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CN101033299A - Polymer colloid photon crystal film with photon band-gap position at near infrared region and its preparing method and use - Google Patents

Polymer colloid photon crystal film with photon band-gap position at near infrared region and its preparing method and use Download PDF

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CN101033299A
CN101033299A CN 200610011452 CN200610011452A CN101033299A CN 101033299 A CN101033299 A CN 101033299A CN 200610011452 CN200610011452 CN 200610011452 CN 200610011452 A CN200610011452 A CN 200610011452A CN 101033299 A CN101033299 A CN 101033299A
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CN100556938C (en
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梁杰
王京霞
宋延林
江雷
刘必前
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Abstract

本发明属于胶体光子晶体膜的制备技术领域,尤其涉及大尺寸光子带隙位置在近红外区的聚合物胶体光子晶体膜及其制备方法和用途。将单分散大粒径聚合物乳胶粒乳液均匀覆盖在平整基材上,待分散溶剂水挥发后,得到由单分散大粒径聚合物乳胶粒以面心立方堆砌而成的周期性排列有序的三维光子晶体膜,该单分散大粒径聚合物乳胶粒由若干个硬核-软壳结构的乳胶粒在聚合过程中聚并而成;单分散大粒径聚合物乳胶粒的粒径范围为400~1200nm,多分散指数小于或等于0.005。根据单分散大粒径聚合物乳胶粒粒径的不同,本发明所得乳胶光子晶体膜的光子带隙可以分布近红外区800~3000nm的不同波段。乳胶光子晶体膜可作为防辐射保温涂层。The invention belongs to the technical field of colloidal photonic crystal film preparation, and in particular relates to a polymer colloidal photonic crystal film with a large photonic bandgap in the near-infrared region, a preparation method and application thereof. Evenly cover the monodisperse large particle size polymer latex particle emulsion on the flat substrate, and after the dispersion solvent water volatilizes, a periodic arrangement of monodisperse large particle size polymer latex particles stacked in face-centered cubic order is obtained. The three-dimensional photonic crystal film of monodisperse large particle size polymer latex particles is formed by agglomeration of several hard core-soft shell latex particles in the polymerization process; the particle size range of monodisperse large particle size polymer latex particles It is 400-1200nm, and the polydispersity index is less than or equal to 0.005. According to the difference in the particle size of the monodisperse polymer latex with large particle size, the photonic bandgap of the latex photonic crystal film obtained in the present invention can be distributed in different wave bands of 800-3000nm in the near infrared region. Latex photonic crystal film can be used as radiation protection and thermal insulation coating.

Description

光子带隙位置在近红外区的聚合物胶体光子晶体膜及其制备方法和用途Polymer colloidal photonic crystal film with photonic bandgap position in near-infrared region, preparation method and application thereof

技术领域technical field

本发明属于胶体光子晶体膜的制备技术领域,尤其涉及大尺寸光子带隙位置在近红外区的聚合物胶体光子晶体膜及其制备方法,及在防辐射涂层方面的用途;特别涉及通过乳液聚合一步法制备单分散大粒径聚合物乳胶粒。The invention belongs to the technical field of preparation of colloidal photonic crystal films, in particular to a polymer colloidal photonic crystal film with a large photonic bandgap in the near-infrared region and a preparation method thereof, as well as its application in anti-radiation coatings; One-step polymerization method to prepare monodisperse polymer latex particles with large particle size.

背景技术Background technique

胶体光子晶体材料以单分散乳胶粒规整排列所形成的周期结构对光的折射或衍射作用实现对光的特殊调控。根据周期排列的尺寸不同,所调控光的波长不同。相应所制备的胶体晶体的应用领域不同。在通常的专利文献中,胶体光子晶体膜主要应用在滤波器(如CN:01105105.1,CN:98110990.X),光电开光(CN:0310004.4,CN:02160207.7),光波导(CN:02804125.9,CN:99810798,CN:01132293.4,CN:02811132.X),光纤(CN:00803964.X,CN:00803960.7,CN:03127694.6)等方面,而很少报道将光子晶体膜应用在涂料领域,尤其是应用防辐射保温涂层方面。Colloidal photonic crystal materials refract or diffract light with a periodic structure formed by the regular arrangement of monodisperse latex particles to achieve special regulation of light. Depending on the size of the periodic arrangement, the wavelength of the modulated light is different. Correspondingly prepared colloidal crystals have different application fields. In the usual patent literature, colloidal photonic crystal films are mainly used in filters (such as CN: 01105105.1, CN: 98110990.X), photoelectric switching (CN: 0310004.4, CN: 02160207.7), optical waveguides (CN: 02804125.9, CN: 99810798, CN: 01132293.4, CN: 02811132.X), optical fiber (CN: 00803964.X, CN: 00803960.7, CN: 03127694.6), etc., but few reports apply photonic crystal film to the coating field, especially the application of radiation protection Insulation coating.

本发明基于本发明人在前专利申请(专利申请号:CN:200510011219.2,CN:200510012021.6,CN:200510012047.0,CN:200510012021.6)的简单制备单分散乳胶粒,及大面积快速制备可见及紫外区的胶体光子晶体膜,并将其应用在装饰涂料,预防紫外线的涂层、化妆品及增强光致发光器件方面的基础,制备了光子带隙在近红外区的光子晶体,并尝试应用在防辐射的保温涂层方面。通常的保温涂层,主要是针对热散失的方式传导、对流、辐射,针对性的进行避免。为了减少热的传导功能,一般在保温涂层中引入导热系数小的空心材料(CN:02145516.3,CN:02132991.5,CN:02133287.8,CN:90105780)象发泡聚合物,天然无机孔隙材料,如,膨胀珍珠岩,云母粉,细小的陶瓷微粒等,该方法的缺点主要是工艺处理周期长,材料与墙体之间粘结力差,抗冲击能力弱,干燥收缩大等。也有采用反射隔热涂层,将涂层涂装在铝基表面,或选择合适的树脂,金属,取得高发射率涂层,来达到隔热的效果。但该方法成本较高。也有采用辐射隔热涂料(CN:03145447.1),即通过辐射的方式将吸收的光线和热量散射出去,其关键是制备具有高热发射率的涂料组分,多种金属氧化物,如MnO2,CO2O3,CuO,Fe2O3等具有反型尖晶石结构的掺杂型物质具有热发射率高的特点。如上三个方式的共同特点是必须采用具体的特定材料才能实现其所谓的隔热保温功能。The present invention is based on the inventor's previous patent application (patent application number: CN: 200510011219.2, CN: 200510012021.6, CN: 200510012047.0, CN: 200510012021.6) for the simple preparation of monodisperse latex particles, and the rapid preparation of large-area colloids in visible and ultraviolet regions Photonic crystal film, and its application in decorative coatings, UV-preventing coatings, cosmetics and enhanced photoluminescent devices, prepared a photonic crystal with a photonic band gap in the near-infrared region, and tried to apply it in radiation-proof insulation Coating aspect. The usual thermal insulation coating is mainly aimed at avoiding conduction, convection, and radiation in the way of heat loss. In order to reduce the heat conduction function, hollow materials with small thermal conductivity (CN: 02145516.3, CN: 02132991.5, CN: 02133287.8, CN: 90105780) are generally introduced into the thermal insulation coating, such as foamed polymers, natural inorganic porous materials, such as, Expanded perlite, mica powder, fine ceramic particles, etc. The disadvantages of this method are mainly the long process cycle, poor adhesion between the material and the wall, weak impact resistance, and large drying shrinkage. There are also reflective heat-insulating coatings, which are coated on the aluminum-based surface, or suitable resins and metals are selected to obtain high-emissivity coatings to achieve heat insulation effects. But this method is costly. There are also radiation heat-insulating coatings (CN: 03145447.1), which scatter the absorbed light and heat through radiation. The key is to prepare coating components with high thermal emissivity. Various metal oxides, such as MnO 2 , CO 2 O 3 , CuO, Fe 2 O 3 and other doped materials with inverse spinel structure have the characteristics of high thermal emissivity. The common feature of the above three methods is that specific specific materials must be used to realize the so-called heat insulation function.

发明内容Contents of the invention

本发明的目的之一是提供大尺寸光子带隙位置在近红外区的聚合物胶体光子晶体膜,且胶体光子晶体膜成本低廉。One of the objectives of the present invention is to provide a polymer colloidal photonic crystal film with a large photonic bandgap in the near-infrared region, and the cost of the colloidal photonic crystal film is low.

本发明的目的之二是提供光子带隙位置在近红外区的聚合物胶体光子晶体膜的制备方法。The second object of the present invention is to provide a method for preparing a polymer colloidal photonic crystal film whose photonic band gap is in the near-infrared region.

本发明的目的之三是提供一种通过一步法制备单分散大粒径聚合物乳胶粒的方法。本方法采用批量法无皂乳液聚合,通过适当调整乳液聚合工艺,可以使一步法制备得到的单分散大粒径聚合物乳胶粒,不需任何提纯就可实现单分散指数小于或等于0.005,粒径范围为400~1200nm。The third object of the present invention is to provide a method for preparing monodisperse large-diameter polymer latex particles through a one-step process. The method adopts the batch method of soap-free emulsion polymerization. By properly adjusting the emulsion polymerization process, the monodisperse polymer latex particles with large particle size prepared by the one-step method can achieve a monodispersity index of less than or equal to 0.005 without any purification. The diameter ranges from 400 to 1200nm.

本发明的目的之四是提供光子带隙位置在近红外区的聚合物胶体光子晶体膜的用途,将光子带隙在近红外区域的聚合物胶体光子晶体膜用于工业化生产,尤其应用在防辐射保温涂层方面。The fourth object of the present invention is to provide the application of the polymer colloidal photonic crystal film whose photonic bandgap position is in the near-infrared region, and use the polymeric colloidal photonic crystal film with the photonic bandgap in the near-infrared region for industrial production, especially in the defense Radiant insulation coating aspects.

本发明采取批量法无皂乳液聚合,通过适当调整乳液聚合工艺,可以使一步法制备得到的单分散大粒径聚合物乳胶粒不需任何提纯就可实现单分散指数小于或等于0.005。The invention adopts a batch method of soap-free emulsion polymerization, and by properly adjusting the emulsion polymerization process, the monodisperse polymer latex particles with large particle size prepared by the one-step method can achieve a monodispersity index less than or equal to 0.005 without any purification.

本发明的光子带隙位置在近红外区的聚合物胶体光子晶体膜,是由单分散大粒径聚合物乳胶粒以面心立方堆砌而成的周期性排列有序的三维光子晶体膜,该单分散大粒径聚合物乳胶粒由若干个硬核-软壳结构的乳胶粒在聚合过程中聚并而成;其聚并的数目的多少取决于聚合过程中电解质加入量的多少;单分散大粒径聚合物乳胶粒的粒径范围为400~1200nm,多分散指数小于或等于0.005。The polymer colloidal photonic crystal film whose photonic bandgap position is in the near-infrared region of the present invention is a three-dimensional photonic crystal film that is periodically arranged and ordered by stacking monodisperse large-diameter polymer latex particles in a face-centered cubic manner. Monodisperse large particle size polymer latex particles are formed by agglomeration of several hard core-soft shell latex particles during the polymerization process; the number of agglomeration depends on the amount of electrolyte added during the polymerization process; monodisperse The particle diameter range of the large-diameter polymer latex particles is 400-1200nm, and the polydispersity index is less than or equal to 0.005.

所述的胶体光子晶体膜的光子带隙涉及近红外区的各个波段;随着单分散大粒径聚合物乳胶粒的粒径由小到大变化(从400到1200nm增大),所得到的胶体光子晶体膜的反射光谱的峰值位置发生红移(光子带隙发生红移)。The photonic bandgap of described colloidal photonic crystal film relates to each wave band of near-infrared region; Along with the particle diameter of monodisperse large particle diameter polymer latex particle changes from small to large (from 400 to 1200nm increases), the obtained The peak position of the reflection spectrum of the colloidal photonic crystal film is red-shifted (the photonic band gap is red-shifted).

通过本发明方法制备出的单分散大粒径聚合物乳胶粒,是由若干个硬核-软壳结构的乳胶粒在聚合过程中聚并而成的;其聚并的数目的多少取决于聚合过程中电解质加入量的多少;其单分散大粒径聚合物乳胶粒的粒径范围为400~1200nm,多分散指数小于或等于0.005。所制备的胶体光子晶体膜的光子带隙分布在800~3000nm的近红外区,根据需要通过调整单分散大粒径聚合物乳胶粒的粒径,可得到不同带隙的胶体光子晶体。随着单分散大粒径聚合物乳胶粒的粒径由小到大变化,所得到的膜的反射光谱的峰值位置发生红移。The monodisperse polymer latex particles with large particle size prepared by the method of the present invention are formed by the aggregation of several hard core-soft shell latex particles in the polymerization process; the number of the aggregation depends on the number of polymerization The amount of electrolyte added in the process; the particle size range of the monodisperse large-diameter polymer latex particles is 400-1200nm, and the polydispersity index is less than or equal to 0.005. The photonic bandgap of the prepared colloidal photonic crystal film is distributed in the near-infrared region of 800-3000nm, and colloidal photonic crystals with different bandgaps can be obtained by adjusting the particle size of monodisperse large-diameter polymer latex particles as required. As the particle size of the monodisperse large-diameter polymer latex particles changes from small to large, the peak position of the reflectance spectrum of the obtained film is red-shifted.

本发明的单分散大粒径聚合物乳胶粒的制备是采用批量法无皂乳液聚合一步实现,所采用的典型的工艺过程是:将亲水性依次增加的单体1,单体2,单体3混合分散在含有pH缓冲剂和用于调节单分散大粒径聚合物乳胶粒粒径的电解质水溶液中;将所得到的乳液聚合体系在转速为200~500rpm,优选为350rpm的转速下搅拌混合,并加热到65~85℃(优选温度为70℃),加入引发剂总量3/5的引发剂使反应开始进行,反应2~4.5小时后再加入引发剂总量1/5的引发剂,其余的引发剂在继续反应2~4.5小时后加入,所述的引发剂总用量相当单体总重量的0.5wt%~2wt%,优选为1wt%。反应随后持续1~3小时结束,得到单分散指数小于或等于0.005,粒径范围为400~1200nm的单分散大粒径聚合物乳胶粒。随着聚合体系中调节单分散大粒径聚合物乳胶粒粒径的电解质溶液的引入,在聚合初期由均相成核形成的具有硬核一软壳结构的乳胶粒会发生聚并,并且随着电解质溶液引入量的增多,乳胶粒聚并的程度增大,最终得到由若干个硬核-软壳结构的乳胶粒在聚合过程中聚并而形成的单分散大粒径聚合物乳胶粒。The preparation of the monodisperse large particle size polymer latex particles of the present invention is realized in one step by batch method soap-free emulsion polymerization, and the typical process adopted is: monomer 1, monomer 2, monomer 2 which increase hydrophilicity successively Body 3 is mixed and dispersed in an aqueous electrolyte solution containing a pH buffering agent and used to adjust the particle size of the monodisperse large-diameter polymer latex; the resulting emulsion polymerization system is stirred at a speed of 200 to 500 rpm, preferably 350 rpm Mix and heat to 65-85°C (preferred temperature is 70°C), add 3/5 of the total amount of initiator to start the reaction, and then add 1/5 of the total amount of initiator to initiate the reaction after 2-4.5 hours The remaining initiators are added after continuing to react for 2 to 4.5 hours. The total amount of the initiators is equivalent to 0.5wt% to 2wt% of the total weight of the monomers, preferably 1wt%. The reaction is then continued for 1-3 hours to end, and monodisperse large-diameter polymer latex particles with a monodispersity index less than or equal to 0.005 and a particle diameter range of 400-1200 nm are obtained. With the introduction of the electrolyte solution to adjust the particle size of the monodisperse large particle size polymer latex particles in the polymerization system, the latex particles with a hard core-soft shell structure formed by homogeneous nucleation at the initial stage of polymerization will coalesce, and with With the increase of the amount of electrolyte solution introduced, the degree of agglomeration of latex particles increases, and finally a monodisperse large-diameter polymer latex particle formed by agglomeration of several hard-core-soft-shell latex particles in the polymerization process is obtained.

其中,单体1的用量为乳液聚合体系中单体总重量的90~95wt%,单体2为3~6wt%,单体3为0~6wt%,pH缓冲剂在乳液聚合体系中的浓度为0~0.99wt%,电解质在乳液聚合体系中的浓度为0~0.7wt%。Wherein, the amount of monomer 1 is 90-95wt% of the total weight of monomers in the emulsion polymerization system, monomer 2 is 3-6wt%, monomer 3 is 0-6wt%, the concentration of pH buffering agent in the emulsion polymerization system The concentration of the electrolyte in the emulsion polymerization system is 0-0.7 wt%.

体系的反应时间为5~12小时,优选反应时间为8~10小时。The reaction time of the system is 5-12 hours, preferably 8-10 hours.

所述的反应单体为分子中含有至少一个烯键的化合物,其亲水性依次增加,单体1为亲水性较差的反应单体,如苯乙烯、甲基苯乙烯或它们的混合物;而单体2为亲水性相对较好的单体,如丙烯酸酯类、醋酸乙烯酯或它们的混合物等,所述的丙烯酸酯类是甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、丙烯酸异丁酯或它们的任意混合物;单体3为亲水性很强的水溶性反应单体,如丙烯酸、甲基丙烯酸、丙烯酰胺、丙烯氰或它们的任意混合物。微量水溶性反应单体3的引入是为了增加体系的稳定性。The reactive monomer is a compound containing at least one ethylenic bond in the molecule, and its hydrophilicity increases sequentially. Monomer 1 is a reactive monomer with poor hydrophilicity, such as styrene, methylstyrene or a mixture thereof and monomer 2 is relatively good hydrophilic monomer, such as acrylates, vinyl acetate or their mixtures, etc., the acrylates are methyl methacrylate, ethyl methacrylate, methyl methacrylate butyl acrylate, isobutyl acrylate or any mixture thereof; monomer 3 is a highly hydrophilic water-soluble reactive monomer, such as acrylic acid, methacrylic acid, acrylamide, acrylonitrile or any mixture thereof. The introduction of a small amount of water-soluble reactive monomer 3 is to increase the stability of the system.

所述的引发剂是碱金属过硫酸盐、过硫酸铵或它们的混合物。其中引发剂是以水溶液的形式引入到聚合体系中,其溶液浓度为2~5wt%。The initiator is alkali metal persulfate, ammonium persulfate or their mixture. The initiator is introduced into the polymerization system in the form of aqueous solution, and the concentration of the solution is 2-5 wt%.

所述的碱金属是钾或钠。The alkali metal is potassium or sodium.

所述的调节最终所得乳胶粒的粒径大小的电解质选自氯化钠、氯化钾、氯化钙等中的一种或一种以上的混合物。The electrolyte for adjusting the particle size of the final latex particles is selected from one or more mixtures of sodium chloride, potassium chloride, calcium chloride and the like.

所述的pH缓冲剂选自碳酸氢铵、碳酸氢钠、磷酸氢钠等中的一种或一种以上的混合物。The pH buffering agent is selected from one or more mixtures of ammonium bicarbonate, sodium bicarbonate, sodium hydrogen phosphate and the like.

为保证乳胶粒单分散性的有效实现,聚合过程中严格控制搅拌速率,加料及升温程序,以避免二次成核的出现。In order to ensure the effective realization of the monodispersity of latex particles, the stirring rate, feeding and heating procedures are strictly controlled during the polymerization process to avoid the occurrence of secondary nucleation.

本发明聚合体系中电解质用量不同,所得单分散大粒径聚合物乳胶粒的粒径不同,导致最终胶体光子晶体膜的光子带隙不同。例如,电解质用量与聚合体系中单体总量的重量比率分别为0%,0.238%,0.476.%,0.952%,1.43%,1.90%时,所制备得到的单分散大粒径聚合物乳胶粒的粒径依次为400,450,480,510,550,600,相应胶体光子晶体膜的光子带隙位置分别为914,1045,1128,1208,1272,1388nm。The amount of electrolyte used in the polymerization system of the present invention is different, and the particle diameters of the obtained monodisperse large-diameter polymer latex particles are different, resulting in different photonic band gaps of the final colloidal photonic crystal film. For example, when the weight ratio of the amount of electrolyte to the total amount of monomers in the polymerization system is 0%, 0.238%, 0.476.%, 0.952%, 1.43%, and 1.90%, the prepared monodisperse large-diameter polymer latex particles The particle sizes are 400, 450, 480, 510, 550, and 600 in sequence, and the photonic bandgap positions of the corresponding colloidal photonic crystal films are 914, 1045, 1128, 1208, 1272, and 1388 nm, respectively.

本发明的光子带隙位置在近红外区的聚合物胶体光子晶体膜的制备方法包括以下步骤:The preparation method of the photonic bandgap position of the present invention is in the polymer colloidal photonic crystal film of near-infrared region, comprises the following steps:

(1)室温下先将单分散大粒径聚合物乳胶粒分散在水中,然后将所得到的单分散大粒径聚合物乳胶粒乳液均匀覆盖在平整基材上,其中单分散大粒径聚合物乳胶粒乳液的浓度为5~30wt%。(1) Disperse the monodisperse large particle size polymer latex particles in water at room temperature, and then uniformly cover the obtained monodisperse large particle size polymer latex particle emulsion on the flat substrate, wherein the monodisperse large particle size polymer latex particles The concentration of the latex particle emulsion is 5-30wt%.

(2)常温常压下使步骤(1)分散单分散大粒径聚合物乳胶粒的溶剂水挥发,单分散大粒径聚合物乳胶粒在基材上以面心立方堆砌,且形成周期性排列有序的三维光子晶体膜,当涂膜干燥后,从基材上剥离,可以得到光子带隙位置在近红外区的聚合物胶体光子晶体膜。(2) Under normal temperature and pressure, the solvent water of step (1) dispersing the monodisperse large particle size polymer latex particles is volatilized, and the monodisperse large particle size polymer latex particles are piled up on the substrate with face-centered cubic, and form periodic The ordered three-dimensional photonic crystal film is peeled off from the base material after the coating film is dried, and a polymer colloidal photonic crystal film with a photonic bandgap in the near-infrared region can be obtained.

所述的单分散大粒径聚合物乳胶粒的单分散指数小于或等于0.005,粒径范围为400~1200nm。随单分散大粒径聚合物乳胶粒的粒径从400到1200nm增大,所得光子晶体膜的光子带隙发生红移。The monodispersity index of the monodisperse large-diameter polymer latex particles is less than or equal to 0.005, and the particle diameter ranges from 400 to 1200 nm. The photonic bandgap of the obtained photonic crystal film is red-shifted as the particle size of the monodisperse large-particle-diameter polymer latex increases from 400 to 1200 nm.

所述的基材包括玻璃、硅片、纸张或不锈钢板等。The substrate includes glass, silicon chip, paper or stainless steel plate and the like.

本发明的光子带隙在近红外区的聚合物胶体光子晶体膜主要对近红外区的波段具有防辐射功能,包括太阳光所发出的部分辐射,以及白炽灯发出的大部分辐射;其可作为防辐射涂层。The polymer colloidal photonic crystal film with photonic bandgap in the near-infrared region of the present invention mainly has a radiation-proof function for the band in the near-infrared region, including part of the radiation emitted by sunlight and most of the radiation emitted by incandescent lamps; it can be used as Anti-radiation coating.

根据胶体光子晶体成膜基材的不同,所得到的聚合物胶体光子晶体膜可以用在不同基材上。According to different colloidal photonic crystal film-forming substrates, the obtained polymer colloidal photonic crystal film can be used on different substrates.

本发明的光子带隙位置在近红外区的聚合物胶体光子晶体膜与其它透明涂料相混合的应用过程可按如下操作进行:The photonic bandgap position of the present invention mixes the application process of the polymer colloid photonic crystal film in the near-infrared region with other transparent coatings and can be carried out as follows:

将本发明的胶体光子晶体膜从基材上剥离,粉碎到微米级粒子大小,与透明涂料及溶剂相混合,胶体光子晶体膜可以表现出保温效果,其中混合液中胶体光子晶体膜为1~10wt%,透明涂料为50~70wt%,溶剂为20~40wt%。The colloidal photonic crystal film of the present invention is peeled off from the base material, crushed to a micron particle size, mixed with a transparent paint and a solvent, and the colloidal photonic crystal film can exhibit a thermal insulation effect, wherein the colloidal photonic crystal film in the mixed solution is 1- 10wt%, the transparent paint is 50-70wt%, and the solvent is 20-40wt%.

所述的透明涂料选自丙烯酸清漆、聚氨酯清漆、582-2三聚氰胺树脂、硝基清漆中的一种或一种以上的混合物。The transparent paint is selected from one or more mixtures of acrylic varnish, polyurethane varnish, 582-2 melamine resin and nitro varnish.

所述的溶剂为乙醇,乙酸乙酯或乙酸丁酯中的一种或一种以上的混合物。The solvent is one or a mixture of ethanol, ethyl acetate or butyl acetate.

本发明中单分散大粒径聚合物乳胶粒通过无皂乳液聚合一步法制备,该乳胶粒由若干个硬核-软壳结构的乳胶粒在聚合过程中聚并而成;其聚并的数目的多少取决于聚合过程中电解质加入量的多少;这种特殊的形貌决定了其独特的性能。其制备工艺简单,单分散大粒径聚合物乳胶粒的大小及形态容易控制,所制备得到的单分散大粒径聚合物乳胶粒不需要进行任何提纯就可实现单分散指数小于或等于0.005。本发明的胶体光子晶体膜的自组装制备,采用一种简单的方法实现:将一定浓度的单分散大粒径聚合物乳胶粒均匀覆盖在平整基材上,待其中的分散液挥发干后,便形成周期性排列有序的三维光子晶体膜,光子晶体有序程度优良。本发明方法简单易行,所需设备简单,有利于实现光子晶体膜的大规模制备。根据所用单分散大粒径聚合物乳胶粒的不同,本发明所得胶体光子晶体膜的光子带隙在近红外区发生变化。In the present invention, monodisperse large particle size polymer latex particles are prepared by a one-step method of soap-free emulsion polymerization, and the latex particles are formed by aggregating several hard core-soft shell latex particles in the polymerization process; The amount depends on the amount of electrolyte added in the polymerization process; this special shape determines its unique performance. The preparation process is simple, and the size and shape of the monodisperse large-diameter polymer latex particles are easy to control. The prepared monodisperse large-particle-diameter polymer latex particles can achieve a monodispersity index of less than or equal to 0.005 without any purification. The self-assembly preparation of the colloidal photonic crystal film of the present invention is realized by a simple method: uniformly cover a certain concentration of monodisperse large-particle-diameter polymer latex particles on a flat substrate, and wait for the dispersion in it to evaporate and dry. A periodically arranged three-dimensional photonic crystal film is formed, and the order degree of the photonic crystal is excellent. The method of the invention is simple and easy, and the required equipment is simple, which is beneficial to realize the large-scale preparation of the photonic crystal film. According to the difference of the monodisperse large-diameter polymer latex particles used, the photonic band gap of the colloidal photonic crystal film obtained in the present invention changes in the near-infrared region.

前述采用一步乳液聚合制备得到的具有硬核-软壳结构的单分散乳胶粒在自组装过程中壳层发生变形,形成致密的结构,有利于提高膜的机械稳定性。The monodisperse latex particles with a hard core-soft shell structure prepared by one-step emulsion polymerization have deformation in the shell during the self-assembly process to form a dense structure, which is conducive to improving the mechanical stability of the film.

本发明是通过利用光子带隙在近红外区的光子晶体对光线的调控作用实现保温效果,该方法成本低,容易实现。The invention realizes the thermal insulation effect by using the photonic crystal with the photonic band gap in the near infrared region to control the light, and the method has low cost and is easy to realize.

本发明方法制备得到的乳晶膜由于为聚合物膜,在使用过程中对人体无毒害,可广泛应用在防辐射涂层方面。Since the milk crystal film prepared by the method of the invention is a polymer film, it is non-toxic to the human body during use and can be widely used in radiation protection coatings.

由于光子带隙在近红外区的聚合物胶体光子晶体膜所用的材料为功能性可调的聚合物,这样使得胶体晶体膜与各种基材之间具有很好的黏结性。Since the material used for the polymer colloidal photonic crystal film with a photonic band gap in the near-infrared region is a functionally adjustable polymer, this makes the colloidal crystal film have good adhesion to various substrates.

本发明所采用的聚合物光子晶体膜所得到的保温涂层具有如下优点:The thermal insulation coating obtained by the polymer photonic crystal film adopted in the present invention has the following advantages:

1)对材料没有特定选择性,采用一般的涂料基材,如苯丙乳液;1) There is no specific selectivity for materials, and general paint substrates are used, such as styrene-acrylic emulsion;

2)可以有效的实现保温功能。该光子晶体膜利用光子带隙对光的调控作用,用在室内可以有效的防止室内温度降低,用在室外可以有效的避免室外能量进入室内。同时利用膜本身的纳米级孔隙结构有效的防止热传导;2) It can effectively realize the heat preservation function. The photonic crystal film utilizes the regulation effect of the photonic band gap on light, and can effectively prevent the indoor temperature from falling when used indoors, and can effectively prevent outdoor energy from entering the room when used outdoors. At the same time, the nano-scale pore structure of the membrane itself is used to effectively prevent heat conduction;

3)由于该光子晶体膜采用传统的涂料基材,因此不存在涂刷,干燥,与基材之间的粘结等一系列问题;3) Since the photonic crystal film adopts a traditional paint substrate, there are no series of problems such as painting, drying, and bonding with the substrate;

4)该方法简单,成本低,容易实现。4) The method is simple, low in cost and easy to implement.

以下结合附图并通过实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.

附图说明:Description of drawings:

图1.本发明实施例4的三维周期性排列长程有序胶乳光子晶体膜的SEM照片(粒径为470nm)。Fig. 1. The SEM photo of the three-dimensional periodic arrangement long-range ordered latex photonic crystal film of Example 4 of the present invention (particle size is 470nm).

图2.本发明实施例4的胶体光子晶体膜的反射光谱图,根据乳胶粒子从小到大变化,光子带隙位置分别为:914,1045,1128,1208,1272,1388nm。Fig. 2. The reflectance spectrogram of the colloidal photonic crystal film of embodiment 4 of the present invention, according to latex particles change from small to large, the photonic bandgap positions are respectively: 914, 1045, 1128, 1208, 1272, 1388nm.

具体实施方式Detailed ways

实施例1:单分散大粒径聚合物乳胶粒的制备Embodiment 1: Preparation of monodisperse large particle size polymer latex particles

将单体混合物甲基丙烯酸甲酯(1克)、苯乙烯(19克)、及甲基丙烯酸(1克),pH缓冲剂碳酸氢铵(0.2克)及氯化钠(0.2g)分散在水(95mL)中,将所得到的混合体系在350rpm搅拌混合,并加热到70℃。加入15毫升的过硫酸铵(0.2克溶解在25毫升水中)水溶液使反应开始进行,反应2小时后再加入5毫升的过硫酸铵水溶液,其余的过硫酸铵水溶液在继续反应2小时后加入,反应持续2小时后,升温至80℃再反应2小时结束。最终得到单分散指数小于或等于0.005,粒径范围为480nm的单分散大粒径聚合物乳胶粒。The monomer mixture methyl methacrylate (1 g), styrene (19 g), and methacrylic acid (1 g), pH buffer ammonium bicarbonate (0.2 g) and sodium chloride (0.2 g) were dispersed in In water (95 mL), the resulting mixed system was stirred and mixed at 350 rpm, and heated to 70°C. Add 15 milliliters of ammonium persulfate (0.2 gram is dissolved in 25 milliliters of water) aqueous solution and start to react, react and add 5 milliliters of ammonium persulfate aqueous solution again after 2 hours, all the other ammonium persulfate aqueous solutions add after continuing reaction 2 hours, After the reaction continued for 2 hours, the temperature was raised to 80° C. and the reaction was completed for another 2 hours. Finally, monodisperse large-diameter polymer latex particles with a monodispersity index less than or equal to 0.005 and a particle diameter range of 480 nm are obtained.

当改变其中氯化钠的用量分别为0、0.1、0.3、0.4、0.5、0.75或1g时,所得到最终单分散大粒径聚合物乳胶粒的粒径范围分别为400,450,510,550,600,750,1020nm。乳胶粒的单分散指数小于或等于0.005。When the consumption of sodium chloride is changed to 0, 0.1, 0.3, 0.4, 0.5, 0.75 or 1g respectively, the particle size range of the final monodisperse large particle size polymer latex particles obtained is respectively 400, 450, 510, 550 , 600, 750, 1020nm. The monodispersity index of latex particles is less than or equal to 0.005.

实施例2:单分散大粒径聚合物乳胶粒的制备Embodiment 2: Preparation of monodisperse large particle size polymer latex particles

将单体混合物醋酸乙烯酯(0.5克)、丙烯酸丁酯(0.5克)、甲基苯乙烯(19克)、及丙烯酸(1克),pH缓冲剂碳酸氢钠(0.1克)与碳酸氢铵(0.1克)及氯化钠(0.2g)分散在水(95mL)中,将所得到的混合体系在300rpm搅拌混合,并加热到70℃。加入15毫升的引发剂(由0.2克过硫酸铵与0.1克过硫酸钠溶解在25毫升水中得到)水溶液使反应开始进行,反应2小时后再加入5毫升的过硫酸铵水溶液,其余的过硫酸铵水溶液在继续反应2小时后加入,反应持续2小时后,升温至80℃再反应2小时结束。最终得到单分散指数小于或等于0.005,粒径范围为480nm的单分散大粒径聚合物乳胶粒。The monomer mixture vinyl acetate (0.5 g), butyl acrylate (0.5 g), methyl styrene (19 g), and acrylic acid (1 g), pH buffer sodium bicarbonate (0.1 g) and ammonium bicarbonate (0.1 g) and sodium chloride (0.2 g) were dispersed in water (95 mL), and the resulting mixed system was stirred and mixed at 300 rpm, and heated to 70°C. Add 15 milliliters of initiator (obtained by dissolving 0.2 gram of ammonium persulfate and 0.1 gram of sodium persulfate in 25 milliliters of water) aqueous solution to start the reaction, add 5 milliliters of ammonium persulfate aqueous solution after reacting for 2 hours, and the remaining persulfate The ammonium aqueous solution was added after the reaction was continued for 2 hours, and after the reaction was continued for 2 hours, the temperature was raised to 80° C. and the reaction was completed for another 2 hours. Finally, monodisperse large-diameter polymer latex particles with a monodispersity index less than or equal to 0.005 and a particle diameter range of 480 nm are obtained.

当改变其中丙烯酸的用量分别为0、0.1、0.2、0.3、0.4、0.5g时,所得到最终单分散大粒径聚合物乳胶粒的粒径范围分别为920,700,670,640,620,580nm。乳胶粒的单分散指数小于或等于0.005。When the amount of acrylic acid was changed to 0, 0.1, 0.2, 0.3, 0.4, 0.5g respectively, the particle size ranges of the final monodisperse large particle size polymer latex particles were 920, 700, 670, 640, 620, 580nm. The monodispersity index of latex particles is less than or equal to 0.005.

实施例3:单分散大粒径聚合物乳胶粒的制备Embodiment 3: Preparation of monodisperse large particle size polymer latex particles

将单体混合物甲基丙烯酸异丁酯(1克)、苯乙烯(19克)、丙烯酸(0.5克)及丙稀酰胺(0.5克),pH缓冲剂碳酸氢钠(0.1克)与磷酸氢铵(0.1克)及氯化钠(0.2g)分散在水(95mL)中,将所得到的混合体系在400rpm搅拌混合,并加热到70℃。加入15毫升的过硫酸铵(0.2克溶解在25毫升水中)水溶液使反应开始进行,反应2小时后再加入5毫升的过硫酸铵水溶液,其余的过硫酸铵水溶液在继续反应2小时后加入,反应持续2小时后,升温至80℃再反应2小时结束。最终得到单分散指数小于或等于0.005,粒径范围为480nm的单分散聚合物乳胶粒。The monomer mixture isobutyl methacrylate (1 g), styrene (19 g), acrylic acid (0.5 g) and acrylamide (0.5 g), pH buffer sodium bicarbonate (0.1 g) and ammonium hydrogen phosphate (0.1 g) and sodium chloride (0.2 g) were dispersed in water (95 mL), and the resulting mixed system was stirred and mixed at 400 rpm, and heated to 70°C. Add 15 milliliters of ammonium persulfate (0.2 gram is dissolved in 25 milliliters of water) aqueous solution and start to react, react and add 5 milliliters of ammonium persulfate aqueous solution again after 2 hours, all the other ammonium persulfate aqueous solutions add after continuing reaction 2 hours, After the reaction continued for 2 hours, the temperature was raised to 80° C. and the reaction was completed for another 2 hours. Finally, monodisperse polymer latex particles with a monodispersity index less than or equal to 0.005 and a particle size range of 480 nm are obtained.

当改变其中引发剂的用量分别为0、0.1、0.3、0.4、0.5时,所得到最终单分散大粒径聚合物乳胶粒的粒径范围分别为540,500,460,440,420。乳胶粒的单分散指数小于或等于0.005。When the amount of the initiator is changed to 0, 0.1, 0.3, 0.4, 0.5 respectively, the particle size ranges of the obtained final monodisperse large particle size polymer latex particles are 540, 500, 460, 440, 420, respectively. The monodispersity index of latex particles is less than or equal to 0.005.

实施例4:光子带隙位置在近红外区的聚合物胶体光子晶体膜的制备Example 4: Preparation of a polymer colloidal photonic crystal film with a photonic bandgap position in the near-infrared region

在室温下将浓度为5wt%的实施例1中制备得到的单分散大粒径聚合物乳胶粒分别均匀覆盖在清洁的玻璃、硅片或不锈钢板基材上,待其中的分散液水分挥发干后,单分散大粒径聚合物乳胶粒在基材上以面心立方堆砌,且形成周期性排列有序的三维光子晶体膜。实施例1中所得单分散大粒径聚合物乳胶粒的粒径分别为400,450,480,510,550,600,相应所制备得到的胶体光子晶体膜的光子带隙位置分别为914,1045,1128,1208,1272,1388nm。At room temperature, uniformly cover the monodisperse large-diameter polymer latex particles prepared in Example 1 with a concentration of 5wt% on clean glass, silicon wafers or stainless steel plate substrates, and wait until the water in the dispersion evaporates to dryness. Finally, the monodisperse large-diameter polymer latex particles are stacked on the substrate in a face-centered cubic manner, and form a periodically arranged three-dimensional photonic crystal film. The particle diameters of the monodisperse large-particle-diameter polymer latex particles obtained in Example 1 are 400, 450, 480, 510, 550, and 600, respectively, and the corresponding photonic bandgap positions of the colloidal photonic crystal film prepared are 914, 1045, respectively. , 1128, 1208, 1272, 1388nm.

实施例5:用作防辐射保温涂层Embodiment 5: used as anti-radiation thermal insulation coating

将实施例1方法制备得到的乳胶粒径为400nm的单分散大粒径聚合物乳胶粒,采用实施例4的方法制备得到光子带隙位置在914nm的胶体光子晶体膜。此膜可应用于防止914nm波段的防辐射保温涂层。The monodisperse polymer latex particles with a latex particle size of 400 nm prepared by the method in Example 1 were used to prepare a colloidal photonic crystal film with a photonic bandgap position of 914 nm by using the method in Example 4. This film can be applied to the anti-radiation and thermal insulation coating in the 914nm wave band.

实施例6:用作防辐射保温涂层Embodiment 6: Used as anti-radiation thermal insulation coating

将用实施例1方法制备得到的粒径分别为400,450,480,510,550,600的单分散大粒径聚合物乳胶粒,采用实施例4方法制备得到的胶体光子晶体膜分别从玻璃基材上剥离(用量为10wt%),粉碎到微米级大小,分别与丙烯酸清漆(60wt%)及一定量乙醇(30wt%)相混合使用,均得到防辐射保温涂层。The monodisperse large particle size polymer latex particles with particle diameters prepared by the method of Example 1 were respectively 400, 450, 480, 510, 550, and 600, and the colloidal photonic crystal films prepared by the method of Example 4 were obtained from glass The substrate is peeled off (amount of 10wt%), crushed to a micron size, and mixed with acrylic varnish (60wt%) and a certain amount of ethanol (30wt%) respectively to obtain a radiation-proof thermal insulation coating.

Claims (9)

1. a photon band gap position is at the photon crystal membrane of polymer colloid of near-infrared region, it is characterized in that: described photon crystal membrane of polymer colloid is to pile up the orderly three-D photon crystal film of periodic arrangement that forms by the monodispersed large grain-size polyalcohol emulsion particle with face-centered cubic, and this monodispersed large grain-size polyalcohol emulsion particle is formed by emulsion particle coalescence in polymerization process of several hard core-soft core structures; The particle size range of monodispersed large grain-size polyalcohol emulsion particle is 400~1200nm, and polydispersity index is less than or equal to 0.005.
2. photon crystal membrane of polymer colloid according to claim 1 is characterized in that: the photon band gap of described colloid photonic crystal film relates to each wave band of near-infrared region; Along with the particle diameter of monodispersed large grain-size polyalcohol emulsion particle increases the peak generation red shift of the reflection spectrum of resulting colloid photonic crystal film by 400 to 1200nm.
3. photon crystal membrane of polymer colloid according to claim 1 and 2 is characterized in that: described monodispersed large grain-size polyalcohol emulsion particle is prepared by following method:
With the monomer 1 that wetting ability increases successively, monomer 2, monomer 3 blending dispersion are containing pH buffer reagent and the aqueous electrolyte liquid that is used for regulating monodispersed large grain-size polyalcohol emulsion particle particle diameter; Be to mix under the rotating speed of 200~500rpm resulting emulsion polymerization systems at rotating speed, and be heated to 65~85 ℃, the initiator that adds initiator total amount 3/5 makes reaction begin to carry out, react the initiator that adds initiator total amount 1/5 after 2~4.5 hours again, remaining initiator is continuing reaction adding after 2~4.5 hours, 0.5wt%~the 2wt% of the suitable total monomer weight of the total consumption of described initiator, obtain single dispersion index after reaction finishes and be less than or equal to 0.005, particle size range is the monodispersed large grain-size polyalcohol emulsion particle of 400~1200nm;
Wherein, the consumption of monomer 1 is 90~95wt% of total monomer weight in the emulsion polymerization systems, and monomer 2 is 3~6wt%, and monomer 3 is 0~6wt%, the concentration of pH buffer reagent in emulsion polymerization systems is 0~0.99wt%, and the concentration of ionogen in emulsion polymerization systems is 0~0.7wt%;
Described monomer 1 is vinylbenzene, vinyl toluene or their mixture;
Described monomer 2 is acrylate, vinyl acetate or their mixture
Described monomer 3 is vinylformic acid, methacrylic acid, acrylamide, propylene cyanogen or their any mixture.
4. photon crystal membrane of polymer colloid according to claim 3 is characterized in that: described acrylate is methyl methacrylate, Jia Jibingxisuanyizhi, butyl methacrylate, isobutyl acrylate or their any mixture.
5. photon crystal membrane of polymer colloid according to claim 3 is characterized in that: described initiator is that the form with the aqueous solution is incorporated in the polymerization system, and its strength of solution is 2~5wt%; Initiator is alkali metal sulfates, ammonium persulphate or their mixture.
6. photon crystal membrane of polymer colloid according to claim 3 is characterized in that: described ionogen is selected from one or more the mixture in sodium-chlor, Repone K, the calcium chloride.
7. photon crystal membrane of polymer colloid according to claim 3 is characterized in that: described pH buffer reagent is selected from one or more the mixture in bicarbonate of ammonia, sodium bicarbonate, the sodium hydrogen phosphate.
8. the preparation method according to each described photon crystal membrane of polymer colloid of claim 1~7 is characterized in that, described preparation method may further comprise the steps:
(1) earlier the monodispersed large grain-size polyalcohol emulsion particle is dispersed in the water under the room temperature, then resulting monodispersed large grain-size polyalcohol emulsion particle emulsion is evenly covered on the flat substrates, wherein the concentration of monodispersed large grain-size polyalcohol emulsion particle emulsion is 5~30wt%;
(2) make step (1) disperse the aqueous solvent volatilization of monodispersed large grain-size polyalcohol emulsion particle under the normal temperature and pressure, the monodispersed large grain-size polyalcohol emulsion particle is piled up with face-centered cubic on base material, and form the orderly three-D photon crystal film of periodic arrangement, behind dried coating film, peel off from base material, obtain the photon crystal membrane of polymer colloid of photon band gap position in the near-infrared region.
9. purposes according to each described photon crystal membrane of polymer colloid of claim 1~7, it is characterized in that: described photon crystal membrane of polymer colloid is as the radioprotective heat insulation coating.
CNB2006100114525A 2006-03-08 2006-03-08 Polymer colloidal photonic crystal film with photonic bandgap position in near-infrared region, preparation method and application thereof Expired - Fee Related CN100556938C (en)

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WO2008055855A3 (en) * 2006-11-06 2009-08-06 Basf Se Photonic crystals which are produced from uncharged polymer particles
CN102616044A (en) * 2012-03-08 2012-08-01 中国科学院化学研究所 Colloidal photon crystal composite film with humidity responsiveness and patterning, and method for preparing same
CN103158382A (en) * 2011-12-19 2013-06-19 中国科学院化学研究所 Method for utilizing ink-jet printing technology to prepare photonic crystal composite membrane with responsiveness and patterning
CN105525343A (en) * 2015-12-18 2016-04-27 中国科学院理化技术研究所 Preparation method and application of carbon dot photonic crystal with opal structure or inverse opal structure
CN110804127A (en) * 2019-11-14 2020-02-18 浙江理工大学 Flexible photonic crystal element nano-microsphere and preparation method thereof

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GB9921048D0 (en) * 1999-09-07 1999-11-10 Secr Defence Colloidal photonic crystals
WO2001076871A1 (en) * 2000-04-07 2001-10-18 Eric Baer Polymer 1d photonic crystals

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008055855A3 (en) * 2006-11-06 2009-08-06 Basf Se Photonic crystals which are produced from uncharged polymer particles
CN103158382A (en) * 2011-12-19 2013-06-19 中国科学院化学研究所 Method for utilizing ink-jet printing technology to prepare photonic crystal composite membrane with responsiveness and patterning
CN102616044A (en) * 2012-03-08 2012-08-01 中国科学院化学研究所 Colloidal photon crystal composite film with humidity responsiveness and patterning, and method for preparing same
CN102616044B (en) * 2012-03-08 2013-10-30 中国科学院化学研究所 Colloidal photon crystal composite film with humidity responsiveness and patterning, and method for preparing same
CN105525343A (en) * 2015-12-18 2016-04-27 中国科学院理化技术研究所 Preparation method and application of carbon dot photonic crystal with opal structure or inverse opal structure
CN105525343B (en) * 2015-12-18 2018-03-16 中国科学院理化技术研究所 Preparation method and application of carbon dot photonic crystal with opal structure or inverse opal structure
CN110804127A (en) * 2019-11-14 2020-02-18 浙江理工大学 Flexible photonic crystal element nano-microsphere and preparation method thereof

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