CN101155495B - Micro-channel single phase convection and capillary groove phase inversion heat combined cooling method and device - Google Patents
Micro-channel single phase convection and capillary groove phase inversion heat combined cooling method and device Download PDFInfo
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Abstract
本发明微通道单相对流与毛细微槽相变换热组合冷却方法及其装置,涉及一种散热冷却方法及专用部件。其方法是:高沸点液体工质流过发热体表面,吸收热量后进入到一导热材料内部设置的许多微通道中,在导热材料外表面上设置有许多能够产生毛细力的毛细微槽,毛细力将另一种低沸点液体工质吸入到毛细微槽内,微通道内的高沸点液体工质通过高强度的微尺度单相对流换热将热量传递给导热材料,导热材料加热外表面上毛细微槽内的另一种低沸点液体工质,这种液体工质受热后产生高强度的蒸发和沸腾,带走发热体的热量。导热材料内部设置有微通道,其外表面上设置有毛细微槽的换热结构是本发明方法的专用装置。
The invention discloses a microchannel single convective flow and capillary microgroove phase conversion heat combined cooling method and device thereof, which relate to a heat radiation cooling method and special components. The method is: the high-boiling point liquid working medium flows through the surface of the heating element, absorbs heat and enters many microchannels provided inside a heat-conducting material, and there are many capillary micro-grooves that can generate capillary force on the outer surface of the heat-conducting material. Force sucks another low-boiling point liquid working fluid into the capillary microgroove, and the high-boiling point liquid working medium in the microchannel transfers heat to the heat-conducting material through high-intensity micro-scale single convective heat transfer, and the heat-conducting material heats the outer surface Another low-boiling-point liquid working fluid in the capillary microgroove, this liquid working medium produces high-intensity evaporation and boiling after being heated, and takes away the heat of the heating element. The heat exchange structure in which microchannels are arranged inside the heat conduction material and capillary microgrooves are arranged on the outer surface is a special device for the method of the invention.
Description
技术领域:Technical field:
本发明涉及一种散热冷却方法,特别是应用于大功率电子及光电子器件的冷却方法及其装置。The invention relates to a heat radiation cooling method, in particular to a cooling method and a device for high-power electronic and optoelectronic devices.
背景技术:Background technique:
目前,对大功率电子及光电子器件的冷却主要采用两种方式:一种是采用散热片结合风扇进行空冷,这种技术通过在发热体表面加贴散热翅片并在两者的接触面上涂抹导热硅胶(硅脂)以减小导热热阻,风扇安置在散热翅片端面上利用对流换热原理将热量通过翅片表面散失到环境中去,从而保证器件在正常工作温度范围内工作。这种技术的主要缺陷是:随着电子及光电子器件功率的增加,维持正常工作温度所需散失的热量越大,风扇的功耗就越大,翅片所需的散热面积也越大,而散热面积的增大又会降低翅片效率,散热总能力无法大幅提高。另一种方法是采用水泵进行强制水冷,水流过发热体的表面带走发热体产生的热量,随着电子及光电子器件功率的增加,散热器的换热面积就会越大,散热总能力同样无法大幅提高。At present, there are mainly two ways to cool high-power electronic and optoelectronic devices: one is to use heat sinks combined with fans for air cooling. Thermal silica gel (silicone grease) is used to reduce the thermal resistance of heat conduction, and the fan is placed on the end face of the heat dissipation fin to use the principle of convection heat transfer to dissipate heat to the environment through the surface of the fin to ensure that the device works within the normal operating temperature range. The main defect of this technology is: as the power of electronic and optoelectronic devices increases, the greater the heat dissipation required to maintain normal operating temperature, the greater the power consumption of the fan, and the greater the heat dissipation area required by the fins. The increase of the heat dissipation area will reduce the efficiency of the fins, and the total heat dissipation capacity cannot be greatly improved. Another method is to use a water pump for forced water cooling. The water flows through the surface of the heating element to take away the heat generated by the heating element. With the increase of the power of electronic and optoelectronic devices, the heat transfer area of the radiator will be larger, and the total cooling capacity will be the same. cannot be significantly increased.
发明内容:Invention content:
本发明的目的是克服现有风冷及水冷散热技术需要较大散热面积、散热能力不足的技术缺陷,提供一种散热面积小、散热热流密度高及散热总能力大的微通道单相对流与毛细微槽相变换热组合冷却方法及其装置。The purpose of the present invention is to overcome the technical defects that the existing air-cooled and water-cooled heat dissipation technologies require a large heat dissipation area and insufficient heat dissipation capacity, and provide a microchannel single-convection and heat dissipation system with small heat dissipation area, high heat flow density and large total heat dissipation capacity. Capillary micro-groove phase-change heat combination cooling method and device thereof.
本发明的技术方案是:直接在导热材料内部设置许多微通道,形成微通道群,所述微通道大小适合利用微尺度效应强化换热;在导热材料外表面设置许多毛细微槽,形成微槽群,所述毛细微槽大小适合形成毛细力,以将毛细微槽边的液体工质吸入到微槽道内,并在毛细微槽内形成能进行高强度相变换热的薄液膜区域。高沸点的液体工质流过发热体表面吸收热量后,进入到导热材料内部的微通道中,通过高强度单相对流换热方式将热量传递给导热材料,导热材料外表面上毛细微槽中的另一种低沸点液体工质受热后形成高强度的蒸发与沸腾,带走发热体的热量,从而使发热体得到冷却。The technical solution of the present invention is: directly arrange many microchannels inside the heat conducting material to form a group of microchannels, and the size of the microchannels is suitable for enhancing heat exchange by using the microscale effect; arrange many capillary microgrooves on the outer surface of the heat conducting material to form microgrooves The size of the capillary microgroove is suitable for forming capillary force, so as to suck the liquid working medium at the edge of the capillary microgroove into the microchannel, and form a thin liquid film region capable of high-intensity phase conversion heat in the capillary microgroove. The liquid working medium with high boiling point flows through the surface of the heating element to absorb heat, then enters the microchannel inside the heat-conducting material, and transfers the heat to the heat-conducting material through high-intensity single-convection heat exchange. Another low-boiling-point liquid working fluid is heated to form high-intensity evaporation and boiling, which takes away the heat of the heating element, thereby cooling the heating element.
上述微通道内高沸点液体工质常压下的沸点为0℃~300℃,毛细微槽内低沸点液体工质常压下的沸点为0℃~150℃,且毛细微槽内液体工质的沸点低于微通道内流动的液体工质的沸点。The boiling point of the high-boiling liquid working medium in the above-mentioned microchannel is 0°C to 300°C under normal pressure, the boiling point of the low-boiling liquid working medium in the capillary microgroove is 0°C to 150°C under normal pressure, and the liquid working medium in the capillary microgroove The boiling point of the microchannel is lower than that of the liquid working medium flowing in the microchannel.
上述微通道的截面为圆形,直径在0.05~1mm范围内,微通道之间的间距在0.05~5mm范围内,每根微通道的长度在5~50mm范围内。The cross-section of the above-mentioned microchannels is circular, the diameter is in the range of 0.05-1 mm, the distance between the micro-channels is in the range of 0.05-5 mm, and the length of each micro-channel is in the range of 5-50 mm.
上述毛细微槽的宽度和深度在0.05~2mm范围内,毛细微槽的间距在0.05~5mm范围内。The width and depth of the capillary micro-grooves are in the range of 0.05-2 mm, and the distance between the capillary micro-grooves is in the range of 0.05-5 mm.
所述多个毛细微槽,在导热材料外表面纵向密布排列,其截面为梯形,梯形的上底边长度为0.05~2mm,下底边长度为0.08~2.5mm,槽深为0.05~2mm,毛细微槽之间的间距为0.05~5mm。The plurality of capillary micro-grooves are densely arranged vertically on the outer surface of the heat-conducting material, and the cross-section is trapezoidal. The length of the upper base of the trapezoid is 0.05-2 mm, the length of the lower base is 0.08-2.5 mm, and the groove depth is 0.05-2 mm. The distance between the capillary grooves is 0.05-5 mm.
所述多个毛细微槽,在导热材料外表面纵向密布排列,其截面为三角形,三角形的槽底顶角为5°~60°,槽深为0.05~2mm,毛细微槽道之间的间距为0.05~5mm。The plurality of capillary micro-grooves are densely arranged longitudinally on the outer surface of the heat-conducting material, the cross-section of which is triangular, the bottom and apex angles of the triangular grooves are 5°-60°, the groove depth is 0.05-2mm, and the distance between the capillary micro-grooves is 0.05 to 5mm.
一种实现上述方法的专用装置——微通道与毛细微槽热沉,包括一导热材料,所述导热材料内部设置许多微通道,形成微通道群,所述微通道大小适合利用微尺度效应强化换热;外表面上设置有许多毛细微槽,形成毛细微槽群,所述毛细微槽的大小适合形成毛细力,以将所述毛细微槽边的液体工质吸入到微槽道内,并在微槽内形成能进行高强度相变换热的薄液膜区域。A special device for realizing the above method—microchannel and capillary microgroove heat sink, including a thermally conductive material, inside the thermally conductive material are provided many microchannels to form a group of microchannels, and the size of the microchannels is suitable for strengthening by using microscale effects heat exchange; the outer surface is provided with many capillary micro-grooves to form a group of capillary micro-grooves, the size of the capillary micro-grooves is suitable for forming capillary force, so as to suck the liquid working substance on the edge of the capillary micro-grooves into the micro-channel, and A thin liquid film region capable of high-intensity phase transformation heat is formed in the microgroove.
上述微通道的截面为圆形,直径在0.05~1mm范围内,微通道之间的间距在0.05~5mm范围内,每根微通道的长度在5~50mm范围内。The cross-section of the above-mentioned microchannels is circular, the diameter is in the range of 0.05-1 mm, the distance between the micro-channels is in the range of 0.05-5 mm, and the length of each micro-channel is in the range of 5-50 mm.
上述微通道在导热材料内部横向密布排列。The above-mentioned microchannels are densely arranged laterally inside the heat-conducting material.
上述毛细微槽的宽度和深度在0.05~2mm范围内,毛细微槽之间的间距在0.05~5mm范围内。The width and depth of the capillary microgrooves are in the range of 0.05-2 mm, and the distance between the capillary micro-grooves is in the range of 0.05-5 mm.
上述毛细微槽在导热材料表面纵向密布排列。The above-mentioned capillary microgrooves are vertically and densely arranged on the surface of the heat-conducting material.
上述毛细微槽纵向密布排列,纵向密布排列的微槽上交叉排列有多根横向毛细微槽道,横向毛细微槽道的宽度和深度在0.05~2mm范围内,间距在0.05~10mm范围内。The above-mentioned capillary microgrooves are vertically densely arranged, and the vertically densely arranged microgrooves are intersected with a plurality of transverse capillary microchannels, the width and depth of the transverse capillary microchannels are in the range of 0.05-2mm, and the spacing is in the range of 0.05-10mm.
技术效果:本发明通过使液体工质流过发热体表面需要散热的部位吸收热量后进入到导热材料内部的微通道中,通过微通道内的高沸点液体工质与微通道壁面之间的高强度微尺度对流换热和导热材料的导热将热量传递到导热材料的外表面上,在导热材料外表面上设置有许多能够产生毛细力的毛细微槽,毛细力将另一种低沸点液体工质吸入到毛细微槽内,并在微槽内形成能进行高强度相变换热的薄液膜区域,通过该区域内低沸点工质的高强度相变换热将发热体产生的热量最终带离导热材料外表面,从而达到使发热体降温的目的。国内外的研究表明,微尺度下流动及传热的总体特性与大尺度通道内的结果有很大不同,微通道内液体工质单相对流换热方式有着很高的对流换热系数,比常规尺寸单相对流换热系数至少高出一个数量级;同时,毛细微槽内工质的蒸发和沸腾也有着极高的强度,其蒸发和沸腾热流密度的理论极限值比目前高性能芯片的最高热流密度还要高出约两个数量级,导热材料内的微通道中液体工质单相对流换热和导热材料外表面上的毛细微槽群中液体工质薄液膜相变换热均属于微尺度空间下的传热传质的超常现象,利用这两种换热方式的组合可以获得非常好的冷却散热效果。这种高效率的微通道单相对流与毛细微槽相变组合冷却散热可以使换热面尺寸很小,因而采用本发明能在很大程度上解决目前以及今后大功率电子及光电子器件的散热问题,降低和控制大功率电子及光电子器件的工作温度,保证并提高器件的工作性能。Technical effect: the present invention absorbs heat through the part of the surface of the heating element that needs to dissipate heat, and then enters the microchannel inside the heat conducting material, through the high boiling point liquid working medium in the microchannel and the high Intensive micro-scale convective heat transfer and heat conduction of heat-conducting materials transfer heat to the outer surface of the heat-conducting material, and there are many capillary microgrooves that can generate capillary force on the outer surface of the heat-conducting material. The substance is sucked into the capillary microgroove, and a thin liquid film area capable of high-intensity phase-change heat is formed in the micro-groove, and the heat generated by the heating element is finally converted to Take it away from the outer surface of the heat-conducting material, so as to achieve the purpose of cooling the heating element. Studies at home and abroad have shown that the overall characteristics of flow and heat transfer at the microscale are quite different from the results in large-scale channels. The single convective heat transfer mode of liquid working fluid in microchannels has a high convective heat transfer coefficient, which is higher than that in large-scale channels. The convective heat transfer coefficient of conventional size single convection is at least an order of magnitude higher; at the same time, the evaporation and boiling of the working fluid in the capillary microgroove also have extremely high intensity, and the theoretical limit value of the evaporation and boiling heat flux is higher than that of the current high-performance chips. The heat flux is about two orders of magnitude higher. The single convective heat transfer of the liquid working fluid in the microchannels in the heat conducting material and the thin liquid film phase transfer heat of the liquid working medium in the capillary microgrooves on the outer surface of the heat conducting material belong to the The supernormal phenomenon of heat and mass transfer in the micro-scale space, using the combination of these two heat transfer methods can obtain very good cooling and heat dissipation effects. This high-efficiency microchannel single convection and capillary microgroove phase change combined cooling and heat dissipation can make the size of the heat exchange surface very small, so the present invention can largely solve the heat dissipation of current and future high-power electronic and optoelectronic devices Problems, reduce and control the operating temperature of high-power electronic and optoelectronic devices, ensure and improve the working performance of the devices.
在微通道的直径为0.05~1mm范围内,其内部流动的液体工质与微通道壁面之间具有极高的对流换热系数。When the diameter of the microchannel is in the range of 0.05-1mm, there is a very high convective heat transfer coefficient between the liquid working fluid flowing inside and the wall surface of the microchannel.
毛细微槽的宽度和深度在0.05~2mm范围内时微槽内产生的毛细力强,具有较强的驱动液体工质流动的能力。When the width and depth of the capillary microgroove are in the range of 0.05-2mm, the capillary force generated in the microgroove is strong, and has a strong ability to drive the flow of liquid working fluid.
设置横向排列宽度和深度在0.05~2mm范围内,间距在0.05~10mm范围内的多根横向毛细微槽道可以保证超高热负荷下液体工质沿纵向毛细微槽流动的毛细驱动力,使蒸发掉的液体工质得到及时的补充,从而提高冷却效率。Setting multiple transverse capillary channels with width and depth in the range of 0.05-2mm and spacing in the range of 0.05-10mm can ensure the capillary driving force of the liquid working fluid flowing along the longitudinal capillary channels under ultra-high heat load, so that the evaporation The lost liquid working medium is replenished in time, thereby improving the cooling efficiency.
附图说明:Description of drawings:
图1是本发明的微通道和毛细微槽热沉的第一种结构示意图;Fig. 1 is the first structural representation of microchannel and capillary microgroove heat sink of the present invention;
图2是本发明外表面毛细微槽排列方式示意图;Fig. 2 is a schematic diagram of the arrangement of capillary microgrooves on the outer surface of the present invention;
图3是图2的A-A剖面示意图;Fig. 3 is A-A sectional schematic diagram of Fig. 2;
图4是本发明的微通道和毛细微槽热沉中毛细微槽的第二种结构示意图;Fig. 4 is the second structural representation of capillary microgroove in microchannel and capillary microgroove heat sink of the present invention;
图5是本发明的微通道和毛细微槽热沉中毛细微槽的第三种结构示意图。Fig. 5 is a schematic diagram of the third structure of the capillary microgroove in the microchannel and capillary microgroove heat sink of the present invention.
具体实施方式:Detailed ways:
实施例1:见图1,在金属板或其他导热材料1内部设置许多圆形微通道2,形成微通道群,外表面上设置许多矩形毛细微槽3,形成毛细微槽群,这种带有微通道和毛细微槽的换热结构称为热沉。见图1、图3中,微通道2在导热材料1内部横向密布排列,见图1、图2,毛细微槽3纵向密布排列。微通道2的直径在0.05~1mm范围内,微通道之间的间距在0.05~5mm范围内,每根微通道的长度在5~50mm范围内,且微通道截面为圆形,毛细微槽3的槽道为矩形微槽道,其宽度和槽道深度在0.05~2mm范围内,且微槽道之间的间距在0.05~5mm范围内,该范围的毛细微槽3对多种工质如无水乙醇或蒸馏水都有毛细力的吸引作用。微通道中的高沸点液体工质流过发热体表面,吸收发热体的热量后进入到微通道2中,在微通道2中与金属板导热材料1发生高强度的对流换热,金属板导热材料1发热,同时,毛细力将另一种低沸点液体工质吸到金属板导热材料1表面上的毛细微槽3内,液体工质在毛细微槽3的受热区域内蒸发和沸腾带走大量的热量,从而实现对发热体的散热冷却。发热体可以是电子和光电子器件或其他发热体。Embodiment 1: see Fig. 1, a lot of
微通道内高沸点液体工质常压下的沸点为0℃~300℃,毛细微槽内低沸点液体工质常压下的沸点为0℃~150℃,且毛细微槽内液体工质的沸点低于微通道内流动的液体工质的沸点。The boiling point of the high-boiling liquid working fluid in the microchannel under normal pressure is 0°C to 300°C, the boiling point of the low-boiling liquid working medium in the capillary microgroove is 0°C to 150°C under normal pressure, and the liquid working fluid in the capillary microgroove The boiling point is lower than the boiling point of the liquid working medium flowing in the microchannel.
实施例2:见图2,本实施例热沉的多个毛细微槽3纵向密布排列,纵向密布排列的毛细微槽3上交叉排列有多个横向毛细微槽道3′。设置横向排列毛细微槽道3′可保证超高热负荷下液体工质沿纵向毛细微槽3流动的毛细驱动力,使受热区蒸发掉的液体工质得到及时地补充,从而提高冷却效率。本实施例毛细微槽3的槽宽0.2mm、槽深0.5mm、槽间距0.2mm,横向毛细微槽道3′的槽宽0.4mm、槽深0.8mm、槽间距5mm。Embodiment 2: As shown in FIG. 2, a plurality of
实施例3:见图4,本实施例热沉的多个毛细微槽4纵向密布排列,其截面为梯形,梯形的上底边长度为0.2mm,下底边长度为0.4mm,槽深为0.8mm,间距为0.2mm。Embodiment 3: See Fig. 4, a plurality of capillary grooves 4 of the heat sink of this embodiment are vertically densely arranged, and its cross-section is trapezoidal, the length of the upper base of the trapezoid is 0.2 mm, the length of the lower base is 0.4 mm, and the groove depth is 0.8mm, the spacing is 0.2mm.
实施例4:见图5,本实施例热沉的多个毛细微槽5纵向密布排列,其截面为三角形,三角形的槽底顶角为30°,槽深为0.6mm,间距为0.2mm。Embodiment 4: As shown in Fig. 5, a plurality of
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