for power generation will produce a by-product of dioxin, which is called Known by the World Health Organization as "the most toxic carcinogen", it is released into the atmosphere along with the flue gas. At present, some developed countries in foreign countries have certain restrictions on waste incineration power generation projects, and countries such as Japan even legislate to close or prohibit the construction of waste incineration facilities. At the same time, the ash and fly ash produced in the incineration contain high levels of heavy metals, and their disposal is also difficult. In some places, secondary landfills are carried out, leaving hidden dangers of secondary pollution.
发明内容 本发明目的是提供一种垃圾处理运行成本,使废品变成可用的能源,并且无公害、不产生二次污染的生活垃圾低温负压热馏处理设备。SUMMARY OF THE INVENTION The object of the present invention is to provide a low-temperature negative-pressure thermal distillation treatment equipment for domestic waste, which can reduce the operating cost of waste treatment, turn waste products into usable energy sources, and is pollution-free and does not produce secondary pollution.
为实现本发明以上目的,采用如下技术:热馏处理技术设备包括热馏炉、旋风分离器、冷却器、分液罐、风机以及密封加料仓、出料仓,其中热馏炉分上下两个炉,下炉为燃烧室,设有炉排,为封闭腔,炉排下连接有鼓风机,燃煤或热馏处理后的垃圾渣(碳黑)投入炉排上燃烧并产生烟气;热馏炉上方设有烟气的出气口;上炉为热馏室,与密封加料仓、出料仓密封连接,形成密封传送腔,热馏室套设在热馏炉上方,周边设有烟道与燃烧室相通,侧上方设有热馏气出气口,与旋风分离器连接;旋风分离器与冷却器、分液罐、另一旋风分离器、风机依序连接;燃烧室燃烧产生热量和烟气,分别对热馏室加热,密封加料仓将经过沥水、筛分、干燥的垃圾送入热馏室,启动风机,热馏室内产生负压,并与空气隔绝,形成热馏环境,热馏室的温度控制在300℃~350℃之间,垃圾经过热馏分解成热馏气、垃圾渣(碳黑)以及废液。In order to realize the above object of the present invention, the following technology is adopted: the thermal distillation treatment technology equipment includes a thermal distillation furnace, a cyclone separator, a cooler, a liquid separation tank, a blower fan, a sealed feeding bin, and a discharge bin, wherein the thermal distillation furnace is divided into upper and lower parts. Furnace, the lower furnace is a combustion chamber, equipped with a fire grate, which is a closed chamber, and a blower is connected under the fire grate, and the garbage slag (carbon black) after burning coal or heat distillation is put into the fire grate to burn and generate flue gas; There is a flue gas outlet above the furnace; the upper furnace is a thermal distillation chamber, which is sealed and connected with the sealed feeding bin and the discharging bin to form a sealed transmission chamber. The thermal distillation chamber is set above the thermal distillation furnace, and there are flue and The combustion chamber is connected, and there is a hot distillate gas outlet on the upper side, which is connected with the cyclone separator; the cyclone separator is connected with the cooler, liquid separation tank, another cyclone separator, and the fan in sequence; the combustion of the combustion chamber generates heat and smoke , heat the heat distillation chamber respectively, seal the feeding bin to send the drained, screened, and dried garbage into the heat distillation chamber, start the fan, generate negative pressure in the heat distillation chamber, and isolate it from the air, forming a heat distillation environment, heat distillation chamber The temperature is controlled between 300°C and 350°C, and the garbage is decomposed into hot distillation gas, garbage slag (carbon black) and waste liquid through thermal distillation.
上述的热馏炉设有保温层,其烟气出气口与洗气塔连接。The above-mentioned thermal distillation furnace is provided with an insulating layer, and its flue gas outlet is connected with a scrubber.
上述的热馏炉中含有一个或一个以上热馏室,周边的烟道围绕着热馏室,烟道与下炉的燃烧室相通。The above-mentioned heat distillation furnace contains one or more heat distillation chambers, the peripheral flue surrounds the heat distillation chamber, and the flue communicates with the combustion chamber of the lower furnace.
上述的热馏室上方设有与密封加料仓连接的进料口,下方设有与密封出料仓连接的出渣口。The above-mentioned thermal distillation chamber is provided with a feed inlet connected to the sealed feeding bin at the top, and a slag outlet connected with the sealed feeding bin at the bottom.
上述的风机采用罗茨风机。The fan mentioned above adopts Roots blower.
本发明采用以上技术,利用混合垃圾中有机物的热不稳定性,在无氧或缺氧条件下对之进行加热低温负压热馏处理,使有机物热馏形成各种可燃气体、焦油、碳黑,可以回收利用,有效抑制了二噁英的生成,解决了处理生活垃圾过程中产生二次污染的难题,其中烟气形成热馏室的加热腔,使燃烧室产生的热能得到充分的利用。本技术除了处理生活垃圾外还可以用于处理工业废弃物、农业废弃物、橡胶、塑料废弃物、医院废弃物以及人畜排便等,有利于城市建设中保护环境。The present invention adopts the above technology, utilizes the thermal instability of the organic matter in the mixed garbage, and conducts heating and low-temperature negative pressure thermal distillation treatment under anaerobic or anoxic conditions, so that the organic matter can be thermally distilled to form various combustible gases, tar, and carbon black. , can be recycled, effectively inhibits the generation of dioxins, and solves the problem of secondary pollution in the process of disposing of domestic waste. Among them, the flue gas forms the heating chamber of the thermal distillation chamber, so that the heat energy generated by the combustion chamber can be fully utilized. In addition to processing domestic waste, this technology can also be used to process industrial waste, agricultural waste, rubber, plastic waste, hospital waste, and human and animal defecation, which is conducive to protecting the environment in urban construction.
附图说明 现结合附图对本发明做进一步阐述:BRIEF DESCRIPTION OF THE DRAWINGS The present invention will be further elaborated in conjunction with the accompanying drawings:
图1是本发明热馏处理设备的结构示意图;Fig. 1 is the structural representation of thermal distillation treatment equipment of the present invention;
图2是本发明热馏炉的结构示意图;Fig. 2 is the structural representation of thermal distillation furnace of the present invention;
图3是本发明热馏处理的工作流程图。Fig. 3 is a working flow diagram of thermal distillation treatment in the present invention.
具体实施方式 请参阅1或2所示,本发明包括热馏炉1、旋风分离器2、冷却器3、分液罐4、风机5、储气罐6以及密封加料仓71、出料仓72,其热馏炉1设有保温层11,分上下两个炉,下炉为燃烧室12,设有炉排121,为封闭腔,炉排121下连接有鼓风机122,燃煤或热馏处理后的垃圾渣(碳黑)投入炉排121上燃烧并产生烟气;热馏炉1上方设有烟气出气口13与洗气塔9连接;上炉为热馏室15,与密封加料仓71、出料仓72密封连接,上方设有与密封加料仓71连接的进料口151,下方设有与密封出料仓72连接的出渣口152,形成密封传送腔,热馏室15与密封加料仓71、出料仓72连接传送采用螺杆传送711、721;热馏室15套设在热馏炉1上方,可以有一个或一个以上,其周边设有烟道16围绕着热馏室,与下炉的燃烧室12相通,侧上方设有热馏气出气口153,与旋风分离器2连接;旋风分离器2与冷却器3、分液罐4、另一旋风分离器8、风机5、储气罐6依序连接,风机5采用罗茨风机,热馏室15中还设有搅拌装置155;燃烧室12燃烧产生热量和烟气,分别对热馏室15加热,密封加料仓71将经过沥水、筛分、干燥的垃圾由螺杆传送711送入热馏室15,启动风机5,热馏室15内产生负压,并与空气隔绝,形成热馏环境,热馏室15的温度控制在300℃~350℃之间,垃圾经过热馏分解成热馏气、垃圾渣(碳黑)以及废液。垃圾渣(碳黑)由螺杆传送721送入出料仓72;热馏气进入旋风分离器2,分离出碳黑,而后进入冷却器3和分液罐4,分离出废液,废液包括有含油污水和含水焦油,再进入另一旋风分离器8分离出焦油和废液,分离后的热馏气由罗茨风机送入储气罐8备用。热馏气包括甲烷、乙烷、乙烯、丙烷、丙烯、异丙烯、丁烷、1-丁烷、异丁烯、戍烷以及一氧化碳。碳黑和废液经过过滤器过滤、沉淀出碳黑和焦油,回收入热馏炉1中燃烧。Specific embodiments Please refer to 1 or 2, the present invention includes a thermal distillation furnace 1, a cyclone separator 2, a cooler 3, a liquid separation tank 4, a fan 5, an air storage tank 6, and a sealed
如图3所示,本发明的实施方式:生活垃圾进入储存仓,进行沥水、干燥,而后筛分分离出玻璃瓶子、煤渣以及细土等,之后垃圾再次干燥,再送入密封加料仓71,由螺杆传送711传送至热馏炉1的热馏室15,罗茨风机使密封的热馏室15形成负压,热馏炉1的燃烧室12燃烧产生热量和烟气,分别对热馏室15充分加热,热馏室15的温度采用温度控制器或人工控制,控制在300℃~350℃之间,因为热馏物在负压状态下,沸点降低,低温即可实现热馏,热馏的结果产生热馏气、碳黑和烟灰。垃圾渣(碳黑)由螺杆传送721送入出料仓72;烟灰进洗气塔9由低溶度氢氧化钠洗涤后,进入活性碳吸附层,再排出烟囱;热馏气出热馏室15后进入旋风分离器2,分离出碳黑,而后进入冷却器3和分液罐4,分别分离出废液,之后再进入另一旋风分离器8分离出焦油和废液,由另一旋风分离器8出来的热馏气接罗茨风机,经压缩、冷却后装入储气罐6备用;废液经加热再冷却后,分解成水、焦油和可燃性气体;碳黑经过过滤、沉淀后备用。As shown in Figure 3, the embodiment of the present invention: domestic garbage enters the storage bin, drains, dries, and then sieves and separates glass bottles, coal cinders, and fine soil, etc., then dries the garbage again, and then sends it into the sealed
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CN102061181A (en) * | 2009-11-13 | 2011-05-18 | 余式正 | Incineration-free low-temperature waste carbonization furnace and comprehensive utilization thereof |
CN102191068A (en) * | 2010-03-07 | 2011-09-21 | 黄兆荣 | Process for producing combustible gases, vegetable tar and charcoal by using garbage |
CN102277197B (en) * | 2011-06-14 | 2013-07-31 | 福州市英袖能源科技有限公司 | Cracking furnace system of biomass garbage |
CN102277183A (en) * | 2011-07-15 | 2011-12-14 | 陈自强 | High-temperature and high-pressure carbonization device in an anoxic state |
CN102504843B (en) * | 2011-11-21 | 2014-06-25 | 北京神雾环境能源科技集团股份有限公司 | Heat accumulation type fuel gas radiation pipe rotary hearth furnace domestic garbage dry distillation method |
CN103666505B (en) * | 2012-09-21 | 2018-03-16 | 永春县五里街镇阿泉家庭农场 | A kind of house refuse or the equipment of organic waste minimizing and energy |
CN105772488B (en) * | 2016-04-29 | 2018-01-09 | 南京大学 | The apparatus and method for of powder solid hazardous waste fluidization chemical stabilization pretreatment |
CN106190219B (en) * | 2016-08-31 | 2018-08-07 | 广东新生环保科技股份有限公司 | A kind of decomposition method of organic polymer waste material |
CN106287741A (en) * | 2016-09-30 | 2017-01-04 | 吴万新 | Domestic garbage was harmlessly treated equipment |
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CN1083198A (en) * | 1992-08-21 | 1994-03-02 | 西门子公司 | Method and device for heat treatment of waste |
JPH10310774A (en) | 1997-05-09 | 1998-11-24 | Toshio Maezato | Carbonizing oven and carbonizing unit |
CN1272870A (en) * | 1998-06-16 | 2000-11-08 | 格雷夫森能源管理有限公司 | Gasification reactor apparatus |
CN1304975A (en) * | 2000-10-11 | 2001-07-25 | 中国科学院山西煤炭化学研究所 | Process for preparing fuel gas by gasifying life garbage and its compound gasifying reactor |
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CN1083198A (en) * | 1992-08-21 | 1994-03-02 | 西门子公司 | Method and device for heat treatment of waste |
JPH10310774A (en) | 1997-05-09 | 1998-11-24 | Toshio Maezato | Carbonizing oven and carbonizing unit |
CN1272870A (en) * | 1998-06-16 | 2000-11-08 | 格雷夫森能源管理有限公司 | Gasification reactor apparatus |
CN1304975A (en) * | 2000-10-11 | 2001-07-25 | 中国科学院山西煤炭化学研究所 | Process for preparing fuel gas by gasifying life garbage and its compound gasifying reactor |
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