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CN100999676B - Process of preparing rich acetone alcohol biological oil by biomass microwave catalytic pyrolysis - Google Patents

Process of preparing rich acetone alcohol biological oil by biomass microwave catalytic pyrolysis Download PDF

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CN100999676B
CN100999676B CN2006101560398A CN200610156039A CN100999676B CN 100999676 B CN100999676 B CN 100999676B CN 2006101560398 A CN2006101560398 A CN 2006101560398A CN 200610156039 A CN200610156039 A CN 200610156039A CN 100999676 B CN100999676 B CN 100999676B
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microwave
biomass
cracking
acetone alcohol
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CN100999676A (en
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陈明强
王君
陈明功
闵凡飞
张明旭
黄国胜
邵群
张学才
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Anhui University of Science and Technology
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Abstract

The microwave catalytic biomass cracking process for preparing biological oil with rich acetone alcohol features using sodium carbonate as catalyst, silicon carbide as microwave absorbing medium, microwave source as heat source for cracking biomass, and ice water mixture for cooling volatile component to obtain biological oil with rich acetone alcohol. By means of the unique temperature effect of microwave in biomass particle and the unique catalyzing effect of sodium carbonate in cracking biomass, the present invention realizes the creation of acetone alcohol in high selectivity. The present invention can obtain liquid product with acetone alcohol content of 30-55 % and raise the utilization value of acetone alcohol greatly. The present invention uses cheap and facile material and catalyst and has greatly shortened reaction period.

Description

生物质微波催化裂解制备富含丙酮醇生物油的方法 Method for preparing bio-oil rich in acetol by microwave catalytic cracking of biomass

技术领域technical field

本发明涉及一种有机化工原料的制备方法,即以生物质制备富含丙酮醇生物油的方法。The invention relates to a method for preparing organic chemical raw materials, that is, a method for preparing acetol-rich bio-oil from biomass.

背景技术Background technique

目前能源和环境问题已成为全球关注的焦点,化石燃料资源仍然扮演着世界能源支柱和大宗有机化工产品来源的角色。化石燃料在造福人类的同时,也给人类赖以生存的环境造成了严重污染,而且化石燃料在不久的将来必然耗竭,寻求其替代资源势在必行。生物质作为唯一能转化为液体燃料的可再生能源,扩大和优化其利用已成为全球的共识。由生物质裂解转化而来的液体燃料,通常称为生物油,基本上不含硫、氮和金属成分,对环境无污染。除了从能源利用角度考虑外,还因生物油中含有丰富的较高利用价值的有机物,可作为许多有机化工产品的初级原料。通过不同催化剂的调节作用,能够实现不同有机物的高选择性生成。At present, energy and environmental issues have become the focus of global attention, and fossil fuel resources still play the role of the world's energy pillar and the source of bulk organic chemical products. While benefiting mankind, fossil fuels have also caused serious pollution to the environment on which human beings depend. Moreover, fossil fuels will be exhausted in the near future, and it is imperative to seek alternative resources. Biomass, as the only renewable energy that can be converted into liquid fuel, has become a global consensus to expand and optimize its utilization. The liquid fuel converted from biomass cracking, usually called bio-oil, basically does not contain sulfur, nitrogen and metal components, and has no pollution to the environment. In addition to considerations from the perspective of energy utilization, bio-oil is also rich in organic matter with high utilization value, so it can be used as the primary raw material for many organic chemical products. Through the regulation of different catalysts, the highly selective generation of different organic compounds can be realized.

目前生物质快速裂解技术获得的液体产品组成复杂,很难实现特定有机成分的高选择性生成。因而快速裂解的液体产品作为有机化工原料的应用存在分离困难问题。为了扩大裂解油的应用范围,有必要改进工艺,实现特定有机组分的高选择性生成。The composition of liquid products obtained by current rapid biomass pyrolysis technology is complex, and it is difficult to achieve high selectivity of specific organic components. Therefore, there is a problem of separation difficulty in the application of the rapidly cracked liquid product as an organic chemical raw material. In order to expand the application range of pyrolysis oil, it is necessary to improve the process to achieve high selectivity of specific organic components.

丙酮醇是非常重要的医药化工中间体,用于合成消化系统的H2阻滞药西咪替丁的中间体4-甲基咪唑、喹诺酮类抗菌药左旋氧氟沙星的中间体(s)-(+)-2-氨基丙醇、外消旋组氨酸的中间体4-羟甲基咪唑,还用于生物素(维生素H)以及无溃疡毒副作用的解热镇痛药阿司匹林丙酮酯等药物和手性中间体(1)-(-)-1,2-丙二醇的合成。丙酮醇的合成或生产方法主要有:一溴丙酮酯化/醇解法和1,2-丙二醇的氧气或K2Cr2O7/H2SO4氧化法等。前者反应条件温和,但主原料一溴丙酮的价格导致生产成本过高是该方法的最大缺点;后者反应条件及设备要求高、需要用昂贵的金属催化剂、产品收率不高。Acetol is a very important pharmaceutical and chemical intermediate, which is used to synthesize the intermediate 4-methylimidazole of the H2 blocker cimetidine in the digestive system, and the intermediate of the quinolone antibacterial drug levofloxacin (s) -(+)-2-aminopropanol, intermediate 4-hydroxymethylimidazole of racemic histidine, also used for biotin (vitamin H) and aspirin acetonate, an antipyretic and analgesic drug without ulcer side effects Synthesis of other drugs and chiral intermediate (1)-(-)-1,2-propanediol. The synthesis or production methods of acetol mainly include: monobromoacetone esterification/alcoholysis method and 1,2-propanediol oxygen or K 2 Cr 2 O 7 /H 2 SO 4 oxidation method, etc. The former has mild reaction conditions, but the price of the main raw material monobromoacetone leads to high production costs, which is the biggest disadvantage of this method; the latter has high requirements for reaction conditions and equipment, requires expensive metal catalysts, and the product yield is not high.

目前生物质流化床快速裂解技术获得的生物油中虽然含有丙酮醇组分,但含量较低,通常在10%以下,利用价值低。Although the bio-oil obtained by the rapid pyrolysis technology of biomass fluidized bed currently contains acetol components, the content is relatively low, usually below 10%, and the utilization value is low.

发明内容Contents of the invention

本发明是为避免上述现有技术所存在的问题,提供一种生物质微波催化裂解制备富含丙酮醇生物油的方法,以克服现有技术中原料成本高、催化剂昂贵、丙酮醇含量低的问题。In order to avoid the problems in the above-mentioned prior art, the present invention provides a method for preparing acetol-rich bio-oil by microwave catalytic cracking of biomass, so as to overcome the problems of high raw material cost, expensive catalyst and low content of acetol in the prior art. question.

本发明解决技术问题所采用的技术方案是:The technical scheme that the present invention solves technical problem adopts is:

以碳酸钠为催化剂,以碳化硅为微波吸收介质,以微波源为加热源进行生物质裂解,采用冰水混和物冷却挥发分获得富含丙酮醇的生物油。Sodium carbonate is used as catalyst, silicon carbide is used as microwave absorption medium, microwave source is used as heating source to crack biomass, and ice-water mixture is used to cool volatile matter to obtain bio-oil rich in acetol.

本发明方法的特点也在于:The inventive method is also characterized in that:

生物质原料锯屑经作为催化剂的碳酸钠水溶液浸渍后干燥去除自由水分作为备用料;备用料与碳化硅按质量比3∶3-4混合后,置于2450KHz的微波场中进行裂解,用氮气吹扫收集挥发分,裂解产物经冰浴U型管冷却得到液态产品。Biomass raw material sawdust is impregnated with sodium carbonate aqueous solution as a catalyst and then dried to remove free water as a spare material; the spare material and silicon carbide are mixed in a mass ratio of 3:3-4, placed in a 2450KHz microwave field for cracking, and nitrogen The volatile matter is collected by purging, and the cracked product is cooled by an ice-bath U-shaped tube to obtain a liquid product.

具体按如下过程操作:Specifically, operate as follows:

生物质原料锯屑平均粒径小于1mm,在5%(w/w)的碳酸钠水溶液中浸渍半小时,按重量百分比,碱液用量是所含碱量为生物质锯屑的9-11%,浸渍后的生物质锯屑先自然晾干一昼夜,再在105℃下干燥3小时去除自由水分作为备用料;将备用料与碳化硅按质量比为3∶3-4混合装料,置于微波裂解反应器中进行裂解,微波起始功率1kw,在温度达到470℃时调整微波功率为0.3kw,维持温度为450-550℃,裂解压力为常压;氮气流量为0.15-0.25m3/h,裂解产物依次经过串联设置的多级冰浴“U”形管获得到富含丙酮醇的生物油。The average particle size of biomass raw sawdust is less than 1mm, soaked in 5% (w/w) sodium carbonate aqueous solution for half an hour, and the amount of lye is 9-11% of the amount of alkali contained in biomass sawdust by weight percentage , the impregnated biomass sawdust was first dried naturally for a day and night, and then dried at 105°C for 3 hours to remove free moisture as a spare material; the spare material and silicon carbide were mixed and charged in a mass ratio of 3:3-4, placed in The cracking is carried out in a microwave cracking reactor, the initial microwave power is 1kw, when the temperature reaches 470°C, adjust the microwave power to 0.3kw, maintain the temperature at 450-550°C, and the cracking pressure is normal pressure; the nitrogen flow rate is 0.15-0.25m3/h , the cleavage products are successively passed through the multi-stage ice bath "U"-shaped tubes arranged in series to obtain bio-oil rich in acetol.

备用料与碳化硅混合装料是在石英反应器中交替铺盖,每层铺0.5-1mm,共铺14-18层。The mixed charge of spare material and silicon carbide is laid alternately in the quartz reactor, each layer is 0.5-1mm, and a total of 14-18 layers are laid.

与已有技术相比,本发明有效益果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:

1、本发明利用微波在生物质粒子中形成的独特温度效应,以及碳酸钠在微波场中对生物质裂解的独特催化效应,实现了丙酮醇的高选择性生成。通过本方法所获得的丙酮醇在液体产物中的含量可达到30-55%,与目前流化床快速裂解生物油中的丙酮醇含量10%以下相比具有很大幅度提高,丙酮醇的利用价值更高。1. The present invention utilizes the unique temperature effect formed by microwaves in biomass particles and the unique catalytic effect of sodium carbonate on biomass cracking in a microwave field to achieve highly selective generation of acetol. The content of acetol obtained by this method in the liquid product can reach 30-55%, which is greatly improved compared with the content of acetol in the current fluidized bed rapid cracking bio-oil below 10%, and the utilization of acetol Value is higher.

2、本发明方法使用的原料和催化剂廉价易得,反应时间大大缩短。2. The raw materials and catalyst used in the method of the present invention are cheap and easy to get, and the reaction time is greatly shortened.

附图说明Description of drawings

附图为本发明方法流程示意图。Accompanying drawing is the schematic flow chart of the method of the present invention.

图中标号:1氮气瓶、2石英反应器、3-级U形管、4二级U形管、5三级U形管、6冰水浴、7微波腔。Numbers in the figure: 1 nitrogen cylinder, 2 quartz reactor, 3-stage U-shaped tube, 4 secondary U-shaped tube, 5 tertiary U-shaped tube, 6 ice-water bath, 7 microwave cavity.

以下通过具体实施方式,并结合附图对本发明作进一步说明:Below by specific implementation, in conjunction with accompanying drawing, the present invention will be further described:

具体实施方式Detailed ways

具体实施按如下步骤进行:The specific implementation is carried out as follows:

1、原料制备1. Raw material preparation

将生物质原料锯屑为平均粒径小于1mm,在5%(w/w)的碳酸钠水溶液中浸渍,碱液用量应使其中所含碱量为生物质锯屑质量的9-11%。充分搅拌后晾干一昼夜,再在烘箱中105℃下干燥3小时,除去自由水分后置于干燥器作为备用料。The average particle size of biomass raw sawdust is less than 1mm, dipped in 5% (w/w) sodium carbonate aqueous solution, the amount of lye should be such that the amount of alkali contained therein is 9-11% of the mass of biomass sawdust. After fully stirring, dry it for a whole day and night, then dry it in an oven at 105°C for 3 hours, remove the free moisture, and place it in a desiccator as a spare material.

2、装料2. Loading

称取16.5g备用料,与20g碳化硅混合装料,具体操作是将备用料与碳化硅在石英反应器2中交替薄层铺盖,共铺14-18层,每层0.5-1mm。盖上磨口反应器盖,将石英反应器2置于微波腔7中,接上与氮气瓶1连通的气体导入管和与一级U形管3连通的气体导出管。Weigh 16.5g of spare material and mix it with 20g of silicon carbide. The specific operation is to alternately lay the spare material and silicon carbide in thin layers in the quartz reactor 2, and lay 14-18 layers in total, each layer is 0.5-1mm. Cover the ground reactor cover, place the quartz reactor 2 in the microwave cavity 7, connect the gas inlet pipe connected with the nitrogen cylinder 1 and the gas outlet pipe connected with the first-stage U-shaped pipe 3.

3、排空气3. Exhaust air

开启氮气瓶1,保持流量0.15-0.2m3/h,通气时间至少10分钟,排出石英反应器2及管路系统中的空气。Open the nitrogen cylinder 1, keep the flow rate at 0.15-0.2m 3 /h, ventilate for at least 10 minutes, and discharge the air in the quartz reactor 2 and the piping system.

4、微波裂解4. Microwave cracking

开启微波(2450KHz),起始功率1kw左右,待反应物料温度达到470℃,调低功率至0.3kw,维持物料温度。待液体馏出完毕后,关闭微波,停止裂解。收集置于冰水浴6中的一级U形管3、二级U形管4和三级U形管5中的液体即得富含丙酮醇的混合有机液体,液体产品得率在10~25%之间,其中含水20~30%,丙酮醇在有机液体中的含量30-55%。一般液体在微波开启3分钟后开始馏出,8分钟后不再有明显的液体馏出物。Turn on the microwave (2450KHz), the initial power is about 1kw, and when the temperature of the reaction material reaches 470°C, turn down the power to 0.3kw to maintain the temperature of the material. After the liquid is distilled off, turn off the microwave to stop the cracking. Collect the liquid in the primary U-shaped tube 3, the secondary U-shaped tube 4 and the tertiary U-shaped tube 5 placed in the ice-water bath 6 to obtain a mixed organic liquid rich in acetol, and the yield of the liquid product is 10-25 %, wherein the water content is 20-30%, and the content of acetol in the organic liquid is 30-55%. Generally, the liquid starts to distill out after 3 minutes of turning on the microwave, and there is no obvious liquid distillate after 8 minutes.

实施例1:Example 1:

以松木锯屑为原料,将其粉碎到粒径为1mm以下,以本发明方法进行原料制备、装料、排空气和微波裂解,裂解时间为12分钟,收集液体产物。液体产物的得率为22.0%,丙酮醇含量为45.3%,含水率为28.2%。Using pine sawdust as raw material, it is crushed to a particle size of less than 1 mm, and the method of the present invention is used for raw material preparation, charging, air exhausting and microwave cracking. The cracking time is 12 minutes, and the liquid product is collected. The yield of the liquid product was 22.0%, the content of acetol was 45.3%, and the water content was 28.2%.

实施例2:Example 2:

以棉杆锯屑为原料,采用与实施例1同样步骤,收集液体产物。液体产物的得率为15.8%,丙酮醇含量为49.9%,含水率为30.3%。Using cotton stalk sawdust as raw material, the same steps as in Example 1 were used to collect the liquid product. The yield of the liquid product was 15.8%, the acetol content was 49.9%, and the water content was 30.3%.

实施例3:Example 3:

以杉木锯屑为原料,采用与实施例1同样步骤,收集液体产物。液体产物的得率为24.7%,丙酮醇含量为45.4%,含水率为29.6%。Using Chinese fir sawdust as raw material, adopt the same steps as in Example 1 to collect the liquid product. The yield of the liquid product was 24.7%, the content of acetol was 45.4%, and the water content was 29.6%.

Claims (2)

1. the method for preparing rich acetone alcohol biological oil by biomass microwave catalytic pyrolysis, be to be catalyzer with yellow soda ash, with silicon carbide is the microwave absorbing medium, is that heating source carries out biomass cracking with the microwave source, adopts frozen water miscellany cooling volatile matter to obtain to be rich in the bio oil of hydroxyacetone; It is characterized in that operating according to the following procedure:
Biomass material sawdust median size is less than 1mm, in the aqueous sodium carbonate of 5% (w/w), flood half an hour, by weight percentage, the alkali lye consumption is the make a living 9-11% of material sawdust of institute's alkalinity, biomass sawdust behind the dipping dries earlier diel naturally, removes free water down in dry 3 hours as standby material at 105 ℃ again; Is 3 with silicon carbide by mass ratio with standby material: 3-4 mixes charging, places the microwave cracking reactor to carry out cracking, microwave initial power 1kw, and adjusting microwave power when temperature reaches 470 ℃ is 0.3kw, and holding temperature is 450-550 ℃, and cracking pressure is normal pressure; Nitrogen flow is 0.15-0.25m 3/ h, split product acquire the bio oil that is rich in hydroxyacetone through multistage ice bath " U " the shape pipe that series connection is provided with successively.
2. the method for preparing rich acetone alcohol biological oil by biomass microwave catalytic pyrolysis according to claim 1 is characterized in that standby material mixes charging with silicon carbide be to replace bedding in quartz reactor, and every layer of shop 0.5-1mm spreads the 14-18 layer altogether.
CN2006101560398A 2006-12-31 2006-12-31 Process of preparing rich acetone alcohol biological oil by biomass microwave catalytic pyrolysis Expired - Fee Related CN100999676B (en)

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CN101684069B (en) * 2008-09-24 2012-09-26 中国科学院过程工程研究所 Method for enriching acetol from biomass pyrolysis liquid aqueous phase system
CN102199440A (en) * 2011-04-20 2011-09-28 安徽理工大学 Method for preparing low-acidity and low-oxygen content biological oil by two-section conversion
GB2507949B (en) 2012-09-16 2017-03-29 Lawrence Timothy Richard Hall Philip Apparatus and method for processing municipal waste into bio-ethanol
CN104818038A (en) * 2015-05-18 2015-08-05 南京农业大学 Biomass microwave cracking system
CN106635110B (en) * 2016-10-27 2018-04-06 陕西科技大学 A kind of agriculture and forestry organic waste material microwave catalysis thermal cracking is prepared rich in phenols, the method for alcohol-based liquid product
CN106674458B (en) * 2016-12-26 2018-10-09 陕西科技大学 A kind of method that forestry waste microwave thermal cracking product liquid prepares environmental protection type resin
CN111100662B (en) 2018-10-29 2021-07-02 中国石油化工股份有限公司 Continuous operation method for microwave pyrolysis of waste plastics
CN111618076A (en) * 2020-06-17 2020-09-04 中国科学院合肥物质科学研究院 An industrial waste salt treatment system based on microwave cracking method
CN112010824A (en) * 2020-08-21 2020-12-01 中国科学院广州能源研究所 Method for selectively preparing high-value product by fast pyrolysis of cassava residue

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