CN101006872A - Artificial flower and its production method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种人造花及其制作工艺,具体来说,是采用聚氨酯聚醚发泡材料制成的人造花及其制作工艺。The invention relates to an artificial flower and its manufacturing process, in particular to an artificial flower made of polyurethane polyether foam material and its manufacturing process.
技术背景technical background
人造花是深受大众欢迎的家庭日用品,拥有广泛的世界市场。通常用于礼品和室内装饰。目前,人造花一般是由塑料和棉质材料制成,手感不是很自然。用塑料制成的人造花,不能为人们带来一种像自然花那样颜色鲜丽和湿润的感觉。而且,塑料花在运输,储存和使用过程中很容易变形和损坏。一旦变形,这些塑料花的形状将不会复原。也就是说,它们没有自动复原能力。回收利用使用过的塑料花对环境造成一定的影响,比如聚乙烯会对环境造成污染。最重要的是,聚乙烯人造花在高温环境下很容易变形。而棉质花,除了观赏上让人感觉不自然之外,还很容易掉色和失去光泽。因此,为了满足日益扩大的人造花市场的需求,我们需要从长远的角度来解决上述问题。Artificial flowers are popular household daily necessities and have a wide world market. Usually used for gifts and interior decoration. At present, artificial flowers are generally made of plastic and cotton materials, which do not feel very natural. Artificial flowers made of plastic cannot bring people a feeling of bright colors and moistness like natural flowers. Moreover, plastic flowers are easily deformed and damaged during transportation, storage and use. Once deformed, these plastic flowers will not return to their shape. That is, they have no automatic recovery capability. Recycling used plastic flowers has a certain impact on the environment, such as polyethylene will pollute the environment. Most importantly, polyethylene artificial flowers are easily deformed in high temperature environments. Cotton flowers, in addition to making people feel unnatural in viewing, are also easy to fade and lose luster. Therefore, in order to meet the needs of the growing artificial flower market, we need to solve the above problems from a long-term perspective.
发明内容Contents of the invention
此项发明的一个目标,用聚氨酯,尤其是聚醚型聚氨酯泡沫来取代塑料和棉质材料制造人造花。聚合物是由一连串有机单位和聚氨酯链组成。其中人造花,包括至少一片模拟花瓣或一片模拟植木叶子,而此部分中聚氨酯聚醚泡沫的重量至少为该部分重量的50%以上;或者所述部分的聚氨酯聚醚泡沫的重量至少为该部分重量的70%以上;或者所述部分的聚氨酯聚醚泡沫的重量至少为该部分重量的90%以上。One object of this invention is to use polyurethane, especially polyether polyurethane foam, to replace plastic and cotton materials for artificial flowers. Polymers are composed of a series of organic units and polyurethane chains. Wherein the artificial flower comprises at least one simulated petal or one simulated tree leaf, and the weight of the polyurethane polyether foam in this part is at least 50% of the weight of the part; or the weight of the polyurethane polyether foam in the part is at least the weight of the part More than 70% of the weight; or the weight of the part of polyurethane polyether foam is at least more than 90% of the weight of the part.
人造花中的聚氨酯聚醚泡沫是通过二异氰酸酯及多羟基化合物等反应物,在一种或多种催化剂的催化作用下产生反应而生成的,上述二异氰酸酯可以是芳香族或脂肪族化合物,上述多羟基化合物可以是聚醚多元醇。二异氰酸酯反应物为含有结皮型二异氰酸酯,或高弹力类二异氰酸酯,或结皮型二异氰酸酯和高弹力类二异氰酸酯的混合物。Polyurethane polyether foam in artificial flowers is produced by reactants such as diisocyanates and polyhydroxy compounds under the catalysis of one or more catalysts. The above-mentioned diisocyanates can be aromatic or aliphatic compounds. The above-mentioned The polyol may be a polyether polyol. The diisocyanate reactant is a skinning type diisocyanate, or a high elastic type diisocyanate, or a mixture of a skinning type diisocyanate and a high elastic type diisocyanate.
所述的二异氰酸酯是MDI-50,所述的聚醚多元醇可以是聚氧化丙烯二醇或聚氧化丙稀三醇。所述的催化剂是三亚乙基二胺或二甲胺基乙基。所述的反应需要加入一种或多种发泡剂。所述的发泡剂可以是二氯甲烷,一氟二氯乙烷,水或前述物质的混合物。所述的反应需要加入一种或多种交联剂。所述的交联剂可以是三乙醇胺或二乙醇胺。所述的反应需要加入一种或多种稳定剂,所述的稳定剂是有机硅泡沫表面活性剂。The diisocyanate is MDI-50, and the polyether polyol can be polyoxypropylene diol or polyoxypropylene triol. The catalyst is triethylenediamine or dimethylaminoethyl. The reaction described requires the addition of one or more blowing agents. The foaming agent may be dichloromethane, fluorodichloroethane, water or a mixture of the aforementioned substances. The reactions described require the addition of one or more crosslinking agents. The crosslinking agent can be triethanolamine or diethanolamine. The reaction requires the addition of one or more stabilizers, which are silicone foam surfactants.
聚氨酯聚醚花观赏起来更加自然,甚至可以以假乱真。以此项发明的一样品为例,聚氨酯聚醚花的特性可在红外波谱图图1,图2和图3中反映出来。其红外波谱图包括以下吸收峰值:Polyurethane polyether flowers are more natural to watch, and can even be faked. Taking a sample of this invention as an example, the characteristics of polyurethane polyether flowers can be reflected in the infrared spectrogram Fig. 1, Fig. 2 and Fig. 3. Its infrared spectrum includes the following absorption peaks:
C-O-C:1100~1250cm-1 COC: 1100~1250cm -1
N-H:3200~3330cm-1 NH: 3200~3330cm -1
C=O:1640~1755cm-1 C=O:1640~1755cm -1
C-N:1506~1566cm-1 CN: 1506~1566cm -1
芳基群:1570~1610cm-1和650~900cm-1 Aryl group: 1570~1610cm -1 and 650~900cm -1
C-H:2800~2990cm-1和1350~1450cm-1 CH: 2800~2990cm -1 and 1350~1450cm -1
在此发明的某一特定样品中,塑料花由聚氨酯聚醚制成,其红外波谱图包括以下吸收峰值:In a particular sample of this invention, the plastic flower was made of polyurethane polyether and its infrared spectrum included the following absorption peaks:
C-O-C:1100~1250cm-1 COC: 1100~1250cm -1
N-H:3313cm-1 NH: 3313cm -1
C=O:1728cm-1 C=O: 1728cm -1
C-O:1228cm-1 CO: 1228cm -1
C-N:1536cm-1 CN: 1536cm -1
然而,根据该发明,实际制作聚氨酯聚醚花的聚氨酯聚醚泡沫材料可能在特征上与以上描述存在差异。但业内人士清楚,添加成份的差异会导致红外波谱图有所不同。实际上,此项发明适用于任何人造花。这些柔软富有弹性的人造花材料是聚氨酯聚醚,是由多羟化合物和异氰酸酯生成聚氨酯链形成。在这份申请及权利要求书中,“人造花”是一种由模拟花瓣或模拟植物叶片制成的人造物品。However, according to the invention, the polyurethane polyether foam material for actually making the polyurethane polyether flower may be different from the above description in characteristics. But people in the industry know that the difference in added ingredients will lead to different infrared spectra. In fact, this invention is applicable to any artificial flower. These soft and flexible artificial flower materials are polyurethane polyethers, which are formed by forming polyurethane chains from polyols and isocyanates. In this application and claims, an "artificial flower" is an artificial article made of simulated petals or simulated plant leaves.
此项发明的另一目的是给制造人造花提供一种新的材料,这种材料可以由两组配方混合组成。A组成分和B组成分,A组包括10%-99.5%的聚醚,0.5%-30%的交联剂,0%-15%的稳定剂,0%-20%的催化剂,0%-30%的水,0.1%-20%的发泡剂和0%-10%的色膏。B组包括15%-90%的异氰酸酯。B组成分的重量百分比是根据A组成分的总重量计算得出。Another object of this invention is to provide a new material for the manufacture of artificial flowers, which can be composed of two groups of formulations. Group A components and Group B components, Group A includes 10%-99.5% polyether, 0.5%-30% crosslinking agent, 0%-15% stabilizer, 0%-20% catalyst, 0%- 30% water, 0.1%-20% foaming agent and 0%-10% color paste. Group B includes 15%-90% isocyanate. The weight percent of the components of Group B is calculated based on the total weight of the components of Group A.
此项发明还有一个目标是为聚氨酯聚醚人造花提供一种制作方法。其中包括混合两组成分的步骤:A组成分和B组成分。A组包括10%-99.5%的聚醚,0.5%-30%的交联剂,0%-15%的稳定剂,0%-20%的催化剂,0%-30%的水,0.1%-20%的发泡剂,和0%-10%的色膏。B组包括15%-90%的异氰酸酯。B组成分的重量百分比是根据A组成分的总重量计算得出。Another object of this invention is to provide a manufacturing method for polyurethane polyether artificial flowers. This includes the step of mixing two sets of ingredients: Group A ingredients and Group B ingredients. Group A includes 10%-99.5% polyether, 0.5%-30% crosslinking agent, 0%-15% stabilizer, 0%-20% catalyst, 0%-30% water, 0.1%- 20% foaming agent, and 0%-10% color paste. Group B includes 15%-90% isocyanate. The weight percent of the components of Group B is calculated based on the total weight of the components of Group A.
首选的制作花瓣的配方是:A组成分包括70%-98.5%聚醚,0.5%-15%的交联剂,0.1%-10%的稳定剂,0.1%-10%的催化剂,0.1%-15%的水,0.1%-10%的发泡剂,和0.1%-5%的色膏。B组成分包括15%-50%的异氰酸酯;B组成分的重量百分比是根据A组成分的总重量计算得出。The preferred formula for making petals is: Group A includes 70%-98.5% polyether, 0.5%-15% crosslinking agent, 0.1%-10% stabilizer, 0.1%-10% catalyst, 0.1%- 15% water, 0.1%-10% foaming agent, and 0.1%-5% color paste. The components of group B include 15%-50% of isocyanate; the weight percentage of the components of group B is calculated based on the total weight of the components of group A.
首选的制作花茎的配方是:A组成分包括10%-78.5%聚醚,20%-40%的接枝聚醚,0.5%-15%的交联剂,0.1%-10%的稳定剂,0.1%-10%的催化剂,0.5%-10%的水,0.1%-5%的发泡剂,和0.1%-5%的色膏。B组成分包括15%-65%的异氰酸酯;B组成分的重量百分比是根据A组成分的总重量计算得出。The preferred formula for making flower stems is: Group A includes 10%-78.5% polyether, 20%-40% grafted polyether, 0.5%-15% crosslinking agent, 0.1%-10% stabilizer, 0.1%-10% catalyst, 0.5%-10% water, 0.1%-5% foaming agent, and 0.1%-5% color paste. The components of group B include 15%-65% of isocyanate; the weight percentage of the components of group B is calculated based on the total weight of the components of group A.
为了实践此项发明,使用的化学药品有如下:“聚醚”就是聚醚多羟化合物。化合物的主链是由众多的乙醚单位(如,-R-O-R)构成,在链端具有两个或者更多的羟(基)氢氧基。聚醚多羟化合物在各个工业领域被广泛用于制作聚氨酯聚醚。适合此项发明实践的典型聚醚是聚氧化丙烯二醇或者聚氧化丙烯三醇。TEP-330N(可通过商业途径购得)是典型的聚醚多羟化合物。中国天津东丽区邓中路12号的第三石化厂就是EP-330N的一个供应商;另外一个是中石化上海高桥石化公司(中国上海埔东街3000)。To practice this invention, the chemicals used are as follows: "Polyether" is polyether polyol. The main chain of the compound is composed of numerous ether units (eg, -R-O-R), with two or more hydroxyl (base) hydroxyl groups at the chain end. Polyether polyols are widely used in various industrial fields to make polyurethane polyethers. Typical polyethers suitable for the practice of this invention are polyoxypropylene diols or polyoxypropylene triols. TEP-330N (commercially available) is a typical polyether polyol. The third petrochemical plant at No. 12 Dengzhong Road, Dongli District, Tianjin, China is one supplier of EP-330N; the other is Sinopec Shanghai Gaoqiao Petrochemical Company (3000 Pudong Street, Shanghai, China).
“接枝聚醚”指改性聚醚多羟化合物。TPOP36-28(可通过商业途径获得)是典型的可以被用于此项发明的接枝聚醚(接枝聚醚同样可以从上面描述的EP-330供应商购得)。它是由接枝PPG形成的改性聚醚,含有丙烯腈和苯乙烯。它与不同的PPG混合之后能够产高弹性泡沫塑料(HR),半刚性泡沫塑料和自结皮泡沫体(ISN)等等。泡沫塑料能够设计不同的硬度,具有低黏度,易加工的特点。典型的质控标准是:羟(基)氢氧基值=25-29mgKOH/g;含水量≤0.05%;PH=6-9;粘性≤3500mpa.s/25℃。"Grafted polyether" refers to a modified polyether polyol. TPOP36-28 (commercially available) is a typical graft polyether that can be used in this invention (graft polyether is also available from the supplier of EP-330 described above). It is a modified polyether formed by grafting PPG, containing acrylonitrile and styrene. It can be mixed with different PPG to produce highly elastic foam (HR), semi-rigid foam and integral skin foam (ISN) and so on. Foam plastics can be designed with different hardnesses, and have the characteristics of low viscosity and easy processing. Typical quality control standards are: hydroxyl (base) hydroxide value = 25-29 mgKOH/g; water content ≤ 0.05%; PH = 6-9; viscosity ≤ 3500mpa.s/25°C.
申请中的“异氰酸酯”是二异氰酸酯,是大家都很熟悉的用于生产聚氨酯的前体。此项发明首选的二异氰酸酯是1-isocyanato-4-(4-isocyanatobenzyl)苯或亚甲基联苯二异氰酸酯(MDI),这是一种芬芳的二异氰酸酯,以三种异构体的形式存在,包括2,2’-MDI,2,4’-MDI,和4,4’-MDI.下面介绍应用在实例中的典型异氰酸酯MDI-50(可以通过商业途径获取),(供应商如烟台万华(Wanhua)聚氨酯有限公司,地址:中国山东烟台幸福南路2号邮编:264002电话:0086 535 6856091,传真:0086 53568371192)。IMDI-50包括大约50%重量的4,4’-异构体和大约50%重量的2,4’-异构体。在室温条件下,它产状态为淡黄透明液体。典型的质控标准是:色数≤30APHA;纯度≥99.5%;NCO容量≥33.3%;环乙烷不溶物≤0.3%;水解氯含量≤0.01%;密度值25℃=1.19g/cm3 The "isocyanates" in the application are diisocyanates, the familiar precursors used in the production of polyurethanes. The preferred diisocyanate for this invention is 1-isocyanato-4-(4-isocyanatobenzyl)benzene or methylene diphenyl diisocyanate (MDI), an aromatic diisocyanate that exists as three isomers , including 2,2'-MDI, 2,4'-MDI, and 4,4'-MDI. The typical isocyanate MDI-50 (available commercially) used in the example is introduced below, (suppliers such as Yantai Wan Hua (Wanhua) Polyurethane Co., Ltd., Address: No. 2, Xingfu South Road, Yantai, Shandong, China Post Code: 264002 Tel: 0086 535 6856091, Fax: 0086 53568371192). IMDI-50 comprises about 50% by weight of the 4,4'-isomer and about 50% by weight of the 2,4'-isomer. At room temperature, it produces a light yellow transparent liquid. Typical quality control standards are: color number ≤ 30 APHA; purity ≥ 99.5%; NCO capacity ≥ 33.3%; cyclohexane insoluble content ≤ 0.3%; hydrolyzed chlorine content ≤ 0.01%; density value at 25°C = 1.19g/ cm3
“结皮性异氰酸酯”或“结皮性类异氰酸酯”是指任何能够加快表面泡沫结皮的异氰酸酯。具有普通技术的艺术工都能根据结皮的效果选择适当的异氰酸酯。在下面例子中,结皮异氰酸酯能够足以下质量标准:分子重量等于或大于250;官能度等于或大于2.1;NCO容量等于或大于29。亨斯曼(Huntsman)产品“5005”就是结皮性异氰酸酯的例子。如(供应商华德高分子应用材料科技有限公司,地址:中国福建龙池开发区)"Skinning isocyanate" or "skinning-like isocyanate" means any isocyanate capable of accelerating the skinning of surface foam. Artists with ordinary skills can choose the appropriate isocyanate according to the skinning effect. In the following example, the skinning isocyanate can meet the following quality standards: molecular weight equal to or greater than 250; functionality equal to or greater than 2.1; NCO capacity equal to or greater than 29. The Huntsman product "5005" is an example of a skinning isocyanate. Such as (supplier Huade Polymer Applied Materials Technology Co., Ltd., address: Longchi Development Zone, Fujian, China)
“高弹性类异氰酸酯”指任何能够为合成泡沫材料提供高弹性的异氰酸酯。具有普通技术的艺术工能根据高弹性的效果选择适当的异氰酸酯。BASF产品“MM-103C”就是高弹性类异氰酸酯使用的例子,如(供应商,上海安宇化工有限公司,地址:中国上海徐汇区漕宝路36号和诚大楼)"Resilient isocyanate" means any isocyanate capable of imparting high resiliency to synthetic foams. An artisan with ordinary skill can select the appropriate isocyanate according to the effect of high elasticity. BASF product "MM-103C" is an example of the use of high elastic isocyanate, such as (supplier, Shanghai Anyu Chemical Co., Ltd., address: Hecheng Building, No. 36 Caobao Road, Xuhui District, Shanghai, China)
“交联剂”指在聚合形成聚醚聚氨酯时产生交叉连接的化学物质。具有普通工艺的人能够根据特殊的目的选择合适的交叉连接剂来生成聚醚聚氨酯。总的来说,交联剂在形成聚醚聚氨酯的过程中起着催化剂的作用,不仅加快了化学反应速度,而且确保了反应的完成。下面提到的交联剂指三乙醇胺,二乙醇胺或两种化学物质的混合体。"Crosslinking agent" refers to a chemical substance that produces cross-links when polymerized to form polyether polyurethane. People with ordinary skills can choose the appropriate cross-linking agent according to the special purpose to produce polyether polyurethane. In general, the crosslinking agent acts as a catalyst in the process of forming polyether polyurethane, which not only speeds up the chemical reaction, but also ensures the completion of the reaction. The cross-linking agent mentioned below refers to triethanolamine, diethanolamine or a mixture of the two chemicals.
“稳定剂”是指硅树脂泡沫表面活性剂,通过增加反应物的溶解度在聚合过程中加快反应的速度,帮助泡沫的形成和稳定。它可以被用于调节合成聚醚聚氨酯泡沫的弹性和纹理。下面例子中所描绘的稳定剂是产品Y-10366号,来自佛山力信化工有限公司,地址:中国广东佛山禅城区汾江南路38号。"Stabilizer" refers to a silicone foam surfactant that aids in foam formation and stabilization by increasing the solubility of reactants to speed up the reaction during polymerization. It can be used to adjust the elasticity and texture of synthetic polyether polyurethane foams. The stabilizer depicted in the example below is product No. Y-10366 from Foshan Lixin Chemical Co., Ltd., address: No. 38, Fen South Road, Chancheng District, Foshan, Guangdong, China.
“发泡剂”就易挥发的化学物质,也叫“起泡剂”,在聚氨酯生产过程中,加入聚合混合反应物中。发泡剂能够轻易的被挥发的物质,例如丙酮或亚甲基氯化物,或更复杂的碳氟化合物。具有普通工艺的人能够为了特殊的目的选择合适的发泡剂制成聚醚聚氨酯。下面例子描述的发泡剂是二氯甲烷(亚甲基氯化物),一氟二氯乙烷(1,1-dichloro-1-fluoroethane)或两种化学物质的混合体。"Blowing agent" is a volatile chemical substance, also called "foaming agent", which is added to the polymerization mixture reactant during the production of polyurethane. Blowing agent A substance that is easily volatilized, such as acetone or methylene chloride, or more complex fluorocarbons. People with ordinary skills can choose suitable foaming agents for special purposes to make polyether polyurethane. The examples below describe blowing agents that are methylene chloride (methylene chloride), 1,1-dichloro-1-fluoroethane, or a mixture of the two chemicals.
下面描述的催化剂是三亚乙基二胺(1,4-diazabicyclo(2,2,2)octane),双醚(二甲胺基乙基)bis(2-dimethylaminoethyl)ether(2,2’-oxybis(n,n,-dimethylethylamine)或者两种化学物质的混合体。这些是首选的催化剂,具有普通工艺的人能运用其他催化剂产生令人满意的结果。而且,具有普通工艺的人能够为商品源选择合适的颜料(可能以颜料或染料为基础),在实践此项发明时候可以确保合成聚醚聚氨酯花呈现合适的颜色。首选的是可溶于水的颜料。The catalysts described below are triethylenediamine (1,4-diazabicyclo(2,2,2)octane), bis(dimethylaminoethyl)bis(2-dimethylaminoethyl)ether(2,2'-oxybis (n,n,-dimethylethylamine) or a mixture of the two chemicals. These are the catalysts of choice, and a person of ordinary skill can use other catalysts with satisfactory results. Moreover, a person of ordinary skill can source Selection of suitable pigments (possibly based on pigments or dyes) will ensure that the synthetic polyether polyurethane flowers will be of the appropriate color when practicing the invention. Water soluble pigments are preferred.
上面所描述的实例中典型的化学物质的质控标准在此项发明中没有限制。把它们列举出来是为了对在实例中使用过的物质有详细的阐述。The quality control standards of typical chemical substances in the examples described above are not limiting in this invention. They are listed for the purpose of elucidating the materials used in the examples.
此发明的新颖性在附录中已列出。为了能更好的理解该发明,理解它的优点、使用和目的,以下以图形的方式进行了说明与描述:The novelty of this invention is listed in the appendix. In order to better understand the invention, understand its advantages, uses and purposes, the following illustrations and descriptions are illustrated in graphic form:
附图说明Description of drawings
图1显示了对现在发明的人造花材料热解重量分析的结果。Figure 1 shows the results of thermogravimetric analysis of the artificial flower material of the present invention.
图2是白色人造花材料的红外线光谱,如例1所示。Figure 2 is the infrared spectrum of the white artificial flower material, as shown in Example 1.
图3是浅黄色人造花材料的红外线光谱,如例2所示。Figure 3 is the infrared spectrum of the light yellow artificial flower material, as shown in Example 2.
图4是红色人造花材料的红外线光谱,如例3所示。Figure 4 is the infrared spectrum of the red artificial flower material, as shown in Example 3.
具体实施例specific embodiment
此发明的关键特点是使用聚氨酯聚醚为主原料制作人造花,而据申请人所知,聚氨酯聚醚以前从未用作人造花的主材料。The key feature of this invention is to use polyurethane polyether as the main raw material to make artificial flowers, and as far as the applicant knows, polyurethane polyether has never been used as the main material of artificial flowers before.
聚氨酯主要由二异氰酸酯(芳香类型或脂肪类型)与多羟基化合物,特别是聚乙二醇或聚酯型多元醇,在控制胞状结构的催化剂和添加剂参与下发生反应而生成的。例如,在发泡情况下,表面活化剂可用作添加剂。通过改变单体类型和添加特定添加剂来更改特性,特别是密度,或增强其性能可生成密度和硬度各异的聚氨酯聚醚。其他添加剂可用于改进聚氨酯产品的燃烧性能,在一定化学环境中的稳定性及其他特性。因为相关知识和各种聚氨酯生产技术已在业界广为人知,以下重点介绍阐明本发明中聚氨酯聚醚产品的典型特征。其它类型的聚氨酯也可能同样适合制作此发明中的人造花。Polyurethane is mainly produced by the reaction of diisocyanate (aromatic type or aliphatic type) and polyol, especially polyethylene glycol or polyester polyol, with the participation of catalysts and additives that control the cellular structure. For example, in the case of foaming, surfactants can be used as additives. Altering or enhancing properties, especially density, by varying monomer types and adding specific additives can produce polyurethane polyethers of varying densities and hardness. Other additives can be used to improve the combustion performance, stability in certain chemical environments and other characteristics of polyurethane products. Because relevant knowledge and various polyurethane production technologies are widely known in the industry, the following highlights the typical features of polyurethane polyether products in the present invention. Other types of polyurethanes may be equally suitable for making the artificial flowers of this invention.
例1:白色百合花(包括花茎)Example 1: White lilies (including stems)
成分:Element:
作为此次发明的典型例子,白色百合花是按以下描述制成的:As a typical example of this invention, the white lily is made as follows:
制作花瓣的成分分为A组和B组。A组成分由下列物质构成:80%聚醚,3%交联剂,2%稳定剂,1.5%催化剂,4%的水,4.2%发泡剂,1.3%色膏。B组成分由下列物质构成:18%的结皮性异氰酸酯,36%弹性异氰酸酯,B组成分的重量百分比是根据A组成分的总重量计算得出。在此例中,制作人造百合花的A组成分重量为20千克。B组成分中,结皮性异氰酸酯重3.6千克,弹性异氰酸酯重7.2千克。The ingredients for making petals are divided into Group A and Group B. Group A consists of the following materials: 80% polyether, 3% crosslinking agent, 2% stabilizer, 1.5% catalyst, 4% water, 4.2% foaming agent, 1.3% color paste. The components of group B are composed of the following materials: 18% of skin-forming isocyanate, 36% of elastic isocyanate, and the weight percentage of components of group B is calculated based on the total weight of components of group A. In this example, the weight of component A for making artificial lilies is 20 kg. In group B, the weight of skinning isocyanate is 3.6 kg, and that of elastic isocyanate is 7.2 kg.
制作花茎的成分也分为A组和B组:A组成分由下列物质构成:50%聚醚,25%接枝聚醚,5%交联剂,3%稳定剂,6%催化剂,4%的水,3%发泡剂,4%色膏。B组成分由下列物质构成:40%结皮性异氰酸酯,20%弹性异氰酸酯,B组成分的重量百分比是根据A组成分的总重量计算得出,如上所述。The ingredients for making flower stems are also divided into Group A and Group B: Group A consists of the following materials: 50% polyether, 25% grafted polyether, 5% crosslinking agent, 3% stabilizer, 6% catalyst, 4% water, 3% foaming agent, 4% color paste. Group B ingredients consist of the following: 40% skinning isocyanate, 20% elastomeric isocyanate, the weight percentages of Group B ingredients are calculated based on the total weight of Group A ingredients, as described above.
所用聚醚型号为EP-330N。The type of polyether used is EP-330N.
枝接聚醚型号为POP 36-28.The model of grafted polyether is POP 36-28.
结皮性异氰酸酯是由美国亨斯曼公司生产的5005。The skinning isocyanate is 5005 produced by Huntsman Company of the United States.
弹性异氰酸酯是由德国巴斯夫公司生产的MM-103C.Elastic isocyanate is MM-103C produced by BASF, Germany.
稳定剂是由美国气化GE公司生产的Y-10366.The stabilizer is Y-10366 produced by American Gasification GE Company.
色膏由佳丽化工有限公司(网址: http://www.perfectchem.com电邮:webmaster@perfectchem.com)生产。The color paste is produced by Perfectchem Co., Ltd. (website: http://www.perfectchem.com email: webmaster@perfectchem.com ).
交联剂是50%三乙醇胺和50%二乙醇胺的合成物。The crosslinker is a composite of 50% triethanolamine and 50% diethanolamine.
催化剂是三亚乙基二胺。The catalyst is triethylenediamine.
发泡剂是30%二氯甲烷和70%一氟二氯乙烷的合成物。The blowing agent is a compound of 30% methylene chloride and 70% fluorodichloroethane.
制作工序:Production process:
将上列所有成分(除色膏外)放入一个容器中,搅拌1-2个小时使其充分混合。将百合花模型放入烤箱加热大约60分钟。温度应保持在50℃。当温度达到想要的温度时,在模型内表面喷洒上脱模剂和任意一些彩色油漆(由选定的色膏制成)并将其放在造型机上组装。然后将充分混合的成分灌入或用PU注射器注入模型的内空处,以形成百合花的形状。将模型加热到130℃并保持此温度约3-10分钟。然后打开模型,取出成形的百合花复制品。最后,将白色色膏喷洒在花头和花茎表面,然后对其进行烘干加热使其形状固定,由此一朵人造白色百合花就制作完毕了。因花瓣的质地和柔软性非常近似于真花,所以人造百合看起来和摸起来都像真的一样。与市场上现有的人造丝绸花相比,此发明的人造花的柔软性是其柔软性的四倍,并且不会因为折叠而轻易破裂。此外,光泽度和鲜艳的色泽赋予了人造花真实的效果。Put all the ingredients listed above (except the color paste) in a container and stir for 1-2 hours to combine well. Place the lily model in the oven for about 60 minutes. The temperature should be maintained at 50°C. When the temperature reaches the desired temperature, the inner surface of the model is sprayed with release agent and any number of colored paints (made from the selected color paste) and placed on the molding machine to assemble. Then pour or inject the well-mixed ingredients into the inner cavity of the model with a PU syringe to form a lily flower shape. The model is heated to 130°C and maintained at this temperature for about 3-10 minutes. The model is then opened and the formed replica of the lily is removed. Finally, the white color paste is sprayed on the surface of the flower head and flower stem, and then dried and heated to fix the shape, thus an artificial white lily is completed. Because the texture and softness of the petals closely resemble real flowers, artificial lilies look and feel like the real thing. Compared with the existing artificial silk flowers on the market, the artificial flowers of this invention are four times softer and will not be easily broken due to folding. In addition, the gloss and vivid color give the artificial flowers a real effect.
例2:淡黄色人造花Example 2: Light yellow artificial flowers
成分:Element:
A组成分:70%聚醚,6%交联剂,4%稳定剂,0.5%催化剂,14%的水,4.2%发泡剂,1.3%色膏。Group A components: 70% polyether, 6% crosslinking agent, 4% stabilizer, 0.5% catalyst, 14% water, 4.2% foaming agent, 1.3% color paste.
B组成分:10%结皮性异氰酸酯,45%弹性异氰酸酯,B组成分的重量百分比是根据A组成分的总重量计算得出。Group B components: 10% skinning isocyanate, 45% elastic isocyanate, the weight percentage of group B components is calculated based on the total weight of group A components.
特定化合物的使用与例1相同,制作工序也与例1相同。但使用了黄色色膏,与A组的成分相混合。The use of the specific compound is the same as in Example 1, and the production process is also the same as in Example 1. But a yellow color paste was used, mixed with the ingredients of Group A.
例3:红色PU人造花Example 3: Red PU artificial flowers
成分:Element:
A组成分:90%聚醚,2%交联剂,3%稳定剂,1%催化剂,2%的水,1.2%发泡剂,0.8%色膏。Group A components: 90% polyether, 2% crosslinking agent, 3% stabilizer, 1% catalyst, 2% water, 1.2% foaming agent, 0.8% color paste.
B组成分:60%的结皮性异氰酸酯,B组中成分的比重按A组的总重量而定。Components of group B: 60% skin-forming isocyanate, the proportion of components in group B is determined by the total weight of group A.
特定化合物的使用与例1相同,制作工序也与例1相同。但使用了红色色膏,与A组的成分相混合。The use of the specific compound is the same as in Example 1, and the production process is also the same as in Example 1. But a red color paste was used, mixed with the ingredients of Group A.
例4:另一种人造花的变体形式Example 4: Another Variation of Artificial Flowers
使用例1中的相同工序,但配方不同。花朵:A组有下列成分构成:70%聚醚,5%交联剂,3%稳定剂,3%催化剂,7%的水,9%发泡剂,3%色膏。B组由下列成分构成:15%结皮性异氰酸酯,25%弹性异氰酸酯,B组中各成分的比重按A组的总重量而定。Use the same procedure as Example 1, but with a different recipe. Flowers: group A consists of the following components: 70% polyether, 5% crosslinking agent, 3% stabilizer, 3% catalyst, 7% water, 9% foaming agent, 3% color paste. Group B is composed of the following components: 15% skin-forming isocyanate, 25% elastic isocyanate, and the proportion of each component in group B is determined according to the total weight of group A.
花茎:A组成分:50%聚醚,25%接枝聚醚,5%交联剂,3%稳定剂,6%催化剂,4%的水,3%发泡剂,4%色膏。B组成分:40%结皮性异氰酸酯,20%弹性异氰酸酯,B组中各成分的比重按A组的总重量而定。Flower stem: A component: 50% polyether, 25% grafted polyether, 5% crosslinking agent, 3% stabilizer, 6% catalyst, 4% water, 3% foaming agent, 4% color paste. Group B components: 40% skinning isocyanate, 20% elastic isocyanate, the proportion of each component in group B is determined according to the total weight of group A.
特定化合物的使用与例1相同,制作工序也与例1相同。但使用了红色色膏,与A组的成分相混合。The use of the specific compound is the same as in Example 1, and the production process is also the same as in Example 1. But a red color paste was used, mixed with the ingredients of Group A.
例5:另一种人造花的变体形式Example 5: Another Variation of Artificial Flowers
使用例1中的相同工序,但配方不同。花朵:A组有下列成分构成:60%聚醚,8%交联剂,2%稳定剂,1.5%催化剂,8.5%的水,15%发泡剂,5%色膏。B组由下列成分构成:50%弹性异氰酸酯,B组中各成分的比重按A组的总重量而定。Use the same procedure as Example 1, but with a different recipe. Flowers: group A consists of the following components: 60% polyether, 8% crosslinking agent, 2% stabilizer, 1.5% catalyst, 8.5% water, 15% foaming agent, 5% color paste. Group B is composed of the following components: 50% elastic isocyanate, and the proportion of each component in group B is determined according to the total weight of group A.
花茎:A组成分:78.5%聚醚,8%交联剂,0.1%稳定剂,1.4%催化剂,8.5%的水,2%发泡剂,1.5%色膏。B组成分:45%结皮性异氰酸酯,B组中各成分的比重按A组的总重量而定。Flower stem: A component: 78.5% polyether, 8% crosslinking agent, 0.1% stabilizer, 1.4% catalyst, 8.5% water, 2% foaming agent, 1.5% color paste. Components of group B: 45% skin-forming isocyanate, the proportion of each component in group B is determined by the total weight of group A.
特定化合物的使用与例1相同,制作工序也与例1相同。The use of the specific compound is the same as in Example 1, and the production process is also the same as in Example 1.
按例1-3中所述,已做出了三支样花,白色百合,浅黄色花和红色花,并按美国材料与测试学会的标准进行了下列测试:As described in Examples 1-3, three sample flowers, white lilies, light yellow flowers and red flowers, have been made, and the following tests have been carried out according to the standards of the American Society for Testing and Materials:
按照该发明制作的人造花的性质Properties of artificial flowers made according to the invention
为了证明按该发明制作的人造花的区别于以前的工艺花的性质特征,按例1-3的说明制作的样品按下列方式进行了测试。In order to prove that the artificial flower made by this invention is different from the character feature of the previous art flower, the sample made by the explanation of example 1-3 has been tested in the following manner.
(1)定性分析(1) Qualitative analysis
以下为测试结果(图2,3,4中的红外光谱)The following are the test results (infrared spectra in Figures 2, 3, and 4)
红外线光谱FT-4139-05显示以下的吸收峰值:Infrared spectrum FT-4139-05 shows the following absorption peaks:
-N-H:3313cm-1;C=O:1728cm-1;-C-O-:1094,1228,1014cm-1;-C-N-:1536cm-1;-CH/CH2/CH3:2970,2928,2868,1411,1372cm-1;苯环芳基结构:1598,1510,1454,819cm-1。此结果证明,该人造花是以聚氨酯聚醚为原料的。-NH: 3313cm -1 ; C=O: 1728cm -1 ; -CO-: 1094, 1228, 1014cm -1 ; -CN-: 1536cm -1 ; -CH/CH 2 /CH 3 : 2970, 2928, 2868, 1411, 1372cm -1 ; aryl structure of benzene ring: 1598, 1510, 1454, 819cm -1 . This result proves that the artificial flower is made of polyurethane polyether.
(2)硬度测试:(2) Hardness test:
使用标准的测量塑胶硬度的仪器(ASTM D2240-05标准测试方法,用于橡胶性质测定,选用PTC数字式511A型硬度计作为测试工具),测试结果如下:Using a standard instrument for measuring the hardness of plastic (ASTM D2240-05 standard test method, used for the determination of rubber properties, using PTC digital 511A hardness tester as the test tool), the test results are as follows:
如上所示,该发明中人造花的硬度比目前市场上的PE材料要低,这种性质减少了人造花易碎的可能性。As shown above, the hardness of the artificial flower in this invention is lower than that of the PE material currently on the market, and this property reduces the possibility of the artificial flower being brittle.
(3)弹性测量(3) Elasticity measurement
所用了标准的仪器测试进行弹性测量,结果如下:Elasticity measurements were carried out using standard instrumental tests and the results were as follows:
如上所述,此发明中人造花的最大张力及抗拉伸力比用一般塑料或棉花做的花要高,在弹性、软弱性及手感上更接近真花。在挤压、撞击或其它外力情况下,该发明中的人造花可恢复至原状,不会永久性变形。As mentioned above, the maximum tension and tensile strength of artificial flowers in this invention are higher than those made of ordinary plastic or cotton, and are closer to real flowers in elasticity, weakness and feel. In the event of extrusion, impact or other external forces, the artificial flower in the invention can be restored to its original shape without permanent deformation.
(4)温度稳定性测量(4) Temperature stability measurement
花朵样品通过逐步升温(40℃/分钟)至600℃,进行了热解重量分析。结果如图1及如下所示:The flower samples were subjected to thermogravimetric analysis by gradually increasing the temperature (40°C/min) to 600°C. The results are shown in Figure 1 and as follows:
如图1所示,当人造花置于低于250℃时,原料能承受该温度,无降解迹象。当温度高于300℃时,热降解才开始。当温度升至350℃,原料突然降解为小分子,失去重量。该结果表明,该人工花在日常使用状态下有足够的温度稳定性,即使在夏天高温下,也不会融解、变形。As shown in Figure 1, when the artificial flower is placed below 250°C, the raw material can withstand this temperature without signs of degradation. Thermal degradation starts when the temperature is higher than 300°C. When the temperature rises to 350°C, the raw material suddenly degrades into small molecules and loses weight. This result shows that the artificial flower has sufficient temperature stability under daily use, and will not melt or deform even under high temperature in summer.
以上的测试表明,这种使用聚醚聚氨酯生产的人造花,与传统的花开成鲜明的对比(传统的人造花使用塑料制成,硬度不合适,缺乏弹性/柔软性,易折,无天然的光泽和鲜花的生气)。而此发明中的人造花(花瓣及叶子)都看起来、摸起来更象真花,即使受到外力挤压也会恢复原状。花骨朵和茎叶还可做出叶脉的形状,通过这一点还可有选择性地置入支撑用的金属丝。此外,花茎可使用结皮性(自结皮)异氰酸酯,其表面比里层的物质硬度大,象真的花茎一样。The above tests show that this kind of artificial flower produced by polyether polyurethane is in sharp contrast with traditional flowers (traditional artificial flowers are made of plastic, the hardness is not suitable, lack of elasticity/softness, easy to break, no natural brilliance and liveliness of flowers). The artificial flowers (petals and leaves) in this invention all look and feel more like real flowers, even if they are squeezed by external force, they will return to their original shape. Flower buds and stems and leaves can also be made into the shape of veins, by which wires for support can also be selectively inserted. In addition, the flower stem can use crusting (self-crusting) isocyanate, whose surface is harder than the inner layer, like a real flower stem.
该发明中的花瓣的厚度可达到0.5MM,薄如蝉翼。即使如此薄,花朵还是能保持其形状。生产者能根据个人的喜好,做出各种各样的花,作为装饰用途,给人们的生活带来快乐。比如,使用该发明用聚氨酯聚醚做成的花状饰物可配在女士服装上或当头饰使用等等。如以上定义,“人造花”是指任何类似于花叶,花瓣的人工制造的物品,花叶,花瓣可以有各种颜色。The thickness of the petals in this invention can reach 0.5MM, as thin as a cicada's wing. Even with this thinness, the flowers retain their shape. Producers can make all kinds of flowers according to personal preferences, and use them as decorations to bring happiness to people's lives. For example, the flower-shaped ornaments made of polyurethane polyether using the invention can be equipped on women's clothing or used as headgear and so on. As defined above, "artificial flower" means any artificially manufactured article resembling flower leaves or petals, which may be of various colors.
此外,作为花的原材料,聚氨酯聚醚稳定不易改变。在配种可加入各种香味,香精,阻燃剂等添加剂。这类添加剂可在聚氨酯聚醚中有持久的效果。In addition, as the raw material of flowers, polyurethane polyether is stable and not easy to change. Various flavors, flavors, flame retardants and other additives can be added during breeding. Such additives can have a long-lasting effect in polyurethane polyethers.
尽管以上对于该发明运用于一具体物品上的独有的特点进行了描述,有一点我们都清楚。但在不偏离本发明之本质的前提下,精于此工艺的人士会在形状或细节上,对以上所表述的物品进行各种删改,更换或改变。该发明专利不限于以上例子所描述的物品,根据所附的权利要求说明,具体物品可在该权利要求范围上进行多种方式的修改和变更。Although the unique features of the invention applied to a specific article have been described above, one thing is clear to us. However, on the premise of not departing from the essence of the present invention, those skilled in this technology will make various deletions, replacements or changes to the above-mentioned items in terms of shape or details. The patent for invention is not limited to the items described in the above examples. According to the appended claims, the specific items can be modified and changed in various ways within the scope of the claims.
Claims (26)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102920223A (en) * | 2012-11-28 | 2013-02-13 | 葛怀友 | Artificial flower for decorating |
CN103030762A (en) * | 2012-12-21 | 2013-04-10 | 山东东大一诺威聚氨酯有限公司 | Environment-friendly polyurethane combination material for making polyurethane artificial flower and preparation method |
CN107163458A (en) * | 2017-07-03 | 2017-09-15 | 界首市希捷仿真花卉有限公司 | Emulate peony and preparation method thereof |
CN110483737A (en) * | 2019-07-30 | 2019-11-22 | 江南大学 | Bionical spectral simulation material and preparation method with three-dimensional porous structure |
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2006
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102920223A (en) * | 2012-11-28 | 2013-02-13 | 葛怀友 | Artificial flower for decorating |
CN103030762A (en) * | 2012-12-21 | 2013-04-10 | 山东东大一诺威聚氨酯有限公司 | Environment-friendly polyurethane combination material for making polyurethane artificial flower and preparation method |
CN103030762B (en) * | 2012-12-21 | 2014-07-09 | 山东一诺威聚氨酯股份有限公司 | Environment-friendly polyurethane combination material for making polyurethane artificial flower and preparation method |
CN107163458A (en) * | 2017-07-03 | 2017-09-15 | 界首市希捷仿真花卉有限公司 | Emulate peony and preparation method thereof |
CN110483737A (en) * | 2019-07-30 | 2019-11-22 | 江南大学 | Bionical spectral simulation material and preparation method with three-dimensional porous structure |
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