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CN101127275B - A method for manufacturing a high-voltage chip multilayer ceramic capacitor - Google Patents

A method for manufacturing a high-voltage chip multilayer ceramic capacitor Download PDF

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CN101127275B
CN101127275B CN200710030282XA CN200710030282A CN101127275B CN 101127275 B CN101127275 B CN 101127275B CN 200710030282X A CN200710030282X A CN 200710030282XA CN 200710030282 A CN200710030282 A CN 200710030282A CN 101127275 B CN101127275 B CN 101127275B
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CN101127275A (en
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赖永雄
陈红梅
张尹
肖培义
安可荣
唐浩
黎清乐
陈长云
黄旭业
彭自冲
黄必相
孙小云
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Guangdong Fenghua Advanced Tech Holding Co Ltd
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Abstract

本发明提供了一种制造高压片式多层陶瓷电容器的方法,主要由瓷浆制备、制作介质膜片、交替叠印内电极和介质层、坯块干燥、层压、切割、排胶、烧结、倒角、封端、烧端工序组成,所述的交替叠印内电极和介质层工序中,内电极材料是镍Ni,所述的封端工序中,端电极材料是铜Cu,所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,所述的烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,本发明大大降低了生产成本,同时可实现镍Ni制贱金属电极的高电压多层化陶瓷电容器的制备。

Figure 200710030282

The invention provides a method for manufacturing a high-voltage chip multilayer ceramic capacitor, which is mainly prepared by porcelain slurry, making dielectric diaphragms, alternately overprinting inner electrodes and dielectric layers, drying blocks, laminating, cutting, debinding, sintering, It consists of chamfering, end capping, and end firing processes. In the process of alternately overprinting internal electrodes and dielectric layers, the material of the internal electrodes is nickel Ni. In the process of capping, the material of the terminal electrodes is copper Cu. The sintering The process consists of a degumming section, a heating and high temperature section, a heat preservation section, a cooling section, and a tempering section. The burn-in process is composed of a low temperature degumming section, a high temperature degumming section, a high temperature insulation section and a cooling section. The present invention greatly reduces the The production cost is reduced, and the preparation of high-voltage multilayer ceramic capacitors with base metal electrodes made of nickel Ni can be realized at the same time.

Figure 200710030282

Description

一种高压片式多层陶瓷电容器的制造方法 A method for manufacturing a high-voltage chip multilayer ceramic capacitor

技术领域technical field

本发明涉及一种陶瓷电容器的制造方法,更具体地说,本发明涉及一种用镍作为内电极的高压多层片式陶瓷电容器制造方法。The present invention relates to a manufacturing method of a ceramic capacitor, more particularly, the present invention relates to a manufacturing method of a high-voltage multilayer chip ceramic capacitor using nickel as an internal electrode.

背景技术Background technique

片式多层陶瓷电容器(MLCC)是一种新型电子元器件,大量用于通讯、计算机、家用电器等消费类电子整机的表面贴装中。随着全球表面安装技术的迅速发展,表面安装组件的产量迅速上升,MLCC需求不断上升。目前国内外高压高频多层片式瓷介电容器(MLCC)全部采用贵金属Ag/Pd材料为内电极,对于一些质量要求高的产品甚至采用全Pd内电极,而端电极则是Ag,这样必然导致生产成本过高的问题。Ag/Pd体系的MLCC产品在空气气氛中烧结,此技术发展时间较长,工艺较为成熟,国内外这方面的经验十分丰富。Chip multilayer ceramic capacitor (MLCC) is a new type of electronic component, which is widely used in the surface mount of consumer electronics such as communications, computers, and household appliances. With the rapid development of global surface mount technology, the output of surface mount components has risen rapidly, and the demand for MLCC has continued to rise. At present, high-voltage and high-frequency multilayer ceramic capacitors (MLCCs) at home and abroad all use precious metal Ag/Pd materials as internal electrodes. For some products with high quality requirements, they even use all-Pd internal electrodes, while the terminal electrodes are Ag. lead to high production costs. The MLCC products of the Ag/Pd system are sintered in an air atmosphere. This technology has been developed for a long time and the process is relatively mature. The experience in this area at home and abroad is very rich.

采用贵金属作为内电极主要有以下几个方面的优点:The use of noble metals as internal electrodes has the following advantages:

首先,由于内、外电极都采用不活泼的贵金属制作,排胶、烧结和烧端过程可以在空气中进行,使用的陶瓷介质体系不需要具有抗还原性,所以原材料的制作相对简单;First of all, since the inner and outer electrodes are made of inactive precious metals, the process of debinding, sintering and firing can be carried out in the air, and the ceramic dielectric system used does not need to be anti-reduction, so the production of raw materials is relatively simple;

其次,由于排胶是在空气中进行的,氧含量充分,所以可以在较低温度和较短的时间内来完成排胶过程,工作效率相对较高,能源消耗相对较低。Secondly, because the debinding is carried out in the air with sufficient oxygen content, the debinding process can be completed at a lower temperature and in a shorter time, with relatively high work efficiency and relatively low energy consumption.

但Ag/Pd体系的MLCC产品存在许多不足,主要表现在以下几方面:However, there are many deficiencies in the MLCC products of the Ag/Pd system, mainly in the following aspects:

首先,生产成本较高,由于采用贵金属Pd/Ag作内电极及贵金属Ag作端电极,导致较高的生产成本;First of all, the production cost is high, because the noble metal Pd/Ag is used as the inner electrode and the noble metal Ag is used as the terminal electrode, resulting in higher production cost;

中国专利CN1287547A公开了一种用镍内电极与具有还原性瓷粉配合制得的多层陶瓷电容器,但该电容器不具备耐高电压的功能。Chinese patent CN1287547A discloses a multilayer ceramic capacitor made by cooperating nickel inner electrodes with reducing porcelain powder, but the capacitor does not have the function of high voltage resistance.

发明内容Contents of the invention

本发明解决了Ni内电极的多层陶瓷电容器不耐高压的问题。The invention solves the problem that the multilayer ceramic capacitor of the Ni inner electrode is not resistant to high voltage.

本发明的技术方案是这样实现的:一种制造高压片式多层陶瓷电容器的方法,主要由瓷浆制备、制作介质膜片、交替叠印内电极和介质层、坯块干燥、层压、切割、排胶、烧结、倒角、封端、烧端工序组成,所述交替叠印内电极和介质层工序中,内电极采用镍金属Ni制作,端电极采用Cu制作,与采用Pd/Ag为内电极的MLCC产品相比,用Ni做内电极时,其抗折强度较大,这有利于抵抗在装配及基体切割时的机械应力作用。所述的封端工序中,端电极为金属Cu,Ni与Cu两者原子序数相邻,原子半径相近,烧端时二者更易结合成为一体,使得内外电极连接良好,从而保证产品具有优良的可靠性。The technical solution of the present invention is realized as follows: a method for manufacturing high-voltage chip multilayer ceramic capacitors, which is mainly prepared by porcelain slurry, making dielectric diaphragms, alternately overprinting internal electrodes and dielectric layers, drying blocks, laminating, cutting , debinding, sintering, chamfering, end capping, and end firing process. In the process of alternately overprinting the inner electrode and the dielectric layer, the inner electrode is made of nickel metal Ni, the end electrode is made of Cu, and the inner electrode is made of Pd/Ag. Compared with the MLCC products of the electrode, when Ni is used as the inner electrode, its flexural strength is higher, which is beneficial to resist the mechanical stress during assembly and substrate cutting. In the end-capping process, the end electrode is metal Cu, and the atomic numbers of Ni and Cu are adjacent and the atomic radius is similar. When the end is fired, the two are more easily combined into one, so that the internal and external electrodes are well connected, thereby ensuring that the product has excellent performance. reliability.

所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,排胶段是在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.2~1.5%,温度由室温到T1时的升温速率1~2℃/min,700≤T1≤850℃,排胶时间6~8小时;升温高温段在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.8~2.5%,温度由T1到达T2时的升温速率3~7℃/min,850℃<T2≤1330℃,T2温度时的保温时间2~4小时,升温高温区是烧结工序最关键、也是最特别重要的环节,其工艺参数主要根据瓷料和内浆的温度匹配TMA曲线来实现。内浆在烧成过程中开始收缩温度1000℃,瓷料的在烧成过程中开始收缩温度1100℃,因此对烧成曲线在850℃~1330℃温度段的升温速率要求很高,烧结后芯片瓷体没有裂纹。The sintering process is composed of a debinding section, a heating and high temperature section, a heat preservation section, a cooling section, and a tempering section. The debinding section is carried out under the protection of an N atmosphere containing H 2 , and the volume content of H 2 is the total gas 0.2~1.5% of the weight, the temperature rise rate from room temperature to T 1 is 1~2°C / min, 700≤T 1 ≤850°C, the debinding time is 6~ 8 hours; Carried out under the protection of the atmosphere, the volume content of H2 is 0.8-2.5% of the total gas volume, the temperature rise rate when the temperature reaches T2 from T1 is 3-7℃/min, 850℃< T2≤1330 ℃, T2 The holding time at high temperature is 2 to 4 hours. The high temperature zone is the most critical and particularly important link in the sintering process. The process parameters are mainly realized according to the temperature matching TMA curve of the porcelain material and the inner slurry. The shrinkage temperature of the inner paste is 1000°C during the firing process, and the shrinkage temperature of the ceramic material is 1100°C during the firing process. Therefore, the heating rate of the firing curve in the temperature range of 850°C to 1330°C is very high, and the chip after sintering The porcelain body has no cracks.

所述的烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,其中低温排胶段在含O2的N2气氛保护下进行的,O2含量控制在20~300ppm,温度由室温升到T3温度,700≤T3≤800℃,高温排胶段在含O2的N2气氛保护下进行的,O2含量O2含量≤10ppm,温度由T3升到T4温度,800<T4≤960℃。烧端采用分段式气氛保护烧端技术,排胶段要求有充分的氧来使高分子有机粘合剂分解,而高温排胶段的又不能太高,因为温度高时容易造成Cu氧化而失去导电性能;高温保温及降温段则要求氧含量低防止Cu氧化。该过程要求综合考虑Cu端电极不能被氧化、Cu端浆中的有机树脂充分排除、玻璃料在瓷体内的浸入深度等因素,这样以确保端电极结构致密、内外电极结合良好、与陶瓷体结合紧密。The end-burning process consists of a low-temperature debinding section, a high-temperature debinding section, a high-temperature heat preservation section and a cooling section, wherein the low-temperature debinding section is carried out under the protection of an O2 - containing N2 atmosphere, and the O2 content is controlled at 20- 300ppm, the temperature rises from room temperature to T3 temperature, 700≤T3≤800 ℃, the high temperature debinding section is carried out under the protection of N2 atmosphere containing O2 , the O2 content O2 content≤10ppm, the temperature is changed from T3 Raise to T 4 temperature, 800<T 4 ≤960°C. The burning end adopts the segmented atmosphere protection burning end technology. The debinding section requires sufficient oxygen to decompose the polymer organic adhesive, and the high temperature debinding section should not be too high, because when the temperature is high, it is easy to cause Cu oxidation and Loss of electrical conductivity; high temperature insulation and cooling section requires low oxygen content to prevent Cu oxidation. This process requires a comprehensive consideration of factors such as the inability of the Cu terminal electrode to be oxidized, the full removal of the organic resin in the Cu terminal paste, and the immersion depth of the glass frit in the ceramic body, so as to ensure that the terminal electrode structure is compact, the internal and external electrodes are well bonded, and the ceramic body is combined. close.

其它瓷浆制备、流延丝印、叠片、坯块干燥、层压、切割、排胶、倒角、封端工序步骤是本领域技术人员常规工艺方法可以制得。Other steps of porcelain slurry preparation, cast silk screen printing, lamination, block drying, lamination, cutting, glue removal, chamfering, and end capping can be obtained by those skilled in the art with conventional processes.

用上述方面可以制造出1000V以上的高压高频片式多层陶瓷电容器。High voltage and high frequency chip multilayer ceramic capacitors above 1000V can be manufactured by using the above aspects.

进一步:所述的烧结工序的回火段在含O2的N2气氛保护下进行的,O2含量是8ppm~30ppm。所述的瓷浆制备中,选用常规的还原性瓷粉、常规的粘合剂,常规增塑剂,常规分散剂、常规消泡剂,且粘合剂与瓷粉的重量比是(45~50)%∶1,增塑剂与瓷粉的重量比是(2~4)%∶1,分散剂与瓷粉的重量比是(0.1~0.3)%∶1,消泡剂与瓷粉的重量比是(0.1~0.2)%∶1,其余是甲苯与无水乙醇的混合溶剂,且甲苯∶无水乙醇的重量比是0.5~4∶1,所述的瓷粉是球形或近似球形,粒径是0.60~0.90um,瓷浆经过流延制得分散性好的膜片;片式多层陶瓷电容器的介质膜相对薄弱点的位置,极易在高压下放电击穿,因此对介质膜片的均匀性要求很高,这样对配料分散就提出了更高的要求,以保证制作无气孔和杂质、致密度高、表面平整、粉体分布均匀的陶瓷介质膜片;所述的交替叠印内电极和介质层工序中,内电极各边角是过度圆角,避免电容器在高压时的尖峰放电,击穿电容。为了进一步提高产品容量及ESR,上述制造方法中所述的交替叠印内电极和介质层工序中内电极可以是本领域技术人员熟知的屏蔽悬浮结构叠印排列、半屏蔽悬浮结构叠印排列、悬浮非屏蔽结构叠印排列、不错位结构叠印排列。Further: the tempering stage of the sintering process is carried out under the protection of N 2 atmosphere containing O 2 , and the O 2 content is 8ppm-30ppm. In the preparation of described porcelain slurry, select conventional reductive porcelain powder, conventional binding agent, conventional plasticizer, conventional dispersant, conventional defoamer, and the weight ratio of binding agent and porcelain powder is (45~ 50)%: 1, the weight ratio of plasticizer to porcelain powder is (2-4)%: 1, the weight ratio of dispersant to porcelain powder is (0.1-0.3)%: 1, the weight ratio of defoamer to porcelain powder The weight ratio is (0.1~0.2)%: 1, the rest is the mixed solvent of toluene and dehydrated alcohol, and toluene: the weight ratio of dehydrated alcohol is 0.5~4: 1, and described ceramic powder is spherical or nearly spherical, The particle size is 0.60~0.90um, and the porcelain slurry is cast to make a diaphragm with good dispersion; the position of the dielectric film of the chip multilayer ceramic capacitor is relatively weak, and it is very easy to discharge and breakdown under high voltage, so the dielectric film The uniformity of the sheet is very high, which puts forward higher requirements for the dispersion of ingredients, so as to ensure the production of ceramic dielectric diaphragms without pores and impurities, high density, smooth surface, and uniform powder distribution; the alternate overprinting In the internal electrode and dielectric layer process, the corners of the internal electrode are excessively rounded to avoid the peak discharge of the capacitor at high voltage and the breakdown of the capacitor. In order to further improve the product capacity and ESR, the internal electrodes in the process of alternately overprinting the internal electrodes and the dielectric layer described in the above manufacturing method can be the overprinting arrangement of the shielded floating structure, the overprinting arrangement of the semi-shielding floating structure, and the floating non-shielding structure. Structural overprint arrangement, non-displaced structural overprint arrangement.

现有高压多层陶瓷电容器技术全采用Ag/Pd为内电极浆料,本发明选用Ni,封端中的端电极材料是铜Cu;内电极浆料价格约是Ag/Pd的1/20左右,这就大大降低了生产成本,本发明是使用还原性的瓷粉,与现有的瓷粉价格相对便宜,同样节约了产品的生产成本,本发明属于高温烧结,与现有的中低温烧结的瓷料更容易耐高压,增强了产品可靠性。The existing high-voltage multilayer ceramic capacitor technology all adopts Ag/Pd as the internal electrode slurry, and the present invention selects Ni, and the terminal electrode material in the sealing end is copper Cu; the price of the internal electrode slurry is about 1/20 of Ag/Pd , which greatly reduces the production cost. The present invention uses reductive porcelain powder, which is relatively cheap compared with the existing porcelain powder, and also saves the production cost of the product. The high-quality ceramic material is easier to withstand high pressure, which enhances product reliability.

附图说明Description of drawings

图1是本发明所得产品长轴纵部面示意图,其内电极以屏蔽悬浮结构叠印排列,1是内电极;图2是本发明所得产品长轴纵部面示意图,其内电极以半屏蔽悬浮结构叠印排列,1是内电极;图3是本发明所得产品长轴纵部面示意图,其内电极以悬浮非屏蔽结构叠印排列,1是内电极;图4是本发明所得产品长轴纵部面示意图,其内电极以不错位结构叠印排列,1是内电极。Fig. 1 is a schematic view of the longitudinal section of the long axis of the product obtained in the present invention, in which the internal electrodes are superimposed and arranged with a shielding suspension structure, and 1 is an internal electrode; Fig. 2 is a schematic view of the longitudinal section of the long axis of the product obtained in the present invention, and the internal electrodes are suspended in a semi-shielding structure Structural overprinting arrangement, 1 is the internal electrode; Fig. 3 is a schematic diagram of the longitudinal section of the long axis of the product obtained in the present invention, the internal electrode is arranged in a suspended non-shielding structure, 1 is the internal electrode; Fig. 4 is the longitudinal section of the long axis of the product obtained in the present invention A schematic diagram of the surface, the internal electrodes are arranged in a non-displaced structure by overprinting, and 1 is the internal electrode.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:

实施例1:Example 1:

一种制造高压片式多层陶瓷电容器的方法,在常规的瓷浆制备中,选用常规的还原性瓷粉、常规的粘合剂,常规增塑剂,常规分散剂、常规消泡剂,且粘合剂∶瓷粉的重量比是45%∶1,增塑剂∶瓷粉的重量比是3%∶1,分散剂∶瓷粉的重量比是0.3%∶1,消泡剂∶瓷粉的重量比是0.15%∶1,其余是甲苯与无水乙醇的混合溶剂,且甲苯∶无水乙醇重量比是1∶1,所述的瓷粉是球形或近似球形,粒径是0.60~0.90um,瓷浆经过常规流延制得分散性好,致密度高、表面平整、粉体分布均匀的陶瓷介质膜片,所述的交替叠印内电极和介质层工序中,内电极采用镍Ni制作并且内电极各边角是过度圆角,且内电极是采用图1的屏蔽悬浮结构叠印排列;再经过常规的坯块干燥、层压、切割、排胶后进入烧结工序,所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,排胶段是在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.2~1.5%,温度由室温到T1时的升温速率1~2℃/min,700≤T1≤850℃,优选T1是850℃,优选的升温速率是2℃/min,排胶时间6~10小时,优选的是8小时;升温高温段在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.8~2.5%,温度由T1到达T2时的升温速率3~7℃/min,850℃<T2≤1330℃,优选的是7℃/min,T2温度时的保温时间2~4小时,优选的是3小时,所述的烧结工序的回火段在含O2的N2气氛保护下进行的,O2含量是8ppm~30ppm,优选的是10~20ppm,烧结后得到的芯片瓷体没有裂纹,内应力小;再经过常规倒角工序后进入封端工序,端电极采用Cu制作,最后经烧端工序,烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,其中低温排胶段在含O2的N2气氛保护下进行的,O2含量控制在20~300ppm,温度由室温升到T3温度,700≤T3≤800℃,高温排胶段在含O2的N2气氛保护下进行的,O2含量≤10ppm,温度由T3升到T4温度,800<T4≤960℃。A method for manufacturing high-voltage chip multilayer ceramic capacitors, in the preparation of conventional porcelain slurry, select conventional reducing porcelain powder, conventional adhesive, conventional plasticizer, conventional dispersant, conventional defoamer, and Binder: the weight ratio of porcelain powder is 45%: 1, plasticizer: the weight ratio of porcelain powder is 3%: 1, dispersant: the weight ratio of porcelain powder is 0.3%: 1, defoamer: porcelain powder The weight ratio of the ceramic powder is 0.15%: 1, and the rest is a mixed solvent of toluene and absolute ethanol, and the weight ratio of toluene: absolute ethanol is 1: 1. The porcelain powder is spherical or approximately spherical, and the particle size is 0.60~0.90 um, the ceramic slurry is made of ceramic dielectric diaphragm with good dispersion, high density, smooth surface and uniform powder distribution through conventional casting. In the process of alternately overprinting the inner electrode and the dielectric layer, the inner electrode is made of nickel Ni. In addition, the corners of the internal electrodes are excessively rounded, and the internal electrodes are arranged in the superposition of the shielded suspension structure in Figure 1; and then enter the sintering process after conventional block drying, lamination, cutting, and debinding. The sintering process It consists of a debinding section, a heating and high temperature section, a heat preservation section, a cooling section, and a tempering section. The debinding section is carried out under the protection of an N 2 atmosphere containing H 2 , and the volume content of H 2 is 0.2 to 1.5 of the total gas volume. %, the temperature rise rate from room temperature to T 1 is 1-2°C/min, 700≤T 1 ≤850°C, preferably T 1 is 850°C, the preferred temperature rise rate is 2°C/min, and the debinding time is 6-10 hours, preferably 8 hours; the high temperature section is carried out under the protection of H2 -containing N2 atmosphere, the volume content of H2 is 0.8-2.5% of the total gas volume, and the temperature rise rate when the temperature reaches T2 from T1 3-7°C/min, 850°C< T2≤1330 °C, preferably 7°C/min, the holding time at T2 temperature is 2-4 hours, preferably 3 hours, the tempering of the sintering process The section is carried out under the protection of N 2 atmosphere containing O 2 , the O 2 content is 8ppm ~ 30ppm, preferably 10 ~ 20ppm, the chip ceramic body obtained after sintering has no cracks and small internal stress; after the conventional chamfering process Entering the end-capping process, the terminal electrode is made of Cu, and finally undergoes the end-burning process. The end-burning process consists of a low-temperature debinding section, a high-temperature debinding section, a high-temperature insulation section, and a cooling section. 2 It is carried out under the protection of atmosphere, the O2 content is controlled at 20-300ppm, the temperature is raised from room temperature to T3 temperature, 700≤T3≤800 ℃, and the high-temperature debinding section is carried out under the protection of N2 atmosphere containing O2 , O 2 content ≤ 10ppm, temperature rises from T 3 to T 4 temperature, 800<T 4 ≤ 960°C.

用上述方法制造得出1206规格2000V、1808/1812规格的3000V~5000V片式多层陶瓷电容器,生产成本底,电容耐高电压,产品容量高及ESR低。The 1206 specification 2000V, 1808/1812 specification 3000V~5000V chip multilayer ceramic capacitors are produced by the above method, the production cost is low, the capacitor can withstand high voltage, the product capacity is high and the ESR is low.

实施例2:Example 2:

一种制造高压片式多层陶瓷电容器的方法,在常规的瓷浆制备中,选用常规的还原性瓷粉、常规的粘合剂,常规增塑剂,常规分散剂、常规消泡剂,且粘合剂∶瓷粉的重量比是47%∶1,增塑剂∶瓷粉的重量比是3%∶1,分散剂∶瓷粉的重量比是0.3%∶1,消泡剂∶瓷粉的重量比是0.15%∶1,其余是甲苯与无水乙醇的混合溶剂,且甲苯∶无水乙醇重量比是2∶1,所述的瓷粉是球形或近似球形,粒径是0.60~0.90um,瓷浆经过常规流延制得分散性好,致密度高、表面平整、粉体分布均匀的陶瓷介质膜片,所述的交替叠印内电极和介质层工序中,内电极采用镍Ni制作并且内电极各边角是过度圆角,且内电极是采用图2半屏蔽悬浮结构叠印排列;再经过常规的坯块干燥、层压、切割、排胶后进入烧结工序,所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,排胶段是在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.2~1.5%,温度由室温到T1时的升温速率1~2℃/min,700≤T1≤850℃,优选T1是850℃,优选的升温速率是2℃/min,排胶时间6~10小时,优选的是8小时;升温高温段在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.8~2.5%,温度由T1到达T2时的升温速率3~7℃/min,850℃<T2≤1330℃,优选的是7℃/min,T2温度时的保温时间2~4小时,优选的是3小时,所述的烧结工序的回火段在含O2的N2气氛保护下进行的,O2含量是8ppm~30ppm,优选的是10~20ppm,烧结后得到的芯片瓷体没有裂纹,内应力小;再经过常规倒角工序后进入封端工序,端电极采用Cu制作,最后经过烧端工序,烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,其中低温排胶段在含O2的N2气氛保护下进行的,O2含量控制在20~300ppm,温度由室温升到T3温度,700≤T3≤800℃,高温排胶段在含O2的N2气氛保护下进行的,O2含量≤10ppm,温度由T3升到T4温度,800<T4≤960℃。A method for manufacturing high-voltage chip multilayer ceramic capacitors, in the preparation of conventional porcelain slurry, select conventional reducing porcelain powder, conventional adhesive, conventional plasticizer, conventional dispersant, conventional defoamer, and Binder: the weight ratio of porcelain powder is 47%: 1, plasticizer: the weight ratio of porcelain powder is 3%: 1, dispersant: the weight ratio of porcelain powder is 0.3%: 1, defoamer: porcelain powder The weight ratio of the ceramic powder is 0.15%: 1, and the rest is a mixed solvent of toluene and absolute ethanol, and toluene: the weight ratio of absolute ethanol is 2: 1, and the porcelain powder is spherical or approximately spherical, and the particle size is 0.60~0.90 um, the ceramic slurry is made of ceramic dielectric diaphragm with good dispersion, high density, smooth surface and uniform powder distribution through conventional casting. In the process of alternately overprinting the inner electrode and the dielectric layer, the inner electrode is made of nickel Ni. In addition, the corners of the internal electrodes are excessively rounded, and the internal electrodes are arranged in the superposition of the semi-shielded suspension structure in Figure 2; and then enter the sintering process after conventional block drying, lamination, cutting, and debinding. The sintering process It consists of a debinding section, a heating and high temperature section, a heat preservation section, a cooling section, and a tempering section. The debinding section is carried out under the protection of an N 2 atmosphere containing H 2 , and the volume content of H 2 is 0.2 to 1.5 of the total gas volume. %, the temperature rise rate from room temperature to T 1 is 1-2°C/min, 700≤T 1 ≤850°C, preferably T 1 is 850°C, the preferred temperature rise rate is 2°C/min, and the debinding time is 6-10 hours, preferably 8 hours; the high temperature section is carried out under the protection of H2 -containing N2 atmosphere, the volume content of H2 is 0.8-2.5% of the total gas volume, and the temperature rise rate when the temperature reaches T2 from T1 3-7°C/min, 850°C< T2≤1330 °C, preferably 7°C/min, the holding time at T2 temperature is 2-4 hours, preferably 3 hours, the tempering of the sintering process The section is carried out under the protection of N 2 atmosphere containing O 2 , the O 2 content is 8ppm ~ 30ppm, preferably 10 ~ 20ppm, the chip ceramic body obtained after sintering has no cracks and small internal stress; after the conventional chamfering process Entering the end-capping process, the terminal electrodes are made of Cu, and finally go through the end-burning process. The end-burning process consists of a low-temperature debinding section, a high-temperature debinding section, a high-temperature insulation section, and a cooling section. 2 It is carried out under the protection of atmosphere, the O2 content is controlled at 20-300ppm, the temperature is raised from room temperature to T3 temperature, 700≤T3≤800 ℃, and the high-temperature debinding section is carried out under the protection of N2 atmosphere containing O2 , O 2 content ≤ 10ppm, temperature rises from T 3 to T 4 temperature, 800<T 4 ≤ 960°C.

用上述方法制造得出1206规格2000V、1808/1812规格的3000V~5000V片式多层陶瓷电容器,生产成本底,电容耐高电压,产品容量高及ESR低。The 1206 specification 2000V, 1808/1812 specification 3000V~5000V chip multilayer ceramic capacitors are produced by the above method, the production cost is low, the capacitor can withstand high voltage, the product capacity is high and the ESR is low.

实施例3:Example 3:

一种制造高压片式多层陶瓷电容器的方法,在常规的瓷浆制备中,选用常规的还原性瓷粉、常规的粘合剂,常规增塑剂,常规分散剂、常规消泡剂,且粘合剂∶瓷粉的重量比是50%∶1,增塑剂∶瓷粉的重量比是3%∶1,分散剂∶瓷粉的重量比是0.3%∶1,消泡剂∶瓷粉的重量比是0.15%∶1,其余是甲苯与无水乙醇的混合溶剂,且甲苯∶无水乙醇重量比是3∶1,所述的瓷粉是球形或近似球形,粒径是0.60~0.90um,瓷浆经过常规流延制得分散性好,致密度高、表面平整、粉体分布均匀的陶瓷介质膜片,所述的交替叠印内电极和介质层工序中,内电极采用镍Ni制作并且内电极各边角是过度圆角,且内电极是采用图3悬浮非屏蔽结构叠印排列;再经过常规的坯块干燥、层压、切割、排胶后进入烧结工序,所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,排胶段是在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.2~1.5%,温度由室温到T1时的升温速率1~2℃/min,700≤T1≤850℃,优选T1是850℃,优选的升温速率是2℃/min,排胶时间6~10小时,优选的是8小时;升温高温段在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.8~2.5%,温度由T1到达T2时的升温速率3~7℃/min,850℃<T2≤1330℃,优选的是7℃/min,T2温度时的保温时间2~4小时,优选的是3小时,所述的烧结工序的回火段在含O2的N2气氛保护下进行的,O2含量是8ppm~30ppm,优选的是10~20ppm,烧结后得到的芯片瓷体没有裂纹,内应力小;再经过常规倒角工序后进入封端工序,端电极采用Cu制作,最后经烧端工序,所述的烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,其中低温排胶段在含O2的N2气氛保护下进行的,O2量控制在20~300ppm,温度由室温升到T3温度,700≤T3≤800℃,高温排胶段在含O2的N2气氛保护下进行的,O2含量≤10ppm,温度由T3升到T4温度,800<T4≤960℃。A method for manufacturing high-voltage chip multilayer ceramic capacitors, in the preparation of conventional porcelain slurry, select conventional reducing porcelain powder, conventional adhesive, conventional plasticizer, conventional dispersant, conventional defoamer, and Binder: the weight ratio of porcelain powder is 50%: 1, plasticizer: the weight ratio of porcelain powder is 3%: 1, dispersant: the weight ratio of porcelain powder is 0.3%: 1, defoamer: porcelain powder The weight ratio of the ceramic powder is 0.15%: 1, and the rest is a mixed solvent of toluene and absolute ethanol, and toluene: the weight ratio of absolute ethanol is 3: 1. The porcelain powder is spherical or approximately spherical, and the particle size is 0.60~0.90 um, the ceramic slurry is made of ceramic dielectric diaphragm with good dispersion, high density, smooth surface and uniform powder distribution through conventional casting. In the process of alternately overprinting the inner electrode and the dielectric layer, the inner electrode is made of nickel Ni. In addition, the corners of the internal electrodes are excessively rounded, and the internal electrodes are arranged by overprinting with the suspended non-shielding structure in Figure 3; and then enter the sintering process after conventional block drying, lamination, cutting, and debinding. The sintering process It consists of a debinding section, a heating and high temperature section, a heat preservation section, a cooling section, and a tempering section. The debinding section is carried out under the protection of an N 2 atmosphere containing H 2 , and the volume content of H 2 is 0.2 to 1.5 of the total gas volume. %, the temperature rise rate from room temperature to T 1 is 1-2°C/min, 700≤T 1 ≤850°C, preferably T 1 is 850°C, the preferred temperature rise rate is 2°C/min, and the debinding time is 6-10 hours, preferably 8 hours; the high temperature section is carried out under the protection of H2 -containing N2 atmosphere, the volume content of H2 is 0.8-2.5% of the total gas volume, and the temperature rise rate when the temperature reaches T2 from T1 3-7°C/min, 850°C< T2≤1330 °C, preferably 7°C/min, the holding time at T2 temperature is 2-4 hours, preferably 3 hours, the tempering of the sintering process The section is carried out under the protection of N 2 atmosphere containing O 2 , the O 2 content is 8ppm ~ 30ppm, preferably 10 ~ 20ppm, the chip ceramic body obtained after sintering has no cracks and small internal stress; after the conventional chamfering process Entering the end-capping process, the terminal electrode is made of Cu, and finally undergoes the end-burning process. The end-burning process is composed of a low-temperature debinding section, a high-temperature debinding section, a high-temperature insulation section, and a cooling section, wherein the low-temperature debinding section contains O 2 under the protection of N 2 atmosphere, the amount of O 2 is controlled at 20-300ppm, the temperature rises from room temperature to T 3 temperature, 700≤T 3 ≤800℃, and the high-temperature debinding section is protected under the N 2 atmosphere containing O 2 Under the following conditions, O 2 content ≤ 10ppm, the temperature rises from T 3 to T 4 temperature, 800 < T 4 ≤ 960 ℃.

用上述方法制造得出1206规格2000V、1808/1812规格的3000V~5000V片式多层陶瓷电容器,生产成本底,电容耐高电压,产品容量高及ESR低。The 1206 specification 2000V, 1808/1812 specification 3000V~5000V chip multilayer ceramic capacitors are produced by the above method, the production cost is low, the capacitor can withstand high voltage, the product capacity is high and the ESR is low.

实施例4:Example 4:

一种制造高压片式多层陶瓷电容器的方法,在常规的瓷浆制备中,选用常规的还原性瓷粉、常规的粘合剂,常规增塑剂,常规分散剂、常规消泡剂,且粘合剂∶瓷粉的重量比是47%∶1,增塑剂∶瓷粉的重量比是3%∶1,分散剂∶瓷粉的重量比是0.3%∶1,消泡剂∶瓷粉的重量比是0.15%∶1,其余是甲苯与无水乙醇的混合溶剂,且甲苯∶无水乙醇重量比是0.5∶1,所述的瓷粉是球形或近似球形,粒径是0.60~0.90um,瓷浆经过常规流延制得分散性好,致密度高、表面平整、粉体分布均匀的陶瓷介质膜片,所述的交替叠印内电极和介质层工序中,内电极采用镍Ni制作并且内电极各边角是过度圆角,且内电极是采用图4不错位结构叠印排列;再经过常规的坯块干燥、层压、切割、排胶后进入烧结工序,所述的烧结工序由排胶段、升温高温段、保温段、降温段、回火段组成,排胶段是在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.2~1.5%,温度由室温到T1时的升温速率1~2℃/min,700≤T1≤850℃,优选T1是850℃,优选的升温速率是2℃/min,排胶时间6~10小时,优选的是8小时;升温高温段在含H2的N2气氛保护下进行的,H2的体积含量是总气体量的0.8~2.5%,温度由T1到达T2时的升温速率3~7℃/min,850℃<T2≤1330℃,优选的是7℃/min,T2温度时的保温时间2~4小时,优选的是3小时,所述的烧结工序的回火段在含O2的N2气氛保护下进行的,O2含量是8ppm~30ppm,优选的是10~20ppm,烧结后得到的芯片瓷体没有裂纹,内应力小;再经过常规倒角工序后进入封端工序,端电极采用Cu制作,最后经烧端工序,所述的烧端工序由低温排胶段、高温排胶段、高温保温段及降温段组成,其中低温排胶段在含O2的N2气氛保护下进行的,O2含量控制在20~300ppm,温度由室温升到T3温度,700≤T3≤800℃,高温排胶段在含O2的N2气氛保护下进行的,2含量O2含量≤10ppm,温度由T3升到T4温度,800<T4≤960℃。A method for manufacturing high-voltage chip multilayer ceramic capacitors, in the preparation of conventional porcelain slurry, select conventional reducing porcelain powder, conventional adhesive, conventional plasticizer, conventional dispersant, conventional defoamer, and Binder: the weight ratio of porcelain powder is 47%: 1, plasticizer: the weight ratio of porcelain powder is 3%: 1, dispersant: the weight ratio of porcelain powder is 0.3%: 1, defoamer: porcelain powder The weight ratio of the ceramic powder is 0.15%: 1, and the rest is a mixed solvent of toluene and absolute ethanol, and toluene: the weight ratio of absolute ethanol is 0.5: 1, and the porcelain powder is spherical or approximately spherical, and the particle size is 0.60~0.90 um, the ceramic slurry is made of ceramic dielectric diaphragm with good dispersion, high density, smooth surface and uniform powder distribution through conventional casting. In the process of alternately overprinting the inner electrode and the dielectric layer, the inner electrode is made of nickel Ni. In addition, the corners of the internal electrodes are excessively rounded, and the internal electrodes are arranged by overprinting with the non-dislocation structure shown in Figure 4; and then enter the sintering process after conventional block drying, lamination, cutting, and debinding. The sintering process consists of The debinding section, the heating and high temperature section, the heat preservation section, the cooling section, and the tempering section are composed. The debinding section is carried out under the protection of the N 2 atmosphere containing H 2 , and the volume content of H 2 is 0.2 to 1.5% of the total gas volume. , the temperature rise rate from room temperature to T 1 is 1-2°C/min, 700≤T 1 ≤850°C, preferably T 1 is 850°C, the preferred temperature rise rate is 2°C/min, and the debinding time is 6-10 hours , preferably 8 hours; the high temperature section is carried out under the protection of N2 atmosphere containing H2 , the volume content of H2 is 0.8 to 2.5% of the total gas amount, and the temperature rise rate when the temperature reaches T2 from T1 is 3 ~7°C/min, 850°C< T2≤1330 °C, preferably 7°C/min, the holding time at T2 temperature is 2 to 4 hours, preferably 3 hours, the tempering section of the sintering process It is carried out under the protection of N 2 atmosphere containing O 2 , the O 2 content is 8ppm-30ppm, preferably 10-20ppm, and the chip ceramic body obtained after sintering has no cracks and small internal stress; after the conventional chamfering process, it enters In the end-capping process, the terminal electrode is made of Cu, and finally undergoes the end-burning process. The end-burning process consists of a low-temperature debinding section, a high-temperature debinding section, a high-temperature insulation section, and a cooling section, wherein the low-temperature debinding section contains O 2 It is carried out under the protection of N 2 atmosphere, the O 2 content is controlled at 20-300ppm, the temperature rises from room temperature to T 3 temperature, 700≤T 3 ≤800℃, and the high-temperature debinding section is under the protection of N 2 atmosphere containing O 2 To carry out, 2 content O 2 content ≤ 10ppm, temperature rises from T 3 to T 4 temperature, 800<T 4 ≤ 960°C.

用上述方法制造得出1206规格2000V、1808/1812规格的3000V~5000V片式多层陶瓷电容器,生产成本底,电容耐高电压,产品容量高及ESR低。The 1206 specification 2000V, 1808/1812 specification 3000V~5000V chip multilayer ceramic capacitors are produced by the above method, the production cost is low, the capacitor can withstand high voltage, the product capacity is high and the ESR is low.

Claims (10)

1. method of making high-voltage sheet type multilayer ceramic capacitor, mainly by porcelain slurry preparation, make the medium diaphragm, alternately electrode and dielectric layer, briquet drying, lamination, cutting, binder removal, sintering, chamfering, end-blocking, burning end operation are formed in the double exposure, in interior electrode of described alternately double exposure and the dielectric layer operation, inner electrode is a nickel, in the described termination procedure, the termination electrode material is a copper, it is characterized in that:
Above-mentioned sintering circuit is made up of binder removal section, intensification high temperature section, soaking zone, temperature descending section, tempering section, and the binder removal section is to contain H 2N 2Carry out H under the atmosphere protection 2Volume content be 0.2~1.5% of total gas flow, temperature by room temperature to T 1The time 1~2 ℃/min of heating rate, 700≤T 1≤ 850 ℃, 6~8 hours binder removal time; The intensification high temperature section is containing H 2N 2Carry out H under the atmosphere protection 2Volume content be 0.8~2.5% of total gas flow, temperature is by T 1Arrive T 2The time 3~7 ℃/min of heating rate, 850 ℃<T 2≤ 1330 ℃, T 2Temperature retention time during temperature 2~4 hours;
Above-mentioned burning end operation is made up of low temperature binder removal section, high temperature binder removal section, soak section and temperature descending section, and wherein low temperature binder removal section is containing O 2N 2Carry out O under the atmosphere protection 2Content is controlled at 20~300ppm, and temperature is raised to T by room temperature 3Temperature, 700≤T 3≤ 800 ℃, high temperature binder removal section is containing O 2N 2Carry out O under the atmosphere protection 2Content≤10ppm, temperature is by T 3Be raised to T 4Temperature, 800<T 4≤ 960 ℃.
2. manufacture method as claimed in claim 1 is characterized in that, the tempering section of described sintering circuit is containing O 2N 2Carry out O under the atmosphere protection 2Content is 8ppm~30ppm.
3. manufacture method as claimed in claim 2, it is characterized in that, in the preparation of described porcelain slurry, the weight ratio of adhesive and porcelain powder is (45~50) %: 1, the weight ratio of plasticizer and porcelain powder is (2~4) %: 1, the weight ratio of dispersant and porcelain powder is (0.1~0.3) %: 1, and the weight ratio of defoamer and porcelain powder is (0.1~0.2) %: 1, all the other are solvents.
4. manufacture method as claimed in claim 3 is characterized in that, described solvent is the mixture of toluene and absolute ethyl alcohol, toluene: the weight ratio of absolute ethyl alcohol is 0.5~4: 1.
5. manufacture method as claimed in claim 4 is characterized in that, described porcelain powder is sphere or almost spherical, and particle diameter is 0.60~0.90um.
6. manufacture method as claimed in claim 5 is characterized in that, in electrode and the dielectric layer operation, each corner of interior electrode is excessive fillet in the described alternately double exposure.
7. manufacture method as claimed in claim 6 is characterized in that, interior electrode is to arrange with shielding suspension structure double exposure in interior electrode of described alternately double exposure and the dielectric layer operation.
8. manufacture method as claimed in claim 6 is characterized in that, interior electrode is to cover the suspension structure double exposure with half screen to arrange in interior electrode of described alternately double exposure and the dielectric layer operation.
9. manufacture method as claimed in claim 6 is characterized in that, interior electrode is the non-shielding construction double exposure arrangement that suspends in interior electrode of described alternately double exposure and the dielectric layer operation.
10. manufacture method as claimed in claim 6 is characterized in that, interior electrode is that the misconstruction double exposure is arranged in interior electrode of described alternately double exposure and the dielectric layer operation.
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