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CN101099528B - A biological processing method for shortening the sugar permeation time of preserved fruit processing - Google Patents

A biological processing method for shortening the sugar permeation time of preserved fruit processing Download PDF

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CN101099528B
CN101099528B CN2007100293680A CN200710029368A CN101099528B CN 101099528 B CN101099528 B CN 101099528B CN 2007100293680 A CN2007100293680 A CN 2007100293680A CN 200710029368 A CN200710029368 A CN 200710029368A CN 101099528 B CN101099528 B CN 101099528B
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温靖
徐玉娟
陈卫东
肖更生
廖森泰
张友胜
吴继军
李升锋
唐道邦
张岩
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Sericulture and Agri Food Research Institute GAAS
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Abstract

本发明提供一种缩短凉果加工渗糖时间的生物加工方法,包括下述步骤:用低浓度碱液浸泡水果原料一段时间;将原料漂洗干净后放于清水中,并调配装有原料的溶液的pH值及温度至酶最适合作用的pH值及温度,然后加入酶进行酶解,破坏水果表皮结构,酶解一段时间后加热装有原料的溶液至一定温度进行灭酶处理;灭酶后进行渗糖处理,待吸糖达到一定程度后沥去糖液进行干燥。采用本发明方法加工凉果能在不脱去水果表皮的情况下缩短渗糖时间50%以上,相对于现有技术明显缩短了渗糖时间,既可有效避免煮制方法不当容易出现的成品干瘦、不饱满、风味变苦等现象,亦可避免采用长时间浸泡工艺易出现的微生物发酵、糖液发酸、长霉等实际问题,产品质量稳定。The invention provides a bioprocessing method for shortening the time of sugar osmosis in preserved fruit processing, which comprises the following steps: soaking fruit raw materials with low-concentration lye for a period of time; rinsing the raw materials and putting them in clean water, and preparing a solution containing the raw materials pH value and temperature to the most suitable pH value and temperature for the enzyme, and then add enzymes for enzymolysis to destroy the structure of the fruit skin. After a period of enzymolysis, heat the solution containing the raw materials to a certain temperature for enzyme treatment; Carry out sugar infiltration treatment, after the sugar absorption reaches a certain level, drain the sugar solution and dry it. Using the method of the present invention to process preserved fruit can shorten the time of osmosis by more than 50% without removing the fruit skin. Compared with the prior art, the time of osmosis is obviously shortened, and it can effectively avoid the dry and emaciated finished product that is easily caused by improper cooking methods. , not plump, bitter flavor and other phenomena, and can also avoid practical problems such as microbial fermentation, sugar sourness, and mold growth that are prone to occur in the long-term soaking process, and the product quality is stable.

Description

一种缩短凉果加工渗糖时间的生物加工方法 A biological processing method for shortening the sugar permeation time of preserved fruit processing

技术领域technical field

本发明涉及凉果加工生物技术,特别涉及一种缩短凉果加工渗糖时间的生物加工方法。The invention relates to the biological technology of preserved fruit processing, in particular to a biological processing method for shortening the sugar soaking time of preserved fruit processing.

背景技术Background technique

凉果是我国传统的小食品,渗糖是凉果加工中的一个重要环节。传统方法加工凉果,渗糖一般都采用煮制法或长时间浸泡。高糖凉果多适合用高浓度糖液反复煮制,低糖凉果多适合于长时间糖液浸泡,加工周期因品种而异。在加工过程中,反复煮制会导致原果风味降低和营养成分损失严重,且受人工熟练程度影响成品含糖量不一致;长时间浸泡则易受微生物污染、生产环节较难控制。Preserved fruit is a traditional small food in my country, and sugar infiltration is an important link in the processing of preserved fruit. The traditional method of processing preserved fruit, sugar infiltration generally adopts the method of boiling or soaking for a long time. High-sugar preserved fruits are mostly suitable for repeated cooking with high-concentration sugar solution, while low-sugar preserved fruits are mostly suitable for long-term soaking in sugar solution, and the processing cycle varies with varieties. In the process of processing, repeated cooking will lead to the reduction of the flavor of the original fruit and the serious loss of nutrients, and the sugar content of the finished product will be inconsistent due to the artificial proficiency; long-term soaking will be susceptible to microbial contamination, and the production process is difficult to control.

在凉果产品加工中,尤其是蔷薇科李属植物的李果加工过程中渗糖时间较长,主要因为李果表皮有一层较厚的腊质层,且果皮表面纤维素层比其它类型水果致密。李果一般加工成低糖凉果,在加工过程中如煮制方法不当容易出现成品干瘦、不饱满、风味变苦等现象,如采用长时间浸泡则由于糖液浓度低于50%,易出现微生物发酵、糖液发酸、长霉等实际问题,故在工厂生产过程中一般对鲜果或经漂洗后的盐胚用氢氧化钠溶液浸泡脱皮处理,增加了渗糖速率但大大降低了成品的出品率。In the processing of preserved fruit products, especially the plum fruit of the Rosaceae Prunus plant, the sugar infiltration time is longer, mainly because the plum fruit epidermis has a thicker waxy layer, and the cellulose layer on the surface of the pericarp is thicker than that of other types of fruits. Dense. Prunes are generally processed into low-sugar preserved fruits. If the cooking method is improper during the processing, the finished product will be thin, not plump, and the flavor will become bitter. If soaked for a long time, the concentration of sugar solution is lower than 50%, and microorganisms will easily appear. Fermentation, sugar sourness, mildew and other practical problems, so in the production process of the factory, the fresh fruit or the rinsed salt embryo is generally soaked and peeled in sodium hydroxide solution, which increases the rate of sugar penetration but greatly reduces the yield of finished products .

发明内容Contents of the invention

本发明的目的在于克服现有技术的缺点与不足,提供一种可有效缩短凉果渗糖时间同时保证渗糖加工质量的生物加工方法。The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art, and provide a bioprocessing method that can effectively shorten the time for soaking sugar in preserved fruit and at the same time ensure the quality of sugar soaking.

本发明的目的通过下述技术方案实现:一种缩短凉果加工渗糖时间的生物加工方法,包括下述步骤:(1)用低浓度碱液浸泡水果原料一段时间;(2)将原料漂洗干净后放于清水中,并调配装有原料的溶液的pH值及温度至酶最适合作用的pH值及温度,然后加入酶进行酶解,破坏水果表皮结构,酶解一段时间后加热装有原料的溶液至一定温度进行灭酶处理;(3)灭酶后进行渗糖处理,待吸糖达到一定程度后沥去糖液进行干燥。The object of the present invention is achieved through the following technical solutions: a bioprocessing method that shortens the time of soaking sugar in preserved fruit processing, comprising the steps of: (1) soaking the fruit raw material with low-concentration lye for a period of time; (2) rinsing the raw material Put it in clean water after cleaning, and adjust the pH value and temperature of the solution containing the raw materials to the most suitable pH value and temperature for the enzyme, then add enzymes for enzymatic hydrolysis, destroy the structure of the fruit skin, and heat the fruit after a period of enzymatic hydrolysis. The solution of the raw materials is treated at a certain temperature for enzyme inactivation; (3) after the enzyme is inactivated, sugar infiltration is performed, and the sugar solution is drained to dry after the sugar absorption reaches a certain level.

步骤(1)中,所述水果原料为鲜果或含盐量15~25%的盐胚。In step (1), the fruit raw material is fresh fruit or salt embryo with a salt content of 15-25%.

步骤(1)中,所述碱为食品级碳酸钠、碳酸氢钠或氢氧化钠中的一种;所述低浓度碱液的浓度为0.2~3%;所述浸泡时间为10~180分钟。In step (1), the alkali is one of food-grade sodium carbonate, sodium bicarbonate or sodium hydroxide; the concentration of the low-concentration lye is 0.2 to 3%; the soaking time is 10 to 180 minutes .

步骤(2)中,所述酶为食品级纤维素酶、阿拉伯聚糖酶、β-葡聚糖酶、半纤维素酶或木聚糖酶中的一种或几种;用量为原料重量的0.02~0.15%。In step (2), the enzyme is one or more of food-grade cellulase, arabinase, β-glucanase, hemicellulase or xylanase; 0.02-0.15%.

步骤(2)中,所述酶作用最适pH值及温度根据所用的酶特性及生产环境的条件综合设定;一般pH范围常用为3~6、温度范围常用为25~55℃。In step (2), the optimum pH value and temperature for the enzyme action are comprehensively set according to the characteristics of the enzyme used and the conditions of the production environment; the general pH range is usually 3-6, and the temperature range is usually 25-55°C.

步骤(3)中,所述渗糖处理为煮制法或长时间浸泡法中的一种;所述渗糖处理的糖液浓度质量百分比为40~65%,在浸泡期间可不断调节糖液浓度;所述煮制法为反复煮沸、冷却处理;所述浸泡法为在25~80℃的糖液中浸泡。In step (3), the sugar infusion treatment is one of the boiling method or the long-time soaking method; the sugar solution concentration mass percentage of the sugar infusion treatment is 40-65%, and the sugar solution can be continuously adjusted during the soaking period. Concentration; the cooking method is repeated boiling and cooling treatment; the soaking method is soaking in sugar solution at 25-80°C.

步骤(3)中,所述干燥为热风烘干或日晒处理至成品含水量降低至20%以下。In step (3), the drying is hot air drying or solar treatment until the water content of the finished product is reduced to below 20%.

本发明相对于现有技术具有如下的优点及效果:采用本发明方法加工凉果能在不脱去水果表皮的情况下缩短渗糖时间50%以上,相对于现有技术明显缩短了渗糖时间,既可有效避免煮制方法不当容易出现的成品干瘦、不饱满、风味变苦等现象,亦可避免采用长时间浸泡工艺易出现的微生物发酵、糖液发酸、长霉等实际问题,产品质量稳定,还可大大提高生产效率,经济效益比较理想。Compared with the prior art, the present invention has the following advantages and effects: using the method of the present invention to process preserved fruit can shorten the sugar infiltration time by more than 50% without removing the fruit skin, which obviously shortens the sugar infiltration time compared with the prior art , can effectively avoid the phenomenon of thin, not plump, bitter flavor of the finished product that is easy to occur due to improper cooking methods, and can also avoid practical problems such as microbial fermentation, sour liquid sugar, and mold growth that are easy to occur when using a long-term soaking process. Stable, can also greatly improve production efficiency, economic benefits are ideal.

具体实施方式Detailed ways

下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

实施例1Example 1

三华李凉果的加工Processing of Sanhua plum preserved fruit

(1)李果的准备(1) Preparation of Li Guo

从市场购买新鲜的三华李或含盐量15%的三华李盐胚反复漂洗至含盐量低于0.5%以下备用。Buy fresh Sanhua plums from the market or Sanhua plum salt embryos with a salt content of 15% and rinse repeatedly until the salt content is lower than 0.5% for later use.

(2)碱液处理(2) Alkaline treatment

将准备好的三华李原料放入2%的碳酸钠溶液中浸泡30分钟至表面呈轻微的小黑点后捞出,用清水漂洗2~3次。Put the prepared Sanhua plum raw material into 2% sodium carbonate solution and soak for 30 minutes until the surface shows slight black spots, then remove it, and rinse it with clear water for 2 to 3 times.

(3)酶处理(3) Enzyme treatment

将质量比为1:1.5的李果与水的溶液pH值调节为4,加入三华李原料重的0.05%诺维信纤维素复合酶(主要由阿拉伯聚糖酶、β-葡聚糖酶、半纤维素酶、木聚糖酶配制而成),酶解2小时后将三华李水溶液加热至80℃灭酶。The pH value of the solution of plum fruit and water that mass ratio is 1:1.5 is adjusted to be 4, adds the 0.05% Novozymes cellulose compound enzyme (mainly by arabinase, β-glucanase) of Sanhua plum raw material weight , hemicellulase, and xylanase), after 2 hours of enzymolysis, heat the aqueous solution of Sanhua plum to 80°C to inactivate the enzyme.

(4)渗糖(4) osmotic sugar

将灭酶后的三华李放入质量百分比为50%糖液中,在50℃时保温浸泡20小时,期间要不断调节糖液浓度,保持糖液质量百分比为45~50%之间。Put the Sanhua plum after deenzyme into 50% sugar solution by mass percentage, and soak it for 20 hours at 50°C. During this period, constantly adjust the concentration of the sugar solution to keep the mass percentage of the sugar solution between 45% and 50%.

(5)干燥(5) dry

将渗糖完成后的三华李凉果捞出,沥干糖液,用75℃热风烘干至含水量降低至20%以下,冷却后包装即成成品。Take out the preserved Sanhua plum fruit after sugar infiltration, drain the sugar solution, dry it with hot air at 75°C until the water content is reduced to below 20%, and pack it after cooling to form a finished product.

实施例2Example 2

青梅凉果的加工Processing of Greengage Preserved Fruit

(1)青梅的准备(1) Preparation of Ome

从市场购买新鲜的青梅或将含盐量25%的青梅盐胚反复漂洗至含盐量低于0.5%以下备用。Buy fresh green plums from the market or repeatedly rinse green plum salt embryos with a salt content of 25% until the salt content is lower than 0.5% for later use.

(2)碱液处理(2) Alkaline treatment

将准备好的青梅原料放入1%的碳酸钠溶液中浸泡10分钟至表面呈轻微的小黑点后捞出,用清水漂洗2~3次。Put the prepared greengage raw material into 1% sodium carbonate solution and soak for 10 minutes until the surface shows slight black spots, then remove it and rinse it with clean water for 2-3 times.

(3)酶处理(3) Enzyme treatment

将质量比为1:1.5的青梅与水的溶液pH值调节为4,加入青梅原料重的0.05%诺维信纤维素复合酶,酶解2小时后将青梅水溶液加热至80℃灭酶。Adjust the pH value of the solution of greengage and water with a mass ratio of 1:1.5 to 4, add 0.05% Novozymes cellulose compound enzyme by weight of greengage raw material, and heat the greengage aqueous solution to 80°C to inactivate the enzyme after 2 hours of enzymatic hydrolysis.

(4)渗糖(4) osmotic sugar

将灭酶后的青梅放入质量百分比为50%的糖液中,在50℃时保温浸泡8小时,期间要不断调节糖液浓度,保持糖液质量百分比为45~50%之间。Put the greengage after deenzyme into 50% sugar solution by mass percentage, soak for 8 hours at 50 DEG C, during which the concentration of sugar solution will be constantly adjusted to keep the mass percentage of sugar solution between 45% and 50%.

(5)干燥(5) dry

将渗糖完成后的青梅凉果捞出,沥干糖液,日晒处理至含水量降低至20%以下,冷却后包装即成成品。Take out the preserved greengage after the sugar infiltration is completed, drain the sugar solution, sun-dry until the water content is reduced to less than 20%, and pack it after cooling to form a finished product.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (4)

1.一种缩短凉果加工渗糖时间的生物加工方法,其特征在于包括下述步骤:(1)用低浓度碱液浸泡水果原料;(2)将原料漂洗干净后放于清水中,并调配装有原料的溶液的pH值及温度至酶最适合作用的pH值及温度,然后加入酶进行酶解,破坏水果表皮结构,酶解一段时间后加热装有原料的溶液至一定温度进行灭酶处理;(3)灭酶后进行渗糖处理,待吸糖达到一定程度后沥去糖液进行干燥;1. a kind of bioprocessing method that shortens the sugar osmosis time of preserved fruit processing is characterized in that comprising the following steps: (1) soak fruit raw material with low-concentration lye; (2) put in clear water after raw material is rinsed clean, and Adjust the pH value and temperature of the solution containing the raw materials to the most suitable pH value and temperature for the enzyme, and then add enzymes for enzymolysis to destroy the structure of the fruit skin. After a period of enzymolysis, heat the solution containing the raw materials to a certain temperature to kill Enzyme treatment; (3) sugar infiltration treatment is carried out after the enzyme is eliminated, and the sugar solution is drained and dried after the sugar absorption reaches a certain level; 步骤(1)中,所述水果原料为鲜果或含盐量15~25%的盐胚;In step (1), the fruit raw material is fresh fruit or salt embryo with a salt content of 15% to 25%; 步骤(1)中,所述碱为食品级碳酸钠、碳酸氢钠或氢氧化钠中的一种,所述低浓度碱液的浓度为0.2~3%;In step (1), the alkali is one of food-grade sodium carbonate, sodium bicarbonate or sodium hydroxide, and the concentration of the low-concentration lye is 0.2 to 3%; 步骤(1)中,所述浸泡的时间为10~180分钟;In step (1), the soaking time is 10 to 180 minutes; 步骤(2)中,所述酶为食品级纤维素酶、阿拉伯聚糖酶、β-葡聚糖酶、半纤维素酶或木聚糖酶中的一种或几种;In step (2), the enzyme is one or more of food grade cellulase, arabinase, β-glucanase, hemicellulase or xylanase; 步骤(2)中,所述酶的用量为原料重量的0.02~0.15%;In step (2), the dosage of the enzyme is 0.02-0.15% of the weight of the raw material; 步骤(2)中,所述pH范围为3~6,温度范围为25~55℃。In step (2), the pH range is 3-6, and the temperature range is 25-55°C. 2.根据权利要求1所述的缩短凉果加工渗糖时间的生物加工方法,其特征在于:步骤(3)中,所述渗糖处理为煮制法或长时间浸泡法中的一种;所述渗糖处理的糖液浓度质量百分比为40~65%。2. the bioprocessing method of shortening the sugar infusion time of preserved fruit processing according to claim 1, is characterized in that: in step (3), the infusion sugar treatment is a kind of in boiling method or long-time immersion method; The mass percentage of the concentration of sugar solution in the osmosis treatment is 40-65%. 3.根据权利要求2所述的缩短凉果加工渗糖时间的生物加工方法,其特征在于:所述煮制法为反复煮沸、冷却处理;所述浸泡法为在25~80℃的糖液中浸泡。3. The bioprocessing method of shortening the time of sugar infiltration in preserved fruit processing according to claim 2, characterized in that: the cooking method is repeated boiling and cooling treatment; the soaking method is sugar solution at 25-80°C Soak in. 4.根据权利要求1所述的缩短凉果加工渗糖时间的生物加工方法,其特征在于:步骤(3)中,所述干燥为热风烘干或日晒处理至成品含水量降低至20%以下。4. The bioprocessing method for shortening the time of sugar osmosis in preserved fruit processing according to claim 1, characterized in that: in step (3), the drying is hot air drying or solar treatment until the water content of the finished product is reduced to 20% the following.
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EP2538793A4 (en) * 2010-02-26 2014-07-23 Novozymes As ENZYMATIC PRETREATMENT FOR DRIED FRUITS
CN102762104B (en) * 2010-02-26 2014-08-06 诺维信公司 Enzymatic pretreatment for making dried fruits
CN104381897A (en) * 2014-11-27 2015-03-04 广东省九江酒厂有限公司 Preparation method of green plum liquid and green plum wine prepared from green plum liquid
CN105248823A (en) * 2015-11-17 2016-01-20 福州大世界橄榄有限公司 Preserved olive fruit and processing method thereof
CN107019085A (en) * 2017-04-25 2017-08-08 广东省农业科学院蚕业与农产品加工研究所 It is a kind of to improve the processing method that fruit jelly oozes sugared dewatering efficiency

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CN1199560A (en) * 1997-05-20 1998-11-25 莫仁正 Low-sugar preserved fruit and cold fruit producing technology and functional health preserved fruit
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